CN113234518A - Emulsified engine oil water-based concrete release agent and preparation method and application thereof - Google Patents
Emulsified engine oil water-based concrete release agent and preparation method and application thereof Download PDFInfo
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- CN113234518A CN113234518A CN202110311235.2A CN202110311235A CN113234518A CN 113234518 A CN113234518 A CN 113234518A CN 202110311235 A CN202110311235 A CN 202110311235A CN 113234518 A CN113234518 A CN 113234518A
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- release agent
- engine oil
- concrete
- concrete release
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- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 82
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 239000010705 motor oil Substances 0.000 title claims abstract description 47
- 238000002360 preparation method Methods 0.000 title abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 229920000136 polysorbate Polymers 0.000 claims abstract description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 claims description 9
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 claims description 9
- 229920000053 polysorbate 80 Polymers 0.000 claims description 9
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 8
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 8
- 239000002518 antifoaming agent Substances 0.000 claims description 8
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 8
- 239000003381 stabilizer Substances 0.000 claims description 7
- 239000006082 mold release agent Substances 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 4
- 229920001214 Polysorbate 60 Polymers 0.000 claims description 2
- NWGKJDSIEKMTRX-AAZCQSIUSA-N Sorbitan monooleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O NWGKJDSIEKMTRX-AAZCQSIUSA-N 0.000 claims description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 abstract description 13
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 abstract description 13
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 abstract description 13
- 239000005642 Oleic acid Substances 0.000 abstract description 13
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 abstract description 13
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 abstract description 13
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 abstract description 13
- 239000003921 oil Substances 0.000 abstract description 12
- 239000003995 emulsifying agent Substances 0.000 abstract description 9
- 238000010790 dilution Methods 0.000 abstract description 7
- 239000012895 dilution Substances 0.000 abstract description 7
- 238000003756 stirring Methods 0.000 description 14
- 230000006641 stabilisation Effects 0.000 description 9
- 238000011105 stabilization Methods 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- 238000007865 diluting Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000003513 alkali Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000693 micelle Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 1
- 229940117913 acrylamide Drugs 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 210000002469 basement membrane Anatomy 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229920003063 hydroxymethyl cellulose Polymers 0.000 description 1
- 229940031574 hydroxymethyl cellulose Drugs 0.000 description 1
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 1
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 1
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 1
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000002563 ionic surfactant Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 description 1
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000010913 used oil Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/044—Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/384—Treating agents
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/048—Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution, non-macromolecular and macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
- C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/20—Natural rubber; Natural resins
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/021—Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/126—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/287—Partial esters
- C10M2207/289—Partial esters containing free hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/109—Polyethers, i.e. containing di- or higher polyoxyalkylene groups esterified
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/12—Polysaccharides, e.g. cellulose, biopolymers
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention discloses an emulsified engine oil water-based concrete release agent and a preparation method and application thereof, wherein the concrete release agent comprises the following raw material components in parts by mass: 40-80 parts of engine oil; 10-20 parts of oleic acid; 3-7 parts of span; 3-7 parts of tween. According to the invention, oleic acid is used to be matched with the water-based and oil-based emulsifiers, so that the stability of the concrete release agent is obviously improved, a higher dilution ratio of the release agent to water is obtained, the use cost of the release agent is greatly reduced, the adhesion amount is smaller, and the production cost is saved for each factory.
Description
Technical Field
The invention relates to an emulsified engine oil water-based concrete release agent, and a preparation method and application thereof, and belongs to an auxiliary agent for concrete engineering construction.
Background
The release agent is a functional substance between the mold and the finished product. The release agent is chemically resistant and does not dissolve when in contact with the chemical components of different resins, particularly styrene and amines. The release agent also has heat resistance and stress resistance, and is not easy to decompose or wear; the release agent adheres to the mold without transferring to the part being processed, and does not interfere with painting or other secondary processing operations. The amount of release agent used is also greatly increased due to the rapid development of injection molding, extrusion, calendering, molding, lamination and other processes.
Since the early 60 s of the twentieth century, the release agent developed very rapidly, and a series of products were formed so far and gradually matched with modern construction and template technologies. Most of the early concrete projects in China also use engine oil or waste engine oil as a release agent, but the drying time after coating is long, so that clothes of construction operators and polluted reinforcing steel bars are easily polluted, and after concrete is hardened and demoulded, oil spots are often formed on the surface of a structure.
At present, commercial concrete release agents at home and abroad are various in types, the release effects of different types of release agents on concrete and templates are greatly different, most of the release agents are oils, the raw materials are few, the cost is high, oil stains are easily generated in the production process, and the natural environment is polluted; the aqueous release agent is simple to operate, free of oil pollution and small in damage to the environment, so that the development of the release agent is of great significance.
Disclosure of Invention
The invention aims to solve the technical problems that (1) compared with most of engine oil release agents, the solution stabilization period is shorter; (2) the concrete sample block has a corrosion effect on the steel die; (3) more concrete residues are left on the mould; (4) the cost is higher and the dilution ratio is less.
In order to solve one or more technical problems, the invention provides an emulsified engine oil water-based concrete release agent which comprises the following raw material components in parts by mass:
preferably, the raw material components of the concrete release agent further comprise one or more of a pH regulator, a defoaming agent, a stabilizer and a film forming agent.
Preferably, the film forming agent is 10-20 parts of rosin by mass; and/or the pH regulator is 2-4 parts of sodium hydroxide. Wherein the sodium hydroxide and 2-5 parts of water are prepared into a sodium hydroxide solution for use. It can be seen that the amount of water added to the mold release agent is small, but it can be used after diluting with water at the time of use.
Preferably, the defoaming agent is 0.005 to 0.1 part by mass; and/or 0.1-0.3 part of stabilizer.
Preferably, the tween is selected from tween-60 or tween-80; and/or the span selects span-60 or span-80.
Preferably, the engine oil is one or more of #15 engine oil, #22 engine oil, #32 engine oil, #46 engine oil and #68 engine oil.
Preferably, the oil may also be selected from used oil.
Preferably, the engine oil is 50 to 60 parts by mass.
The invention also provides a preparation method of the concrete release agent, namely, the concrete release agent is obtained by mixing various raw materials.
The invention also provides application of the concrete release agent in the field of concrete release.
Preferably, the concrete release agent and water are diluted according to the mass ratio of 1:4-10 and then used.
Preferably, the mass ratio of span-60 to tween-80 is 1: 1.
Preferably, the antifoaming agent is model ST-60 antifoaming agent of south China sea field chemical, Inc. of Foshan City.
Preferably, the stabilizer is one or more of sodium carboxymethylcellulose, xanthan gum, hydroxymethyl cellulose, acrylamide, sodium alginate and hydroxypropyl methyl cellulose.
Specifically, the preparation method of the emulsified engine oil water-based concrete release agent comprises the following steps:
(1) preheating an oil product, namely stirring part of engine oil in a four-neck flask at 250rpm for 20min, and controlling the temperature at 100 ℃;
(2) grinding rosin into powder, slowly adding the powder into the step (1) and continuously stirring for 20-30 min, wherein the rosin adding time is 20min, and stirring for 20min at 90 ℃ after the rosin is added;
(3) adding an oily emulsifier and oleic acid into the mixture obtained in the step (2), keeping the temperature unchanged, and stirring for 20 min;
(4) adding the rest part of the engine oil into the step (3), keeping the temperature unchanged, and stirring at 250rpm for 30 min;
(5) melting sodium hydroxide into alkali liquor, adding ethanol, naturally cooling to 70 deg.C after step (4), adding alkali liquor and ethanol, and stirring at 250rpm for 20 min;
(6) after the step (5) is finished, naturally cooling to 40 ℃, and adding the rest of the stabilizer, the rust inhibitor, the defoaming agent and the like; stirring for more than 30min, cooling to room temperature, and discharging.
Compared with the prior art, the invention has the advantages that: according to the invention, oleic acid is used to be matched with the water-based and oil-based emulsifiers, so that the stability of the concrete release agent is obviously improved, a higher dilution ratio of the release agent to water is obtained, the use cost of the release agent is greatly reduced, the adhesion amount is smaller, and the production cost is saved for each factory. Specifically, the beneficial effects of the invention are as follows: (1) the concrete release agent is an aqueous solution, and can be subjected to a release experiment with water in a ratio of 1: 9; (2) the water solubility is strong, the mould is not polluted and not corroded, and the demoulding effect is good; (3) the price is low, which is equivalent to 1/5 of the price of the used engine oil; (4) the use is convenient, and the coating can be sprayed or brushed on the surface of the die; (5) the solution was stable for 180 days.
Detailed Description
The present invention will be further described with reference to examples and comparative examples.
Note: testing for days of stability. The test method for days of stability of the present invention is as follows: and (3) sampling, injecting the sample into a colorimetric tube, standing at room temperature (about 25 ℃), and observing whether the sample is uniform under natural illumination or not, wherein the sample has obvious layering phenomenon. The days after standing until layering are the stabilization days. The sample is obtained by mixing the concrete release agent of the invention with water according to a certain proportion.
The concrete adhesion was tested according to GB8076-1997, GB/T50080, GB/T50081: cleaning the interior of the mould, brushing a release agent, pouring out a sample block after 24 hours, shoveling concrete adhered to the working surface of the basement membrane by using a shovel blade, weighing by using balance after collection, and calculating the adhesion amount (g/m) of a unit area2)。
The #32 engine oil in the examples and comparative examples was a Mornke engine oil from Morgazo petrochemical (Shanghai) Inc. of type L-HM # 32.
Example 1
This example provides an emulsified oil water-based concrete release agent, which comprises the following raw material components (calculated by mass, 10g of ingredients per part):
the preparation method comprises the following steps:
(1) preheating an oil product, namely stirring part of engine oil in a four-neck flask at 250rpm for 20min, and controlling the temperature at 100 ℃;
(2) grinding rosin into powder, slowly adding the powder into the step (1) and continuously stirring for 20-30 min, wherein the rosin adding time is 20min, and stirring for 20min at 90 ℃ after the rosin is added;
(3) adding an oily emulsifier and oleic acid into the mixture obtained in the step (2), keeping the temperature unchanged, and stirring for 20 min;
(4) adding the rest part of the engine oil into the step (3), keeping the temperature unchanged, and stirring at 250rpm for 30 min;
(5) melting sodium hydroxide into alkali liquor, simultaneously adding ethanol, closing the water bath for heating after the step (4) is completed, naturally cooling to 70 ℃, adding the alkali liquor and the ethanol, and stirring at 250rpm for 20 min;
(6) closing the water bath for heating after the step (5) is finished, and adding the rest of the stabilizer, the rust inhibitor, the defoaming agent and the like when the temperature is naturally reduced to 40 ℃; stirring for more than 30min, cooling to room temperature, and discharging.
Diluting the obtained emulsified engine oil water-based concrete release agent with water according to the mass ratio of 1:9 to obtain a concrete release agent, wherein the number of days for stabilization is 181 d; the adhesion was 4.7g/m2。
Diluting the obtained emulsified engine oil water-based concrete release agent with water according to the mass ratio of 1:10 to obtain a concrete release agent, wherein the number of days for stabilization is 170 days; the adhesion was 5.1g/m2。
Diluting the obtained emulsified engine oil water-based concrete release agent with water according to the mass ratio of 1:8 to obtain a concrete release agent, wherein the number of days for stabilization is 182d through tests; the adhesion was 4.6g/m2。
The dilution ratio is 1:9 in order to meet the JC/T949-2005 detection standard and save the cost principle. The emulsified engine oil obtained in example 1 was diluted 1:9 to prepare a concrete release agent, and the performance indexes thereof are shown in table 1.
TABLE 1 concrete Water-based Release agent test results
Example 2
The embodiment provides an emulsified engine oil water-based concrete release agent, the raw material formula and the preparation method of the concrete release agent are basically the same as those in embodiment 1, and the difference is that 20 parts of oleic acid, 4 parts of span-60 and 2 parts of tween-80.
Diluting the obtained emulsified engine oil water-based concrete release agent with water according to the mass ratio of 1:9 to obtain a concrete release agent, wherein the number of days for stabilization is 175d through tests; the adhesion was 4.9g/m2。
Example 3
The embodiment provides an emulsified engine oil water-based concrete release agent, the raw material formula and the preparation method of the concrete release agent are basically the same as those in embodiment 1, and the difference is that 15 parts of oleic acid, 6 parts of span-60 and 4 parts of tween-80.
The obtained emulsified oil water-based concrete release agent is diluted with water according to the mass ratio of 1:6.5 (the adhesion is 5.2g/m when the dilution ratio is 1: 7)25g/m not meeting the JC/T949-2005 requirement2Within), the obtained concrete release agent has 167 days for stabilization; the adhesion amount was 5.0g/m2。
Example 4
The embodiment provides an emulsified engine oil water-based concrete release agent, the raw material formula and the preparation method of the concrete release agent are basically the same as those in embodiment 1, and the difference is that 11 parts of oleic acid, 5 parts of span-60 and 5 parts of tween-80.
The obtained emulsified engine oil water-based concrete release agent is diluted with water according to the mass ratio of 1:6 (the adhesion amount is 5.1 at 1:7, and 5g/m which does not meet the JC/T949-2005 requirement2Within) to obtain a concrete mold release agent with a stabilization day of 160 d; the adhesion was 4.8g/m2。
Comparative example 1
The present example provides an emulsified engine oil water-based concrete release agent, the raw material formulation and the preparation method of the concrete release agent are basically the same as those of example 1, except that oleic acid and a water-based emulsifier tween-80 are simply used without adding span-60: diluting the obtained emulsified engine oil water-based concrete release agent with water in a mass ratio of 1:5 to obtain a concrete release agent with a stable day of 120 d; the adhesion was 5.5g/m2。
Comparative example 2
The present example provides an emulsified engine oil water-based concrete release agent, the raw material formulation and the preparation method of the concrete release agent are basically the same as those in example 1, except that no tween-80 is added, and oleic acid and an oily emulsifier span-60 are simply used: diluting the obtained emulsified engine oil water-based concrete release agent according to the mass ratio of 1:6.5 to obtain the concrete release agent with the stable days of 135 d; the adhesion was 5.4g/m2。
Comparative example 3
The present example provides an emulsified engine oil water-based concrete release agent, the raw material formulation and the preparation method of the concrete release agent are basically the same as those in example 1, except that oleic acid is not added, and an oil emulsifier span-60 and a water emulsifier tween-80 are simply used: diluting the obtained emulsified engine oil water-based concrete release agent with water according to the mass ratio of 1:3, wherein the number of days for stabilization of the obtained concrete release agent is 80 days; the adhesion was 6.5g/m2。
From the above examples, it can be seen that when oleic acid is selected to be compounded with aqueous and oily emulsifiers, the emulsifying effect is improved to maximize the dilution ratio of the release agent to water, and the stability of the emulsion is also improved. This is because the oleic acid, when compounded with several surfactants, reduces the surface tension of the emulsion, thereby increasing the stability of the emulsion. The mixing of nonionic surfactant molecules and ionic surfactants can form mixed micelles, and the principle is that the nonionic molecules are inserted between the ionic molecules, so that the electrical repulsion between the hydrophilic head groups of the original ionic molecules is weakened, namely the charge density of micelles is reduced. Na has less charge than Mg, namely the repulsion between SDS and nonionic surfactant molecules is small, the nonionic molecules are more easily inserted into the micelles of SDS, namely micelles are more easily formed, CMC is reduced to be lower, the effect is more obvious, and then the dilution ratio of the release agent and water is better, and the solution is more stable.
Claims (10)
2. the concrete release agent as claimed in claim 1, wherein the raw material components of the concrete release agent further comprise one or more of a pH regulator, a defoaming agent, a stabilizer and a film forming agent.
3. The concrete mold release agent according to any one of claims 1 to 2, wherein the film-forming agent is 10 to 20 parts by mass of rosin; and/or the pH regulator is 2-4 parts of sodium hydroxide.
4. The concrete release agent according to any one of claims 1 to 3, characterized in that the defoaming agent is 0.005 to 0.1 parts by mass; and/or 0.1-0.3 part of stabilizer.
5. The concrete release agent according to any one of claims 1 to 4, wherein the Tween is selected from Tween-60 or Tween-80; and/or the span selects span-60 or span-80.
6. The concrete release agent according to any one of claims 1 to 5, wherein the engine oil is one or more of #15 engine oil, #22 engine oil, #32 engine oil, #46 engine oil, #68 engine oil.
7. The concrete release agent according to any one of claims 1 to 6, wherein the engine oil is 50 to 60 parts by mass.
8. A method for producing a concrete mold release agent according to any one of claims 1 to 7, characterized in that the concrete mold release agent is obtained by mixing various raw materials.
9. Use of a concrete release agent according to any one of claims 1 to 7 in the field of concrete release.
10. The application of the concrete release agent as claimed in claim 9, wherein the concrete release agent and water are diluted according to a mass ratio of 1:4-10 for use.
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