CN111645182A - Electronic ceramic production system - Google Patents

Electronic ceramic production system Download PDF

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Publication number
CN111645182A
CN111645182A CN202010336806.3A CN202010336806A CN111645182A CN 111645182 A CN111645182 A CN 111645182A CN 202010336806 A CN202010336806 A CN 202010336806A CN 111645182 A CN111645182 A CN 111645182A
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CN
China
Prior art keywords
sliding
rod
mounting
connecting rod
ceramic
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Granted
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CN202010336806.3A
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Chinese (zh)
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CN111645182B (en
Inventor
何震
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Xinhua Zhengneng Fine Ceramics Co ltd
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Xinhua Zhengneng Fine Ceramics Co ltd
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Publication of CN111645182A publication Critical patent/CN111645182A/en
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Publication of CN111645182B publication Critical patent/CN111645182B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00—Lapping machines or devices; Accessories
    • B24B37/11—Lapping tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00—Lapping machines or devices; Accessories
    • B24B37/27—Work carriers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00—Lapping machines or devices; Accessories
    • B24B37/34—Accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/02—Frames; Beds; Carriages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06—Dust extraction equipment on grinding or polishing machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04—Discharging the shaped articles
    • B28B13/06—Removing the shaped articles from moulds
    • B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02—Conditioning the material prior to shaping
    • B28B17/026—Conditioning ceramic materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/04—Exhausting or laying dust
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C3/00—Apparatus or methods for mixing clay with other substances
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/0007—Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04—Supplying or proportioning the ingredients
    • B28C7/0422—Weighing predetermined amounts of ingredients, e.g. for consecutive delivery
    • B28C7/044—Weighing mechanisms specially adapted therefor; Weighing containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04—Supplying or proportioning the ingredients
    • B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
    • B28C7/067—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of stationary hoppers, chambers or bins from which the material is fed gravitationally, e.g. having agitating means therein
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04—Supplying or proportioning the ingredients
    • B28C7/12—Supplying or proportioning liquid ingredients
    • B28C7/126—Supply means, e.g. nozzles
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B17/00—Furnaces of a kind not covered by any preceding group
    • F27B17/0016—Chamber type furnaces
    • F27B17/0041—Chamber type furnaces specially adapted for burning bricks or pottery
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00—Casings; Linings; Walls; Roofs
    • F27D1/18—Door frames; Doors, lids, removable covers
    • F27D1/1858—Doors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00—Charging; Discharging; Manipulation of charge
    • F27D3/02—Skids or tracks for heavy objects
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00—Cooling of furnaces or of charges therein
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27—FURNACES; KILNS; OVENS; RETORTS
    • F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D9/00—Cooling of furnaces or of charges therein
    • F27D2009/0002—Cooling of furnaces
    • F27D2009/0005—Cooling of furnaces the cooling medium being a gas

Abstract

The electronic ceramic production system of the invention combines a plurality of devices to realize the processing of electronic ceramics, the whole system has reasonable processing, firstly, a raw material preparation device is used for preparing high-quality ceramic slurry, then the ceramic slurry is placed into a forming device for automatic forming, a blank body is placed into a drying device for drying after forming, the blank body is primarily dried to avoid cracks in the sintering process, the sintering device is placed into the sintering device after drying, the sintering device is designed into a material feeding and taking structure, a user can not be scalded in the using process, the ceramic production is finished after the sintering is finished, next, the surface treatment of ceramic products is carried out, the grinding device adopted for surface treatment has good grinding effect, meanwhile, dust generated in the grinding process is collected, the dust pollution in a processing workshop is avoided, the electronic ceramics produced by using the whole system has high quality, and the use of the whole system in the workshop ensures the cleanness of the workshop, improving the effect of safe production.

Description

Electronic ceramic production system
Technical Field
The invention relates to the field of electronic ceramic production and processing, in particular to an electronic ceramic production system.
Background
Ceramics having electrical and magnetic properties can be used in the electronics industry and are called electronic ceramics. The electronic ceramic is a ceramic with new functions finally obtained through controlling the surface, grain boundary and size structure. Can be widely applied to the aspects of energy sources, household appliances, automobiles and the like. The electronic ceramic has more processing procedures, more devices and equipment used in the processing process, and the reasonable design of the electronic ceramic production system can improve the processing efficiency of factories.
Disclosure of Invention
The invention aims to solve the problems, and provides an electronic ceramic production system to solve the technical problems that in the prior art, when molybdenum and manganese are coated, a ceramic insulator needs to be manually grabbed and coated, then the ceramic insulator needs to be manually grabbed and sent to be dried, the labor intensity is high, the efficiency is low, the production of the ceramic insulator is influenced, and the like. According to the preferred technical scheme of the technical schemes provided by the invention, the automatic grabbing of the ceramic insulator and the transfer among the working procedures can be realized through the grabbing mechanism, so that the ceramic insulator is automatically coated and dried in sequence, the operation is simple, the labor intensity of operators is greatly reduced, the coating is uniform, the technical effects of improving the production quality and the production efficiency of the ceramic insulator and the like are facilitated, and the details are explained in the following.
In order to achieve the purpose, the invention provides the following technical scheme: an electronic ceramic production system comprises a raw material preparation device, a forming device, a drying device, a sintering device and a grinding device,
raw materials preparation facilities includes the blending tank, sets up in stabilizer blade, feeding subassembly and the defoaming subassembly of blending tank lower part, the feeding subassembly is including setting up in powder feeder and the liquid feeder on blending tank upper portion, and the feeding adopts wet-dry separation, and the advantage of separately feeding lies in: the reaction at the feed inlet can not occur, and the residue is convenient to clean.
The powder feeder comprises a powder feeding bin, a weight meter arranged at the bottom of the powder feeding bin and a screen arranged above the weight meter, and a vibration mechanism is connected above the screen; the powder is sieved and is weighed after sieving before getting into the blending tank, has reduced the possibility that the caking appears in mixing process, adopts the weight to weigh the powder that actually gets into the blending tank simultaneously, can guarantee that the ratio is accurate, guarantees product quality then.
The liquid feeder comprises a liquid feeding bin, a liquid meter arranged in the liquid feeding bin and a switch valve arranged at the lower part of the liquid feeding bin; the switch valve is used for controlling liquid to enter the mixing tank, the liquid meter is matched with the weight meter to control the dry-wet ratio, and the dry-wet ratio is configured according to the required formula. A vertical stirring rod and a horizontal stirring rod are arranged in the mixing tank, the horizontal stirring rod is perpendicular to the vertical stirring rod, a plurality of opposite stirring blades are arranged on the horizontal stirring rod, and spiral stirring blades are arranged on the vertical stirring rod; the multi-directional stirring can ensure that the raw materials are uniformly stirred in the mixing tank, so that the temperature is uniform and the raw materials are uniformly mixed.
The defoaming assembly is arranged at the discharge position of the mixing tank and sequentially comprises a foam pricking roller, a foam pressing roller and a foam filtering net from top to bottom, one end of the foam pricking roller is connected with a second driving motor, a foam pricking needle is arranged on the outer surface of the foam pricking roller, and the two foam pressing rollers are arranged in parallel; the defoaming component is used for removing bubbles in the prepared slurry, and the bubbles can influence the ceramic forming, so that the formed ceramic has the problems of collapse, concave points, surface defects and the like.
The molding device comprises a base, a die assembly and a feeding assembly,
the pressing die assembly is arranged above the base and comprises supporting columns, an upper pressing part and a lower pressing part, the supporting columns are uniformly arranged on the base, the upper pressing part and the lower pressing part are sleeved on the supporting columns, the lower pressing part comprises a supporting block and a die arranged in the supporting block, a first sliding rail is arranged on the side wall of the supporting block, and the bottom of the die is connected with a second driving piece; the feeding assembly comprises a push plate, a first connecting rod and a second connecting rod, one end of the first connecting rod is connected with the push plate, the other end of the first connecting rod is movably connected with one end of the second connecting rod through a hinge, the other end of the second connecting rod is connected with a pushing mechanism, the push plate comprises a first sliding block and a material collecting box, the first sliding block and the material collecting box are installed in a first sliding rail, the material collecting box comprises a feeding hole and a discharging hole, the discharging hole is formed above the die, and the material collecting box is arranged above the push plate; the upper pressing part comprises a moving block and a power die arranged on the moving block, and one end of the power die is connected with a first driving part;
the drying device comprises a box body, a sealing door arranged on the box body, a transmission piece, a rotating column, a charging component and a drying component,
the transmission parts are arranged at the bottom of the box body and comprise a driving motor, a first transmission part, a second transmission part and a third transmission part, the driving motor is connected with the first transmission part, the plurality of second transmission parts are uniformly distributed on the outer side of the first transmission part, and the third transmission part surrounds the outer sides of the plurality of second transmission parts; the rotating columns are uniformly arranged in the box body, the lower ends of the rotating columns are fixedly arranged on the second transmission piece, and installation parts are arranged around the outer sides of the lower ends of the rotating columns;
the charging assembly comprises a column sleeve and a discharging disc, the column sleeve is sleeved outside the rotating column, one end of the column sleeve is installed on the installation part, and the discharging discs are fixed on the column sleeve; the drying assembly comprises a main drying part, an auxiliary drying part and a first fan, the main drying part is arranged on the first transmission part, the auxiliary drying part is arranged on the side wall of the box body, and the first fan is arranged above the main drying part;
the sintering device comprises an electronic furnace body sintering cabinet body and an outlet closed cabinet door ceramic feeding and discharging structure, wherein a power supply is arranged on the electronic furnace body sintering cabinet body, the outlet closed cabinet door is arranged at the outlet of the electronic furnace body sintering cabinet body,
the ceramic feeding and discharging structure comprises a feeding and discharging frame, a rail, a slider and an anti-slip structure, wherein the feeding and discharging frame comprises a ceramic material disc and a rail connecting rod, the rail connecting rod is vertically arranged on one side of the ceramic material disc, the slider is arranged below the ceramic material disc and at the other end of the rail connecting rod, a fixing hole is formed in the slider far away from the outlet closed cabinet door, the rail is arranged on the inner wall of the sintering cabinet body of the electronic furnace body, the slider is connected onto the rail in a sliding manner, the anti-slip structure comprises a fixing groove, a fixing rod and a spring, the fixing groove is arranged at one end of the rail close to the outlet closed cabinet door, the fixing groove is a gradient groove, the fixing rod is connected onto the fixing hole in a sliding manner;
the grinding device comprises an installation base, a rotary screw rod is movably installed at the middle position inside the installation base, a movable screw sleeve is movably sleeved at the upper end of the rotary screw rod, a connecting rod is fixedly installed at the upper end of the movable screw sleeve, the upper end of the connecting rod is located at the upper end of the installation base, a dust collection box is fixedly installed at the middle position of one side of the upper end of the installation base, a third driving motor is fixedly installed at one side inside the dust collection box, dust collection fan blades are fixedly installed at the output end of the third driving motor, a second dust collection bag is fixedly installed at the middle position inside the dust collection box, a dust collection pipe is fixedly installed at the upper end of one side of the surface of the dust collection box, a fixed frame is fixedly installed at the middle position of one side of the upper end of the installation base, an installation sleeve is fixedly installed at the middle position of the fixed frame, and one, one side movable mounting of installation base upper end has the mounting bracket, the lower extreme of mounting bracket with the upper end fixed connection of connecting rod, one side fixed mounting of mounting bracket upper end has fourth driving motor, one side movable mounting on mounting bracket surface has the rotating circular disc, the inside intermediate position department movable mounting of rotating circular disc has the double thread screw rod, and its one end is located the outside of rotating circular disc, this end fixed mounting have the second handle, the equal movable sleeve in both ends of double thread screw rod is equipped with the slip swivel nut, the intermediate position department of rotating circular disc surface one side has seted up the spout, the inside activity interlude of spout has two carriage release levers, the one end of carriage release lever with one side fixed connection of slip swivel nut, two the equal fixed mounting in one side that the carriage release lever leaves has the polishing strip.
As a further improvement of the above technical solution:
the vibration mechanism comprises a vibration motor, a connecting frame and an elastic piece, the vibration motor is arranged at the bottom of the powder feeder, one end of the connecting frame is connected with the vibration motor, the other end of the connecting frame is connected with the elastic piece, and the elastic piece is connected with the screen; the tank wall of the mixing tank is a hollow wall, a heating layer is arranged in the wall, and an electric heating sheet is arranged in the heating layer; the bubble pricking rollers are two in number and are arranged oppositely, and the distance between a bubble pricking needle on one bubble pricking roller and the other bubble pricking roller is 0.7 mm; the pore size range of the filter foam net is 0.1-0.3 mm.
The diameters of the two parts are reduced in sequence; the vertical stirring rod is connected with the horizontal stirring rod through a bevel gear box, and the bevel gear box comprises at least 4 bevel gears.
The pushing mechanism comprises a rotating disc and a moving lantern ring, wherein an installation column is fixedly installed on the rotating disc, a limiting sleeve is arranged outside the rotating disc, the moving lantern ring is sleeved outside the installation column, and one end of the moving lantern ring is connected with a second connecting rod; the caliber of the discharge hole is 4/5 of the caliber of the mould.
The drying device further comprises a dust collection assembly, the dust collection assembly is arranged on one side of the bottom of the box body and comprises a second fan, a filter screen and a first dust collection bag, the filter screen is arranged on one side of the second fan, and the first dust collection bag is arranged on the other side of the second fan.
The liquid inlet is arranged above the box body, and the liquid outlet is arranged at the lower part of the box body; the surface of the material placing disc is provided with a plurality of layers of metal wire meshes;
the horizontal section of the box body is circular or polygonal.
The fixed rod consists of a sliding rod and a fixed head, the sliding rod is connected in the fixed hole in a sliding manner, and the fixed head is arranged at one end of the sliding rod; the number of the track connecting rods is at least 2; a transparent observation window is arranged on the outlet closed cabinet door; the transparent observation window is provided with high-temperature resistant glass; a water absorption spacing layer is arranged in a gap between the ceramic material disc and the sintering cabinet body of the electronic furnace body; the water absorption and separation layer is composed of a placing box and active carbon, and the active carbon is arranged in the placing box; the sliding piece below the ceramic material tray is positioned in the middle of the ceramic material tray.
A first handle is fixedly installed at one end of the rotating screw rod, the first handle and the second handle are both circular, and anti-skidding blocks are fixedly installed on two sides of the surface of the first handle and the second handle; a moving groove is formed in the middle of one side of the upper end of the mounting base, the connecting rod is movably mounted in the middle of the moving groove, second sliding rails are fixedly mounted on two sides of the upper end of the mounting base, the two second sliding rails are located on two sides of the moving groove, a sliding block is fixedly mounted at the lower end of the mounting frame, and the sliding block is movably connected with the second sliding rails; the mounting sleeve is in a hollow cylindrical shape, and clamping bolts are movably inserted into two sides of the surface of the mounting sleeve and are symmetrically distributed; an annular slide rail is fixedly arranged on one side of the surface of the mounting rack and is positioned on one side of the rotating disc; an annular sliding block is fixedly arranged on one side of the surface of the rotating disc and is movably connected with the annular sliding rail; and the two ends of one side of the surface of the rotating disc are fixedly provided with connecting rails, and the two connecting rails are positioned on the two sides of the sliding groove and movably connected with the moving rod.
Compared with the prior art, the invention has the beneficial effects that:
1. the raw material preparation device disclosed by the invention has the advantages that the powder and the liquid are fed separately, the phenomenon that the powder and the liquid are adhered due to reaction at the feed inlet is avoided, the feeding and cleaning are convenient, the filter screen is arranged in the powder feeder, the uniformity of the powder entering the mixing tank is ensured, the caking phenomenon is avoided, the metering devices are respectively arranged at the powder feeder and the liquid feeder, the dry-wet ratio actually entering the mixing tank is ensured, the ratio can be adjusted as required, and the manual metering process is reduced. The blending tank design zone of heating adopts fluid as heating medium, and heating effect is good, improves thick liquid stirring effect, and vertical puddler and horizontal puddler operate independently, stir the thick liquid, stir regional the expansion, and stirring effect improves, and the spiral stirring leaf that the diameter changes rolls bottom thick liquid upper portion, has avoided the thick liquid layering condition to appear, has guaranteed the stirring quality of thick liquid. The defoaming assembly firstly adopts the opposite defoaming rollers to extrude and puncture large bubbles, then adopts the defoaming rollers to extrude small bubbles, and finally adopts the foam filtering net to remove all bubbles, thereby ensuring that the bubbles in the slurry are removed and improving the quality of the slurry. The raw material preparation device solves the problems of uneven stirring of ceramic raw materials and uneven heating in the stirring process by a multidirectional free stirring method, and simultaneously adopts the feeding assembly with dry-wet separation to ensure the quality of feeding powder and the accuracy of feeding proportion, and the defoaming assembly solves the problem of a large amount of bubbles in slurry.
2. According to the forming device, the upper pressing die and the lower pressing die are uniform in force by setting the upper pressing mode and the lower pressing mode which are combined with the upper pressing part and the lower pressing part and combining the method of controlling the stable working movement of the supporting columns through the support of the supporting columns, so that the density of a blank body is uniform in the pressing process, the formed blank body is high in density, not easy to collapse and deform, and good in quality. The feeding assembly converts circular motion into linear motion of the push plate in the supporting block through the first connecting rod and the second connecting rod, the push plate is used as a feeding unit and a material unit, raw materials are poured into the die to be molded, after the molding, the blank is pushed out by the push plate, the whole processing process is less in manual participation, and the quality of the produced product is high. In general, the forming device solves the problems of uneven pressurizing degree, uneven blank density and low automation degree in the forming process of electronic ceramics.
3. The drying device adopts a mode of combining the main drying part and the auxiliary drying part, the auxiliary drying part adopts a thermal radiation heating mode to form thermal circulation, less energy is used, the first fan is added to blow away the heat of the main drying part, so that the heat atmosphere in the box body is uniformly distributed, the driving part enables the rotating column to revolve and rotate around the main drying part, and the metal wire mesh is arranged, so that the products in the charging tray are uniformly heated. The dust collection assembly reduces dust in the box body, improves the drying effect and ensures the product quality. Generally speaking, the drying device solves the problems that the drying efficiency of ceramic products is low in the drying process, the energy consumption is high, and dust cannot be collected.
4. The feeding and taking structure is added in the sintering device, so that operators can conveniently carry out feeding and taking before and after sintering, the operation difficulty of the operators is reduced, and further certain sintering efficiency is increased. In the process of taking out after sintering, the interior does not need to be cooled, the whole body can be directly drawn out under the combined action of the rail and the slider, and then the sintered ceramic or ceramic placing tray is taken down from the ceramic material tray through other heat-insulating objects, so that the nitrogen cooling step is reduced, and the production cost is saved. The anti-slip structure is arranged, so that the slider can be prevented from directly disengaging from the rail in the process of slipping out, loss is caused, and the sliding in of the slider is not influenced.
5. The grinding device of the invention has good grinding effect through the arrangement of the rotary disc, when a user uses the grinding device, the user inserts the electronic ceramic into the mounting sleeve and fixes the electronic ceramic through the clamping bolt, the user drives the double-thread screw to rotate through the second handle, the two sliding screw sleeves on the surface of the double-thread screw move towards each other, the sliding screw sleeves transfer the moving rods to move along the sliding grooves and the connecting rails so as to adjust the distance between the two moving rods, the user rotates the first handle, the first handle drives the rotary screw to rotate, the moving screw sleeves on the surface of the rotary screw move, the moving screw sleeves drive the mounting rack to move along the sliding rails through the connecting rods so that the two moving rods are inserted into the electronic ceramic, the user adjusts the moving rods through the second handle so that the grinding strips on the surface of the moving rods are attached to the inner wall of the electronic ceramic, the output end of the second driving motor drives the rotating disc to rotate and drives the moving rod to rotate, so that the polishing strip polishes electronic ceramics with different sizes, and the polishing effect on the electronic ceramics is enhanced; when polishing the electronic ceramic inner wall, the dust that produces falls in the inside of installation cover, and first driving motor's output drives the dust absorption flabellum and advances rotatoryly for the inside of suction box produces suction, and the inside of suction box is entered into the suction box with the inside dust of installation cover through the dust absorption pipe to the suction box, falls into in the inside of dust bag, is convenient for collect the dust, avoids the dust to remain the influence and polishes its inside.
6. The electronic ceramic production system of the invention combines a plurality of devices to realize one-line processing of electronic ceramics, the whole system has reasonable processing, firstly, a raw material preparation device is used for preparing high-quality ceramic slurry, then the ceramic slurry is placed into a forming device for automatic forming, a blank body is placed into a drying device for drying after forming, the blank body is primarily dried to avoid cracks in the sintering process, the sintering device is placed into the sintering device after drying, the sintering device is designed with a material feeding and taking structure, a user can not be scalded in the using process, the ceramic production is finished after the sintering is finished, next, the surface treatment of ceramic products is carried out, the grinding device adopted for surface treatment has good grinding effect, meanwhile, dust generated in the grinding process is collected, the dust pollution in a processing workshop is avoided, the electronic ceramics produced by using the whole system has high quality, the use of the whole system in the workshop ensures the cleanness of the workshop, improving the effect of safe production.
Drawings
FIG. 1 is a schematic structural flow diagram of an electronic ceramic production system according to the present invention;
FIG. 2 is a schematic view of a raw material preparing apparatus of the electronic ceramic manufacturing system according to the present invention;
FIG. 3 is a schematic view of a powder feeder of the raw material preparation apparatus of the electronic ceramic production system according to the present invention;
FIG. 4 is a schematic structural view of a vertical stirring rod and a horizontal stirring rod of the raw material preparation apparatus of the electronic ceramic production system according to the present invention;
FIG. 5 is a schematic view of a defoaming assembly of the raw material preparation device of the electronic ceramic production system according to the present invention;
FIG. 6 is a schematic view of a bubble roller of the raw material preparation apparatus of the electronic ceramic production system according to the present invention;
FIG. 7 is an enlarged view of a portion of the structure of FIG. 6;
FIG. 8 is a schematic structural view of a molding apparatus of the electronic ceramic manufacturing system according to the present invention;
FIG. 9 is a schematic side view of a molding apparatus of the electronic ceramic manufacturing system according to the present invention;
FIG. 10 is a schematic view of the feed assembly of the forming apparatus of the electronic ceramic manufacturing system of the present invention;
FIG. 11 is a schematic view showing the structure of a support block of a molding apparatus of the electronic ceramic manufacturing system according to the present invention;
FIG. 12 is a schematic view of the overall structure of a drying apparatus of the electronic ceramic manufacturing system according to the present invention;
FIG. 13 is an enlarged view of a portion of FIG. 12;
FIG. 14 is a schematic view of a transmission member of a drying device of the electronic ceramic manufacturing system according to the present invention;
FIG. 15 is a schematic view of a charging assembly of a drying apparatus of the electronic ceramic manufacturing system according to the present invention;
FIG. 16 is a top view of a charging assembly of a drying apparatus of the electronic ceramic manufacturing system according to the present invention;
FIG. 17 is a schematic perspective view of a cabinet door with an outlet closed by a sintering device of the electronic ceramic production system according to the present invention;
FIG. 18 is a schematic front view of a sintering apparatus with an outlet-sealed cabinet door of the electronic ceramic production system according to the present invention;
FIG. 19 is a schematic perspective view of a sintering apparatus of the electronic ceramic manufacturing system according to the present invention;
FIG. 20 is a schematic cross-sectional view of FIG. 18;
FIG. 21 is an enlarged view of area A in FIG. 20;
FIG. 22 is a schematic view showing the structure of a polishing apparatus of the electronic ceramic manufacturing system according to the present invention;
FIG. 23 is an enlarged view of the structure of FIG. 22 at B;
FIG. 24 is a schematic view showing a structure of a rotary disk in a polishing apparatus of an electronic ceramic manufacturing system according to the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the electronic ceramic production system of the present embodiment includes a raw material preparation device 3, a forming device 2, a drying device 4, a sintering device 5, and a grinding device 6.
As shown in fig. 2 to 7, the raw material preparation apparatus 3 includes a mixing tank 31, a support leg 30 disposed at a lower portion of the mixing tank 31, a feeding assembly, and a defoaming assembly, the feeding assembly includes a powder feeder 321 and a liquid feeder 322 disposed at an upper portion of the mixing tank 31, the powder feeder 321 includes a powder feeding bin 3211, a weight 3212 disposed at a bottom of the powder feeding bin 3211, and a screen 3213 disposed above the weight 3212, and a vibrating mechanism 3214 is connected above the screen 3213; the liquid feeder 322 comprises a liquid feeding bin 3221, a liquid meter 3222 arranged in the liquid feeding bin 3221, and an on-off valve 3223 arranged at the lower part of the liquid feeding bin 3221; a vertical stirring rod 311 and a horizontal stirring rod 312 are arranged in the mixing tank 31, the horizontal stirring rod 312 is perpendicular to the vertical stirring rod 311, a plurality of opposite stirring blades 3121 are arranged on the horizontal stirring rod 312, and a spiral stirring blade 3111 is arranged on the vertical stirring rod 311; the defoaming component is arranged at the discharging position of the mixing tank 31 and sequentially comprises a defoaming roller 331, a defoaming roller 332 and a defoaming net 333 from top to bottom, one end of the defoaming roller 331 is connected with a second driving motor 342, a defoaming needle 3311 is arranged on the outer surface of the defoaming roller 331, and the two defoaming rollers 332 are arranged in parallel;
the vibrating mechanism 3214 comprises a vibrating motor 3215, a connecting frame 3216 and an elastic piece 3217, the vibrating motor 3215 is arranged at the bottom of the powder feeder 321, one end of the connecting frame 3216 is connected to the vibrating motor 3215, the other end is connected to the elastic piece 3217, and the elastic piece 3217 is connected to the screen 3213; the wall of the mixing tank 31 is a hollow wall, a heating layer 313 is arranged in the wall, and an electric heating sheet 3131 is arranged in the heating layer 313; the number of the bubble pricking rollers 331 is two, and the bubble pricking rollers 331 are arranged oppositely, wherein the distance between the bubble pricking needle 3311 on one bubble pricking roller 331 and the other bubble pricking roller 331 is 0.7 mm; the pore diameter range of the filter bubble screen 333 is 0.1-0.3 mm. The diameters of the two parts are reduced in sequence; the vertical stirring rod 311 and the horizontal stirring rod 312 are connected through a bevel gear box 314, and the bevel gear box 314 includes at least 4 bevel gears.
The working principle of the raw material preparation device 3 of the electronic ceramic production system of the invention is as follows: when the user is using this device, at first pour powder raw materials into powder feeding storehouse 3211, vibrating motor 3215 drives the elastic component 3217 vibration of being connected with screen cloth 3213 through link 3216, and powder raw materials sieves on screen cloth 3213, and qualified powder raw materials gets into 3212 by weight, releases through blowing switch 3218 after weighing and gets into blending tank 31, then pours liquid raw materials into liquid feeding storehouse 3221 according to the ratio, pours into appropriate amount liquid through liquid gauge 3222, releases to blending tank 31 through ooff valve 3223.
First driving motor 341 operates, and vertical puddler 311 operates, and through bevel gear box 314's transmission, horizontal puddler 312 moves, and opposition stirring leaf 3121 rotates and stirs the mixture to the thick liquid, and spiral stirring leaf 3111 overturns the thick liquid, and electric heat piece 3131 work in the zone of heating 313 simultaneously heats the fluid of zone of heating 313, and hot stirring can improve the thick liquid and mix the effect, improves the stirring quality.
After stirring, the slurry enters the defoaming component, the second driving motor 342 drives the oppositely arranged defoaming rollers 331 to move oppositely, the defoaming needles 3311 squeeze and crush the slurry, the slurry flows into the defoaming rollers 332 after the defoaming, the bubbles are squeezed again by the two defoaming rollers 332, and finally all the bubbles left in the slurry are filtered by the filtering and foaming net 333 to obtain the high-quality slurry. The whole equipment has high automation degree, less manual participation, uniform slurry proportioning, uniform stirring, less bubbles and high quality of the obtained slurry.
As shown in fig. 8 to 11, the molding device 2 includes a base 21, a die assembly 22, and a feeding assembly 23, the die assembly 22 is disposed above the base 21, and includes a supporting column 221, an upper pressing portion 222, and a lower pressing portion 223, a plurality of supporting columns 221 are uniformly disposed on the base 21, the upper pressing portion 222 and the lower pressing portion 223 are sleeved on the supporting column 221, the lower pressing portion 223 includes a supporting block 2231 and a mold 2232 disposed in the supporting block 2231, a first slide rail 2233 is disposed on a side wall of the supporting block 2231, and a second driving member 2234 is connected to a bottom of the mold 2232; the feeding assembly 23 comprises a push plate 231, a first connecting rod 232 and a second connecting rod 233, one end of the first connecting rod 232 is connected with the push plate 231, the other end of the first connecting rod 232 is movably connected with one end of the second connecting rod 233 through a hinge 234, the other end of the second connecting rod 233 is connected with a pushing mechanism 235, the push plate 231 comprises a first slider 2311 and a material collecting box 2312 which are arranged in a first sliding rail 2233, the material collecting box 2312 comprises a feeding hole 2313 and a discharging hole 2314, the discharging hole 2314 is arranged above the die 2232, and the material collecting box 2312 is arranged above the push plate 231; the upper pressing portion 222 comprises a moving block 2221 and a power module 2222 arranged on the moving block 2221, and one end of the power module 2222 is connected with a first driving member 2223; the pushing mechanism 235 comprises a rotating disc 2351 and a moving collar 2352, wherein the rotating disc 2351 is fixedly provided with a mounting column 2353, a limit sleeve 2354 is arranged outside the rotating disc 2351, the moving collar 2352 is sleeved outside the mounting column 2353, and one end of the moving collar 2352 is connected with the second connecting rod 233; the aperture of the outlet 2314 is 4/5 the aperture of the die 2232.
The working principle of the forming device 2 of the electronic ceramic production system of the invention is as follows: when a user uses the forming equipment for electronic ceramics, uniform ceramic raw materials are firstly added into a material collecting box 2312 from a feeding hole 2313, a rotating disc 2351 rotates, a mounting column 2353 arranged on the surface of the rotating disc 2352 rotates, a moving sleeve ring 2352 moves up and down linearly on the rotating disc 2351 through the limit of a limit sleeve 2354, a second connecting rod 233 moves up and down linearly to drive a first connecting rod 232 to move, the first connecting rod 232 drives a push plate 231 to move linearly, a first sliding block 2311 on the push plate 231 is arranged on a first sliding rail 2233 of a support block 2231, so that the smooth motion of the push plate 231 is ensured not to be subjected to excessive impact, when the push plate 231 moves to the position above a mold 2232, the raw materials are discharged from a discharging hole 2314 and enter the mold 2232, the raw materials are repeatedly moved for 3 times, the mold is filled with the raw materials and leveled by the push plate 231, at the moment, the push plate 231 moves to the initial position, a power mold 2232 moves to the position downwards through a, and (3) compaction is carried out, the second driving piece 2234 pushes the die 2232 to go upwards for compaction, and the blank body is compacted by the pressure on two surfaces, so that the density is high. After the molding is completed, the power die 2222 moves upward, the second driving member 2234 moves upward continuously to push out the molded blank in the die 2232, the bottom surface of the molded blank is flush with the surface of the support block 2231, the push plate 231 continues to work to push out the product on the die 2232, the die 2232 moves downward, the material collection box 2312 continues to discharge the raw material to the die 2232, and the steps are repeated to complete the processing of the product. This device degree of automation is higher, collects feed, shaping, unloading in an organic whole, and pressure is even in the forming process, and the compact degree height of the body after the shaping is difficult for the slump, and is of high quality, and production efficiency is high, brings high-quality benefit for the enterprise.
As shown in fig. 12 to 16, the drying device 4 includes a box 41, a sealing door 411 disposed on the box 41, a transmission member 42, a rotating column 43, a charging assembly, and a drying assembly, wherein the transmission member 42 is disposed at the bottom of the box 41 and includes a driving motor 421, a first transmission member 422, a second transmission member 423, and a third transmission member 424, the driving motor 421 is connected to the first transmission member 422, the plurality of second transmission members 423 are uniformly distributed outside the first transmission member 422, and the third transmission member 424 surrounds the plurality of second transmission members 423; the rotating columns 43 are uniformly arranged in the box body 41, the lower ends of the rotating columns 43 are fixedly arranged on the second transmission piece 423, and the outer sides of the lower ends of the rotating columns are provided with installation parts 431 in a surrounding mode; the charging assembly comprises a column sleeve 441 and a plurality of discharging discs 442, wherein the column sleeve 441 is sleeved outside the rotating column 43, one end of the column sleeve 441 is arranged on the mounting part 431, and the plurality of discharging discs 442 are fixed on the column sleeve 441; the drying assembly comprises a main drying part 451, an auxiliary drying part 452 and a first fan 453, wherein the main drying part 451 is arranged on the first transmission part 422, the auxiliary drying part 452 is arranged on the side wall of the box body 41, and the first fan 453 is arranged above the main drying part 451; the drying device 4 further includes a dust collection assembly disposed at one side of the bottom of the case 41, and including a second fan 461, a filter net 462, and a first dust collection bag 463, wherein the filter net 462 is installed at one side of the second fan 461, and the first dust collection bag 463 is installed at the other side of the second fan 461. The liquid inlet 4523 is arranged above the box body 41, and the liquid outlet 4524 is arranged at the lower part of the box body 41; the tray surface of the material placing tray 442 is provided with a plurality of layers of wire meshes 4421; the wire 4421 can heat the product in the material placing tray 442 uniformly, and the multiple layers of wire 4421 can ensure the bearing capacity. The horizontal section of the case 41 is circular or polygonal. The auxiliary drying part 452 comprises a heat conduction layer 4521, a liquid containing cavity 4522 surrounded by the heat conduction layer 4521, a liquid inlet 4523 and a liquid outlet 4524, wherein the heat conduction layer 4521 is made of metal-coated heat conduction materials. The liquid-containing cavity 4522 contains water as the liquid.
The working principle of the drying device 4 of the electronic ceramic production system of the invention is as follows: when the drying device is used, a user firstly puts an electronic ceramic product to be dried into the discharging tray 442, after the electronic ceramic product is loaded, the sealing door 411 is opened, the column sleeve 441 is sleeved on the rotating column 43 through the operating handle 4411, the rotating operating handle 4411 enables the threads at the bottom of the column sleeve 441 to be matched with the threads of the mounting portion 431, hot water is added from the liquid inlet 4523, the main drying piece 451 is started to preheat, the preheating is completed, the driving motor 421 is started, the first transmission piece 422 drives the second transmission piece 423 to rotate, and the rotating rod 43 drives the discharging tray 442 to revolve and rotate around the main drying piece 451. When the drying is finished, the main drying part 451 is closed, the auxiliary drying part 452 is used for preheating for drying, in order to prevent the product from being impacted by hot atmosphere when the product is taken, the liquid outlet 4524 is opened, hot water is discharged, cold water is added from the liquid inlet 4523, the dust absorption assembly works to suck out dust in the box body 41, the sealing door 411 is opened, the column sleeve 441 is taken out through the operation handle 4411, and then the material placing disc 442 is taken out. This device adds the rotation through revolving round main drying-machine and has guaranteed to be heated evenly, and main stoving piece combines vice stoving piece to realize that the hot atmosphere is even in the box, uses the dust washing subassembly to collect the dust in the box simultaneously, has improved drying efficiency, reasonable use resource.
As shown in fig. 17 to 21, the sintering device 5 includes an electronic furnace sintering cabinet 51, a ceramic feeding and discharging structure with an outlet closed cabinet door 52, a power supply 53 is disposed on the electronic furnace sintering cabinet 51, the outlet closed cabinet door 52 is disposed at the outlet of the electronic furnace sintering cabinet 51, the ceramic feeding and discharging structure includes a feeding and discharging frame 54, a rail 55, a slider 56 and an anti-slip structure 57, the feeding and discharging frame 54 includes a ceramic material tray 541 and a rail connecting rod 542, the rail connecting rod 542 is vertically disposed at one side of the ceramic material tray 541, the slider 56 is disposed below the ceramic material tray 541 and at the other end of the rail connecting rod 542, the slider 56 far from the outlet closed cabinet door 52 is provided with a fixing hole, the rail 55 is disposed on the inner wall of the electronic furnace sintering cabinet 51, the slider 56 is slidably connected to the rail 55, the anti-slip structure 57 includes a fixing groove, the fixing groove 571 is arranged at one end of the track 55 close to the outlet closed cabinet door 52, the fixing groove 571 is a slope groove, the fixing rod 572 is in sliding connection with the fixing hole, and a spring 573 is arranged between the fixing rod 572 and the sliding piece 56; the fixed link 572 is composed of a slide bar and a fixed head, the slide bar is connected in the fixed hole in a sliding way, and one end of the slide bar is provided with the fixed head; the number of track connecting rods 542 is at least 2; a transparent observation window is arranged on the outlet closed cabinet door 52; the transparent observation window is provided with high temperature resistant glass; a water absorption spacing layer 58 is arranged in a gap between the ceramic material disc 541 and the electronic furnace body sintering cabinet body 51; the water absorption spacing layer 58 is composed of a placing box and active carbon, and the active carbon is arranged in the placing box; the slider 56 under the ceramic material tray 541 is located at a middle position of the ceramic material tray 541.
The working principle of the sintering device 5 of the electronic ceramic production system of the invention is as follows: the sintering operator hooks the rail connecting rod 542 through a small tool similar to a hook shape, pulls out the whole feeding and discharging rack 54 under the combined action of the slider 56 and the rail 55, places a ceramic blank or a tray for placing ceramics on the ceramic material tray 541, places the feeding and discharging rack 54 into the electronic furnace body sintering cabinet body 51 through the action of the slider 56 and the rail 55 after the placement is finished, closes the outlet closed cabinet door 52, turns on the power supply 53 to sinter the ceramics, turns off the power supply 53 after the sintering is finished, opens the outlet closed cabinet door 52, pulls out the whole feeding and discharging rack 54 through the small tool similar to the hook shape hooking the rail connecting rod 542, takes out the sintered ceramics or the tray for placing the ceramics from the ceramic material tray 541 through other tools, and carries out the next step, during the process, the temperature reduction of the inside of the electronic sintering cabinet body 51 after the sintering is finished does not need to be carried out, the structure is simple, nitrogen can be saved, the production cost is reduced, the water absorption spacing layer 58 can isolate air in the sintering process, water in the electronic furnace body sintering cabinet body 51 can be absorbed, the sintering success rate and the quality of ceramics are increased, in the process that the feeding and discharging rack 54 slides out, the fixing rod 572 can enter the fixing groove 571 to be clamped under the action of the contraction force of the spring 573 when passing through the fixing groove 571, so that the feeding and discharging rack 54 cannot slide out of the track 55, in the process that the feeding and discharging rack 54 slides in, because the fixing groove 571 is a sloping chute, the fixing rod 572 can be separated from the fixing groove 571, the fixing rod 572 in the elastic state can be restored and cannot be clamped, because the elasticity of the spring 573 is not large, the feeding and discharging rack 54 can smoothly slide into the electronic furnace body sintering cabinet body 51, so that the antiskid effect is realized and the sliding effect is not influenced.
As shown in fig. 22 to 24, the grinding device 6 includes a mounting base 61, a rotary screw 63 is movably mounted at a middle position inside the mounting base 61, a movable screw sleeve is movably sleeved at an upper end of the rotary screw 63, a connecting rod is fixedly mounted at an upper end of the movable screw sleeve, an upper end of the connecting rod is positioned at an upper end of the mounting base 61, a dust suction box 613 is fixedly mounted at a middle position on one side of an upper end of the mounting base 61, a third driving motor 62 is fixedly mounted at one side inside the dust suction box 613, a dust suction fan blade 67 is fixedly mounted at an output end of the third driving motor 62, a second dust collection bag 614 is fixedly mounted at a middle position inside the dust suction box 613, a dust suction pipe 612 is fixedly mounted at an upper end on one side of a surface of the dust suction box 613, a fixed frame 69 is fixedly mounted at a middle position on one side of an upper end of the mounting base 61, a mounting sleeve 611 is, one side movable mounting of installation base 61 upper end has mounting bracket 65, the lower extreme of mounting bracket 65 and the upper end fixed connection of connecting rod, one side fixed mounting of mounting bracket 65 upper end has fourth drive motor 66, one side movable mounting on mounting bracket 65 surface has rotating disc 620, the inside intermediate position department movable mounting of rotating disc 620 has double thread screw rod 615, its one end is located the outside of rotating disc 620, this end fixed mounting has second handle 619, the equal movable sleeve in both ends of double thread screw rod 615 is equipped with slip swivel nut 616, spout 624 has been seted up to the intermediate position department of rotating disc 620 surface one side, two movable rods 622 have been interlude in the inside activity of spout 624, one end and the one side fixed connection of slip swivel nut 616 of movable rod 622, the equal fixed mounting in one side that two movable rods 622 leave has polishing strip 621.
A first handle 64 is fixedly installed at one end of the rotating screw 63, the first handle 64 and the second handle 619 are both circular, and anti-skidding blocks are fixedly installed on two sides of the surface of the first handle 64 and the second handle 619; a moving groove is formed in the middle of one side of the upper end of the mounting base 61, a connecting rod is movably mounted in the middle of the moving groove, second sliding rails 68 are fixedly mounted on two sides of the upper end of the mounting base 61, the two second sliding rails 68 are located on two sides of the moving groove, a sliding block is fixedly mounted at the lower end of the mounting frame 65, and the sliding block is movably connected with the second sliding rails 68; the mounting sleeve 611 is in a hollow cylinder shape, and clamping bolts 610 are movably inserted into two sides of the surface of the mounting sleeve and are symmetrically distributed; one side of the surface of the mounting frame 65 is fixedly provided with an annular slide rail 618, and the annular slide rail 618 is positioned at one side of the rotating disc 620; one side of the surface of the rotating disc 620 is fixedly provided with an annular slide block 617, and the annular slide block 617 is movably connected with an annular slide rail 618; the two ends of one side of the surface of the rotating disc 620 are fixedly provided with connecting rails 623, and the two connecting rails 623 are positioned at the two sides of the sliding groove 624 and movably connected with the moving rod 622.
The working principle of the grinding device 6 of the electronic ceramic production system of the invention is as follows: when in use, a user inserts the electronic ceramic into the mounting sleeve 611 and fixes the electronic ceramic by the fastening bolt 610, the user drives the double-threaded screw 615 to rotate through the second handle 619, the two sliding screw 616 on the surface of the double-threaded screw 615 move in opposite directions, the sliding screw 616 moves the moving rod 622 along the sliding slot 624 and the connecting rail 623 so as to adjust the distance between the two moving rods 622, the user rotates the first handle 64, the first handle 64 drives the rotating screw 63 to rotate, the moving screw on the surface of the rotating screw 63 moves, the moving screw drives the mounting frame 65 to move along the second sliding rail 68 through the connecting rod, so that the two moving rods 622 are inserted into the electronic ceramic, the user adjusts the moving rod 622 through the second handle 619 so that the polishing strip 621 on the surface of the moving rod 622 is attached to the inner wall of the electronic ceramic, the output of fourth drive motor 66 drives rotating disc 620 and rotates, drive movable rod 622 and rotate, make polishing strip 621 polish different size's electron pottery, strengthen the effect of polishing to electron pottery, when polishing the electron pottery inner wall, the inside at the installation cover 611 is fallen to the dust of production, the output of third drive motor 62 drives dust absorption flabellum 67 and advances rotatoryly, make the inside of suction box 613 produce suction, suction box 613 enters into the inside of suction box 613 with the inside dust of installation cover 611 through dust absorption pipe 612, fall into the inside at second dust bag 614, be convenient for collect the dust, avoid the dust to remain the influence and polish its inside.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (6)

1. The utility model provides an electronic ceramic production system, includes raw materials preparation facilities (3), forming device (2), drying device (4), sintering device (5), grinder (6), its characterized in that:
the raw material preparation device (3) comprises a mixing tank (31), support legs (30) arranged at the lower part of the mixing tank (31), a feeding assembly and a defoaming assembly,
the feeding assembly comprises a powder feeder (321) and a liquid feeder (322) which are arranged on the upper portion of the mixing tank (31), the powder feeder (321) comprises a powder feeding bin (3211), a weight meter (3212) arranged at the bottom of the powder feeding bin (3211), and a screen (3213) arranged above the weight meter (3212), and a vibrating mechanism (3214) is connected above the screen (3213); the liquid feeder (322) comprises a liquid feeding bin (3221), a liquid meter (3222) arranged in the liquid feeding bin (3221) and an on-off valve (3223) arranged at the lower part of the liquid feeding bin (3221); a vertical stirring rod (311) and a horizontal stirring rod (312) are arranged in the mixing tank (31), the horizontal stirring rod (312) is perpendicular to the vertical stirring rod (311), a plurality of opposite stirring blades (3121) are arranged on the horizontal stirring rod (312), and a spiral stirring blade (3111) is arranged on the vertical stirring rod (311); the defoaming component is arranged at the discharging position of the mixing tank (31), and sequentially comprises a defoaming roller (331), a defoaming roller (332) and a defoaming net (333) from top to bottom, one end of the defoaming roller (331) is connected with a second driving motor (342), defoaming needles (3311) are arranged on the outer surface of the defoaming roller (331), and the two defoaming rollers (332) are arranged in parallel;
the molding device (2) comprises a base (21), a die assembly (22) and a feeding assembly (23),
the die assembly (22) is arranged above the base (21) and comprises supporting columns (221), an upper pressing portion (222) and a lower pressing portion (223), the supporting columns (221) are uniformly arranged on the base (21), the upper pressing portion (222) and the lower pressing portion (223) are sleeved on the supporting columns (221), the lower pressing portion (223) comprises a supporting block (2231) and a die (2232) arranged in the supporting block (2231), a first sliding rail (2233) is arranged on the side wall of the supporting block (2231), and the bottom of the die (2232) is connected with a second driving piece (2234); the feeding assembly (23) comprises a push plate (231), a first connecting rod (232) and a second connecting rod (233), one end of the first connecting rod (232) is connected with the push plate (231), the other end of the first connecting rod (232) is movably connected with one end of the second connecting rod (233) through a hinge (234), the other end of the second connecting rod (233) is connected with a pushing mechanism (235), the push plate (231) comprises a first sliding block (2311) and a material collecting box (2312) which are installed in a first sliding rail (2233), the material collecting box (2312) comprises a feeding hole (2313) and a discharging hole (2314), the discharging hole (2314) is arranged above the mold (2232), and the material collecting box (2312) is arranged above the push plate (231); the upper pressing part (222) comprises a moving block (2221) and a power die (2222) arranged on the moving block (2221), and one end of the power die (2222) is connected with a first driving part (2223);
the drying device (4) comprises a box body (41), a sealing door (411) arranged on the box body (41), a transmission piece (42), a rotating column (43), a charging component and a drying component,
the transmission pieces (42) are arranged at the bottom of the box body (41) and comprise driving motors (421), first transmission pieces (422), second transmission pieces (423) and third transmission pieces (424), the driving motors (421) are connected with the first transmission pieces (422), the second transmission pieces (423) are uniformly distributed on the outer sides of the first transmission pieces (422), and the third transmission pieces (424) surround the outer sides of the second transmission pieces (423); the rotating columns (43) are uniformly arranged in the box body (41), the lower ends of the rotating columns (43) are fixedly arranged on the second transmission piece (423), and the outer sides of the lower ends of the rotating columns are provided with installation parts (431) in a surrounding mode; the charging assembly comprises a column sleeve (441) and a discharging disc (442), the column sleeve (441) is sleeved outside the rotating column (43), one end of the column sleeve is installed on the installation part (431), and the discharging discs (442) are fixed on the column sleeve (441); the drying assembly comprises a main drying part (451), an auxiliary drying part (452) and a first fan (453), wherein the main drying part (451) is installed on the first transmission part (422), the auxiliary drying part (452) is installed on the side wall of the box body (41), and the first fan (453) is arranged above the main drying part (451);
the sintering device (5) comprises an electronic furnace sintering cabinet body (51) and an outlet closed cabinet door (52), wherein a ceramic feeding and discharging structure is arranged on the electronic furnace sintering cabinet body (51), a power supply (53) is arranged on the electronic furnace sintering cabinet body (51), the outlet closed cabinet door (52) is arranged at the outlet of the electronic furnace sintering cabinet body (51),
the ceramic feeding and discharging structure comprises a feeding and discharging frame (54), a rail (55), a sliding piece (56) and an anti-sliding structure (57), the feeding and discharging frame (54) comprises a ceramic material disc (541) and a rail connecting rod (542), the rail connecting rod (542) is vertically arranged on one side of the ceramic material disc (541), the sliding piece (56) is arranged below the ceramic material disc (541) and at the other end of the rail connecting rod (542), a fixing hole is formed in the sliding piece (56) far away from the outlet closed cabinet door (52), the rail (55) is arranged on the inner wall of the electronic furnace body sintering cabinet body (51), the sliding piece (56) is connected on the rail (55) in a sliding manner, the anti-sliding structure (57) comprises a fixing groove (571), a fixing rod (572) and a spring (573), the fixing groove (571) is arranged at one end of the rail (55) close to the outlet closed cabinet door (52), the fixing groove (571) is a slope groove, the fixing rod (572) is connected to the fixing hole in a sliding mode, and a spring (573) is arranged between the fixing rod (572) and the sliding piece (56);
the grinding device comprises an installation base (61), a rotary screw rod (63) is movably installed at the middle position inside the installation base (61), a movable sleeve is arranged at the upper end of the rotary screw rod (63), a movable connecting rod is installed at the upper end of the movable connecting rod, the upper end of the connecting rod is located at the upper end of the installation base (61), a dust collection box (613) is fixedly installed at the middle position on one side of the upper end of the installation base (61), a third driving motor (62) is fixedly installed at one side inside the dust collection box (613), dust collection fan blades (67) are fixedly installed at the output end of the third driving motor (62), a second dust collection bag (614) is fixedly installed at the middle position inside the dust collection box (613), a dust collection pipe (612) is fixedly installed at the upper end on one side of the surface of the dust collection box (613), a fixing frame (69) is fixedly installed at the middle position on one side of the upper end of the installation, the utility model discloses a dust collection device, including mount (69), the intermediate position department fixed mounting of mount (69) has installation cover (611), the one end of installation cover (611) with the one end of dust absorption pipe (612) is connected, one side movable mounting of installation base (61) upper end has mounting bracket (65), the lower extreme of mounting bracket (65) with the upper end fixed connection of connecting rod, one side fixed mounting of mounting bracket (65) upper end has fourth driving motor (66), one side movable mounting on mounting bracket (65) surface has rotating disc (620), the inside intermediate position department movable mounting of rotating disc (620) has double thread screw rod (615), and one end is located the outside of rotating disc (620), and this end fixed mounting has second handle (619), the both ends of double thread screw rod (615) all movable sleeve are equipped with slip swivel nut (616), spout (624) have been seted up to the intermediate position department of rotating disc (620) surface one side, two movable rods (622) are movably inserted into the sliding groove (624), one end of each movable rod (622) is fixedly connected with one side of the corresponding sliding threaded sleeve (616), and two polishing strips (621) are fixedly mounted on the opposite sides of the two movable rods (622).
2. The electronic ceramic production system of claim 1, wherein: the vibration mechanism (3214) comprises a vibration motor (3215), a connecting frame (3216) and an elastic member (3217), the vibration motor (3215) is arranged at the bottom of the powder feeder (321), one end of the connecting frame (3216) is connected with the vibration motor (3215), the other end of the connecting frame (3217) is connected with the elastic member (3217), and the elastic member (3217) is connected with the screen (3213); the wall of the mixing tank (31) is a hollow wall, a heating layer (313) is arranged in the wall, and an electric heating sheet (3131) is arranged in the heating layer (313); the number of the bubble pricking rollers (331) is two, the bubble pricking rollers are arranged oppositely, and the distance between a bubble pricking needle (3311) on one bubble pricking roller (331) and the other bubble pricking roller (331) is 0.7 mm; the pore size range of the filter bubble screen (333) is 0.1-0.3 mm. The diameter of the spiral stirring blade (3111) is reduced from the position close to the defoaming component to the position far away from the defoaming component; the vertical stirring rod (311) is connected with the horizontal stirring rod (312) through a bevel gear box (314), and the bevel gear box (314) comprises at least 4 bevel gears.
3. The electronic ceramic production system of claim 1, wherein: the pushing mechanism (235) comprises a rotating disc (2351) and a moving sleeve ring (2352), wherein a mounting column (2353) is fixedly mounted on the rotating disc (2351), a limiting sleeve (2354) is arranged outside the rotating disc (2351), the moving sleeve ring (2352) is sleeved outside the mounting column (2353), and one end of the moving sleeve ring (2352) is connected with the second connecting rod (233); the caliber of the discharge port (2314) is 4/5 which is the caliber of the die (2232).
4. The electronic ceramic production system of claim 1, wherein: the drying device (4) further comprises a dust collection assembly, the dust collection assembly is arranged on one side of the bottom of the box body (41), and comprises a second fan (461), a filter screen (462) and a first dust collection bag (463), the filter screen (462) is installed on one side of the second fan (461), and the first dust collection bag (463) is installed on the other side of the second fan (461). The mounting part (431) is in threaded connection with the column sleeve (441); an operating handle (4411) is arranged at one end of the column sleeve (441) far away from the mounting part (431); the auxiliary drying part (452) comprises a heat conduction layer (4521), a liquid containing cavity (4522) formed by surrounding the heat conduction layer (4521), a liquid inlet (4523) and a liquid outlet (4524), wherein the liquid inlet (4523) is arranged above the box body (41), and the liquid outlet (4524) is arranged at the lower part of the box body (41); the surface of the material placing tray (442) is provided with a plurality of layers of metal wire meshes (4421); the horizontal section of the box body (41) is circular or polygonal.
5. The electronic ceramic production system of claim 1, wherein: the fixed rod (572) is composed of a sliding rod and a fixed head, the sliding rod is connected in the fixed hole in a sliding mode, and the fixed head is arranged at one end of the sliding rod; the number of the track connecting rods (542) is at least 2; a transparent observation window is arranged on the outlet closed cabinet door (52); the transparent observation window is provided with high-temperature resistant glass; a water-absorbing spacing layer (58) is arranged in a gap between the ceramic material disc (541) and the sintering cabinet body (51) of the electronic furnace body; the water absorption and separation layer (58) is composed of a placing box and active carbon, and the active carbon is arranged in the placing box; the slider (56) below the ceramic material tray (541) is located at the middle position of the ceramic material tray (541).
6. The electronic ceramic production system of claim 1, wherein: a first handle (64) is fixedly installed at one end of the rotating screw rod (63), the first handle (64) and the second handle (619) are both circular, and anti-skidding blocks are fixedly installed on two sides of the surface of the first handle (64) and the second handle (619); a moving groove is formed in the middle of one side of the upper end of the mounting base (61), the connecting rod is movably mounted in the middle of the moving groove, second sliding rails (68) are fixedly mounted on two sides of the upper end of the mounting base (61), the two second sliding rails (68) are located on two sides of the moving groove, a sliding block is fixedly mounted at the lower end of the mounting frame (65), and the sliding block is movably connected with the second sliding rails (68); the mounting sleeve (611) is in a hollow cylinder shape, and clamping bolts (610) are movably inserted into two sides of the surface of the mounting sleeve and are symmetrically distributed; one side of the surface of the mounting frame (65) is fixedly provided with an annular slide rail (618), and the annular slide rail (618) is positioned on one side of the rotating disc (620); one side of the surface of the rotating disc (620) is fixedly provided with an annular sliding block (617), and the annular sliding block (617) is movably connected with the annular sliding rail (618); and the two ends of one side of the surface of the rotating disc (620) are fixedly provided with connecting rails (623), and the two connecting rails (623) are positioned at the two sides of the sliding groove (624) and movably connected with the moving rod (622).
CN202010336806.3A 2020-07-14 2020-07-14 Electronic ceramic production system Active CN111645182B (en)

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CN112414147A (en) * 2020-11-16 2021-02-26 萍乡鑫森新材料有限责任公司 Even feed arrangement of tombarthite waste material calcination
CN112776135A (en) * 2021-01-30 2021-05-11 黄超 Automatic feeding press for alumina ceramic products
CN112792957A (en) * 2021-02-05 2021-05-14 绵阳优丰磊德新型建材有限公司 Aerated concrete defoaming pouring device
CN113248118A (en) * 2021-05-27 2021-08-13 三瑞科技(江西)有限公司 Glass insulator lower die with cooling structure
CN117381946A (en) * 2023-12-11 2024-01-12 淄博腾赛新材料有限公司 Ceramic deep micro-die glaze processing device and processing method

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CN112776135A (en) * 2021-01-30 2021-05-11 黄超 Automatic feeding press for alumina ceramic products
CN112792957A (en) * 2021-02-05 2021-05-14 绵阳优丰磊德新型建材有限公司 Aerated concrete defoaming pouring device
CN113248118A (en) * 2021-05-27 2021-08-13 三瑞科技(江西)有限公司 Glass insulator lower die with cooling structure
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