CN113184443A - Discharging stacking transfer system and control system for gypsum building material production - Google Patents
Discharging stacking transfer system and control system for gypsum building material production Download PDFInfo
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- CN113184443A CN113184443A CN202110544393.2A CN202110544393A CN113184443A CN 113184443 A CN113184443 A CN 113184443A CN 202110544393 A CN202110544393 A CN 202110544393A CN 113184443 A CN113184443 A CN 113184443A
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- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 127
- 239000010440 gypsum Substances 0.000 title claims abstract description 127
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000004566 building material Substances 0.000 title claims abstract description 24
- 238000012546 transfer Methods 0.000 title claims abstract description 12
- 238000007599 discharging Methods 0.000 title abstract description 16
- 230000007306 turnover Effects 0.000 claims abstract description 96
- 238000007493 shaping process Methods 0.000 claims description 27
- 230000007246 mechanism Effects 0.000 claims description 22
- 238000013016 damping Methods 0.000 claims description 13
- 238000009826 distribution Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000013459 approach Methods 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 4
- 210000003437 trachea Anatomy 0.000 claims description 3
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- 230000009471 action Effects 0.000 description 2
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- 230000001502 supplementing effect Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Attitude Control For Articles On Conveyors (AREA)
Abstract
The invention discloses a blanking stacking transfer system and a control system for gypsum building material production, which comprise a conveying roller way and a plate turnover machine, wherein the plate turnover machine intermittently overturns formed gypsum boards conveyed by the conveying roller way at fixed intervals, the conveying roller way conveys the overturned formed gypsum boards to the rear side for stacking, the conveying roller way comprises a board outlet roller way and a blanking roller way, the two sides of the output end of the conveying roller way are respectively provided with the blanking roller way, the plate turnover machine is arranged on the board outlet roller way, portal frames are respectively arranged right above the board outlet roller way and the blanking roller ways on the two sides, and sucking disc devices are slidably arranged on the portal frames. After passing through the plate turnover machine, two formed gypsum boards with the same orientation are respectively transferred to the discharging roller ways on two sides through the portal frame and the sucker devices, so that the formed gypsum boards output by the discharging roller ways are mutually attached to the front side after stacking, and the front side of the formed gypsum boards is prevented from being damaged.
Description
Technical Field
The invention relates to the technical field of gypsum building material processing, in particular to a blanking stacking transfer system and a control system for gypsum building material production.
Background
The gypsum building material is a building material which is prepared by using gypsum powder as a raw material through processing, plasticity and the like and can be directly used for buildings, is a recognized environment-friendly material in the world at present, and has special gypsum building materials which can replace various decoration materials such as wood, bricks, building blocks and the like along with the innovation of the gypsum board production technology at present.
At present, gypsum building materials with excellent building performance still need a relatively complex production process, a gypsum board workshop needs to erect a production line with a large scale for producing gypsum boards, and a general gypsum board production line mainly comprises a plurality of working sections such as feeding, turning, dust collection, film covering, blanking and the like, and the gypsum boards are produced by mutually fastening and supplementing rings.
However, when the formed gypsum boards are conveyed to the stacking device by the existing blanking system, a plurality of formed gypsum boards are generally conveyed to the stacking device in a front-side or back-side upward manner, so that the front sides of the formed gypsum boards at the top or bottom of the stacked formed gypsum board stack are exposed, and the formed gypsum boards are easily damaged in the transferring process, thereby causing negative effects on the yield of products.
Disclosure of Invention
The invention aims to provide a blanking stacking transfer system and a control system for gypsum building material production, which aim to solve the technical problem that the front surface of a top or bottom formed gypsum board is exposed and easily damaged when the formed gypsum board conveyed to a stacking device is stacked into a formed gypsum board stack in the prior art.
In order to solve the technical problems, the invention specifically provides the following technical scheme:
a blanking stacking transfer system for gypsum building material production comprises a conveying roller way and a plate turnover machine, wherein the plate turnover machine intermittently turns over a formed gypsum board conveyed by the conveying roller way at fixed intervals, and the conveying roller way conveys the turned formed gypsum board to the rear side for stacking;
the conveying roller way comprises a plate discharging roller way and a discharging roller way, the discharging roller way is arranged on two sides of the output end of the conveying roller way, the plate turnover machine is arranged on the plate discharging roller way, a portal frame is arranged right above the plate discharging roller way and two sides of the plate discharging roller way, a sucker device is arranged on the portal frame in a sliding mode, and a formed gypsum board passing through the plate turnover machine on the plate discharging roller way is alternately transferred to two sides through the sucker device matched with the portal frame.
As a preferred scheme of the invention, the blanking roller ways on two sides are matched with the sucker device and the portal frame through corresponding material waiting roller ways, the material waiting roller ways are positioned right below the portal frame, and the conveying speed of the blanking roller ways is greater than that of the material waiting roller ways.
As a preferred scheme of the invention, the plate turnover machine comprises a support and turnover roller ways rotatably mounted on the support, the turnover roller ways are provided with two opposite layers, two sides of the two turnover roller ways are rotatably mounted on the support through guide frames, a channel for a formed gypsum board to pass through is formed between the two turnover roller ways and the guide frames on the two sides, and a turnover driving mechanism for driving the two turnover roller ways to rotate through the guide frames on the two sides is mounted on the support.
As a preferred scheme of the invention, the support is cylindrical with two ends penetrating, the inner wall of the support is provided with a plurality of annular guide rails arranged along a radial plane, the annular guide rails are arranged at intervals along the axial direction of the support, the two layers of overturning roller beds are rotatably mounted on the plurality of annular guide rails through the guide frames on the two sides, and the annular guide rails drive the guide frames and the overturning roller beds to rotate under the driving of the overturning driving mechanism.
As a preferred scheme of the invention, the two layers of turnover roller beds are arranged on the guide frame in a sliding manner in the distribution direction, the guide frame is provided with a clamping driving mechanism for driving the two layers of turnover roller beds to approach and separate from each other, and the two layers of turnover roller beds clamp the formed gypsum boards with different thicknesses under the driving of the clamping driving mechanism so as to stably turn the formed gypsum boards.
As a preferred scheme of the invention, piston holes are penetratingly formed in the guide frame along the distribution direction of the two layers of turnover roller beds, and vent holes communicated with the piston holes are formed in the guide frame;
centre gripping actuating mechanism includes the piston rod and connects the trachea of air vent, sliding mounting has a pair of piston rod in the piston hole, and is two-layer upset roll table is with a pair of the piston rod one-to-one connects, just be provided with spacing protruding edge on the pore wall of piston hole, the aperture on spacing protruding edge is less than the external diameter of piston on the piston rod, the air vent runs through spacing protruding edge and with the piston hole is linked together, just the piston rod is followed the length direction of leading the frame is provided with many pairs, the piston hole is with many pairs the piston rod one-to-one is provided with a plurality ofly.
As a preferable scheme of the invention, the output ends of the turnover roller ways at two sides in the conveying direction are both obliquely arranged, and the support, the guide frame and the plurality of annular guide rails are obliquely arranged in a way of being matched with the turnover roller ways.
As a preferred scheme of the present invention, axial limiting grooves are formed in the inner side walls of the turning roller beds mounted on the guide frames at both sides, the axial limiting grooves are formed in the inner side walls of the guide frames along the distribution direction of the two turning roller beds, guide sliders slidably fitted with the axial limiting grooves are mounted at both sides of the two turning roller beds, the axial limiting grooves and the guide sliders are fitted to guide the guide frames and the two turning roller beds, and the guide frames and the two turning roller beds are positioned in the axial direction of the support.
As a preferred scheme of the invention, the turnover roller way comprises a plurality of rotating rollers and roller way side frames arranged on the guide frame in a sliding manner through the openings, shaft holes corresponding to the rotating rollers one by one are formed in two sides of each roller way side frame, and the end parts of the plurality of rotating rollers are rotatably arranged in the corresponding shaft holes through rotating shafts coaxially arranged with the rotating rollers;
offer the arc heavy groove that the width is not less than its diameter on the pore wall in shaft hole, the arc sinks the groove to be seted up be located two-layerly in the shaft hole one side that the roll table side bearer kept away from each other, the arc is sunk and is installed the arc damping fin in the groove, the arc damping fin orientation the circle that the inside wall of pivot was located is located outside the circle that the inner wall of shaft hole was located.
In order to solve the above technical problems, the present invention further provides the following technical solutions:
the control system of the blanking stacking and transferring system for gypsum building material production comprises a first sensing element arranged on a plate turnover machine, a second sensing element arranged on a sucker device and a control module connected with the first sensing element and the second sensing element.
The control module passes through first sensing element detects the quantity of the shaping gypsum board of process panel turnover machine, just control module control panel turnover machine overturns follow-up two adjacent shaping gypsum boards with two shaping gypsum boards at every interval, control module passes through when second sensing element detects under the shaping gypsum board reachs suction cup device, control module control suction cup device sucks the shaping gypsum board of below, just control module control portal frame will in turn the shaping gypsum board that suction cup device sucked up carries to the unloading roll table of both sides in turn.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the formed gypsum boards passing through the board turnover machine on the board outlet roller ways are alternately transferred to the two side discharging roller ways through the sucking disc devices matched with the portal frames, and the two formed gypsum boards passing through the board turnover machine and having the same orientation are respectively transferred to the two side discharging roller ways through the portal frames and the sucking disc devices, so that the formed gypsum boards output by the discharging roller ways are mutually attached to each other in the front side after being stacked, and thus, the front sides of the formed gypsum boards are prevented from being damaged.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
FIG. 1 is a schematic overall structure diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural view of a panel turnover machine according to an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of a clamping driving mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a guiding frame according to an embodiment of the present invention;
FIG. 5 is a schematic structural view of an arc-shaped sink according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a roller bed side frame according to an embodiment of the invention.
The reference numerals in the drawings denote the following, respectively:
1-conveying roller way; 2-plate turnover machine; 3, gantry frame; 4-a suction cup device; 5-a material waiting roller way; 6-a ring-shaped guide rail; 7-a clamping drive mechanism; 8-shaft hole; 9-arc damping fin; 10-a rotating shaft; 11-a guide slide block;
101-discharging the plate roller way; 102-a blanking roller bed;
201-a scaffold; 202-overturning a roller bed; 203-a guiding frame; 204-a turnover driving mechanism;
2021-roller; 2022-roller bed sideframe;
2031 — piston bore; 2032-air vent; 2033-axial limit groove;
701-a piston rod; 702-a limit ledge; 703-the trachea;
801-arc sink tank.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 6, the invention provides a blanking, stacking and transferring system for gypsum building material production, which comprises a roller conveyor 1 and a plate turnover machine 2, wherein the plate turnover machine 2 intermittently turns over formed gypsum boards conveyed by the roller conveyor 1 at fixed intervals, a stacking device is usually arranged at the output end of the roller conveyor 1, and the roller conveyor 1 conveys the turned formed gypsum boards to a rear stacking device for stacking, so as to complete the blanking process. The purpose of turning the formed gypsum boards by the board turnover machine 2 is, for example, to turn the formed gypsum boards passing through the board turnover machine 2 at intervals of one formed gypsum board, and to stack the adjacent formed gypsum boards at the stacking device so that the front surfaces or the back surfaces of the adjacent formed gypsum boards are attached to each other. For example, the adjacent formed gypsum boards are overlapped in a mode that the front surfaces of the formed gypsum boards are mutually attached, so that the front surfaces of the top and bottom formed gypsum boards are particularly prevented from being exposed after stacking, the front surfaces of the top and bottom formed gypsum boards are particularly prevented from being damaged, and the defective rate in the production process is favorably reduced.
And, rollgang 1 includes out board roll table 101 and unloading roll table 102, the both sides of rollgang 1's output all are provided with unloading roll table 102, panel turnover machine 2 sets up on out board roll table 101, it all is provided with portal frame 3 directly over board roll table 101 and the both sides unloading roll table 102, slidable mounting has suction cup device 4 on portal frame 3, the fashioned gypsum board through panel turnover machine 2 on the play board roll table 101 shifts to both sides unloading roll table 102 through suction cup device 4 with portal frame 3 matched with in turn.
The fashioned gypsum board of transport on going out the board roll table 101 is inhaled by sucking disc device 4 on the portal frame 3, carry on alternately on the unloading roll table 102 of both sides under the transport of portal frame 3, and correspondingly, the output of both sides unloading roll table 102 all is provided with pile up neatly device, the aim at that sets up like this, carry the fashioned gypsum board through carrying out to both sides unloading roll table 102 in turn, the pile up neatly device for both sides provides sufficient time of carrying out the pile up neatly and shifting into pile up neatly fashioned gypsum board, be favorable to unloading system's continuation, move high-efficiently, thereby do benefit to the production efficiency who improves the production line.
And at this moment, for realizing that the adjacent shaping gypsum board that same unloading roll table 102 carried is for front or back laminating mutually when the pile up neatly to and for the pile up neatly with shift into pile up neatly shaping gypsum board and provide sufficient time, preferably, adopt following mode to carry out the unloading:
the plate turnover machine 2 carries out clearance upset for the mode that every interval two shaping gypsum boards overturn two adjacent shaping boards in succession, under the cooperation of sucking disc device 4 and portal frame 3, make two shaping gypsum boards that the orientation that carry on the board roll table 101 is the same be carried respectively to the unloading roll table 102 of both sides on, for example, after two shaping gypsum boards that openly make progress are carried respectively to the unloading roll table 102 of both sides on, two shaping gypsum boards that the back that follow-up input was gone up on the shaping roll table are carried respectively to the unloading roll table 102 of both sides on, thereby realize that adjacent shaping gypsum board is laminating for openly after the pile up neatly.
In the above embodiment, it is further optimized that the blanking roller ways 102 on both sides are matched with the suction cup device 4 and the gantry 3 through the corresponding to-be-fed roller way 5, the to-be-fed roller way 5 is located right below the gantry 3, and the conveying speed of the blanking roller way 102 is greater than that of the to-be-fed roller way 5.
The conveying speed of the blanking roller way 102 is high, the efficiency of a blanking system is guaranteed, the conveying speed of the waiting roller way 5 is low, stable transfer of formed gypsum boards adsorbed by the suction disc devices 4 to the blanking roller way 102 is facilitated, the situation that the formed gypsum boards which are not released are dragged to the suction disc devices 4 under the conveying of the blanking roller way 102 due to the fact that the releasing speed of the suction disc devices 4 is difficult to match with the conveying speed of the blanking roller way 102 when the suction disc devices 4 release the formed gypsum boards onto the blanking roller way 102 which is conveyed fast is avoided, the control accuracy requirements of a control system for connecting the suction disc devices 4 and the blanking roller way 102 are reduced, the accuracy requirements of the suction disc devices 4 and the blanking roller way 102 are met, and the purpose of reducing the equipment cost of the blanking system is achieved.
Wherein, panel turnover machine 2 includes support 201 and rotates the upset roll table 202 of installing on support 201, upset roll table 202 is provided with just relative two-layerly, the both sides of two-layer upset roll table 202 are all rotated through leading frame 203 and are installed on support 201, be formed with the passageway that supplies the shaping gypsum board to pass through between two-layer upset roll table 202 and the both sides leading frame 203, install on the support 201 and be used for leading frame 203 through both sides and drive two-layer upset roll table 202 and carry out pivoted upset actuating mechanism 204.
The turnover driving mechanism 204 generally includes a motor and a gear assembly and a gear ring installed with the guide frame 203, the motor drives the gear ring installed with the guide frame 203 to rotate through the gear assembly, so that the two layers of turnover roller beds 202 on the guide frame 203 rotate around the axis of the gear ring, and the formed gypsum boards between the two layers of turnover roller beds 202 are turned over.
The support 201 is cylindrical with two ends penetrating through and is sleeved outside the plate outlet roller way 101, the inner wall of the support 201 is provided with a plurality of annular guide rails 6 arranged along a radial plane, the annular guide rails 6 are arranged along the axial direction of the support 201 at intervals, the two layers of overturning roller ways 202 are rotatably arranged on the plurality of annular guide rails 6 through the guide frames 203 on two sides, and the annular guide rails 6 drive the guide frames 203 and the overturning roller ways 202 to rotate under the driving of the overturning driving mechanism 204.
Specifically, the axis of the support 201 is located in the plane of the run-out table 101, so that the channel between the two layers of turnover tables 202 is in butt joint with the run-out table 101 when being horizontal, the ring-shaped guide rail 6 is coaxially arranged with the support 201, the ring-shaped guide rail 6 rotates in the support 201 or on the inner wall of the support 201, and is coaxially installed on, for example, a gear ring of the turnover driving mechanism 204, so that the ring-shaped guide rail 6 drives the two layers of turnover tables 202 on the guide frame 203 and the guide frame 203 to rotate under the driving of the turnover driving mechanism.
What is further optimized in the above embodiment is that the two-layer turnover roller ways 202 are slidably disposed on the guiding frame 203 in the distribution direction, the guiding frame 203 is provided with the clamping driving mechanism 7 for driving the two-layer turnover roller ways 202 to approach and separate from each other, and the two-layer turnover roller ways 202 clamp the formed gypsum boards with different thicknesses under the driving of the clamping driving mechanism 7 so as to stably turn over the formed gypsum boards.
The two-layer turnover roller table 202 is driven by the clamping driving mechanism 7 to clamp the formed gypsum board in the channel, and the formed gypsum board is prevented from falling on the two-layer turnover roller table 202 in the turnover process, so that the formed gypsum board is prevented from being damaged in the turnover process.
The air pump device outside one end of the air pipe 703 pumps air into the plurality of piston holes 2031 through the air pipe 703 and the vent holes 2032, so that a pair of piston rods 701 in the piston holes 2031 are driven to be away from each other under the action of air pressure, and the two layers of turnover roller tables 202 are driven to be away from each other, otherwise, the air pump device discharges the air in the plurality of piston holes 2031 through the air pipe 703 and the vent holes 2032, and the piston rods 701 gathered by the piston holes 2031 are close to each other. The pair of piston rods 701 are respectively connected to the corresponding turning roller ways 202, that is, the two turning roller ways 202 are driven by the pair of piston rods 701 to approach or separate from each other, so as to clamp the formed gypsum boards with different thicknesses.
In order to simplify the structure of the turnover roller table 202, the output ends of the turnover roller tables 202 arranged at two sides and located in the conveying direction are all arranged in a downward inclined mode, the support 201, the guide frame 203 and the annular guide rails 6 are arranged in an inclined mode and are matched with the turnover roller tables 202, so that the formed gypsum boards passing through the turnover roller tables 202 are conveyed by means of self power, the formed gypsum boards are turned over along with the two layers of rotating turnover roller tables 202 in the conveying process, at the moment, the length of the formed gypsum boards needs to be smaller than that of the turnover roller tables 202, the turnover rollers 2021 are ensured to be in the turnover process, the formed gypsum boards are always located in a channel between the two layers of turnover roller tables 202, and the formed gypsum boards are prevented from being exposed from the turnover rollers 2021 when being turned over and being not completely collided with the board outlet roller table 101 at the rear end.
In order to avoid the formed gypsum board from being exposed from the turnover roller table 202 before turnover because the formed gypsum board is conveyed on the turnover roller table 202 too fast, the following optimization is also provided for the turnover roller table 202:
the roll-over table 202 comprises a plurality of rollers 2021 and a table side frame 2022 slidably disposed on the guiding frame 203, shaft holes 8 corresponding to the rollers 2021 one to one are disposed on two sides of the table side frame 2022, and the ends of the rollers 2021 are rotatably mounted in the corresponding shaft holes 8 through rotating shafts 10 coaxially disposed therewith. An arc-shaped sinking groove 801 with the width not smaller than the diameter is formed in the hole wall of the shaft hole 8, the arc-shaped sinking groove 801 is formed in one side, away from the two layers of roller bed side frames 2022, of the shaft hole 8, an arc-shaped damping sheet 9 is installed in the arc-shaped sinking groove 801, and the circle where the inner side wall of the arc-shaped damping sheet 9 facing the rotating shaft 10 is located outside the circle where the inner wall of the shaft hole 8 is located.
When the two layers of turnover roller ways 202 are driven to mutually clamp the formed gypsum board, the rotating roller 2021 of the turnover roller ways 202, which clamps the formed gypsum board, is driven by the reaction on the formed gypsum board to drive the rotating shaft 10 to move towards the direction away from the arc-shaped sinking groove 801 of the formed gypsum board, and the rotating shaft 10 is in contact with the arc-shaped damping sheet 9 made of rubber materials in the arc-shaped sinking groove 801, the friction force between the rotating shaft 10 and the arc-shaped damping sheet 9 prevents the rotating roller 2021 from rotating or prevents the rotating roller 2021 from rapidly rotating under the driving of the formed gypsum board sliding downwards, so that the formed gypsum board is prevented from being exposed between the two layers of turnover roller ways 202 before being turned over. After the formed gypsum board is turned, the two layers of turning roller ways 202 are far away from each other, so that the rotating shaft 10 and the arc-shaped damping sheet 9 are separated from the space between the rotating shaft 10 on the upper rotating roller 2021 and the corresponding arc-shaped damping sheet 9 or the friction force between the rotating shaft 10 and the corresponding arc-shaped damping sheet 9 is reduced between the rotating shaft 10 on the lower rotating roller 2021 and the corresponding arc-shaped damping sheet 9, and the turned formed gypsum board is smoothly conveyed to the output end of the board outlet roller way 101 through the turning roller ways 202 under the action of self weight.
In addition, the inner side wall of the turning roller bed 202 installed on the two side guide frames 203 is provided with an axial limiting groove 2033, the axial limiting groove 2033 is arranged on the inner side wall of the guide frame 203 along the distribution direction of the two layer turning roller bed 202, the guide sliding blocks 11 in sliding fit with the axial limiting groove 2033 are installed on the two sides of the two layer roller bed 2022, the axial limiting groove 2033 is matched with the guide sliding blocks 11 to guide the guide frame 203 and the two layer turning roller bed 202, and the guide frame 203 and the two layer turning roller bed 202 are positioned in the axial direction of the bracket 201, so as to prevent the turning roller bed 202 from moving axially along the bracket 201 due to the inclination.
The invention also provides a control system of the blanking, stacking and transferring system for gypsum building material production, which comprises a first sensing element arranged on the plate turnover machine, a second sensing element arranged on the suction cup device and a control module connected with the first sensing element and the second sensing element.
The control module detects the number of the formed gypsum boards passing through the plate turnover machine through the first sensing element, the control module controls the plate turnover machine to turn over two subsequent adjacent formed gypsum boards at intervals, when the control module detects that the formed gypsum boards reach the position under the suction disc device through the second sensing element, the control module controls the suction disc device to suck the formed gypsum boards below, and the control module controls the portal frame to alternately convey the formed gypsum boards sucked by the suction disc device to the discharging roller ways on two sides.
First sensing element and second sensing element are photoelectric sensor, any one of laser sensor etc. has the sensing element of equivalent function, after the panel turnover machine and two shaping gypsum boards that the orientation is the same shift respectively to the unloading roll table of both sides through portal frame and sucking disc device on, and subsequent and two shaping gypsum boards opposite before the orientation shift respectively to the unloading roll table of both sides back, make the front of the shaping gypsum board of two times inputs on the same unloading roll table pile up neatly by the pile up neatly device at rear with the mode of laminating each other, thereby the front of having avoided the shaping gypsum board receives the damage.
The above embodiments are only exemplary embodiments of the present application, and are not intended to limit the present application, and the protection scope of the present application is defined by the claims. Various modifications and equivalents may be made by those skilled in the art within the spirit and scope of the present application and such modifications and equivalents should also be considered to be within the scope of the present application.
Claims (10)
1. The blanking stacking transfer system for gypsum building material production is characterized by comprising a conveying roller way (1) and a plate turnover machine (2), wherein the plate turnover machine (2) intermittently turns over formed gypsum boards conveyed by the conveying roller way (1) at fixed intervals, and the conveying roller way (1) conveys the turned formed gypsum boards to the rear side for stacking;
rollgang (1) is including going out trigger roll table (101) and unloading roll table (102), the both sides of the output of rollgang (1) all are provided with unloading roll table (102), panel turnover machine (2) set up go out on trigger roll table (101), go out trigger roll table (101) and both sides all be provided with portal frame (3) directly over unloading roll table (102), slidable mounting has sucking disc device (4) on portal frame (3), go out trigger roll table (101) and go up the process the shaping gypsum board of panel turnover machine (2) through with portal frame (3) matched with sucking disc device (4) are in turn to both sides unloading roll table (102) shift.
2. The blanking and stacking transfer system for gypsum building material production according to claim 1, wherein the blanking roller ways (102) on both sides are matched with the sucking disc device (4) and the portal frame (3) through corresponding waiting roller ways (5), the waiting roller ways (5) are located under the portal frame (3), and the conveying speed of the blanking roller ways (102) is greater than that of the waiting roller ways (5).
3. The blanking, stacking and transferring system for gypsum building material production according to claim 1, wherein the plate turnover machine (2) comprises a support (201) and a turnover roller table (202) rotatably mounted on the support (201), the turnover roller table (202) is provided with two opposite layers, two sides of the two layers of turnover roller tables (202) are rotatably mounted on the support (201) through guide frames (203), a passage for a formed gypsum board to pass through is formed between the two layers of turnover roller tables (202) and the guide frames (203) at two sides, and a turnover driving mechanism (204) for driving the two layers of turnover roller tables (202) to rotate through the guide frames (203) at two sides is mounted on the support (201).
4. The blanking and stacking transfer system for gypsum building material production according to claim 3, wherein the support (201) is cylindrical with two ends penetrating through, an annular guide rail (6) arranged along a radial plane is arranged on the inner wall of the support (201), a plurality of annular guide rails (6) are arranged along the support (201) at intervals in the axial direction, two layers of the turning roller tables (202) are rotatably installed on the plurality of annular guide rails (6) through the guide frames (203) on two sides, and the annular guide rails (6) drive the guide frames (203) and the turning roller tables (202) to rotate under the driving of the turning driving mechanism (204).
5. The blanking stacking and transferring system for gypsum building material production according to claim 4, wherein two layers of the turnover roller tables (202) are slidably arranged on the guide frame (203) in the distribution direction, the guide frame (203) is provided with a clamping driving mechanism (7) for driving the two layers of the turnover roller tables (202) to approach and separate from each other, and the two layers of the turnover roller tables (202) clamp the formed gypsum boards with different thicknesses under the driving of the clamping driving mechanism (7) so as to stably turn the formed gypsum boards.
6. The blanking, stacking and transferring system for gypsum building material production according to claim 5, wherein piston holes (2031) are formed in the guide frame (203) in a penetrating manner along the distribution direction of the two layers of turnover roller tables (202), and vent holes (2032) communicated with the piston holes (2031) are formed in the guide frame (203);
centre gripping actuating mechanism (7) include piston rod (701) and connect trachea (703) of air vent (2032), slidable mounting has a pair of piston rod (701) in piston hole (2031), and is two-layer upset roll table (202) and a pair of piston rod (701) one-to-one connect, just be provided with spacing protruding edge (702) on the pore wall of piston hole (2031), the aperture of spacing protruding edge (702) is less than the external diameter of piston on piston rod (701), air vent (2032) run through spacing protruding edge (702) and with piston hole (2031) are linked together, just piston rod (701) are followed the length direction of guide frame (203) is provided with many pairs, piston hole (2031) and many pairs piston rod (701) one-to-one is provided with a plurality ofly.
7. The blanking and stacking transfer system for gypsum building material production according to claim 4, wherein the output ends of the turnover roller tables (202) at two sides in the conveying direction are both inclined downwards, and the support (201), the guide frame (203) and the plurality of annular guide rails (6) are arranged in an inclined way corresponding to the turnover roller tables (202).
8. The blanking and stacking transfer system for gypsum building material production according to claim 3, wherein axial limiting grooves (2033) are formed in inner side walls of the guide frames (203) on two sides, the overturning roller ways (202) are mounted on the inner side walls, the axial limiting grooves (2033) are formed in the inner side walls of the guide frames (203) along the distribution direction of the two layers of overturning roller ways (202), guide sliders (11) in sliding fit with the axial limiting grooves (2033) are mounted on two sides of the two layers of overturning roller ways (202), the axial limiting grooves (2033) are matched with the guide sliders (11) to guide the guide frames (203) and the two layers of overturning roller ways (202), and the guide frames (203) and the two layers of overturning roller ways (202) are positioned in the axial direction of the support (201).
9. The blanking, stacking and transferring system for gypsum building material production according to claim 8, wherein the overturning roller table (202) comprises a plurality of rotating rollers (2021) and roller table side frames (2022) slidably arranged on the guide frame (203) through the flower blooms (11), shaft holes (8) corresponding to the rotating rollers (2021) in a one-to-one manner are formed in both sides of the roller table side frames (2022), and the ends of the plurality of rotating rollers (2021) are rotatably installed in the corresponding shaft holes (8) through rotating shafts (10) coaxially arranged with the rotating rollers (2021);
offer the arc heavy groove (801) that the width is not less than its diameter on the pore wall in shaft hole (8), the heavy groove of arc (801) has been seted up be located two-layerly in shaft hole (8) one side that roll table side bearer (2022) kept away from each other, install arc damping fin (9) in the heavy groove of arc (801), arc damping fin (9) orientation the circle that the inside wall of pivot (10) was located is located outside the circle that the inner wall of shaft hole (8) was located.
10. A control system for the gypsum building material production blanking, stacking and transferring system of any of claims 1-9, comprising a first sensing element disposed on the plate turnover machine and a second sensing element disposed on the suction cup device, and a control module connecting the first sensing element and the second sensing element;
the control module passes through first sensing element detects the quantity of the shaping gypsum board of process panel turnover machine, just control module control panel turnover machine overturns follow-up two adjacent shaping gypsum boards with two shaping gypsum boards at every interval, control module passes through when second sensing element detects under the shaping gypsum board reachs suction cup device, control module control suction cup device sucks the shaping gypsum board of below, just control module control portal frame will in turn the shaping gypsum board that suction cup device sucked up carries to the unloading roll table of both sides in turn.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110544393.2A CN113184443A (en) | 2021-05-19 | 2021-05-19 | Discharging stacking transfer system and control system for gypsum building material production |
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| CN202110544393.2A CN113184443A (en) | 2021-05-19 | 2021-05-19 | Discharging stacking transfer system and control system for gypsum building material production |
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| CN114506654A (en) * | 2022-01-26 | 2022-05-17 | 北新集团建材股份有限公司 | Plate conveying system, plate stacking and winding system and method |
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Application publication date: 20210730 |