CN117381946A - Ceramic deep micro-die glaze processing device and processing method - Google Patents
Ceramic deep micro-die glaze processing device and processing method Download PDFInfo
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- CN117381946A CN117381946A CN202311687132.1A CN202311687132A CN117381946A CN 117381946 A CN117381946 A CN 117381946A CN 202311687132 A CN202311687132 A CN 202311687132A CN 117381946 A CN117381946 A CN 117381946A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 44
- 238000003672 processing method Methods 0.000 title abstract description 9
- 239000000843 powder Substances 0.000 claims abstract description 173
- 238000000034 method Methods 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 64
- 238000003860 storage Methods 0.000 claims description 17
- 238000003892 spreading Methods 0.000 claims description 15
- 230000007480 spreading Effects 0.000 claims description 15
- 238000001914 filtration Methods 0.000 claims description 14
- 230000009471 action Effects 0.000 claims description 8
- 239000011148 porous material Substances 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims 1
- 230000037431 insertion Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 238000004814 ceramic processing Methods 0.000 abstract description 2
- 230000001629 suppression Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 239000004575 stone Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000010146 3D printing Methods 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/093—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
- B28B17/026—Conditioning ceramic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a device and a method for processing deep micro-die glaze of ceramic, and relates to the technical field of ceramic processing. This kind of ceramic deep micro-mould glaze processingequipment, including the bottom plate, the top fixedly connected with conveyer and the briquetting machine of bottom plate, and the briquetting machine includes mould, lower mould, bounding wall and pushing component, the bounding wall is connected with the lateral wall of last mould through first canceling release mechanical system, and the lateral wall fixedly connected with first L shaped plate of bottom plate. This kind of ceramic deep micro-mould glaze processingequipment and processing method, when shop powder, can filter the powder, can carry out automatic crushing processing to the powder of knot piece moreover, smash convenient and fast more, simultaneously, be convenient for with the powder tiling on the lower mould to, can strike vibrations to the lower mould voluntarily, be convenient for the powder tiling and be convenient for get rid of the clearance between the powder, make shop powder's efficiency higher, the effect is better, thereby improve the quality of suppression, and then guarantee the processingquality of ceramic deep micro-mould glaze.
Description
Technical Field
The invention relates to the technical field of ceramic processing, in particular to a device and a method for processing deep micro-die glaze of ceramic.
Background
The ceramic deep micro-mould glaze has the advantages of clear texture, strong layering sense, fine glaze surface, high wear resistance, good anti-skid performance and the like, and is characterized in that the concave-convex texture and the texture of a natural stone surface are further remarkably displayed, the wear resistance reaches Mohs 6 level, the anti-skid performance is better than that of the natural stone, the anti-fouling effect is good, the ceramic deep micro-mould glaze is easy to clean, the decoration requirements of various public places, villas and the like on the natural stone, which are particularly required, can be greatly met, and during production, the deep micro-mould process is needed to be processed by using the deep micro-mould process, wherein the deep micro-mould process is an advanced manufacturing technology and equipment to realize the ceramic production process with high precision and high efficiency, and the specific manufacturing process and characteristics are as follows.1. When the micro-mould process is used for producing the ceramic, firstly, the micro-mould is designed by using CAD or CAM technology and comprises detailed information such as textures and shapes. 2. And manufacturing the designed micro model into a die by using an advanced numerical control machine tool or a 3D printing technology. 3. And pressing by using a die to press the ceramic raw material into ceramic with special textures and textures. 4. And the final ceramic production is completed through post-treatment processes such as firing, polishing and the like. The deep micro-die process is characterized by high precision and high efficiency, and can realize very high precision requirements through the design and precise manufacture of a micro-die, so that the produced ceramic has clear texture and strong layering sense, and meanwhile, high-quality ceramic products can be produced quickly and efficiently by adopting advanced manufacturing technology and equipment.
When the existing ceramic deep micro-mould glaze processing device is used for pressing by using a mould, powder is required to be paved on a lower mould and pressed by using an upper mould, however, the powder is easy to generate a caking phenomenon, and the powder is inconvenient to be paved on the lower mould, so that the pressing quality is influenced, and the processing quality of the ceramic deep micro-mould glaze is further influenced.
Disclosure of Invention
The invention aims to provide a ceramic deep micro-die glaze processing device and a processing method, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a pottery deep micro-mould glaze processingequipment, includes the bottom plate, the top fixedly connected with conveyer and the briquetting machine of bottom plate, and the briquetting machine includes mould, lower mould, bounding wall and pushing component, the bounding wall is connected with the lateral wall of last mould through first canceling release mechanical system, and the lateral wall fixedly connected with first L shaped plate of bottom, the lateral wall of first L shaped plate is connected with the powder cover of shop of bottom open-ended through moving the subassembly, and the top of first L shaped plate is provided with the feeding mechanism that is used for supplying into the powder in the powder cover of shop, the bottom of powder cover of shop is connected with the conveyer belt through conveying mechanism, and a plurality of filtration pore have been seted up on the surface of conveyer belt, the conveyer belt includes upper portion and lower part, two bar openings that the symmetry set up are seted up to two opposite lateral walls of powder cover of shop, and upper portion is inserted in the bar opening, the top of powder cover of shop is provided with the crushing mechanism that is used for carrying out broken powder to the caking, and the lateral wall of powder cover of shop is provided with the vibration mechanism that is used for beating the lower mould.
Preferably, the first reset mechanism comprises a first connecting plate fixedly connected to the side wall of the coaming, the top of the first connecting plate is fixedly connected with two symmetrically arranged first T-shaped guide rods, the side wall of the first T-shaped guide rods is sleeved with a second connecting plate, the second connecting plate is fixed to the side wall of the upper die, and the side wall of the first T-shaped guide rods is sleeved with a first spring.
Preferably, the conveying mechanism comprises two groups of conveying rollers which are symmetrically arranged on two sides of the powder paving cover, the number of the conveying rollers in each group is two, the two sides of the powder paving cover are fixedly connected with a plurality of symmetrically arranged fixing blocks, the conveying rollers are rotationally connected with the side walls of the fixing blocks through rotating shafts, the side walls of the fixing blocks are fixedly connected with motors, and the output ends of the motors are fixed with one ends of the rotating shafts.
Preferably, the crushing mechanism comprises an L-shaped block inserted at the top of the powder spreading cover, the L-shaped block is connected with the top of the powder spreading cover through a second reset mechanism, the lower end of the L-shaped block is fixedly connected with a first movable plate, the bottom of the first movable plate is fixedly connected with a plurality of crushing rods arranged in an array, the top of the first movable plate is provided with two inclined planes which are symmetrically arranged, and the movement of the L-shaped block is pushed by a first pushing mechanism.
Preferably, the second reset mechanism comprises two symmetrically arranged second T-shaped guide rods fixedly connected to the top of the powder paving cover, the L-shaped blocks are sleeved on the side walls of the second T-shaped guide rods, and the side walls of the second T-shaped guide rods are sleeved with second springs.
Preferably, the first pushing mechanism comprises a fixed ring fixedly sleeved on the side wall of the rotating shaft, the side wall of the fixed ring is fixedly connected with a plurality of conical blocks arranged in an array, the side wall of the L-shaped block is fixedly connected with a first pushing rod arranged in an L shape, and the lower end of the first pushing rod slides on the side wall of the conical block.
Preferably, the vibration mechanism comprises a second L-shaped plate fixedly connected to the side wall of the lower die, the side wall of the powder spreading cover is connected with a second moving plate in an L-shaped arrangement through a second pushing mechanism, and the bottom of the second moving plate is fixedly connected with a plurality of knocking rods in an array arrangement.
Preferably, the second pushing mechanism comprises a supporting block fixedly connected to the side wall of the powder paving cover, two symmetrically arranged third T-shaped guide rods are inserted into the top of the supporting block, the upper ends of the third T-shaped guide rods are fixed to the bottom of the second movable plate, a third spring is sleeved on the side wall of the third T-shaped guide rods, and a second pushing rod is fixedly connected to the top of the second movable plate.
Preferably, the feeding mechanism comprises a support fixedly connected to the top of the first L-shaped plate, the top of the support is fixedly connected with a storage box, the bottom of the storage box is fixedly connected with a hose, and the other end of the hose is fixedly inserted into the top of the powder paving cover.
The ceramic deep micro-die glaze processing method by utilizing the ceramic deep micro-die glaze processing device comprises the following steps of:
s1: when powder is spread, the upper die is firstly moved downwards, meanwhile, the coaming is driven to synchronously move downwards by the first reset mechanism, and when the bottom of the coaming is contacted with the top of the lower die, the upper die is stopped;
s2: then, the powder spreading cover is moved to the position right above the coaming through the moving component, and a valve at the bottom of the storage box is opened, at the moment, powder in the storage box enters the powder spreading cover through a hose and falls into the upper part for filtering, the filtered powder falls into the coaming gradually after falling into the lower part, and the agglomerated powder is continuously conveyed forwards;
s3: meanwhile, the motor is started, the rotation of the motor drives the rotation shaft and the conveying roller to rotate, and then the conveying belt is driven to convey clockwise, at the moment, after one side in the coaming is filled up, powder is accumulated on the lower part, at the moment, along with the conveying of the conveying belt, the powder on the lower part can be gradually conveyed to the other side and falls into the coaming through the filtering holes, and therefore the powder is gradually paved on the lower die, and the powder can be filtered during powder paving;
s4: meanwhile, when the rotating shaft rotates, the fixed ring is driven to synchronously rotate, when the conical block is propped against the lower end of the first pushing rod, the first pushing rod and the L-shaped block are pushed to move downwards, the first moving plate is driven to synchronously move upwards, meanwhile, the second spring is compressed, when the conical block passes over the lower end of the first pushing rod, the L-shaped block and the first moving plate can move upwards to reset under the action of the second spring, and the first moving plate can drive the crushing rod to reciprocate up and down, when the agglomerated powder is conveyed to the lower part of the crushing rod, the crushing rod can crush the agglomerated powder, so that the automatic crushing treatment is conveniently carried out on the agglomerated powder, the crushing is more convenient and quick, and the powder laying quality is ensured;
s5: when the powder is paved, the powder paving cover is positioned right above the coaming, at the moment, the knocking rod is positioned right above the second L-shaped plate, when the conical block is propped against the upper end of the second pushing rod, the second moving plate and the knocking rod are pushed to move downwards, meanwhile, the third spring is compressed, when the conical block passes over the upper end of the second pushing rod, the second moving plate and the knocking rod can move upwards to reset under the action of the third spring, and the knocking rod can reciprocate to knock the top of the second L-shaped plate and shake the top of the second L-shaped plate, and transfer the shake to the lower die and the powder, so that the powder is paved and gaps among the powder are conveniently removed, and the powder paving efficiency is higher and the powder paving effect is better;
s6: after powder spreading is completed, the upper die continues to move downwards to press powder on the lower die, meanwhile, the first spring is compressed, after the pressing is completed, the upper die and the coaming are lifted and reset, and the pressed ceramic is pushed onto the conveyor to be conveyed through the pushing component.
Compared with the prior art, the invention has the beneficial effects that:
this kind of ceramic deep micro-mould glaze processingequipment and processing method, through setting up transport mechanism etc, when spreading the powder, move down the upper mould earlier, simultaneously, drive the synchronous downward movement of bounding wall through first canceling release mechanical system, when the bottom of bounding wall and the top of lower mould, stop the upper mould, then, will spread the powder cover through moving the subassembly and remove to just above the bounding wall, and open the valve of storage case bottom, this moment, powder in the storage case gets into through the hose and filters in falling on upper portion in the powder cover, the powder after the filtration falls gradually in the bounding wall after the lower part, the powder that filters continues to carry forward and under the effect of reducing mechanism, fall down again after the breakage, simultaneously, the rotation of motor drives pivot and conveying roller, and then drive the conveyer belt and convey clockwise, can gather the powder on the lower part after this moment, along with the conveying of conveyer belt, can be with the powder on the lower part gradually to the opposite side carry and fall in the interior through the filtration pore, thereby tile gradually on the lower mould, thereby when spreading the powder, can carry out the filtration quality to the powder, and further can guarantee the ceramic deep-layer processing on the die.
According to the ceramic deep micro-die glaze processing device and the ceramic deep micro-die glaze processing method, the crushing mechanism and the like are arranged, the agglomerated powder is continuously conveyed forwards along with the upper portion, meanwhile, when the rotating shaft rotates, the fixed ring is driven to synchronously rotate, when the conical block abuts against the lower end of the first pushing rod, the first pushing rod and the L-shaped block are pushed to move downwards, the first moving plate is driven to synchronously move upwards, meanwhile, the second spring is compressed, when the conical block passes over the lower end of the first pushing rod, the L-shaped block and the first moving plate can move upwards to reset under the action of the second spring, and the first moving plate can be made to drive the crushing rod to reciprocate up and down, when the agglomerated powder is conveyed to the lower portion of the crushing rod, the crushing rod can crush the agglomerated powder, so that automatic crushing treatment is carried out on the agglomerated powder, the crushing is more convenient and quick, and the powder paving quality is guaranteed.
According to the ceramic deep micro-die glaze processing device and the ceramic deep micro-die glaze processing method, the vibration mechanism and the like are arranged, when powder is paved, the powder paving cover is located right above the coaming, at the moment, the knocking rod is located right above the second L-shaped plate, when the conical block abuts against the upper end of the second pushing rod, the second moving plate and the knocking rod are pushed to move downwards, meanwhile, the third spring is compressed, when the conical block passes over the upper end of the second pushing rod, the second moving plate and the knocking rod can move upwards to reset under the action of the third spring, and the second moving plate and the knocking rod reciprocate to knock the top of the second L-shaped plate to vibrate, vibration is transmitted to the lower die and powder, powder is paved conveniently, gaps between the powder are removed conveniently, and therefore powder paving efficiency is higher, and effects are better.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a first reset mechanism according to the present invention;
FIG. 3 is a schematic view of the overall structure of the powder coating cover in the invention;
FIG. 4 is a schematic view of the position of the first pushing mechanism according to the present invention;
FIG. 5 is a schematic view of the structure of the powder coating cover of the present invention in partial cross section;
FIG. 6 is an enlarged schematic view of FIG. 2A;
FIG. 7 is an enlarged schematic view of the structure shown at B in FIG. 3;
FIG. 8 is an enlarged schematic view of FIG. 4C;
FIG. 9 is an enlarged schematic view of the structure of FIG. 5D;
fig. 10 is an enlarged schematic view of the structure at E in fig. 8.
In the figure: 1. a bottom plate; 2. a first reset mechanism; 201. a second connecting plate; 202. a first connection plate; 203. a first T-shaped guide bar; 204. a first spring; 3. a conveying mechanism; 301. a fixed block; 302. a rotating shaft; 303. a conveying roller; 304. a motor; 4. a crushing mechanism; 401. an L-shaped block; 402. a first moving plate; 403. an inclined plane; 404. a breaker bar; 5. a second reset mechanism; 501. a second T-shaped guide bar; 502. a second spring; 6. a first pushing mechanism; 601. a fixing ring; 602. a conical block; 603. a first push rod; 7. a vibration mechanism; 701. a second L-shaped plate; 702. a second moving plate; 703. knocking the rod; 8. a second pushing mechanism; 801. a support block; 802. a third T-shaped guide bar; 803. a third spring; 804. a second push rod; 9. a feeding mechanism; 901. a storage bin; 902. a hose; 903. a bracket; 10. a moving assembly; 11. a press; 1101. an upper die; 1102. a lower die; 1103. coaming plate; 1104. a pushing component; 12. a strip-shaped opening; 13. paving a powder cover; 14. a conveyor belt; 1401. an upper part; 1402. a lower part; 15. filtering holes; 16. a conveyor; 17. a first L-shaped plate.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 10, the present invention provides a technical solution: the utility model provides a ceramic deep micro-mould glaze processingequipment, including bottom plate 1, the top fixedly connected with conveyer 16 and the briquetting machine 11 of bottom plate 1, and briquetting machine 11 includes upper mould 1101, lower mould 1102, bounding wall 1103 and pushing component 1104, bounding wall 1103 is connected with the lateral wall of upper mould 1101 through first canceling release mechanical system 2, and the lateral wall fixedly connected with first L shaped plate 17 of bottom plate 1, the lateral wall of first L shaped plate 17 is connected with bottom open-ended shop's powder cover 13 through moving component 10, pushing component 1104 and moving component 10 are the well known technique in this technical field and are not repeated here, and the top of first L shaped plate 17 is provided with the feeding mechanism 9 that is used for supplying into the powder to shop's powder cover 13, the bottom of shop's powder cover 13 is connected with conveyer belt 14 through conveying mechanism 3 transport, and a plurality of filtration pore 15 have been seted up on the surface of conveyer belt 14, conveyer belt 14 includes upper portion 1401 and lower part 1402, two symmetrical strip openings 12 are formed in two opposite side walls of the powder paving cover 13, the upper portion 1401 is inserted into the strip openings 12, the top of the powder paving cover 13 is provided with a crushing mechanism 4 for crushing agglomerated powder, the side wall of the powder paving cover 13 is provided with a vibrating mechanism 7 for knocking vibration to the lower die 1102, the powder can be filtered during powder paving, and the powder of the agglomerate can be automatically crushed, so that the powder is crushed more conveniently and rapidly, meanwhile, the powder is paved on the lower die 1102, the lower die 1102 can be automatically knocked and vibrated, gaps between the powder can be conveniently paved and removed, the powder paving efficiency is higher, the effect is better, the pressing quality is improved, and the processing quality of ceramic deep micro-die glaze is guaranteed.
The first reset mechanism 2 comprises a first connecting plate 202 fixedly connected to the side wall of the enclosing plate 1103, two symmetrically arranged first T-shaped guide rods 203 are fixedly connected to the top of the first connecting plate 202, second connecting plates 201 are sleeved on the side wall of the first T-shaped guide rods 203, the second connecting plates 201 are fixed to the side wall of the upper die 1101, first springs 204 are sleeved on the side wall of the first T-shaped guide rods 203, after powder spreading is completed, the upper die 1101 continues to move downwards to press powder on the lower die 1102, and meanwhile, the first springs 204 are compressed.
The conveying mechanism 3 comprises two groups of conveying rollers 303 which are symmetrically arranged on two sides of the powder paving cover 13, the number of the conveying rollers 303 in each group is two, two sides of the powder paving cover 13 are fixedly connected with a plurality of symmetrically arranged fixing blocks 301, the conveying rollers 303 are rotationally connected with the side walls of the fixing blocks 301 through rotating shafts 302, the side walls of the fixing blocks 301 are fixedly connected with motors 304, the output ends of the motors 304 are fixed with one ends of the rotating shafts 302, the motors 304 are started, and the rotation of the motors 304 drives the rotating shafts 302 and the conveying rollers 303 to rotate so as to drive the conveying belt 14 to convey clockwise.
The crushing mechanism 4 comprises an L-shaped block 401 inserted into the top of the powder paving cover 13, the L-shaped block 401 is connected with the top of the powder paving cover 13 through a second reset mechanism 5, the lower end of the L-shaped block 401 is fixedly connected with a first movable plate 402, the bottom of the first movable plate 402 is fixedly connected with a plurality of crushing rods 404 arranged in an array, the top of the first movable plate 402 is provided with two inclined planes 403 symmetrically arranged, the movement of the L-shaped block 401 is pushed by a first pushing mechanism 6, and the agglomerated powder is continuously conveyed forwards, and meanwhile, the L-shaped block 401 and the first movable plate 402 are pushed by the first pushing mechanism 6 to reciprocate up and down and drive the crushing rods 404 to reciprocate up and down, and when the agglomerated powder is conveyed to the lower part of the crushing rods 404, the crushing rods 404 can crush the agglomerated powder, so that the agglomerated powder is automatically crushed, the crushing is more convenient and quick, and the quality of the powder paving is ensured.
The second reset mechanism 5 comprises two symmetrically arranged second T-shaped guide rods 501 fixedly connected to the top of the powder paving cover 13, the L-shaped blocks 401 are sleeved on the side walls of the second T-shaped guide rods 501, and second springs 502 are sleeved on the side walls of the second T-shaped guide rods 501 to guide and reset the movement of the L-shaped blocks 401.
The first pushing mechanism 6 comprises a fixed ring 601 fixedly sleeved on the side wall of the rotating shaft 302, the side wall of the fixed ring 601 is fixedly connected with a plurality of tapered blocks 602 arranged in an array, the side wall of the L-shaped block 401 is fixedly connected with a first pushing rod 603 arranged in an L shape, the lower end of the first pushing rod 603 slides on the side wall of the tapered block 602, when the rotating shaft 302 rotates, the fixed ring 601 is driven to synchronously rotate, and when the tapered block 602 abuts against the lower end of the first pushing rod 603, the first pushing rod 603 and the L-shaped block 401 are pushed to move downwards.
The vibration mechanism 7 comprises a second L-shaped plate 701 fixedly connected to the side wall of the lower die 1102, the side wall of the powder paving cover 13 is connected with a second moving plate 702 arranged in an L shape through a second pushing mechanism 8, the bottom of the second moving plate 702 is fixedly connected with a plurality of knocking rods 703 arranged in an array, when powder paving is carried out, the powder paving cover 13 is positioned right above the enclosing plate 1103, at the moment, the knocking rods 703 are positioned right above the second L-shaped plate 701, and the second moving plate 702 and the knocking rods 703 are pushed to reciprocate up and down through the second pushing mechanism 8, so that the knocking rods 703 can reciprocate to knock the top of the second L-shaped plate 701 for vibration, vibration is transmitted to the lower die 1102 and powder, the powder is paved conveniently, gaps between the powder are discharged conveniently, and accordingly the powder paving efficiency is higher and the effect is better.
The second pushing mechanism 8 comprises a supporting block 801 fixedly connected to the side wall of the powder paving cover 13, two symmetrically arranged third T-shaped guide rods 802 are inserted into the top of the supporting block 801, the upper ends of the third T-shaped guide rods 802 are fixed to the bottom of the second moving plate 702, third springs 803 are sleeved on the side wall of the third T-shaped guide rods 802, a second pushing rod 804 is fixedly connected to the top of the second moving plate 702, and when the conical block 602 abuts against the upper end of the second pushing rod 804, the second moving plate 702 and the knocking rod 703 are pushed to move downwards.
The feeding mechanism 9 comprises a bracket 903 fixedly connected to the top of the first L-shaped plate 17, the top of the bracket 903 is fixedly connected with a storage box 901, the bottom of the storage box 901 is fixedly connected with a hose 902, the other end of the hose 902 is fixedly inserted into the top of the powder paving cover 13, when powder paving is performed, the upper die 1101 is firstly moved downwards, meanwhile, the first reset mechanism 2 drives the coaming 1103 to synchronously move downwards, when the bottom of the coaming 1103 is contacted with the top of the lower die 1102, the upper die 1101 is stopped, then, the powder paving cover 13 is moved to the position right above the coaming 1103 through the moving assembly 10, a valve at the bottom of the storage box 901 is opened, and at the moment, powder in the storage box 901 enters the powder paving cover 13 through the hose 902 and falls into the upper portion 1401 for filtering.
A ceramic deep micro-die glaze processing method, a ceramic deep micro-die glaze processing device, which comprises the following steps:
s1: when powder is spread, the upper die 1101 is firstly moved downwards, meanwhile, the coaming 1103 is driven to synchronously move downwards by the first reset mechanism 2, and when the bottom of the coaming 1103 is contacted with the top of the lower die 1102, the upper die 1101 is stopped;
s2: then, the powder paving cover 13 is moved to the position right above the enclosing plate 1103 by the moving assembly 10, and a valve at the bottom of the storage box 901 is opened, at the moment, powder in the storage box 901 enters the powder paving cover 13 through the hose 902 and falls into the upper part 1401 for filtering, the filtered powder falls into the enclosing plate 1103 gradually after falling into the lower part 1402, and the agglomerated powder is continuously conveyed forwards;
s3: meanwhile, the motor 304 is started, the rotation of the motor 304 drives the rotating shaft 302 and the conveying roller 303 to rotate, and then drives the conveying belt 14 to convey clockwise, at this moment, after one side in the enclosing plate 1103 is filled up, powder is accumulated on the lower part 1402, at this moment, along with the conveying of the conveying belt 14, the powder on the lower part 1402 can be gradually conveyed to the other side and falls into the enclosing plate 1103 through the filtering holes 15, so that the powder is gradually paved on the lower die 1102, and the powder can be filtered during powder paving;
s4: meanwhile, when the rotating shaft 302 rotates, the fixed ring 601 is driven to synchronously rotate, when the conical block 602 abuts against the lower end of the first pushing rod 603, the first pushing rod 603 and the L-shaped block 401 are pushed to move downwards, the first moving plate 402 is driven to synchronously move upwards, meanwhile, the second spring 502 is compressed, when the conical block 602 passes over the lower end of the first pushing rod 603, the L-shaped block 401 and the first moving plate 402 can move upwards to reset under the action of the second spring 502, and the first moving plate 402 can reciprocate in such a way that the first moving plate 402 drives the crushing rod 404 to reciprocate upwards and downwards, and when the agglomerated powder is conveyed to the lower part of the crushing rod 404, the crushing rod 404 can crush the agglomerated powder, so that automatic crushing treatment is facilitated, crushing is more convenient and quick, and powder laying quality is ensured;
s5: in addition, when powder is paved, the powder paving cover 13 is positioned right above the enclosing plate 1103, at the moment, the knocking rod 703 is positioned right above the second L-shaped plate 701, when the conical block 602 abuts against the upper end of the second pushing rod 804, the second moving plate 702 and the knocking rod 703 are pushed to move downwards, meanwhile, the third spring 803 is compressed, when the conical block 602 passes over the upper end of the second pushing rod 804, the second moving plate 702 and the knocking rod 703 can move upwards to reset under the action of the third spring 803, and the knocking rod 703 can make reciprocating knocking vibration on the top of the second L-shaped plate 701 and transmit the vibration to the lower die 1102 and powder, so that the powder is paved conveniently and gaps among the powder are removed conveniently, and the powder paving efficiency is higher and the effect is better;
s6: after powder spreading is completed, the upper die 1101 is enabled to continuously move downwards to compress powder on the lower die 1102, meanwhile, the first springs 204 are compressed, after the compression is completed, the upper die 1101 and the coaming 1103 are lifted and reset, and the compressed ceramic is pushed onto the conveyor 16 to be conveyed through the pushing component 1104.
Claims (10)
1. The utility model provides a little mould glaze processingequipment is carved to pottery, includes bottom plate (1), the top fixedly connected with conveyer (16) and press (11) of bottom plate (1), and press (11) are including last mould (1101), lower mould (1102), bounding wall (1103) and pushing components (1104), its characterized in that: the utility model provides a powder grinding device, including bounding wall (1103), upper die (1101) and bottom plate (1), bounding wall (1103) are connected with the lateral wall of last mould (1101) through first canceling release mechanical system (2), and the lateral wall fixedly connected with first L shaped plate (17) of bottom plate (1), the lateral wall of first L shaped plate (17) is connected with bottom open-ended shop powder cover (13) through moving subassembly (10), and the top of first L shaped plate (17) is provided with feeding mechanism (9) that are used for supplying into powder in shop powder cover (13), the bottom of shop powder cover (13) is connected with conveyer belt (14) through conveying mechanism (3) conveying, and a plurality of filtration pore (15) have been seted up on the surface of conveyer belt (14), conveyer belt (14) are including upper portion (1401) and lower part (1402), two open-ended shop powder cover (13) of two opposite lateral walls have been seted up two symmetry and have been set up, and upper portion (1401) are inserted in strip open-ended (12), the top of shop powder cover (13) is provided with smashing mechanism (4) that are used for carrying out broken to shop powder in shop powder cover (13), and shop powder cover (13) is provided with vibration mechanism (1102) and shake down mould (7).
2. The ceramic deep micro-mold glaze processing device according to claim 1, wherein: the first reset mechanism (2) comprises a first connecting plate (202) fixedly connected to the side wall of the coaming (1103), two symmetrically arranged first T-shaped guide rods (203) are fixedly connected to the top of the first connecting plate (202), a second connecting plate (201) is sleeved on the side wall of the first T-shaped guide rods (203), the second connecting plate (201) is fixed to the side wall of the upper die (1101), and a first spring (204) is sleeved on the side wall of the first T-shaped guide rods (203).
3. The ceramic deep micro-mold glaze processing device according to claim 1, wherein: conveying mechanism (3) are including setting up two sets of conveying rollers (303) that set up in shop's powder cover (13) both sides, and the quantity of each conveying roller (303) of group is two, the both sides of shop's powder cover (13) all fixedly connected with fixed block (301) that a plurality of symmetries set up, and conveying roller (303) are rotated through pivot (302) and the lateral wall of fixed block (301) and are connected, the lateral wall fixedly connected with motor (304) of fixed block (301), and the output of motor (304) is fixed with one end of pivot (302).
4. The ceramic deep micro-mold glaze processing device according to claim 1, wherein: the crushing mechanism (4) comprises an L-shaped block (401) inserted into the top of the powder paving cover (13), the L-shaped block (401) is connected with the top of the powder paving cover (13) through a second reset mechanism (5), the lower end of the L-shaped block (401) is fixedly connected with a first movable plate (402), the bottom of the first movable plate (402) is fixedly connected with a plurality of crushing rods (404) arranged in an array, the top of the first movable plate (402) is provided with two inclined planes (403) symmetrically arranged, and the movement of the L-shaped block (401) is pushed through a first pushing mechanism (6).
5. The ceramic deep micro-mold glaze processing device according to claim 4, wherein: the second reset mechanism (5) comprises two symmetrically arranged second T-shaped guide rods (501) fixedly connected to the top of the powder paving cover (13), the L-shaped blocks (401) are sleeved on the side walls of the second T-shaped guide rods (501), and second springs (502) are sleeved on the side walls of the second T-shaped guide rods (501).
6. The ceramic deep micro-mold glaze processing device according to claim 4, wherein: the first pushing mechanism (6) comprises a fixed ring (601) fixedly sleeved on the side wall of the rotating shaft (302), the side wall of the fixed ring (601) is fixedly connected with a plurality of conical blocks (602) arranged in an array mode, the side wall of the L-shaped block (401) is fixedly connected with a first pushing rod (603) arranged in an L-shaped mode, and the lower end of the first pushing rod (603) slides on the side wall of the conical block (602).
7. The ceramic deep micro-mold glaze processing device according to claim 1, wherein: the vibration mechanism (7) comprises a second L-shaped plate (701) fixedly connected to the side wall of the lower die (1102), the side wall of the powder spreading cover (13) is connected with a second moving plate (702) which is arranged in an L shape through a second pushing mechanism (8), and the bottom of the second moving plate (702) is fixedly connected with a plurality of knocking rods (703) which are arranged in an array.
8. The ceramic deep micro-mold glaze processing apparatus according to claim 7, wherein: the second pushing mechanism (8) comprises a supporting block (801) fixedly connected to the side wall of the powder paving cover (13), two symmetrically arranged third T-shaped guide rods (802) are inserted into the top of the supporting block (801), the upper ends of the third T-shaped guide rods (802) are fixed to the bottom of the second movable plate (702), a third spring (803) is sleeved on the side wall of the third T-shaped guide rods (802), and a second pushing rod (804) is fixedly connected to the top of the second movable plate (702).
9. The ceramic deep micro-mold glaze processing device according to claim 1, wherein: feeding mechanism (9) are including support (903) at first L shaped plate (17) top of fixed connection, and the top fixedly connected with storage case (901) of support (903), the bottom fixedly connected with hose (902) of storage case (901), and the other end fixed insertion of hose (902) is established at the top of shop's powder cover (13).
10. A method for processing ceramic deep micro-mold glaze, which is characterized by using the device for processing ceramic deep micro-mold glaze according to any one of claims 1-9, and comprising the following steps: the method comprises the following steps:
s1: when powder is spread, the upper die (1101) is firstly moved downwards, meanwhile, the coaming (1103) is driven to synchronously move downwards by the first reset mechanism (2), and when the bottom of the coaming (1103) is contacted with the top of the lower die (1102), the upper die (1101) is stopped;
s2: then, the powder spreading cover (13) is moved to the position right above the enclosing plate (1103) through the moving assembly (10), and a valve at the bottom of the storage box (901) is opened, at the moment, powder in the storage box (901) enters the powder spreading cover (13) through a hose (902) and falls into the upper part (1401) for filtering, the filtered powder falls into the enclosing plate (1103) gradually after falling into the lower part (1402), and the agglomerated powder is continuously conveyed forwards;
s3: meanwhile, the motor (304) is started, the rotation of the motor (304) drives the rotation shaft (302) and the conveying roller (303) to rotate, and then drives the conveying belt (14) to convey clockwise, at the moment, when one side in the enclosing plate (1103) is filled up, powder can be accumulated on the lower part (1402), at the moment, along with the conveying of the conveying belt (14), the powder on the lower part (1402) can be gradually conveyed to the other side and falls into the enclosing plate (1103) through the filtering holes (15), so that the powder is gradually paved on the lower die (1102), and the powder can be filtered during powder paving;
s4: meanwhile, when the rotating shaft (302) rotates, the fixed ring (601) is driven to synchronously rotate, when the conical block (602) is propped against the lower end of the first pushing rod (603), the first pushing rod (603) and the L-shaped block (401) are pushed to move downwards, the first moving plate (402) is driven to synchronously move upwards, meanwhile, the second spring (502) is compressed, when the conical block (602) passes over the lower end of the first pushing rod (603), the L-shaped block (401) and the first moving plate (402) can move upwards and reset under the action of the second spring (502), so that the first moving plate (402) can drive the crushing rod (404) to reciprocate upwards and downwards, and when agglomerated powder is conveyed to the lower part of the crushing rod (404), the crushing rod (404) can crush the agglomerated powder, so that automatic crushing treatment is facilitated;
s5: when powder is paved, the powder paving cover (13) is positioned right above the enclosing plate (1103), at the moment, the knocking rod (703) is positioned right above the second L-shaped plate (701), when the conical block (602) is propped against the upper end of the second pushing rod (804), the second moving plate (702) and the knocking rod (703) are pushed to move downwards, meanwhile, the third spring (803) is compressed, when the conical block (602) passes over the upper end of the second pushing rod (804), the second moving plate (702) and the knocking rod (703) can move upwards under the action of the third spring (803) to reset, and thus the knocking rod (703) can reciprocate and knock the top of the second L-shaped plate (701) to vibrate, and the vibration is transferred to the lower die (1102) and powder;
s6: after powder spreading is completed, the upper die (1101) continues to move downwards to press powder on the lower die (1102), meanwhile, the first spring (204) is compressed, after the powder spreading is completed, the upper die (1101) and the coaming (1103) are lifted and reset, and the pressed ceramic is pushed onto the conveyor (16) to be conveyed through the pushing component (1104).
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| CN117983538A (en) * | 2024-04-07 | 2024-05-07 | 淄博腾赛新材料有限公司 | Ceramic glaze grading and screening device and application method thereof |
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Application publication date: 20240112 |