CN113059678A - Production process of recycled concrete anti-cracking slope protection brick - Google Patents

Production process of recycled concrete anti-cracking slope protection brick Download PDF

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Publication number
CN113059678A
CN113059678A CN202110406177.1A CN202110406177A CN113059678A CN 113059678 A CN113059678 A CN 113059678A CN 202110406177 A CN202110406177 A CN 202110406177A CN 113059678 A CN113059678 A CN 113059678A
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China
Prior art keywords
slope protection
plate
shaft
vibration
forming die
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CN202110406177.1A
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Chinese (zh)
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项兆华
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Individual
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Individual
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Priority to CN202110406177.1A priority Critical patent/CN113059678A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04Discharging the shaped articles
    • B28B13/06Removing the shaped articles from moulds
    • B28B13/067Removing the shaped articles from moulds by applying blows or vibrations followed by, or during, the removal of a mould part
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The invention relates to a production process of recycled concrete anti-cracking slope protection bricks, which comprises a supporting plate, a conveying mechanism, a blanking mechanism, a vibrating mechanism, a pre-setting mechanism, a material removing mechanism, a material receiving mechanism and a conveying mechanism, wherein a forming die on the conveying mechanism can be used circularly, the complex phenomenon that the conveying forming die and the concrete slope protection bricks in the die are carried manually is avoided, the production efficiency of the slope protection bricks is improved, and simultaneously, a large amount of manual labor is saved, simultaneously, the concrete on the forming die is vibrated into the forming die groove by the vibrating mechanism, and simultaneously, the vibration of the forming die causes the air bubbles in the concrete to be discharged, thereby make the bank protection brick after the preparation shaping harder durable, the life of the bank protection brick of improvement avoids in the bank protection brick later stage use because inside contains the phenomenon that more bubble leads to the surface to initiate the fracture.

Description

Production process of recycled concrete anti-cracking slope protection brick
Technical Field
The invention relates to the technical field of recycled concrete anti-cracking slope protection brick production, in particular to a process for producing recycled concrete anti-cracking slope protection bricks.
Background
The recycled concrete is that waste concrete blocks are crushed, cleaned and graded, and then mixed with grading according to a certain proportion, natural aggregates (mainly coarse aggregates) such as sand stones are partially or completely replaced, cement is added, water and the like are prepared to form new concrete, the slope protection brick produced by using the recycled concrete has a recycling effect, the shape of the slope protection brick is mostly in a regular hexagonal shape, the slope protection brick is divided into a hollow hexagonal slope protection and a solid hexagonal slope protection, the concrete is mainly used for high-speed slope protection and dam slope protection bricks, the hollow hexagonal slope protection is poured into a mold, the hollow hexagonal slope protection can be produced after natural curing, but the following problems can occur in the production process of the recycled concrete anti-cracking slope protection brick:
1. when the common anti-cracking slope protection brick is produced, after the recycled concrete falls into the forming mold, the forming mold needs to be taken down from the conveying equipment for demolding and then put on the conveying equipment, so that the production of the slope protection brick is complicated, the production efficiency of the slope protection brick is reduced, and a large amount of labor is wasted;
2. when producing the slope protection brick, because there is water in the concrete, so easily produce more bubble, not discharge the bubble during slope protection brick production to when making use after the slope protection brick later stage setting, because inside contains the phenomenon that more bubble leads to the surface to initiate the fracture, and then the life of the slope protection brick that has reduced.
Disclosure of Invention
Technical scheme (I)
In order to achieve the purpose, the invention adopts the following technical scheme that a production process of recycled concrete anti-cracking slope protection bricks uses a production device of the recycled concrete anti-cracking slope protection bricks, the production device of the recycled concrete anti-cracking slope protection bricks comprises a supporting plate, a conveying mechanism, a discharging mechanism, a vibrating mechanism, a pre-setting mechanism, a material removing mechanism, a material receiving mechanism and a conveying mechanism, and the production process when the recycled concrete anti-cracking slope protection bricks are used for producing the slope protection bricks is as follows:
s1, intermittent material pushing: the motor drives the driving shaft to rotate, so that the incomplete gear is intermittently meshed with the rotating shaft, the forming die is intermittently conveyed, and when the forming die stops, the movable plate and the push plate respectively push the shaped reinforcing steel bars and the concrete into the forming die;
s2, vibration reinforcement: when the forming mold stops, the vibration mechanism pushes the forming mold with the concrete behind to beat and vibrate, so that the concrete on the forming mold falls into the groove of the forming mold, and simultaneously, the vibration of the forming mold enables air bubbles in the concrete to be discharged;
s3, material removal presetting: in the moving process of the forming mold, the material removing mechanism scrapes off residual materials remained on the forming mold after vibration, and then the slope protection brick in the forming mold is pre-shaped through the pre-shaping mechanism;
s4, knocking down and transmitting: knocking out the produced slope protection bricks subjected to presetting from a forming die through a vibration mechanism, and dropping the slope protection bricks onto a conveying mechanism for conveying;
the supporting plates are symmetrically arranged in front and back, a conveying mechanism and a conveying mechanism are sequentially arranged between the supporting plates from top to bottom, a blanking mechanism, a vibrating mechanism, a material removing mechanism and a pre-setting mechanism are sequentially arranged on the conveying mechanism from left to right, and a material receiving mechanism is arranged below the material removing mechanism;
transport mechanism include axis of rotation, chain, scute, cross frame plate, forming die, drive shaft, incomplete gear, motor and running gear, the backup pad between install the axis of rotation through bearing bilateral symmetry, the symmetry cover is equipped with the sprocket around in the axis of rotation, control and connect through chain drive between the sprocket, the back of the body of chain installs the scute around, the scute is arranged along the chain equidistance, install the cross frame plate around on the scute, install forming die on the cross frame plate, the drive shaft is installed through the bearing to the rear end face of backup pad, the cover is equipped with incomplete gear in the drive shaft, the rear end face of backup pad has the motor through the rack-mount, the output shaft and the drive shaft of motor are connected, one of them axis of rotation is worn to establish the backup.
The blanking mechanism comprises an L-shaped placing barrel, a hexagonal groove, a setting steel bar, a blanking through groove, a movable plate, a discharging barrel and a lifting sleeve, wherein the L-shaped placing barrel is installed on the opposite surface of a supporting plate, the L-shaped placing barrel is internally provided with the hexagonal groove, the setting steel bar is arranged in the hexagonal groove, the lower end surface of the L-shaped placing barrel is provided with the blanking through groove, the supporting plate is provided with a moving groove which is communicated with the hexagonal groove, the movable plate is arranged in the moving groove, the opposite surface of the supporting plate is provided with the discharging barrel which is of a horn-shaped structure, the lower end surface of the discharging barrel is provided with the lifting sleeve, the lifting sleeve is arranged in the pushing groove, the connecting plate is installed on the rear end surface of the pushing plate and the rear end surface of the movable plate, be connected through reset spring between connecting plate and the backup pad, the riser is installed to the rear end face of backup pad, installs through the bearing on the riser and promotes the axle, promotes epaxial cover and is equipped with the cam No. one, and the rear end face of backup pad is installed with the gear shaft through the bearing, and the gear shaft is equipped with the helical gear of meshing mutually with promoting epaxial cover.
As a preferred technical scheme of the invention, the vibration mechanism comprises a support frame, spring grooves, support springs, lug plates, push rods, rollers, vibration shafts, a second cam, a first belt, vibration gears and a second belt, wherein the support frame is arranged between the support plates in an up-down symmetrical manner, the support frame is positioned between the chains, the support frame is provided with the push grooves in a left-right symmetrical manner, the spring grooves are arranged in the push grooves in a left-right symmetrical manner, the lug plates are arranged in the spring grooves through the support springs, the push rods are arranged between the lug plates, the rollers are arranged on opposite surfaces of the upper push rod and the lower push rod, the vibration shafts are arranged between the support plates in a left-right symmetrical manner through bearings, the second cam in sliding fit with the rollers is sleeved on the vibration shafts, the left vibration shafts and the right vibration shafts are connected through the first belt in a penetrating manner, the vibration shaft is in transmission connection with the gear shaft through a second belt.
As a preferable technical scheme of the invention, the pre-shaping mechanism comprises hook-shaped heating plates, the hook-shaped heating plates are arranged between the supporting plates, and the hook-shaped heating plates are positioned on the right side of the chain.
As a preferred technical scheme of the invention, the material removing mechanism comprises a material removing shaft and a material removing roller, the material removing shaft is arranged on the opposite surface of the supporting plate, the material removing roller is sleeved on the material removing shaft, and the material removing roller is close to the upper end surface of the forming die.
As a preferable technical scheme, the material receiving mechanism comprises a material receiving box and a v-21274and a shaped pulling plate, wherein an inlet groove is formed in the front end face of the supporting plate, the inlet groove is formed in the supporting plate on the rear side, the material receiving box is arranged in the inlet groove in a sliding fit mode, and the v-21274and the shaped pulling plate are mounted on the front end face of the material receiving box.
As a preferred technical scheme of the invention, the conveying mechanism comprises a rotating shaft, conveying rollers, a conveying belt and a third belt, the rotating shaft is symmetrically arranged between the supporting plates in the left-right direction through a bearing, the conveying rollers are sleeved on the rotating shaft, the conveying rollers are in transmission connection through the conveying belt, and the left rotating shaft and the right rotating shaft are arranged on the supporting plates in a penetrating mode and are in transmission connection with the rotating shaft through the third belt.
(II) advantageous effects
1. The forming die on the conveying mechanism can be used circularly, the tedious phenomenon that the conveying forming die and the concrete slope protection bricks in the die are carried manually is avoided, the production efficiency of the slope protection bricks is improved, a large amount of labor is saved, meanwhile, the concrete on the forming die is shaken down into the forming die groove through the vibrating mechanism, and meanwhile, the vibration of the forming die enables air bubbles in the concrete to be discharged, so that the slope protection bricks after being manufactured and formed are more hard and durable, the service life of the slope protection bricks is prolonged, and the phenomenon that the surfaces of the slope protection bricks crack due to more air bubbles in the inner part in the later-stage use process is avoided;
2. the push rod on the upper side of the invention reciprocates up and down to push and vibrate the forming die, so that the vibration of the forming die can discharge air bubbles in concrete, and simultaneously, the phenomenon of surface cracking caused by more air bubbles in the later use process of the slope protection brick is avoided;
3. the hook-shaped heating plate provided by the invention is used for heating and pre-shaping the slope protection bricks entering the forming die, and simultaneously, the phenomenon that the slope protection bricks in the forming die deform during conveying is avoided.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic view of a first perspective structure of the present invention;
FIG. 3 is a second perspective view of the present invention;
FIG. 4 is a third perspective view of the present invention;
FIG. 5 is a front cross-sectional view of the present invention;
FIG. 6 is an enlarged view of a portion of the invention at A of FIG. 5;
FIG. 7 is a top view of the present invention;
FIG. 8 is a schematic perspective view of the slope protection brick of the present invention;
fig. 9 is a perspective view of the shaped reinforcing bar of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
As shown in fig. 1 to 9, a production process of recycled concrete anti-crack slope protection brick uses a production device of recycled concrete anti-crack slope protection brick, the production device of recycled concrete anti-crack slope protection brick comprises a supporting plate 1, a conveying mechanism 2, a blanking mechanism 3, a vibrating mechanism 4, a presetting mechanism 5, a material removing mechanism 6, a material receiving mechanism 7 and a conveying mechanism 8, and the production process of the slope protection brick by using the production device of recycled concrete anti-crack slope protection brick is as follows:
s1, intermittent material pushing: the motor 27 drives the driving shaft 25 to rotate, so that the incomplete gear 26 is intermittently meshed with the rotating shaft 20, the forming mold 24 is intermittently conveyed, and when the forming mold 24 stops, the moving plate 34 and the push plate 37 respectively push the shaped reinforcing steel bar 32 and the concrete into the forming mold 24;
s2, vibration reinforcement: when the forming molds 24 stop, the vibration mechanism 4 pushes the forming molds 24 with the concrete behind to beat and vibrate, so that the concrete on the forming molds 24 falls into the grooves of the forming molds 24, and simultaneously, the vibration of the forming molds 24 enables air bubbles in the concrete to be discharged;
s3, material removal presetting: in the moving process of the forming die 24, the material removing mechanism 6 scrapes off residual materials remained on the forming die 24 after vibration, and then the pre-shaping mechanism 5 pre-shapes the slope protection bricks in the forming die 24;
s4, knocking down and transmitting: the produced slope protection brick after presetting is knocked out from the forming die 24 through the vibration mechanism 4 and falls onto the conveying mechanism 8 for conveying;
the automatic feeding device is characterized in that the supporting plates 1 are symmetrically arranged in front and back, a conveying mechanism 2 and a conveying mechanism 8 are sequentially arranged between the supporting plates 1 from top to bottom, a blanking mechanism 3, a vibrating mechanism 4, a material removing mechanism 6 and a pre-setting mechanism 5 are sequentially arranged on the conveying mechanism 2 from left to right, and a material receiving mechanism 7 is arranged below the material removing mechanism 6;
the conveying mechanism 2 comprises a rotating shaft 20, chains 21, angle plates 22, cross-shaped frame plates 23, forming molds 24, a driving shaft 25, an incomplete gear 26, motors 27 and rotating gears 28, the rotating shaft 20 is symmetrically installed between the supporting plates 1 through bearings, chain wheels are symmetrically sleeved on the rotating shaft 20 in the front and back direction, the left chain wheel and the right chain wheel are in transmission connection through the chains 21, the angle plates 22 are installed on the back surfaces of the front chain 21 and the back chain 21, the angle plates 22 are arranged along the chains 21 at equal intervals, the cross-shaped frame plates 23 are installed on the front angle plates 22 and the back angle plates 22, the forming molds 24 are installed on the cross-shaped frame plates 23, the driving shaft 25 is installed on the rear end surface of the supporting plate 1 through the bearings, the incomplete gear 26 is sleeved on the driving shaft 25, the motor 27 is installed on the rear end surface of the supporting plate 1 through a rack, motor 27 starts to drive driving shaft 25 and rotates, driving shaft 25 drives incomplete gear 26 and rotates, drive axis of rotation 20 when incomplete gear 26 meshes with running gear 28 and rotate, axis of rotation 20 rotates and drives forming die 24 and conveys, make 24 intermittent type conveying of forming die, the accuracy when the slope protection brick production blanking of being convenient for, avoid removing the blanking skew phenomenon that the blanking caused, the conveying of carrying out forming die 24 of continuity simultaneously, the phenomenon at the bottom of the efficiency of single production has been avoided, and the production efficiency is improved.
The blanking mechanism 3 comprises an L-shaped placing barrel 30, a hexagonal groove 31, a shaping steel bar 32, a blanking through groove 33, a moving plate 34, a blanking barrel 35, a lifting 21274, a shaped receiving plate 36, a push plate 37, a connecting plate 38, a reset spring 39, a vertical plate 3a, a push shaft 3b, a first cam 3c, a gear shaft 3d and a helical gear 3e, wherein the L-shaped placing barrel 30 is installed on the opposite surface of the supporting plate 1, the hexagonal groove 31 is formed in the L-shaped placing barrel 30, the shaping steel bar 32 is arranged in the hexagonal groove 31, the blanking through groove 33 is formed in the lower end surface of the L-shaped placing barrel 30, a moving groove is formed in the supporting plate 1 and communicated with the hexagonal groove 31, the moving groove is internally provided with the moving plate 34, the blanking barrel 35 is installed on the opposite surface of the supporting plate 1, the moving plate 35 of the blanking barrel is of a horn-shaped structure, the lifting 7436, 21274is, a material pushing groove is formed in the rear end face of the supporting plate 1, a pushing plate 37 is arranged in the material pushing groove, a connecting plate 38 is arranged on the pushing plate 37 and the rear end face of the moving plate 34, the connecting plate 38 is connected with the supporting plate 1 through a return spring 39, a vertical plate 3a is arranged on the rear end face of the supporting plate 1, a pushing shaft 3b is arranged on the vertical plate 3a through a bearing, a first cam 3c is sleeved on the pushing shaft 3b, a gear shaft 3d is arranged on the rear end face of the supporting plate 1 through a bearing, a helical gear 3e meshed with the gear shaft 3d and the pushing shaft 3b is sleeved on the gear shaft 3d, when the incomplete gear 26 is not meshed with the rotating gear 28, the helical gear shaft 3d drives the helical gear 3e to rotate, so that the pushing shaft 3b drives the first cam 3c to rotate, the first cam 3c rotates to push the moving plate 37 and, the blanking through groove 33 falls into the forming die 24 which is just placed under the L-shaped placing barrel 30, the durability of the produced slope protection bricks is improved, meanwhile, the push plate 37 falls the blanking barrel 35 into the 21274, the concrete on the shaped receiving plate 36 is pushed onto the forming die 24 for feeding, the forming die 24 at the moment is in a state of stopping conveying, and the phenomenon that the shaped reinforcing steel bar 32 and the concrete are not accurately blanked is avoided.
Vibration mechanism 4 include support frame 40, spring groove 41, supporting spring 42, otic placode 43, catch bar 44, running roller 45, vibration axle 46, No. two cams 47, a belt 48, vibration gear 49 and No. two belts 4a, backup pad 1 between the longitudinal symmetry be provided with support frame 40, support frame 40 is located between chain 21, bilateral symmetry has seted up the catch groove on the support frame 40, bilateral symmetry has seted up spring groove 41 in the catch groove, install otic placode 43 through supporting spring 42 in the spring groove 41, install catch bar 44 between the otic placode 43, running roller 45 is installed to the opposite face of catch bar 44 from top to bottom, install vibration axle 46 through bearing bilateral symmetry between the backup pad 1, the cover is equipped with No. two cams 47 with running roller 45 sliding fit on the vibration axle 46, it is connected through the transmission of a belt 48 to wear to establish backup pad 1 about vibration axle 46, one of them is equipped with incomplete gear 26 intermittent type's vibration gear 49 on the vibration axle 46, the vibration shaft 46 is in transmission connection with the gear shaft 3d through a second belt 4a, when the incomplete gear 26 is not meshed with the rotating gear 28, the incomplete gear 26 is meshed with the vibration gear 49, so as to drive the vibration shaft 46 to rotate, meanwhile, the vibration shaft 46 drives the gear shaft 3d to rotate through the second belt 4a, the vibration shaft 46 rotates to drive a second cam 47 to rotate, the second cam 47 rotates to push the upper and lower push rods 44 to do reciprocating up and down movement through the cooperation with the rollers 45, the upper push rod 44 reciprocates up and down to push and vibrate the forming mold 24, so that concrete on the forming mold 24 falls into the groove of the forming mold 24, and meanwhile, the vibration of the forming mold 24 enables air bubbles in the concrete to be discharged, so that the formed slope protection brick is harder and more durable, and the service life of the slope protection brick is prolonged, avoid simultaneously in the slope protection brick later stage use because inside contains more bubble and leads to the phenomenon of surface crack, reciprocating motion pushes away to forming die 24 about the catch bar 44 of downside beats the vibration, release the slope protection brick of shaping presetting from forming die 24, the recycling of forming die 24 of being convenient for, the loaded down with trivial details phenomenon of the artifical concrete slope protection brick transport in with forming die 24 and the mould of avoiding simultaneously, when improving the production efficiency of slope protection brick, a large amount of human labor have been saved.
The presetting mechanism 5 comprises hook-shaped heating plates 51, the hook-shaped heating plates 51 are installed between the supporting plates 1, the hook-shaped heating plates 51 are positioned on the right side of the chain 21, the hook-shaped heating plates 51 heat and preset the slope protection bricks entering the forming die 24, and meanwhile, the phenomenon that the slope protection bricks in the forming die 24 deform during conveying is avoided.
Remove material mechanism 6 including removing material axle 61 and removing material roller 62, the opposite face of backup pad 1 install and remove material axle 61, remove the cover on the material axle 61 and be equipped with and remove material roller 62, remove the upper end that material roller 62 pressed close to forming die 24, remove remaining unnecessary concrete of material roller 62 on forming die 24 after the vibration and strike off, avoid influencing the bank protection brick shape of production.
The material receiving mechanism 7 comprises a material receiving box 70, a v-shaped pulling plate 71 and a v-shaped pulling plate 71, wherein an inlet groove is formed in the front end face of the supporting plate 1, the inlet groove is formed in the supporting plate 1 on the rear side, the material receiving box 70 is arranged in the inlet groove in a sliding fit mode, the v-shaped pulling plate 71 is arranged on the front end face of the material receiving box 70, concrete scraped by the material removing roller 62 falls into the material receiving box 70 to be collected, and the phenomenon that the environment is dirty due to scattering of residual materials is avoided.
Conveying mechanism 8 include pivot 80, transfer roller 81, conveyer belt 82 and No. three belts 83, backup pad 1 between install pivot 80 through bearing bilateral symmetry, the cover is equipped with transfer roller 81 on the pivot 80, connect through conveyer belt 82 transmission between the transfer roller 81, control pivot 80 and wear to establish backup pad 1 and be connected through the transmission between No. three belts 83 and axis of rotation 20, conveyer belt 82 accepts the bank protection brick of the predetermined shape of releasing in to forming die 24, and when axis of rotation 20 rotated, drive pivot 80 through No. three belts 83 and rotate, make conveyer belt 82 drive the bank protection brick of predetermined shape and carry.
During the concrete work, in the first step, the motor 27 drives the driving shaft 25 to rotate, so that the incomplete gear 26 is intermittently meshed with the rotating shaft 20, the forming die 24 is intermittently conveyed, and when the forming die 24 stops, the movable plate 34 and the push plate 37 respectively push the shaped reinforcing steel bar 32 and the concrete into the forming die 24, thereby facilitating the accuracy of slope protection brick production blanking and avoiding the phenomenon of blanking offset caused by moving blanking;
secondly, the pushing rod 44 pushes the forming mold 24 with the concrete behind to beat and vibrate, so that the concrete on the forming mold 24 falls into the groove of the forming mold 24, and simultaneously, the vibration of the forming mold 24 enables air bubbles in the concrete to be discharged, so that the formed slope protection brick is more hard and durable, and meanwhile, the formed preset slope protection brick is pushed out of the forming mold 24, thereby facilitating the recycling of the forming mold 24, and meanwhile, the formed preset slope protection brick is pushed out of the forming mold 24 through the pushing rod 44, avoiding the tedious phenomenon that the forming mold 24 and the concrete slope protection brick in the mold are carried manually, improving the production efficiency of the slope protection brick, and saving a large amount of manpower;
and thirdly, the conveyor belt 82 receives the slope protection bricks which are pushed out from the forming die 24 and are in the preset shape, and when the rotating shaft 20 rotates, the rotating shaft 80 is driven to rotate through the third belt 83, so that the conveyor belt 82 drives the slope protection bricks which are in the preset shape to convey.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (6)

1. The utility model provides an anti slope protection brick production technology that splits of recycled concrete, it has used an anti slope protection brick apparatus for producing that splits of recycled concrete, this anti slope protection brick apparatus for producing that splits of recycled concrete includes backup pad (1), transport mechanism (2), unloading mechanism (3), vibrating mechanism (4), pre-setting mechanism (5), removes material mechanism (6), receiving agencies (7) and conveying mechanism (8), its characterized in that: the concrete production process when the recycled concrete anti-cracking slope protection brick production device is adopted to produce the slope protection bricks is as follows:
s1, intermittent material pushing: the motor (27) drives the driving shaft (25) to rotate, so that the incomplete gear (26) is intermittently meshed with the rotating shaft (20), the forming die (24) is intermittently conveyed, and when the forming die (24) stops, the moving plate (34) and the push plate (37) respectively push the shaped reinforcing steel bars (32) and the concrete into the forming die (24);
s2, vibration reinforcement: when the forming molds (24) stop, the vibration mechanism (4) pushes the forming molds (24) with the concrete behind to beat and vibrate, so that the concrete on the forming molds (24) falls into the grooves of the forming molds (24), and simultaneously, the vibration of the forming molds (24) enables air bubbles in the concrete to be discharged;
s3, material removal presetting: in the moving process of the forming die (24), the material removing mechanism (6) scrapes off residual materials remained on the forming die (24) after vibration, and then the pre-shaping mechanism (5) is used for pre-shaping slope protection bricks in the forming die (24);
s4, knocking down and transmitting: the produced slope protection brick after presetting is knocked out of a forming die (24) through a vibrating mechanism (4) and falls onto a conveying mechanism (8) for conveying;
the automatic feeding device is characterized in that the supporting plates (1) are symmetrically arranged in front and back, the conveying mechanism (2) and the conveying mechanism (8) are sequentially arranged between the supporting plates (1) from top to bottom, the feeding mechanism (3), the vibrating mechanism (4), the material removing mechanism (6) and the pre-shaping mechanism (5) are sequentially arranged on the conveying mechanism (2) from left to right, and the material receiving mechanism (7) is arranged below the material removing mechanism (6);
transport mechanism (2) including axis of rotation (20), chain (21), scute (22), cross frame board (23), forming die (24), driving shaft (25), incomplete gear (26), motor (27) and running gear (28), backup pad (1) between install axis of rotation (20) through bearing bilateral symmetry, symmetrical cover is equipped with the sprocket around axis of rotation (20) is gone up, control and connect through chain (21) transmission between the sprocket, the face of carrying on the back of the body of chain (21) installs scute (22) around, scute (22) are arranged along chain (21) equidistance, install cross frame board (23) around on scute (22), install forming die (24) on cross frame board (23), driving shaft (25) are installed through the bearing to the rear end face of backup pad (1), the cover is equipped with incomplete gear (26) on driving shaft (25), the rear end face of the support plate (1) is provided with a motor (27) through a rack, the output shaft of the motor (27) is connected with a driving shaft (25), and one rotating shaft (20) penetrates through the support plate (1) and is sleeved with a rotating gear (28) which is intermittently meshed with the incomplete gear (26);
the blanking mechanism (3) comprises an L-shaped placing barrel (30), a hexagonal groove (31), a shaping reinforcing steel bar (32), a blanking through groove (33), a moving plate (34), a blanking barrel (35), a \ 21274a | -shaped receiving plate (36), a push plate (37), a connecting plate (38), a reset spring (39), a vertical plate (3a), a pushing shaft (3b), a first cam (3c), a gear shaft (3d) and a helical gear (3e), wherein the L-shaped placing barrel (30) is installed on the opposite surface of the supporting plate (1), the hexagonal groove (31) is formed in the L-shaped placing barrel (30), the shaping reinforcing steel bar (32) is arranged in the hexagonal groove (31), the blanking through groove (33) is formed in the lower end surface of the L-shaped placing barrel (30), the moving groove is formed in the supporting plate (1), the moving groove is communicated with the hexagonal groove (, the opposite surface of a supporting plate (1) is provided with a lower charging barrel (35), the lower charging barrel (35) is of a horn-shaped structure, the lower end surface of the lower charging barrel (35) is provided with a push trough, a shaped receiving plate (36), the push trough is provided with a push plate (37), the push plate (37) and the rear end surface of a moving plate (34) are provided with a connecting plate (38), the connecting plate (38) is connected with the supporting plate (1) through a return spring (39), the rear end surface of the supporting plate (1) is provided with a vertical plate (3a), the vertical plate (3a) is provided with a pushing shaft (3b) through a bearing, the pushing shaft (3b) is sleeved with a first cam (3c), the rear end surface of the supporting plate (1) is provided with a gear shaft (3d) through a bearing, and the pushing shaft (3b) are sleeved with meshed helical gears (3 e).
2. The production process of the recycled concrete anti-cracking slope protection brick as claimed in claim 1, wherein the production process comprises the following steps: the vibration mechanism (4) comprises a support frame (40), spring grooves (41), support springs (42), lug plates (43), push rods (44), rollers (45), a vibration shaft (46), a second cam (47), a first belt (48), a vibration gear (49) and a second belt (4a), the support frame (40) is arranged between the support plates (1) in an up-and-down symmetrical mode, the support frame (40) is located between the chains (21), the push grooves are symmetrically formed in the support frame (40) in a left-and-right mode, the spring grooves (41) are symmetrically formed in the push grooves in a left-and-right mode, the lug plates (43) are arranged in the spring grooves (41) through the support springs (42), the push rods (44) are arranged between the lug plates (43), the rollers (45) are arranged on opposite surfaces of the upper push rod (44) and the lower push rod (44), the vibration shaft (46) is, the vibration shaft (46) is sleeved with a second cam (47) in sliding fit with the roller (45), the left vibration shaft and the right vibration shaft (46) penetrate through the supporting plate (1) and are in transmission connection through a first belt (48), one vibration shaft (46) is sleeved with a vibration gear (49) which is intermittently meshed with the incomplete gear (26), and the vibration shaft (46) is in transmission connection with the gear shaft (3d) through a second belt (4 a).
3. The production process of the recycled concrete anti-cracking slope protection brick as claimed in claim 1, wherein the production process comprises the following steps: the pre-shaping mechanism (5) comprises hook-shaped heating plates (51), the hook-shaped heating plates (51) are mounted between the supporting plates (1), and the hook-shaped heating plates (51) are located on the right side of the chain (21).
4. The production process of the recycled concrete anti-cracking slope protection brick as claimed in claim 1, wherein the production process comprises the following steps: remove material mechanism (6) including removing material axle (61) and remove material roller (62), the opposite face of backup pad (1) install and remove material axle (61), remove material axle (61) and go up the cover and be equipped with and remove material roller (62), remove material roller (62) and press close to the up end of forming die (24).
5. The production process of the recycled concrete anti-cracking slope protection brick as claimed in claim 1, wherein the production process comprises the following steps: the material receiving mechanism (7) comprises a material receiving box (70), a v-21274and a shaped pulling plate (71), wherein an inlet groove is formed in the front end face of the supporting plate (1), the inlet groove is formed in the supporting plate (1) on the rear side, the material receiving box (70) is arranged in the inlet groove in a sliding fit mode, and the v-21274and the shaped pulling plate (71) are installed on the front end face of the material receiving box (70).
6. The production process of the recycled concrete anti-cracking slope protection brick as claimed in claim 1, wherein the production process comprises the following steps: conveying mechanism (8) including pivot (80), transfer roller (81), conveyer belt (82) and No. three belt (83), backup pad (1) between install pivot (80) through bearing bilateral symmetry, the cover is equipped with transfer roller (81) in pivot (80), connect through conveyer belt (82) transmission between transfer roller (81), control pivot (80) and wear to establish backup pad (1) and be connected through the transmission between No. three belt (83) and axis of rotation (20).
CN202110406177.1A 2021-04-15 2021-04-15 Production process of recycled concrete anti-cracking slope protection brick Pending CN113059678A (en)

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Application publication date: 20210702