Highway is with concrete sluicing groove making devices
Technical Field
The invention relates to a concrete drainage groove manufacturing device, in particular to a concrete drainage groove manufacturing device for a road.
Background
The highway drainage grooves are mainly arranged on two sides of a highway and used for draining accumulated water on the road surface of the road, if the accumulated water on the road surface cannot be drained in time, shoulders of the road collapse and the road surface is damaged, and partial accumulated water on the road section cannot be drained in time, so that the safety and smoothness of the road are affected.
The material of the water drainage groove is various, the existing method for manufacturing the water drainage groove by concrete is that a grinding tool of the water drainage groove is manually placed on a vibration disc, concrete is placed into a water drainage groove mould by using a shovel, air bubbles in the concrete are discharged by the vibration of the vibration disc, the concrete is tightly combined, the phenomena of honeycomb pitted surface and the like of the concrete are eliminated, the strength of the concrete is improved, the quality of the water drainage groove is ensured, because the quantity of the concrete placed in the water drainage groove cannot be accurately controlled by manual work, the concrete is placed while vibrating, the concrete is added according to real-time conditions, the concrete in the mould is excessively vibrated, stone aggregate and cement are separated due to excessive vibration, the workability of the concrete is seriously influenced, the segregation phenomenon occurs, holes exist, the quality of the concrete groove is not tightly reduced, each mould filled with the concrete is manually moved from the vibration disc, the filling of the next mold takes place, resulting in very inefficient operation.
Disclosure of Invention
In order to overcome the defects that the quantity of concrete injected into a mould cannot be accurately controlled, stone aggregate is separated from cement due to excessive vibration, the workability of the concrete is seriously influenced, the quality of a concrete drainage groove is reduced, and the working efficiency is low, the technical problems of the invention are as follows: the concrete water drainage tank manufacturing device for the highway can accurately control the injection amount of concrete, is accurate in vibration time and high in working efficiency.
The technical implementation scheme of the invention is as follows: a device for manufacturing a concrete water drainage tank for a road comprises a support frame, a pushing mechanism, a positioning mechanism and a vibrating mechanism, wherein the support frame comprises a front support, a first support, a second support, a rear support, a connecting plate, a third support, a fourth support and a support plate, the front support and the rear support are symmetrically arranged, the inner sides of one ends of the front support and the rear support are fixedly connected with the connecting plate, one end of the first support is fixedly connected to one side of the front support, the second support is fixedly connected to the other side of the front support, one end of the third support is fixedly connected to one side of the rear support, one end of the fourth support is fixedly connected to the other side of the rear support, one end of the support plate is fixedly connected to one ends of the upper portions of the first support and the third support, the other end of the support plate is fixedly connected to one ends of the upper portions of the second support and the fourth support, the pushing mechanism is arranged on the upper portions of the connecting plates on the inner sides of the front support and the rear support, the positioning mechanism is arranged on the upper parts of the pushing mechanisms on the inner sides of the front support and the rear support, and the vibrating mechanism is arranged on the upper parts of the positioning mechanisms on the inner sides of the front support and the rear support.
More preferably, the pushing mechanism comprises a hydraulic cylinder, a connecting frame and two sliding support plates, one end of the hydraulic cylinder is fixedly connected to the middle position of one side of the connecting plate, the middle position of one side of the connecting frame is fixedly connected to a push rod of the hydraulic cylinder, the number of the sliding support plates is two, the inner sides of one ends of the two sliding support plates are fixedly connected to the two ends of the connecting frame, and the outer sides of the two sliding support plates are respectively connected to the inner side chutes of the front support and the rear support in a sliding mode.
More preferably, positioning mechanism is including oblique push pedal, locating rack and first spring, the positioning mechanism symmetry sets up to two, oblique push pedal sets up to two, two oblique push pedals are fixed connection respectively in the inboard of fore-stock and after-poppet, the locating rack sets up to two, one side of two locating racks is provided with the spout respectively, the spout of two locating racks is sliding connection respectively in the one end of two slip extension boards, first spring sets up to two, two first springs set up respectively in the spout of locating rack, the one end of first spring is connected in the one end of slip extension board, the other end of first spring is connected in the slip extension board, two oblique push pedals contact with the locating rack respectively.
More preferably, the vibration mechanism is including fixed extension board, the slide bar, second spring and vibrating motor, the vibration mechanism battle array sets up to two, fixed extension board sets up in locating rack upper portion, the slide bar sets up to two, the one end of two slide bars is fixed connection respectively in one side of fixed extension board, the other end difference sliding connection of two slide bars is in the locating rack, the second spring sets up to two, two second springs overlap respectively in two slide bars, the one end of two second springs is connected in one side of fixed extension board, the other end of two second springs is connected in one side of locating rack, vibrating motor fixed connection is in one side of fixed extension board.
More preferably, the transmission mechanism comprises a power motor, a fixed plate, a gear lack wheel and a first roller, the second roller bearing, the conveyer belt, locating plate and first spur gear, the one end fixed connection of fixed plate is in first support one end front side, motor power fixed connection is in fixed plate one side, scarce gear fixed connection is in motor power's power output shaft, the both ends of first roller bearing rotate the one end of connecting in first support and third support respectively, the both ends of second roller bearing rotate the one end of connecting in second support and fourth support respectively, the conveyer belt has been spared on first roller bearing and the second roller bearing, the conveyer belt cooperates with the backup pad, the backup pad plays the supporting role to the conveyer belt, the locating plate sets up to a plurality ofly, a plurality of locating plates are even interval fixed connection in the conveyer belt respectively, first spur gear fixed connection is in the front end of first roller bearing, first spur gear and scarce gear engagement.
More preferably, unloading mechanism is including the storage silo, lead the feed bin, the axis of rotation, the belt lace wheel, power belt, the axostylus axostyle, the second straight-teeth gear, big belt pulley and control panel, both sides fixed connection is in fore-stock and after-poppet one end around the storage silo, the one end fixed connection of leading the feed bin is in the one end of storage silo, the axis of rotation sets up in guide silo lower part, the control panel is provided with a plurality ofly, a plurality of control panels are even array fixed connection in the axis of rotation respectively, and set up and be connected with its rotation in guide silo lower extreme inside, the one end of axis of rotation is rotated and is connected in the fore-stock, belt lace wheel fixed connection in the axis of rotation, the one end of axostylus axostyle is rotated and is connected in first support, second straight-teeth gear fixed connection in the axostylus axostyle, second straight-teeth gear and scarce gear engagement, belt pulley fixed connection in the axostylus axostyle, rich power belt on big belt pulley and the belt lace wheel.
More preferably, the quantitative mechanism comprises a control shaft, a screw rod and a handle, one end of the screw rod is rotatably connected to one end of the rotating shaft, the control shaft is connected to the control board in a sliding mode, the control shaft is in threaded fit with the screw rod, and the handle is fixedly connected to the other end of the screw rod.
The invention achieves the effect by:
pushing mechanism, positioning mechanism and vibration mechanism have realized the closely knit packing of concrete in the mould, with the bubble vibration discharge in the concrete, prevent that the concrete from filling loosely, because the mould has left the backup pad, vibrating motor is when the vibration mould, do not influence other moulds in the backup pad, concrete excessive vibration in other moulds has been prevented, lead to stone aggregate and cement separation, seriously influence the workability of concrete, segregation phenomenon appears, there is the hole, the quality in the uncompacted reduction concrete sluicing groove.
The conveying mechanism realizes the clearance conveying of the die.
The blanking mechanism realizes the accurate quantitative filling of concrete.
The dosing mechanism realizes accurate adjustment of the concrete blanking amount.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the transfer mechanism of the present invention.
Fig. 3 is a partial perspective view of the transfer mechanism of the present invention.
Fig. 4 is a schematic perspective view of the blanking mechanism of the present invention.
Fig. 5 is a schematic view of a partial three-dimensional structure of the blanking mechanism of the present invention.
Fig. 6 is a schematic view of a partial structure of the blanking mechanism of the present invention.
Fig. 7 is a schematic perspective view of the pushing mechanism of the present invention.
Fig. 8 is a schematic perspective view of the positioning mechanism and the vibrating mechanism according to the present invention.
Fig. 9 is a schematic structural diagram of a positioning mechanism and a vibrating mechanism of the present invention.
Fig. 10 is a partial perspective view of the positioning mechanism of the present invention.
In the above drawings: 1: front bracket, 101: first bracket, 102: second bracket, 103: rear bracket, 104: connecting plate, 105: third bracket, 106: fourth bracket, 107: support plate, 2: power motor, 201: fixing plate, 202: missing gear, 203: first roller, 204: second roller, 205: conveyor belt, 206: positioning plate, 207: first straight gear, 3: storage bin, 301: guide bin, 302: rotating shaft, 303: small pulley, 304: power belt, 305: shaft, 306: second spur gear, 307: large pulley, 308: control panel, 4: control shaft, 401: screw, 402: handle, 5: hydraulic cylinder, 501: connecting frame, 502: sliding support plate, 6: oblique push plate, 601: spacer, 602: first spring, 7: fixing support plate, 701: slide bar, 702: second spring, 703: vibration motor, 8: and (5) molding.
Detailed Description
The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which presently preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for completeness and fully convey the scope of the invention to the skilled person.
Example 1
A device for manufacturing a concrete drainage groove for a road comprises a support frame, a pushing mechanism, a positioning mechanism and a vibrating mechanism, wherein the support frame comprises a front support 1, a first support 101, a second support 102, a rear support 103, a connecting plate 104, a third support 105, a fourth support 106 and a support plate 107, the front support 1 and the rear support 103 are symmetrically arranged, the inner sides of the lower ends of the front support 1 and the rear support 103 are fixedly connected with the connecting plate 104, the right end of the first support 101 is fixedly connected to the left side of the front support 1, the second support 102 is fixedly connected to the right side of the front support 1, the right end of the third support 105 is fixedly connected to the left side of the rear support 103, the left end of the fourth support 106 is fixedly connected to the right side of the rear support 103, the left end of the support plate 107 is fixedly connected to the right ends of the upper parts of the first support 101 and the third support 105, the right end of the support plate 107 is fixedly connected to the left ends of the upper parts of the second support 102 and the fourth support 106, the pushing mechanism is arranged on the upper portions of the connecting plates 104 on the inner sides of the front support 1 and the rear support 103, the positioning mechanism is arranged on the upper portions of the pushing mechanism on the inner sides of the front support 1 and the rear support 103, and the vibrating mechanism is arranged on the upper portions of the positioning mechanism on the inner sides of the front support 1 and the rear support 103.
Place 8-mould 8 on backup pad 107 during the use, artifical pour the concrete in mould 8, start pushing mechanism, pushing mechanism upwards promotes, realize fixed positioning with mould 8 through positioning mechanism, prevent that mould 8 from empting, upwards promote mould 8 through vibration mechanism, make mould 8 leave backup pad 107, vibrate the concrete in mould 8, make its even real filling in mould 8, realized filling of concrete in mould 8, vibrate the discharge with the bubble in the concrete, prevent that concrete from filling inhomogeneously, because mould 8 has left backup pad 107, vibration mechanism is when vibrating mould 8, do not influence other moulds 8 on backup pad 107, concrete excessive vibration in other moulds 8 has been prevented.
Example 2
On the basis of embodiment 1, as shown in fig. 7 to 10, the pushing mechanism includes a hydraulic cylinder 5, a connecting frame 501 and two sliding support plates 502, a lower end of the hydraulic cylinder 5 is fixedly connected to an intermediate position on an upper side of the connecting plate 104, an intermediate position on a lower side of the connecting frame 501 is fixedly connected to a push rod of the hydraulic cylinder 5, the number of the sliding support plates 502 is two, inner sides of lower ends of the two sliding support plates 502 are fixedly connected to two ends of the connecting frame 501, and outer sides of the two sliding support plates 502 are respectively slidably connected to inner sliding grooves of the front bracket 1 and the rear bracket 103.
Positioning mechanism is including pushing away the board 6 to one side, locating rack 601 and first spring 602, the positioning mechanism symmetry sets up to two, pushing away the board 6 to one side sets up to two, two oblique push boards 6 are fixed connection respectively in the inboard of fore-stock 1 and after-poppet 103, locating rack 601 sets up to two, the downside of two locating rack 601 is provided with the spout respectively, the spout of two locating rack 601 is sliding connection respectively in the upper end of two slip extension boards 502, first spring 602 sets up to two, two first springs 602 set up respectively in the spout of locating rack 601, the one end of first spring 602 is connected in the upper end of slip extension board 502, the other end of first spring 602 is connected in locating rack 601, two oblique push boards 6 contact with locating rack 601 respectively.
The vibration mechanism is including fixed extension board 7, slide bar 701, second spring 702 and vibrating motor 703, the vibration mechanism is to battle array setting up to two, fixed extension board 7 sets up in locating rack 601 upper portion, slide bar 701 sets up to two, two slide bar 701's upper end is fixed connection respectively in the downside of fixed extension board 7, two slide bar 701's lower extreme is sliding connection respectively in locating rack 601, second spring 702 sets up to two, two second springs 702 overlap respectively in two slide bars 701, the upper end of two second springs 702 is connected in the downside of fixed extension board 7, the lower extreme of two second springs 702 is connected in the upside of locating rack 601, vibrating motor 703 fixed connection is in the outside of fixed extension board 7.
When the device is used, the mold 8 is placed on the upper side of the supporting plate 107 and located in the middle of the two positioning frames 601, concrete is injected into the mold 8, the hydraulic cylinder 5 is started, the push rod of the hydraulic cylinder 5 is pushed upwards to push the connecting frame 501, the connecting frame 501 pushes the two sliding support plates 502, the two sliding support plates 502 push the two positioning frames 601, the two positioning frames 601 are pushed upwards to be in contact with the inclined push plate 6, the inclined push plate 6 pushes the two positioning frames 601 towards the middle to fix and position the mold 8, the mold 8 is prevented from toppling over, the two sliding support plates 502 continue to push the positioning frames 601 upwards, the positioning frames 601 push the fixing support plates 7 through the second springs 702, the mold 8 is lifted up by the two fixing support plates 7 to be away from the supporting plate 107, the two vibrating motors 703 are started, the vibrating motors 703 start to vibrate the concrete in the mold 8, so as to realize precise time vibration of the concrete in the mold 8, the air bubbles in the concrete are discharged, so that the concrete is combined compactly, the phenomena of honeycomb pitted surface and the like of the concrete are eliminated, so as to improve the strength of the concrete drainage tank and ensure the quality of the concrete drainage tank, after the mould 8 finishes the vibration filling of the concrete, the hydraulic cylinder 5 starts to reset, the components are sequentially driven to reset, the mould 8 filled with concrete is stably placed on the supporting plate 107, the concrete is filled in the mould 8, air bubbles in the concrete are discharged in a vibrating manner, the concrete is prevented from being filled unevenly, because the mould 8 has left the backup pad 107, vibrating motor 703 does not influence other moulds 8 on the backup pad 107 when vibration mould 8, has prevented that the concrete vibration in the mould 8 from excessively leading to stone aggregate and cement separation, seriously influences the workability of concrete, appears the segregation phenomenon, has the hole, the quality that the uncompacted reduction concrete sluiced the groove.
Example 3
On the basis of embodiment 2, as shown in fig. 2 and fig. 3, the transmission mechanism includes a power motor 2, a fixing plate 201, a missing gear 202, a first roller 203, a second roller 204, a transmission belt 205, a positioning plate 206 and a first straight gear 207, a rear end of the fixing plate 201 is fixedly connected to a front side of a left end of the first bracket 101, the power motor 2 is fixedly connected to an upper side of the fixing plate 201, the missing gear 202 is fixedly connected to a power output shaft of the power motor 2, two ends of the first roller 203 are respectively rotatably connected to left ends of the first bracket 101 and the third bracket 105, two ends of the second roller 204 are respectively rotatably connected to right ends of the second bracket 102 and the fourth bracket 106, the transmission belt 205 is wound around the first roller 203 and the second roller 204, the transmission belt 205 is matched with the supporting plate 107, the supporting plate 107 supports the transmission belt 205, the positioning plate 206 is provided in plurality, the positioning plates 206 are respectively fixedly connected to the transmission belt 205 at uniform intervals, the first straight gear 207 is fixedly connected to the front end of the first roller 203, and the first straight gear 207 is engaged with the missing gear 202.
During the use, the mold 8 is placed on the positioning plate 206 above the conveying belt 205, the power motor 2 is started, the power motor 2 rotates to drive the conveying belt 205 to rotate through the gear lack 202, the first straight gear 207, the first roller and the second roller 204, the conveying belt 205 rotates and stops, the hydraulic cylinder 5 pushes the mold 8, so that the concrete is compactly filled in the mold 8, after the mold 8 is filled with the concrete, the hydraulic cylinder 5 resets to place the mold 8 on the positioning plate 206 above the conveying belt 205, the conveying belt 205 continues to rotate, the next mold 8 is conveyed, and the gap conveying of the mold 8 is realized.
Example 4
On the basis of embodiment 3, as shown in fig. 2 to 6, the blanking mechanism includes a storage bin 3, a material guiding bin 301, a rotating shaft 302, a small belt pulley 303, a power belt 304, a shaft rod 305, a second spur gear 306, a large belt pulley 307 and control boards 308, wherein the front and rear sides of the storage bin 3 are fixedly connected to the upper ends of the front bracket 1 and the rear bracket 103, the upper end of the material guiding bin 301 is fixedly connected to the lower end of the storage bin 3, the rotating shaft 302 is disposed at the lower portion of the material guiding bin 301, the control boards 308 are provided with a plurality of control boards 308, the control boards 308 are respectively and uniformly arrayed and fixedly connected to the rotating shaft 302 and rotatably connected to the inner portion of the lower end of the material guiding bin 301, the front end of the rotating shaft 302 is rotatably connected to the front bracket 1, the small belt pulley 303 is fixedly connected to the rotating shaft 302, the rear end of the shaft rod 305 is rotatably connected to the first bracket 101, the second spur gear 306 is fixedly connected to the shaft rod 305, the second spur gear 306 is engaged with the gear 202, the large pulley 307 is fixedly connected to the shaft 305, and the large pulley 307 and the small pulley 303 are wound with the power belt 304.
When the conveying belt 205 conveys the mold 8 to the middle positions of the two positioning frames 601, the hydraulic cylinder 5 pushes upwards to lift the mold 8 through the fixed support plate 7, the power motor 2 rotates to drive the rotating shaft 302 to rotate through the second straight gear 306, the large belt pulley 307, the power belt 304 and the small belt pulley 303, the rotating shaft 302 rotates to drive the control plates 308 to rotate, the concrete in the storage bin 3 is placed into the mold 8 below, the concrete is tightly filled in the mold 8 through the vibration motor 703 in a vibration mode, and accurate quantitative filling of the concrete is achieved.
The quantitative mechanism comprises a control shaft 4, a screw 401 and a handle 402, the front end of the screw 401 is rotatably connected to the rear end of the rotating shaft 302, the control shaft 4 is slidably connected to the control plate 308, the control shaft 4 is in threaded fit with the screw 401, and the handle 402 is fixedly connected to the rear end of the screw 401.
Drive screw rod 401 through twist grip 402 and rotate, screw rod 401 is rotated clockwise or anticlockwise and is driven control shaft 4 and move forward or backward, control shaft 4 moves forward and reduces the unloading volume of control concrete, control shaft 4 moves backward and increases the unloading volume of control concrete, can adjust the unloading volume that control shaft 4 realized the concrete according to in good time rotation handle 402 of in service behavior, realized the accurate regulation of concrete unloading volume.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the protection scope of the present invention, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.