CN113200293A - Ceramic embryo body intelligent production line and control system based on new ceramic material - Google Patents
Ceramic embryo body intelligent production line and control system based on new ceramic material Download PDFInfo
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- CN113200293A CN113200293A CN202110565359.3A CN202110565359A CN113200293A CN 113200293 A CN113200293 A CN 113200293A CN 202110565359 A CN202110565359 A CN 202110565359A CN 113200293 A CN113200293 A CN 113200293A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses an intelligent production line for ceramic blanks based on a new ceramic material, which comprises a first support frame, a second support frame and a third support frame, wherein the second support frame is positioned on one side of the first support frame, the third support frame is positioned behind the first support frame, a driving mechanism is arranged at the front end of the first support frame, the upper end of the first support frame is rotatably connected with a first conveyor belt, the upper end of the first conveyor belt is provided with a plurality of ceramic blank bodies, and the upper end of the second support frame is rotatably connected with a second conveyor belt; the invention also discloses a control system of the intelligent production line for the ceramic blank based on the new ceramic material; the invention solves the technical problems that the efficiency is low and the abnormal reason can not be found out timely and effectively because the abnormal ceramic blank needs to be checked and processed manually in the prior scheme.
Description
Technical Field
The invention relates to the technical field of new ceramic materials, in particular to an intelligent production line and a control system for ceramic blanks based on the new ceramic materials.
Background
The ceramic is a general name of pottery and porcelain, and is also an industrial art article in China; ceramics have different textures and properties. Pottery is made of clay with high viscosity and strong plasticity as a main raw material, is opaque, has fine pores and weak water absorption, and makes sound turbid; the porcelain is made of clay, feldspar and quartz, is semitransparent, does not absorb water, is corrosion resistant, has hard and compact matrix, and is crisp when being knocked;
the ceramic has the advantages of excellent insulation, corrosion resistance, high temperature resistance, high hardness, low density, radiation resistance and the like, and is widely applied to various fields. The traditional ceramic products comprise daily ceramics, building sanitary ceramics, industrial art ceramics, chemical engineering ceramics, electrical ceramics and the like, and have various types and different properties; with the rise of high and new technology industries, various novel special ceramics are greatly developed, and the ceramics become excellent structural materials and functional materials.
The defects of the existing production line for the ceramic green body during working comprise: the ceramic blank with the abnormality needs to be manually checked and processed, so that the efficiency is low and the abnormality cause cannot be timely and effectively found out.
Disclosure of Invention
The invention aims to provide an intelligent production line and a control system for ceramic blanks based on new ceramic materials, and mainly aims to solve the technical problems that in the existing scheme, abnormal ceramic blanks need to be checked and processed manually, the efficiency is low, and the abnormal reasons cannot be found out timely and effectively.
The purpose of the invention can be realized by the following technical method: an intelligent production line for ceramic blanks based on new ceramic materials comprises a first support frame, a second support frame and a third support frame, wherein the second support frame is positioned on one side of the first support frame, the third support frame is positioned behind the first support frame, a driving mechanism is arranged at the front end of the first support frame, the upper end of the first support frame is rotatably connected with a first conveyor belt, a plurality of ceramic blank bodies are arranged at the upper end of the first conveyor belt, a second conveyor belt is rotatably connected at the upper end of the second support frame, a motor is arranged below the second support frame, a transfer plate is rotatably connected at the upper end of the third support frame, a fixed frame is fixedly arranged at a position, close to the middle, of the upper end of the first support frame, a moving mechanism is arranged at the upper end of the fixed frame, the moving mechanism comprises a guide pillar and a slide pillar, and the slide pillar is slidably connected at the upper end of the guide pillar, one side fixedly connected with connecting plate that the traveller is close to the second support frame, the side below position fixed mounting of connecting plate has the fixed plate, one side of fixed plate is provided with fixture.
Further, actuating mechanism contains driving motor and drive shaft, and the drive shaft rotates with driving motor to be connected, and the drive shaft setting is at the internal surface of first conveyer belt, and fixture contains first backup pad, second backup pad, first splint, second splint, first cardboard and second cardboard, the equal fixed connection of first backup pad and second backup pad is in the side of fixed plate, first backup pad is located the place ahead of second backup pad, one side that the fixed plate was kept away from to first backup pad is connected with first splint, one side that the fixed plate was kept away from to the second backup pad is connected with the second splint, be provided with first rotary groove on the first splint, be provided with the second rotary groove on the second splint, the rear of first splint is connected with first cardboard, the place ahead of second splint is connected with the second cardboard.
Further, the front end fixed mounting of first splint has the connecting block, the inside bottom of connecting block is rotated and is connected with the spliced pole, the outer fixed surface of spliced pole is connected with connects the commentaries on classics board, connect the commentaries on classics board and run through in first commentaries on classics groove and be connected with the front end of first cardboard, first splint are connected with first backup pad through the connecting block, the structure of second splint is the same with the structure of first splint.
Further, the rear end of first cardboard is glued and is fixed with first isolation pad, the front end of second cardboard is glued and is fixed with the second isolation pad, first cardboard and second cardboard all are the arcuation, one side fixed mounting that the mount is close to the second support frame has two sets of baffles, the connecting plate is located between two sets of baffles.
A control system of an intelligent production line for ceramic blanks based on new ceramic materials comprises a data acquisition module, a data transmission module, a data processing module, a data analysis module and a screening module;
the data acquisition module is used for acquiring manufacturing information of a plurality of ceramic blank bodies on the first conveyor belt, wherein the manufacturing information comprises material data, quality data, size data and surface data of the ceramic blank bodies; the manufacturing information is sent to a data processing module through a data transmission module;
the data processing module receives the manufacturing information and carries out processing operation, marks the material type in the material data and obtains a corresponding material preset value, and values and marks the quality in the quality data to obtain quality processing data; respectively taking values and marking the height and the width of the ceramic blank body in the size data to obtain size processing data; the method comprises the steps of obtaining a color value set of a surface image in surface data, analyzing each color value in the color value set to obtain a color analysis set, marking and combining the color value set and the color analysis set respectively to obtain surface processing data, and sending processed manufacturing information to a data analysis module through a data transmission module;
the data analysis module receives the processed manufacturing information and calculates to obtain an embryo piece value, the embryo piece value is compared with a preset embryo piece threshold value for judgment, and if the embryo piece value is not greater than the embryo piece threshold value, a first matching signal is generated; if the embryo match value is larger than the embryo match threshold value, generating a second matching signal; combining the embryo matching value, the first matching signal and the second matching signal to obtain an analysis set, and sending the analysis set to a screening module;
and the screening module receives the analysis set and screens the ceramic blank bodies on the first conveyor belt according to the first matching signal and the second matching signal.
Further, obtain the color value set of surface image in the surface data, carry out the analysis to each colour value in the colour value set, obtain the colour analysis set, include: establishing a coordinate system by taking the center of a surface image as an origin and a preset distance, dividing the surface image into n × n grids, acquiring corresponding coordinates, and combining to obtain an image division set, acquiring RGB values of the n × n grids in the image division set by using an image recognition algorithm, classifying and combining a plurality of same RGB values to obtain a color value set, setting a set with most data as a reference set if the color value set contains at least k sets, calculating ratios between other sets and the reference set, and classifying and combining the obtained ratios and the image division set and the color value set to obtain a color analysis set; wherein n is a positive integer, and k is a positive integer not less than 1.
Further, the data analysis module receives the processed manufacturing information for calculation to obtain the embryo matching value, and the method comprises the following steps: calculating to obtain embryo match value by using a formula
The method comprises the following steps of obtaining a PP (propene Polymer) through a color analysis set, wherein the PP is expressed as an embryo match value, a1, a2, A3 and a4 are expressed as different proportionality coefficients and are all larger than zero, A0 is expressed as a timber preset value, A1 is expressed as the mass of a mark, A2 is expressed as the height of the mark, A3 is expressed as the width of the mark, A4 is expressed as the maximum ratio of the color analysis set, and eta is expressed as a correction factor and takes the value of 0.421671.
The invention has the beneficial effects that:
according to the invention, the connecting plate is driven to move left and right by controlling the sliding column to move left and right at the upper end of the guide column, the first clamping plate and the second clamping plate are controlled to rotate oppositely, so that the first clamping plate rotates in the first rotary groove through the connecting rotary plate and the connecting column, meanwhile, the second clamping plate rotates in the second rotary groove through the connecting rotary plate and the connecting column, so that the first isolation pad on the first clamping plate and the second isolation pad on the second clamping plate are extruded with the ceramic blank body to realize clamping, the clamped ceramic blank body is moved and placed on the second conveyor belt through the movement of the sliding column and the connecting plate, and the abnormal ceramic blank body is transferred through the second conveyor belt, so that the automatic screening and transferring of the abnormal ceramic blank body are realized, and the defect of low efficiency caused by manual treatment of the abnormal ceramic blank body is overcome;
in another aspect of the invention, through the matched use of the data acquisition module, the data transmission module, the data processing module, the data analysis module and the screening module, the automatic detection of the ceramic blank body is realized, the abnormal ceramic blank body can be marked and screened in time, the data acquisition module is used for acquiring the manufacturing information of the ceramic blank body, effective data support is provided for the detection of the ceramic blank body through the manufacturing information, and the data processing module is used for processing the acquired data, so that each data is standardized and convenient for calculation; the processed manufacturing information is calculated by using the data analysis module, so that the relation among all data in the manufacturing information is established, and the accuracy of detection and analysis of the ceramic blank body is improved; the structure that utilizes the screening module to control on the intelligent production line transports unusual ceramic idiosome body, has improved the efficiency of production and can in time effectually find out unusual reason and handle.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a three-dimensional structure diagram of an intelligent production line for ceramic green bodies based on a new ceramic material;
FIG. 2 is a side view of the connection plate to the first clamping plate and the second clamping plate of the present invention;
FIG. 3 is a rear view of a first cleat of the present invention;
fig. 4 is a schematic block diagram of a control system of an intelligent production line for ceramic green bodies based on a new ceramic material.
In the figure: 1. a first support frame; 2. a first conveyor belt; 3. a ceramic green body; 4. a drive mechanism; 5. a second support frame; 6. a second conveyor belt; 7. a fixed mount; 8. a baffle plate; 9. a connecting plate; 10. a third support frame; 11. a transfer plate; 12. a moving mechanism; 13. a fixing plate; 14. a first support plate; 15. a second support plate; 16. a first splint; 17. a second splint; 18. a first clamping plate; 19. a second clamping plate; 20. connecting blocks; 21. connecting columns; 22. and connecting the rotating plate.
Detailed Description
The technical method in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1-4, the invention relates to an intelligent production line for ceramic green bodies based on new ceramic materials, which comprises a first support frame 1, a second support frame 5 and a third support frame 10, wherein the second support frame 5 is positioned on one side of the first support frame 1, the third support frame 10 is positioned behind the first support frame 1, a driving mechanism 4 is arranged at the front end of the first support frame 1, a first conveyor belt 2 is rotatably connected to the upper end of the first support frame 1, the driving mechanism 4 is used for driving the first conveyor belt 2 to rotate, so that a plurality of ceramic green bodies 3 are transferred, a plurality of ceramic green bodies 3 are arranged at the upper end of the first conveyor belt 2, a second conveyor belt 6 is rotatably connected to the upper end of the second support frame 5, the second conveyor belt 6 is used for receiving and screening abnormal ceramic green bodies 3, a motor is arranged below the second support frame 5, one end of the motor is connected with a rotary column, the motor drives the rotary column to rotate, a second conveyor belt 6 is driven by the rotary column to rotate, the upper end of the third support frame 10 is connected with a transfer plate 11 in a rotating manner, a fixed frame 7 is fixedly arranged at a position, close to the middle, of the upper end of the first support frame 1, a moving mechanism 12 is arranged at the upper end of the fixed frame 7, the moving mechanism 12 comprises a guide column and a sliding column, the sliding column is connected to the upper end of the guide column in a sliding manner, an air cylinder is arranged at the lower end of the fixed frame 7, the sliding column is driven by the air cylinder to slide left and right on the guide column, a connecting plate 9 is fixedly connected to one side, close to the second support frame 5, the connecting plate 9 is driven by the sliding column to slide left and right, a fixing plate 13 is fixedly arranged below the side surface of the connecting plate 9, and a clamping mechanism is arranged at one side of the fixing plate 13, the clamping mechanism is used for transferring the ceramic blank body 3 detected to be abnormal onto the second conveyor belt 6 and separating the ceramic blank body 3 from the normal ceramic blank body, so that the detection effect and the processing efficiency of the abnormal ceramic blank body 3 are improved.
The driving mechanism 4 comprises a driving motor and a driving shaft, the driving shaft is rotatably connected with the driving motor, the driving shaft is arranged on the inner surface of the first conveyor belt 2, the clamping mechanism comprises a first supporting plate 14, a second supporting plate 15, a first clamping plate 16, a second clamping plate 17, a first clamping plate 18 and a second clamping plate 19, the first supporting plate 14 and the second supporting plate 15 are both fixedly connected to the side surface of the fixing plate 13, the first supporting plate 14 is positioned in front of the second supporting plate 15, one side of the first supporting plate 14, far away from the fixing plate 13, is connected with the first clamping plate 16, one side of the second supporting plate 15, far away from the fixing plate 13, is connected with the second clamping plate 17, the first clamping plate 16 is provided with a first rotating groove, the second clamping plate 17 is provided with a second rotating groove, the first rotating groove and the second rotating groove are convenient for connecting the rotating plate 22 to rotate, the first clamping plate 18 is connected to the rear side of the first clamping plate 16, a second clamping plate 19 is connected in front of the second clamping plate 17; the area enclosed by the first chuck plate 18 and the second chuck plate 19 is used for clamping the abnormal ceramic blank body 3.
The front end fixed mounting of first splint 16 has connecting block 20, the inside bottom of connecting block 20 is rotated and is connected with spliced pole 21, the outer fixed surface of spliced pole 21 is connected with connects commentaries on classics board 22, it runs through in first rotary tank and is connected with the front end of first cardboard 18 to connect commentaries on classics board 22, first splint 16 is connected with first backup pad 14 through connecting block 20, the structure of second splint 17 is the same with first splint 16's structure, and first cardboard 18 rotates with spliced pole 21 through connecting commentaries on classics board 22 and first rotary tank to be connected, realizes that first cardboard 18 and second cardboard 19 are in opposite directions or reverse rotation simultaneously.
The rear end of first cardboard 18 is glued and is fixed with first isolation pad, the front end of second cardboard 19 is glued and is fixed with the second isolation pad, first cardboard 18 and second cardboard 19 all are the arcuation, one side fixed mounting that mount 7 is close to second support frame 5 has two sets of baffles 8, connecting plate 9 is located between two sets of baffles 8, and the setting of first isolation pad, second isolation pad and arcuation is used for improving the stability of centre gripping ceramic idiosome body 3.
Example two
Referring to fig. 1-4, a control system of an intelligent production line for ceramic green bodies based on new ceramic materials includes a data acquisition module, a data transmission module, a data processing module, a data analysis module, a screening module, and a control module; the control module is used for controlling execution and calculation of each module and controlling operation of each structure on the intelligent production line, such as controlling rotation of the first clamping plate 18 and the second clamping plate 19;
the data acquisition module is used for acquiring manufacturing information of a plurality of ceramic blank bodies 3 on the first conveyor belt 2, wherein the manufacturing information comprises material data, quality data, size data and surface data of the ceramic blank bodies 3; the manufacturing information is sent to a data processing module through a data transmission module;
the data processing module receives the manufacturing information and carries out processing operation, marks the material types in the material data and obtains corresponding preset values of the material types, marks the material types as B1, sets different material types to correspond to different preset values of the material types, and matches the material types in the material data with all the material types to obtain corresponding preset values of the material types and marks the preset values as A0; taking and marking the quality in the quality data, and marking the quality as A1 to obtain quality processing data; respectively taking values and marking the height and the width of the ceramic body 3 in the size data, marking the height as A2 and the width as A3 to obtain size processing data;
acquiring color value sets of surface images in the surface data, wherein the surface images are four groups in total, are acquired by shooting from the front, the left side, the right side and the back respectively, analyze each color value in the color value sets to obtain color analysis sets, mark and combine the color value sets and the color analysis sets respectively to obtain surface processing data, and transmit the processed manufacturing information to a data analysis module through a data transmission module; the method comprises the following specific steps: establishing a coordinate system by taking the center of a surface image as an origin and a preset distance, dividing the surface image into n × n grids and acquiring corresponding coordinates for combination to obtain an image division set, acquiring RGB values of the n × n grids in the image division set by using an image recognition algorithm, wherein the image recognition algorithm can be an image recognition processing method disclosed in the publication number CN106651966B, classifying and combining a plurality of same RGB values to obtain a color value set, if the color value set contains at least k groups of sets, setting the most data set as a reference set, calculating ratios between other sets and the reference set, classifying and combining the obtained ratios and the image division set and the color value set to obtain a color analysis set, and marking the maximum ratio in the color analysis set as A4; wherein n is a positive integer, and k is a positive integer not less than 1; by comprehensively analyzing the RGB values and the specific values, the abnormal reasons can be found out timely and effectively, for example, the RGB values of the color of the crack on the surface of the ceramic blank body 3 and the color of the pollutant are different, and by comparing the RGB values and the specific values, whether the crack exists on the surface of the ceramic blank body 3 or the pollutant exists can be determined;
the data analysis module receives the processed manufacturing information for calculation to obtain an embryo matching value, and the method comprises the following steps: calculating to obtain embryo match value by using a formula
The method comprises the following steps of (1) expressing PP as an embryo match value, expressing a1, a2, A3 and a4 as different proportionality coefficients and all the proportionality coefficients are larger than zero, expressing A0 as a timber preset value, expressing A1 as the quality of a mark, expressing A2 as the height of the mark, expressing A3 as the width of the mark, expressing A4 as the maximum ratio of color analysis set, expressing eta as a correction factor and taking a value of 0.421671;
comparing and judging the embryo matching value with a preset embryo matching threshold, and if the embryo matching value is not greater than the embryo matching threshold, generating a first matching signal;
if the embryo match value is larger than the embryo match threshold value, generating a second matching signal; combining the embryo matching value, the first matching signal and the second matching signal to obtain an analysis set, and sending the analysis set to a screening module; wherein, the first matching signal indicates that the ceramic blank body 3 corresponding to the blank matching value meets the standard and does not need to be processed; the second matching signal indicates that the ceramic blank body 3 corresponding to the blank matching value does not meet the standard and needs to be processed, for example, a crack exists on the surface or a problem exists in the size;
the screening module receives the analysis set and screens the ceramic blank bodies 3 on the first conveyor belt 2 according to the first matching signal and the second matching signal;
the data transmission module is used for transmitting data among the modules.
The formulas in the embodiment of the invention are all a formula which is obtained by removing dimensions and taking numerical value calculation, software simulation is carried out by collecting a large amount of data to obtain the formula closest to the real condition, and the preset proportionality coefficient and the threshold value in the formula are set by technicians in the field according to the actual condition or are obtained by simulating a large amount of data.
EXAMPLE III
Referring to fig. 1-4, the steps of screening the ceramic green bodies 3 on the first conveyor belt 2 include:
if the analysis set contains a second matching signal, marking the ceramic blank body 3 corresponding to the second matching signal as a selected blank, and transferring the selected blank, wherein the transferring comprises the following steps:
the sliding column is controlled by the air cylinder to move towards the direction close to the second supporting frame 5 at the upper end of the guide column, the connecting plate 9 is driven by the movement of the sliding column to move towards the second supporting frame 5, in the moving process, the first clamping plate 18 and the second clamping plate 19 are in contact with the outer surface of the selected blank, the first clamping plate 18 and the second clamping plate 19 are controlled to rotate towards each other, the first clamping plate 18 rotates in the first rotating groove through the connecting rotating plate 22 and the connecting column 21, meanwhile, the second clamping plate 19 rotates in the second rotating groove through the connecting rotating plate 22 and the connecting column 21, the first isolating pad on the first clamping plate 18 and the second isolating pad on the second clamping plate 19 are extruded with the selected blank to realize clamping, the clamped selected blank is moved onto the second conveyor belt 6 through the movement of the sliding column and the connecting plate 9, the first clamping plate 18 and the second clamping plate 19 are controlled to rotate in opposite directions at the same time, and the first isolating pad and the second isolating pad are separated from the selected blank, the embryo is selected to be transported to the upper end of the second conveyor belt 6, the motor is controlled to rotate to drive the second conveyor belt 6 to rotate, the embryo is selected to be transported, and intelligent detection and automatic screening and transportation of the abnormal ceramic embryo body 3 are achieved.
The functional modules in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, or in a form of hardware plus a software functional module.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof.
Although the present invention has been described in detail with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the present invention.
Claims (7)
1. An intelligent production line for ceramic blanks based on new ceramic materials comprises a first support frame (1), a second support frame (5) and a third support frame (10), wherein the second support frame (5) is located on one side of the first support frame (1), the third support frame (10) is located behind the first support frame (1), a driving mechanism (4) is arranged at the front end of the first support frame (1), a first conveying belt (2) is rotatably connected to the upper end of the first support frame (1), a plurality of ceramic blank bodies (3) are arranged at the upper end of the first conveying belt (2), a second conveying belt (6) is rotatably connected to the upper end of the second support frame (5), a motor is mounted below the second support frame (5), and a transfer plate (11) is rotatably connected to the upper end of the third support frame (10), the device is characterized in that a fixing frame (7) is fixedly mounted at a position, close to the middle, of the upper end of the first support frame (1), a moving mechanism (12) is arranged at the upper end of the fixing frame (7), the moving mechanism (12) comprises a guide pillar and a sliding pillar, the sliding pillar is connected to the upper end of the guide pillar in a sliding mode, a connecting plate (9) is fixedly connected to one side, close to the second support frame (5), of the sliding pillar, a fixing plate (13) is fixedly mounted below the side face of the connecting plate (9), and a clamping mechanism is arranged on one side of the fixing plate (13).
2. The intelligent production line for ceramic green bodies based on new ceramic materials according to claim 1, wherein the driving mechanism (4) comprises a driving motor and a driving shaft, the driving shaft is rotatably connected with the driving motor, the driving shaft is arranged on the inner surface of the first conveyor belt (2), the clamping mechanism comprises a first supporting plate (14), a second supporting plate (15), a first clamping plate (16), a second clamping plate (17), a first clamping plate (18) and a second clamping plate (19), the first supporting plate (14) and the second supporting plate (15) are both fixedly connected to the side surface of the fixing plate (13), the first supporting plate (14) is located in front of the second supporting plate (15), the first clamping plate (16) is connected to the side of the first supporting plate (14) far away from the fixing plate (13), the second clamping plate (17) is connected to the side of the second supporting plate (15) far away from the fixing plate (13), the novel clamping device is characterized in that a first rotary groove is formed in the first clamping plate (16), a second rotary groove is formed in the second clamping plate (17), a first clamping plate (18) is connected to the rear of the first clamping plate (16), and a second clamping plate (19) is connected to the front of the second clamping plate (17).
3. The intelligent production line for the ceramic green bodies based on the new ceramic material as claimed in claim 2, wherein a connecting block (20) is fixedly mounted at the front end of the first clamping plate (16), a connecting column (21) is rotatably connected to the bottom end of the inside of the connecting block (20), a connecting rotating plate (22) is fixedly connected to the outer surface of the connecting column (21), the connecting rotating plate (22) penetrates through the first rotating groove and is connected with the front end of the first clamping plate (18), the first clamping plate (16) is connected with the first supporting plate (14) through the connecting block (20), and the second clamping plate (17) has the same structure as the first clamping plate (16).
4. The intelligent production line for ceramic blanks based on new ceramic materials as claimed in claim 3, wherein a first isolation pad is fixed to the rear end of the first clamping plate (18) in a glued joint mode, a second isolation pad is fixed to the front end of the second clamping plate (19) in a glued joint mode, the first clamping plate (18) and the second clamping plate (19) are both arc-shaped, two groups of baffles (8) are fixedly mounted on one side, close to the second supporting frame (5), of the fixing frame (7), and the connecting plate (9) is located between the two groups of baffles (8).
5. A control system of an intelligent production line for ceramic blanks based on new ceramic materials is characterized by comprising a data acquisition module, a data transmission module, a data processing module, a data analysis module and a screening module;
the data acquisition module is used for acquiring manufacturing information of a plurality of ceramic blank bodies (3) on the first conveyor belt (2), and the manufacturing information comprises material data, quality data, size data and surface data of the ceramic blank bodies (3); the manufacturing information is sent to a data processing module through a data transmission module;
the data processing module receives the manufacturing information and carries out processing operation, marks the material type in the material data and obtains a corresponding material preset value, and values and marks the quality in the quality data to obtain quality processing data; respectively taking values and marking the height and the width of the ceramic blank body (3) in the size data to obtain size processing data; the method comprises the steps of obtaining a color value set of a surface image in surface data, analyzing each color value in the color value set to obtain a color analysis set, marking and combining the color value set and the color analysis set respectively to obtain surface processing data, and sending processed manufacturing information to a data analysis module through a data transmission module;
the data analysis module receives the processed manufacturing information and calculates to obtain an embryo piece value, the embryo piece value is compared with a preset embryo piece threshold value for judgment, and if the embryo piece value is not greater than the embryo piece threshold value, a first matching signal is generated; if the embryo match value is larger than the embryo match threshold value, generating a second matching signal; combining the embryo matching value, the first matching signal and the second matching signal to obtain an analysis set, and sending the analysis set to a screening module;
the screening module receives the analysis set and screens the ceramic blank bodies (3) on the first conveyor belt (2) according to the first matching signal and the second matching signal.
6. The system of claim 5, wherein a color value set of a surface image in the surface data is obtained, and each color value in the color value set is analyzed to obtain a color analysis set, the system comprises: establishing a coordinate system by taking the center of a surface image as an origin and a preset distance, dividing the surface image into n × n grids, acquiring corresponding coordinates, and combining to obtain an image division set, acquiring RGB values of the n × n grids in the image division set by using an image recognition algorithm, classifying and combining a plurality of same RGB values to obtain a color value set, setting a set with most data as a reference set if the color value set contains at least k sets, calculating ratios between other sets and the reference set, and classifying and combining the obtained ratios and the image division set and the color value set to obtain a color analysis set; wherein n is a positive integer, and k is a positive integer not less than 1.
7. The system of claim 5, wherein the data analysis module receives the processed manufacturing information and performs calculation to obtain the blank matching value, and the system comprises: calculating to obtain embryo match value by using a formula
The method comprises the following steps of obtaining a PP (propene Polymer) through a color analysis set, wherein the PP is expressed as an embryo match value, a1, a2, A3 and a4 are expressed as different proportionality coefficients and are all larger than zero, A0 is expressed as a timber preset value, A1 is expressed as the mass of a mark, A2 is expressed as the height of the mark, A3 is expressed as the width of the mark, A4 is expressed as the maximum ratio of the color analysis set, and eta is expressed as a correction factor and takes the value of 0.421671.
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| CN114632723A (en) * | 2022-03-11 | 2022-06-17 | 安徽冠泓塑业有限公司 | Intelligent screening equipment and screening method for PE modified particle production |
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