CN113211908A - 一种环保颗粒高密度压制板材 - Google Patents
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Abstract
本发明中公开了一种环保颗粒高密度压制板材，涉及板材技术领域；具体包括芯板，所述芯板的外侧包覆有保护层板，所述芯板的中央设置有增强层网，且增强层网的两侧包覆有主加固植筋，所述保护层板与主加固植筋之间包覆有副加固植筋，且主加固植筋和副加固植筋呈经纬分布层压于芯板内部。本发明中在板材中设置增强层网，有效增加板材的机械强度，在受力后依靠增强层网的恢复效果，保持板材形状降低变形概率，且消除木质颗粒间的应力，避免出现断层、裂纹现象，同时，增强层网分布于隔音层板与芯板基板之间，使其木质颗粒间存在隔离层，改变板材内部的密度，可以有效的吸收声波，增强隔音效果。
Description
技术领域
本发明涉及板材技术领域，尤其涉及一种环保颗粒高密度压制板材。
背景技术
高密度板，板材的一种，按密度分为低密度、中密度、高密度。按原料分可以分为纤维密度板、胶合密度板、刨花密度板等。纤维密度板是将木材、树枝等物体放在水中浸泡后打碎压制而成，是以木质纤维或其他植物纤维为原料，施加脲醛树脂或其他适用的胶粘剂制成的人造板材。刨花密度板由木材或其他木质纤维素材料制成的碎料，施加胶粘剂后在热力和压力作用下胶合成的人造板。主要用于家具和建筑工业及火车、汽车车厢制造。
中、高密度板，是将小口径木材打磨碎加胶在高温高压下压制而成，在热量和压力的联合作用下，板坯中的水分气化，蒸发、密度增加、胶粘剂、防水剂重新分布，原料中的各组分发生一系列变化，从而使纤维间形成各种结合力,生产的密度板质软耐冲击强度较高，压制好后密度均匀，也容易再加工，但是，许多的密度板应用场所需要具备抗压能力，现有的高密度板在长时间受力时内部结构容易发生变化，造成板材变形，降低了板材的应用范围。
有鉴于此，本发明提供一种环保颗粒高密度压制板材，以解决上述现有技术中存在的技术问题。
发明内容
基于背景技术存在的技术问题，本发明提出了一种环保颗粒高密度压制板材。
本发明提出的一种环保颗粒高密度压制板材，包括芯板，所述芯板的外侧包覆有保护层板，所述芯板的中央设置有增强层网，且增强层网的两侧包覆有主加固植筋，所述保护层板与主加固植筋之间包覆有副加固植筋，且主加固植筋和副加固植筋呈经纬分布层压于芯板内部。
本发明中优选地，所述芯板包括芯板基板，且芯板基板的两侧均层压构成有隔音层板，隔音层板的外侧层压构成有阻燃层板。
本发明中优选地，所述隔音层板的密度小于芯板基板和阻燃层板，且副加固植筋位于隔音层板与阻燃层板之间。
本发明中优选地，所述增强层网包括增强绳和网状结构的层网，且增强绳等距离编织于层网中部。
本发明中优选地，所述增强层网呈波浪状结构分布于隔音层板与芯板基板之间，且增强绳位于端点处。
本发明中优选地，所述增强层网呈锯齿状结构分布于隔音层板与芯板基板之间，且增强绳位于端点处。
本发明中优选地，所述主加固植筋包括植筋管，且植筋管的外侧设置有粘附膜，植筋管的四周设置有交错分布的条形孔。
本发明中优选地，所述主加固植筋包括植筋管，且植筋管的外侧设置有纤维丝，植筋管的四周设置有交错分布的条形孔。
本发明中优选地，所述副加固植筋包括间或设置的拉筋部和扩展部，且扩展部的外径大于拉筋部的外径，所述扩展部的中部设置有腔体，且腔体的内部设置有褶皱状结构的气囊，所述扩展部的周围设置有多个热熔材料制成的封堵条，且腔体的中部填充有阻火溶液。
与现有技术相比，本发明提供了一种环保颗粒高密度压制板材，具备以下有益效果：
在板材中设置增强层网，有效增加板材的机械强度，在受力后依靠增强层网的恢复效果，保持板材形状降低变形概率，且消除木质颗粒间的应力，避免出现断层、裂纹现象，同时，增强层网分布于隔音层板与芯板基板之间，使其木质颗粒间存在隔离层，改变板材内部的密度，可以有效的吸收声波，增强隔音效果；
木质颗粒在受力和受热时，避免木质颗粒松脱，可以有效的增加板材外表面的机械强度，且热压时植筋管内部的气体受热扩散，冷却后内部空气收缩对植筋管进行吸附拉紧，进一步增加对板材表面木质颗粒的束缚效果；
副加固植筋和主加固植筋配合，进一步增强板材外表面的机械强度，同时，板材遇到火灾被烘烤时，热熔材料制成的封堵条熔化，腔体内部填充的阻火溶液扩散浸渍在板材中央，有效的降低板材的温度，且将火焰进行隔绝，增加阻挡火灾的效果，且褶皱状结构的气囊受热扩张，将腔体内部空间挤压，增加阻火溶液的扩散速度和面积。
附图说明
图1为本发明实施例1提出的一种环保颗粒高密度压制板材的结构示意图；
图2为本发明实施例2提出的一种环保颗粒高密度压制板材的结构示意图；
图3为本发明提出的一种环保颗粒高密度压制板材的芯板结构示意图；
图4为本发明提出的一种环保颗粒高密度压制板材的增强层网结构示意图；
图5为本发明实施例3提出的一种环保颗粒高密度压制板材的主加固植筋结构示意图；
图6为本发明实施例4提出的一种环保颗粒高密度压制板材的主加固植筋结构示意图；
图7为本发明实施例5提出的一种环保颗粒高密度压制板材的副加固植筋结构示意图。
图中：1保护层板、2芯板、201芯板基板、202隔音层板、203阻燃层板、3主加固植筋、301植筋管、302a粘附膜、302b纤维丝、303条形孔、4增强层网、401层网、402增强绳、5副加固植筋、501拉筋部、502扩展部、503腔体、504气囊、505封堵条。
具体实施方式
下面详细描述本专利的实施例，所述实施例的示例在附图中示出，其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的，仅用于解释本专利，而不能理解为对本专利的限制。
在本专利的描述中，需要理解的是，术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本专利和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本专利的限制。
在本专利的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”、“设置”应做广义理解，例如，可以是固定相连、设置，也可以是可拆卸连接、设置，或一体地连接、设置。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本专利中的具体含义。
参照图1-3，一种环保颗粒高密度压制板材，包括由木质颗粒构成的芯板2，芯板2的外侧包覆有阻燃、防水材料制成的保护层板1，芯板2的中央设置有增强层网4，且增强层网4的两侧包覆有主加固植筋3，保护层板1与主加固植筋3之间包覆有副加固植筋5，且主加固植筋3和副加固植筋5呈经纬分布层压于芯板2内部。
芯板2包括木质颗粒压制构成的芯板基板201，且芯板基板201的两侧均层压构成有隔音层板202，隔音层板202的外侧层压构成有阻燃层板203。
隔音层板202的密度小于芯板基板201和阻燃层板203，且副加固植筋5位于隔音层板202与阻燃层板203之间。
增强层网4包括增强绳402和网状结构的层网401，且增强绳402等距离编织于层网401中部，在板材中设置增强层网4，有效增加板材的机械强度，在受力后依靠增强层网4的恢复效果，保持板材形状降低变形概率，且消除木质颗粒间的应力，避免出现断层、裂纹现象，同时，增强层网分布于隔音层板202与芯板基板201之间，使其木质颗粒间存在隔离层，改变板材内部的密度，可以有效的吸收声波，增强隔音效果。
实施例1，参照图1和图3-4，增强层网4呈波浪状结构分布于隔音层板202与芯板基板201之间，且增强绳402位于端点处，本实施例中优选的增强绳402为玻璃纤维绳，且层网401为玻璃纤维网格布，增强层网4设置为波浪形结构，增加与板材中木质颗粒的接触面，增强对木质颗粒的固定和附着效果，层网401和增强绳402的微弹效果，可以有效的消除热胀冷缩时木质颗粒间的应力，增强板材的性能。
实施例2，参照图2和图3-4，增强层网4呈锯齿状结构分布于隔音层板202与芯板基板201之间，且增强绳402位于端点处，本实施例中优选的增强绳402为钢丝绳，且层网401为钢丝网，利用钢丝网和钢丝绳的设置，使其包覆于板材的中心部位，可以显著的增加板材的机械强度，提高板材的抗压效果和承载强度，且便于在板材上进行开槽和悬挂物品，增加板材的应用范围。
实施例3，参照图1-4和图5，主加固植筋3包括植筋管301，且植筋管301的外侧设置有多个喇叭状结构分布的粘附膜302a，植筋管301的四周设置有交错分布的条形孔303，粘附膜302a表面为拉毛状结构，主加固植筋3的设置，在板材生产时粘附膜302a呈扩张状态，木质颗粒填充时分布在粘附膜302a周围，板材压制时木质颗粒被包覆在粘附膜302a之间，木质颗粒在受力和受热时，避免木质颗粒松脱，可以有效的增加板材外表面的机械强度，且热压时植筋管301内部的气体受热扩散，冷却后内部空气收缩对植筋管301进行吸附拉紧，进一步增加对板材表面木质颗粒的束缚效果。
实施例4，参照图1-4和图6，主加固植筋3包括植筋管301，且植筋管301的外侧设置有多个丝绒状结构的纤维丝302b，植筋管301的四周设置有交错分布的条形孔303，主加固植筋3的设置，在板材生产时纤维丝302b呈扩散分布，纤维丝302b与木质颗粒之间的间隙充分接触，板材压制时纤维丝302b被木质颗粒包裹，加强木质颗粒的粘合力和防扩张性，有效的增加板材外表面的机械强度，且热压时植筋管301内部的气体受热扩散，冷却后内部空气收缩对植筋管301进行吸附拉紧，进一步增加对板材表面木质颗粒的束缚效果。
实施例5，参照图1-7，副加固植筋5包括间或设置的拉筋部501和扩展部502，且扩展部502的外径大于拉筋部501的外径，扩展部502的中部设置有腔体503，且腔体503的内部设置有褶皱状结构的气囊504，扩展部502的周围设置有多个热熔材料制成的封堵条505，且腔体503的中部填充有阻火溶液，副加固植筋5和主加固植筋3配合，进一步增强板材外表面的机械强度，同时，板材遇到火灾被烘烤时，热熔材料制成的封堵条505熔化，腔体503内部填充的阻火溶液扩散浸渍在板材中央，有效的降低板材的温度，且将火焰进行隔绝，增加阻挡火灾的效果，且褶皱状结构的气囊504受热扩张，将腔体503内部空间挤压，增加阻火溶液的扩散速度和面积。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。
Claims (9)
1.一种环保颗粒高密度压制板材，包括芯板(2)，所述芯板(2)的外侧包覆有保护层板(1)，其特征在于，所述芯板(2)的中央设置有增强层网(4)，且增强层网(4)的两侧包覆有主加固植筋(3)，所述保护层板(1)与主加固植筋(3)之间包覆有副加固植筋(5)，且主加固植筋(3)和副加固植筋(5)呈经纬分布层压于芯板(2)内部。
2.根据权利要求1所述的一种环保颗粒高密度压制板材，其特征在于，所述芯板(2)包括芯板基板(201)，且芯板基板(201)的两侧均层压构成有隔音层板(202)，隔音层板(202)的外侧层压构成有阻燃层板(203)。
3.根据权利要求3所述的一种环保颗粒高密度压制板材，其特征在于，所述隔音层板(202)的密度小于芯板基板(201)和阻燃层板(203)，且副加固植筋(5)位于隔音层板(202)与阻燃层板(203)之间。
4.根据权利要求2所述的一种环保颗粒高密度压制板材，其特征在于，所述增强层网(4)包括增强绳(402)和网状结构的层网(401)，且增强绳(402)等距离编织于层网(401)中部。
5.根据权利要求4所述的一种环保颗粒高密度压制板材，其特征在于，所述增强层网(4)呈波浪状结构分布于隔音层板(202)与芯板基板(201)之间，且增强绳(402)位于端点处。
6.根据权利要求4所述的一种环保颗粒高密度压制板材，其特征在于，所述增强层网(4)呈锯齿状结构分布于隔音层板(202)与芯板基板(201)之间，且增强绳(402)位于端点处。
7.根据权利要求1-6任意一项所述的一种环保颗粒高密度压制板材，其特征在于，所述主加固植筋(3)包括植筋管(301)，且植筋管(301)的外侧设置有粘附膜(302a)，植筋管(301)的四周设置有交错分布的条形孔(303)。
8.根据权利要求1-6任意一项所述的一种环保颗粒高密度压制板材，其特征在于，所述主加固植筋(3)包括植筋管(301)，且植筋管(301)的外侧设置有纤维丝(302b)，植筋管(301)的四周设置有交错分布的条形孔(303)。
9.根据权利要求1所述的一种环保颗粒高密度压制板材，其特征在于，所述副加固植筋(5)包括间或设置的拉筋部(501)和扩展部(502)，且扩展部(502)的外径大于拉筋部(501)的外径，所述扩展部(502)的中部设置有腔体(503)，且腔体(503)的内部设置有褶皱状结构的气囊(504)，所述扩展部(502)的周围设置有多个热熔材料制成的封堵条(505)，且腔体(503)的中部填充有阻火溶液。
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