CN118386362A - Forming device of building composite water permeable brick - Google Patents

Abstract

The invention discloses a forming device for building composite permeable bricks, which relates to the technical field of permeable brick processing; it comprises a processing table, a support frame is installed on the processing table, a forming structure is installed on the support frame, and the forming structure comprises a forming mold and a pressure die head; a primary feeding frame and a secondary feeding frame are installed on both sides of the processing table; a scraping structure is installed on one side of the secondary feeding frame close to the support frame; the scraping structure comprises a material guide box, and a scraper is installed on the material guide box; a recycling structure is installed on the forming mold, and the recycling structure comprises a material guide trough slidably installed on the surface of the forming mold, and the material guide trough is connected on both sides. The device can automatically clean the pressure mold and recycle the residue, thereby ensuring the surface quality of the permeable brick and reducing the workload of garbage disposal.

Description

A forming device for building composite permeable bricks

Technical Field

The invention relates to the technical field of permeable brick processing, in particular to a forming device for building composite permeable bricks.

Background technique

Permeable bricks are also called seepage bricks, Dutch bricks, etc. They are new green and environmentally friendly building materials. The raw materials are mainly cement, sand, slag, fly ash and other environmentally friendly materials. They are formed by high pressure and cannot be fired at high temperature. The whole brick is compressed at one time and cannot be pressed in layers to form homogeneous bricks that are consistent from top to bottom. It has good water permeability and strong anti-slip function; long service life; high anti-freeze performance and salt-alkali resistance; not easy to break, higher compression and flexural strength than similar products, safe driving; low maintenance cost, easy to replace, convenient for underground pipeline burial; various colors and shapes, set off with the surrounding environment, natural and beautiful.

Composite permeable bricks include a permeable surface layer and a permeable base layer. First, the base aggregate is put into the mold, and after preliminary pressing, the surface is covered with the surface material, and then a thorough pressurization is performed to complete the permeable brick molding work. The molding of permeable bricks generally requires the mold to be completed with a pressurized die head. After molding, a vibration device is used to drive the entire device to vibrate, and the density of the permeable brick is further increased through vibration. The demoulding is completed by the vibration process, and the demoulding of the permeable bricks is transferred to other locations for placement and maintenance.

The surface and base of permeable bricks contain a certain amount of binder. When the base aggregate is initially pressed, the binder may cause part of the aggregate to adhere to the surface of the die. When the surface aggregate is covered for secondary pressing, the surface of the permeable brick may be uneven or there may be residual base aggregate, resulting in an unsightly surface and affecting the quality of production. At present, there are some equipment that can scrape the aggregate on the surface of the die to address this phenomenon, but this type of equipment generally scrapes and discharges the aggregate directly, and the aggregate is mostly wet. If the discharged aggregate is not handled immediately, it will become complete waste after a period of time and cannot be used again, causing a certain amount of waste.

Summary of the invention

The purpose of the present invention is to provide a forming device for building composite permeable bricks to solve the problems raised in the above background technology. A permeable brick forming device capable of cleaning the residual base aggregate on the die head is proposed, and the device can immediately reuse the scraped aggregate after scraping it off, thereby reducing the waste of aggregates and the amount of garbage.

To achieve the above object, the present invention provides the following technical solutions:

A forming device for building composite permeable bricks, comprising a processing table, a support frame is installed on the processing table, a forming structure is installed on the support frame, and the forming structure includes a forming mold and a pressure die head; a base feeding structure and a surface feeding structure are respectively installed on both sides of the processing table, the base feeding structure includes a primary feeding frame, and the surface feeding structure includes a secondary feeding frame;

A scraping structure is installed on one side of the secondary feeding frame close to the support frame, and the scraping structure is used to scrape the residual aggregate on the surface of the pressure die head; the scraping structure includes a material guide box, and an inclined scraper is installed on the material guide box;

A recovery structure is installed at one end of the forming mold away from the secondary feeding frame, and the recovery structure includes slide bars installed on both sides of the forming mold, and sliders are slidably installed on the slide bars. A primary spring connected to the slider is sleeved on the slide bars, and the slider is connected to a material guide groove located on the surface of the forming mold, and the material guide groove is through-connected on both sides;

A vibration structure is installed on a side of the processing table away from the support frame, and the vibration structure is used to drive the processing table to vibrate and assist in demoulding the permeable bricks.

As a further solution of the present invention: the material guide box has an opening on one side close to the forming mold, the material guide box is connected to the secondary feed frame through a support rod, a base plate is rotatably installed on the material guide box, a guide plate is installed on the outer side of the base plate, a torsion spring is installed at the connection between the base plate and the material guide box, and a support plate is installed on the side of the material guide trough close to the material guide box.

As a further solution of the present invention: the base feeding structure includes a primary platform installed on one side of the processing table, and a primary hydraulic rod is installed on the side of the processing table away from the support frame, and the primary hydraulic rod is connected to the primary feeding frame.

As a further solution of the present invention: the surface feeding structure includes a secondary platform installed on one side of the processing table, the secondary platform is opposite to the primary platform, and a secondary hydraulic rod is installed on the side of the processing table away from the support frame, and the secondary hydraulic rod is connected to the secondary feeding frame.

As a further solution of the present invention: the molding structure includes a three-stage hydraulic rod installed on a support frame, the three-stage hydraulic rod is connected to a pressure die head, and four-stage hydraulic rods are installed on both sides of the support frame, and the four-stage hydraulic rods are connected to the molding mold.

As a further solution of the present invention: a plurality of die grooves are formed on the molding die, and a plurality of pressing plates corresponding to the die grooves are installed on the pressure die head.

As a further solution of the present invention: a groove is provided on the processing table, a supporting plate is placed in the groove, and a piece taking groove is provided on both sides of the groove.

As a further solution of the present invention: a plurality of vertical limit rods are installed on the processing table, the forming mold and the pressure die head are slidably connected to the limit rods respectively, and a plurality of supporting legs are installed on the outside of the processing table, the first-level platform and the second-level platform respectively.

As a further solution of the present invention: the vibration structure includes a mounting plate, the mounting plate is connected to the processing table through a plurality of connecting columns, a vibration box is installed on the mounting plate, and mutually symmetrical rotating shafts are rotatably installed in the vibration box, and relative eccentric wheels are respectively installed on the rotating shafts, the rotating shafts are connected through mutually meshing gears, and a motor is installed on the vibration box, and the motor is connected to the rotating shaft.

Compared with the prior art, the present invention has the following beneficial effects:

The forming device of the composite building permeable brick is adopted. The device is provided with a base feeding structure and a surface feeding structure on both sides of the processing table. The forming mold is placed on the processing table. The first-level feeding frame moves inward first, and the mold groove of the forming mold is filled with base aggregate. Then, the pressure die head is initially pressurized and raised, and the second-level feeding frame moves inward. While the surface aggregate is put in, the scraper cleans the pressure die head and collects the scraped aggregate in the guide box and finally transfers it to the guide trough. After one round of processing is completed, the first-level feeding frame feeds again, which will push the guide trough to move on the forming mold. The residue collected in the guide trough can enter the mold groove together with the new base aggregate for the next processing;

The above-mentioned forming device for building composite permeable bricks can clean the pressure die head during each processing to prevent the residue of the base aggregate from affecting the appearance quality of the final permeable bricks. At the same time, the device can also immediately put the residue scraped off each time into the next round of processing, thereby realizing the rapid reuse of the residue and reducing the amount of garbage generated in the production process.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic structural diagram of a forming device for building composite permeable bricks.

FIG. 2 is a schematic structural diagram of a molding structure in a molding device for building composite permeable bricks.

FIG. 3 is a schematic structural diagram of a forming mold and a secondary feed frame in a forming device for building composite permeable bricks.

FIG. 4 is a schematic structural diagram of a scraping structure and a recycling structure in a forming device for building composite permeable bricks.

FIG. 5 is a schematic structural diagram of a vibration structure in a forming device for building composite permeable bricks.

In the figure: 1. Processing table; 11. Support legs; 12. Support frame; 13. Pick-up slot; 14. Groove; 2. Vibration structure; 21. Mounting plate; 22. Motor; 23. Vibration box; 24. Connecting column; 25. Gear; 26. Eccentric wheel; 27. Rotating shaft; 3. Surface feeding structure; 31. Secondary feeding frame; 32. Secondary hydraulic rod; 33. Secondary platform; 4. Base feeding structure; 41. Primary feeding frame; 42. Primary hydraulic rod; 43. Primary platform ; 5. Scraping structure; 51. Material guide box; 52. Scraper; 53. Support rod; 54. Bottom plate; 55. Guide plate; 56. Torsion spring; 6. Molding structure; 61. Three-stage hydraulic rod; 62. Pressurizing die head; 621. Pressing plate; 63. Limiting rod; 64. Four-stage hydraulic rod; 65. Molding mold; 651. Mold groove; 66. Support plate; 7. Recovery structure; 71. Material guide trough; 711. Support plate; 72. Sliding block; 73. Sliding rod; 74. First-stage spring.

Detailed ways

The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

Please refer to Figures 1 to 5. In the embodiment of the present invention, a molding device for building composite permeable bricks includes a processing table 11, a support frame 12 is installed on the processing table 11, a molding structure 6 is installed on the support frame 12, and the molding structure 6 includes a molding mold 65 and a pressure die head 62; a base feeding structure 4 and a surface feeding structure 3 are installed on both sides of the processing table 11, the base feeding structure 4 includes a primary feeding frame 41, and the surface feeding structure 3 includes a secondary feeding frame 31;

A scraping structure 5 is installed on one side of the secondary feeding frame 31 close to the support frame 12, and the scraping structure 5 is used to scrape the residual aggregate on the surface of the pressure die 62; the scraping structure 5 includes a material guide box 51, and an inclined scraper 52 is installed on the material guide box 51;

A recovery structure 7 is installed at one end of the molding die 65 away from the secondary feeding frame 31, and the recovery structure 7 includes slide bars 73 installed on both sides of the molding die 65, and a slider 72 is slidably installed on the slide bar 73, and a primary spring 74 connected to the slider 72 is sleeved on the slide bar 73, and the slider 72 is connected to a material guide groove 71 located on the surface of the molding die 65, and the material guide groove 71 is through on both sides;

A vibration structure 2 is installed on a side of the processing table 11 away from the support frame 12, and the vibration structure 2 is used to drive the processing table 11 to vibrate and assist in demoulding the permeable bricks.

This device uses a processing mold and a pressure die head 62 located on the surface of the processing table 11 to jointly produce permeable bricks. The base feeding structure 4 and the surface feeding structure 3 are respectively located on both sides of the processing table 11. This device does not limit the setting of the hopper. The hoppers can be respectively set on both sides of the processing table 11 for feeding the base aggregate and the surface aggregate, or other feeding methods such as manual operation can be used. During the processing, the forming mold 65 is placed on the processing table 11. The base aggregate is first arranged in the mold groove 65 by the first-level feeding frame 41. The pressure die head 62 is initially pressed down to shape, and then the pressure die head 62 is raised. The surface aggregate is covered on the base aggregate using the second-level feeding frame 31, and the pressure die head 62 is fully pressurized to form. After forming, the forming mold 65 is raised, and the vibration structure 2 is used to drive the equipment to vibrate. The brick blank is further solidified by vibration and gradually falls off downward to complete demolding.

The above process is a complete processing and forming process. After the first round of pressurization by the pressurizing die head 62, there is a high possibility that base aggregate will remain on the surface. Therefore, the device is provided with a recovery structure 7 located at one end of the surface of the forming mold 65 and a scraping structure 5 located on the secondary feed frame 31 to cooperate in cleaning these residual aggregates. As the secondary feed frame 31 moves inward, while arranging the surface aggregate on the forming mold, the scraper 52 will also scrape the aggregate residue on the pressurizing die head 62 and collect it in the guide box 51 until the guide box 51 comes into contact with the guide groove 71, and the internal residue enters the guide groove 71. After the first round of brick production is completed, the primary feed frame 41 will move to the top of the forming mold 65 again to arrange the raw materials. At the same time, the primary feed frame 41 will push the guide groove 71 that runs through the upper and lower parts to move on the surface of the forming mold 65, and put the internal residue into the mold groove 65, mixing the newly added base aggregate, and using it as the raw material for brick production. The slide block 72 cooperates with the slide rod 73 and the primary spring 74 to enable the material guide trough 71 to automatically return to its original position after the material distribution is completed, without affecting the subsequent brick production process.

The device utilizes the original production process of the brick blank, realizes the function of automatically cleaning the pressure die head 62 during production, and avoids the residual residue affecting the surface quality of the brick blank. At the same time, the device can immediately put the cleaned residue into the next round of production, and will not cause the residue to be dehydrated and dried after being left for a long time and become garbage. Therefore, the device can effectively reduce the waste of materials and reduce the process of garbage disposal.

As another embodiment of the present invention, please refer to Figures 3 and 4. The material guide box 51 has an opening on one side close to the molding die 65. The material guide box 51 is connected to the secondary feed frame 31 through a support rod 53. A bottom plate 54 is rotatably mounted on the material guide box 51. A guide plate 55 is mounted on the outer side of the bottom plate 54. A torsion spring 56 is mounted at the connection between the bottom plate 54 and the material guide box 51. A support plate 711 is mounted on the side of the material guide groove 71 close to the material guide box 51. The bottom of the material guide box 51 is open, and a bottom plate 54 is provided at the bottom. Under the action of the torsion spring 56, the bottom plate 54 is attached to the bottom of the material guide box 51 to prevent leakage of the material guide box 51. When the material guide box 51 moves to the position of the material guide groove 71, the support plate 711 abuts against the guide plate 55 to make the bottom plate 54 rotate downward. The bottom of the material guide box 51 is open, and the raw materials fall into the material guide groove 71. After the material guide box 51 retreats a certain distance, the bottom plate 54 automatically resets. Even if there are residues in the material guide box 51 that cannot fall in time, they will not fall on the surface aggregate.

Please refer to Fig. 1, the base feeding structure 4 includes a primary platform 43 installed on one side of the processing table 11, and a primary hydraulic rod 42 is installed on the side of the processing table 11 away from the support frame 12, and the primary hydraulic rod 42 is connected to the primary feeding frame 41. The primary platform 43 is used to place the primary feeding frame 41, and the primary hydraulic rod 42 is used to control the lateral movement of the primary feeding frame 41.

Please refer to Figure 1. The surface feeding structure 3 includes a secondary platform 33 installed on one side of the processing table 11. The secondary platform 33 is opposite to the primary platform 43. A secondary hydraulic rod 32 is installed on the side of the processing table 11 away from the support frame 12. The secondary hydraulic rod 32 is connected to the secondary feeding frame 31. The secondary platform 33 is used to place the secondary feeding frame 31, and the secondary hydraulic rod 32 is used to control the lateral movement of the secondary feeding frame 31. Neither the primary hydraulic rod 42 nor the secondary hydraulic rod 32 is a restrictive structure. In addition to directly using the hydraulic rod, a cylinder, a screw sleeve structure or a scissor mechanism and other structures with telescopic functions can also be used to realize the basic functions in this device.

Referring to FIG. 1 and FIG. 2 , the molding structure 6 includes a three-stage hydraulic rod 61 mounted on a support frame 12, the three-stage hydraulic rod 61 is connected to a pressurizing die 62, and four-stage hydraulic rods 64 are mounted on both sides of the support frame 12, the four-stage hydraulic rods 64 are connected to a molding die 65. The three-stage hydraulic rod 61 is used to control the pressurizing die 62, and the four-stage hydraulic rod 64 is used to control the molding die 65.

Referring to Figures 1 to 3, the molding die 65 is provided with a plurality of die grooves 65, and the pressurizing die head 62 is provided with a plurality of pressing plates 621 corresponding to the die grooves 65. The die grooves 65 are used to hold and shape the aggregate, and the pressing plates 621 can be pressed into the corresponding die grooves 65 to pressurize the aggregate. In addition to providing the taking-out slot 13 to assist in taking out the parts, a conveyor belt passing through the processing table 11 can also be directly provided on the processing table 11 to transfer the supporting plate 66.

Please refer to Figures 1 and 2. The processing table 11 is provided with a groove 14, in which a supporting plate 66 is placed. The processing table 11 is provided with a take-out slot 13 located on both sides of the groove 14. The groove 14 is used to place the supporting plate 66, and the formed bricks are placed on the supporting plate 66, which is convenient for transfer and restacking. The take-out slot 13 is located on both sides, which is convenient for the staff or other tools to lift the supporting plate 66 and take out the formed bricks inside the device.

Referring to Fig. 1 and Fig. 2, a plurality of vertical limiting rods 63 are installed on the processing table 11, the forming mold 65 and the pressurizing die head 62 are slidably connected to the limiting rods 63, and a plurality of supporting legs 11 are installed outside the processing table 11, the primary platform 43 and the secondary platform 33. The limiting rods 63 simultaneously limit the moving tracks of the forming mold 65 and the pressurizing die head 62, so that the positions of the pressing plate 621 and the die groove 65 can be accurately matched. The supporting legs 11 provide support for the processing table 11, the primary platform 43 and the secondary platform 33.

Please refer to Figures 1 and 2. The vibration structure 2 includes a mounting plate 21, which is connected to the processing table 11 through a plurality of connecting columns 24. A vibration box 23 is installed on the mounting plate 21. A mutually symmetrical rotating shaft 27 is rotatably installed in the vibration box 23. Relative eccentric wheels 26 are respectively installed on the rotating shaft 27. The rotating shaft 27 is connected through mutually meshing gears 25. A motor 22 is installed on the vibration box 23, and the motor 22 is connected to the rotating shaft 27. The vibration structure 2 is driven by the motor 22, so that the two rotating shafts 27 rotate in opposite directions under the action of the gear 25, and drive the eccentric wheels 26 to rotate in opposite directions. The two eccentric wheels 26 are located on the same horizontal plane. During the rotation process, due to the deviation between the center of the rotating shaft 27 and the center of gravity of the eccentric wheel 26, a certain centrifugal force will be generated. The centrifugal forces of the two relatively rotating eccentric wheels 26 in the horizontal direction are separated and offset each other, and superimposed in the vertical direction, so that the whole device can vibrate continuously. The vibration structure 2 can be installed on the processing table 11, or on the support frame 12 or other positions, or the vibration structure 2 can be respectively arranged at multiple positions as required.

The working principle of the present invention is:

The device is provided with a molding die 65 and a pressure die head 62 that can be raised and lowered on the processing table 11, and at the same time, a primary feed frame 41 and a secondary feed frame 31 that can be translated are respectively provided on both sides of the processing table 11. The primary feed frame 41 firstly puts the base aggregate into the molding die 65, and the pressure die head 62 performs preliminary compaction, and then the secondary feed frame 31 puts the surface aggregate into the molding die 65, and at the same time, the scraping structure 5 is used to scrape off the residue on the pressure die head 62, and transfer it to the guide groove 71 on the molding die 65, and the pressure die head 62 is pressurized again to mold the brick blank. After the first batch of brick blanks are transferred, the primary feed frame 41 replenishes the raw materials again, and the originally collected residues will be put into the molding die 65 together, which will be used as the raw materials for the next molding. Therefore, the device can continuously clean the pressure die head 62 during the processing process to prevent the residues from affecting the quality of the brick blanks. At the same time, the cleaned residues can be directly used for subsequent processing, without generating garbage, reducing the waste of raw materials, and also reducing the workload of garbage disposal.

It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims (9)

1. A forming device for building composite permeable bricks, comprising a processing table, characterized in that a support frame is installed on the processing table, a forming structure is installed on the support frame, and the forming structure includes a forming mold and a pressure die head; a base feeding structure and a surface feeding structure are respectively installed on both sides of the processing table, the base feeding structure includes a primary feeding frame, and the surface feeding structure includes a secondary feeding frame; A scraping structure is installed on one side of the secondary feeding frame close to the support frame, and the scraping structure is used to scrape the residual aggregate on the surface of the pressure die head; the scraping structure includes a material guide box, and an inclined scraper is installed on the material guide box; A recovery structure is installed at one end of the forming mold away from the secondary feeding frame, and the recovery structure includes slide bars installed on both sides of the forming mold, and sliders are slidably installed on the slide bars. A primary spring connected to the slider is sleeved on the slide bars, and the slider is connected to a material guide groove located on the surface of the forming mold, and the material guide groove is through-connected on both sides; A vibration structure is installed on a side of the processing table away from the support frame, and the vibration structure is used to drive the processing table to vibrate and assist in demoulding the permeable bricks. 2. The forming device of building composite permeable bricks according to claim 1 is characterized in that the material guide box has an opening on one side close to the forming mold, the material guide box is connected to the secondary feed frame through a support rod, a bottom plate is rotatably mounted on the material guide box, a guide plate is mounted on the outside of the bottom plate, a torsion spring is mounted at the connection between the bottom plate and the material guide box, and a support plate is mounted on the side of the material guide trough close to the material guide box. 3. The forming device of the building composite permeable brick according to claim 1 is characterized in that the base feeding structure includes a primary platform installed on one side of the processing table, and a primary hydraulic rod is installed on the side of the processing table away from the support frame, and the primary hydraulic rod is connected to the primary feeding frame. 4. The forming device of the building composite permeable brick according to claim 3 is characterized in that the surface feeding structure includes a secondary platform installed on one side of the processing table, the secondary platform is opposite to the primary platform, and a secondary hydraulic rod is installed on the side of the processing table away from the support frame, and the secondary hydraulic rod is connected to the secondary feeding frame. 5. The forming device of the building composite permeable brick according to claim 1 is characterized in that the forming structure includes a three-stage hydraulic rod installed on a support frame, the three-stage hydraulic rod is connected to a pressure die head, and four-stage hydraulic rods are installed on both sides of the support frame, and the four-stage hydraulic rods are connected to a forming mold. 6. The forming device of the building composite permeable brick according to claim 1 is characterized in that a plurality of die grooves are formed on the forming mold, and a plurality of pressing plates corresponding to the die grooves are installed on the pressure die head. 7. The forming device of the building composite permeable brick according to claim 1 is characterized in that a groove is formed on the processing table, a supporting plate is placed in the groove, and the processing table is provided with piece removal grooves located on both sides of the groove. 8. The forming device for building composite permeable bricks according to claim 4 is characterized in that a plurality of vertical limit rods are installed on the processing table, the forming mold and the pressure die head are slidably connected to the limit rods respectively, and a plurality of supporting legs are respectively installed on the outside of the processing table, the first-level platform and the second-level platform. 9. The forming device of architectural composite permeable bricks according to claim 1 is characterized in that the vibration structure includes a mounting plate, the mounting plate is connected to the processing table through a plurality of connecting columns, a vibration box is installed on the mounting plate, and mutually symmetrical rotating shafts are rotatably installed in the vibration box, and relative eccentric wheels are respectively installed on the rotating shafts, the rotating shafts are connected through mutually meshing gears, and a motor is installed on the vibration box, and the motor is connected to the rotating shaft.