CN113021607A - Manufacturing and processing method of cement prefabricated part - Google Patents
Manufacturing and processing method of cement prefabricated part Download PDFInfo
- Publication number
- CN113021607A CN113021607A CN202110256915.9A CN202110256915A CN113021607A CN 113021607 A CN113021607 A CN 113021607A CN 202110256915 A CN202110256915 A CN 202110256915A CN 113021607 A CN113021607 A CN 113021607A
- Authority
- CN
- China
- Prior art keywords
- cement
- plate
- square
- rod
- limiting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000004568 cement Substances 0.000 title claims abstract description 71
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000003672 processing method Methods 0.000 title claims abstract description 17
- 238000007599 discharging Methods 0.000 claims abstract description 37
- 210000003205 muscle Anatomy 0.000 claims abstract description 9
- 238000000465 moulding Methods 0.000 claims abstract description 7
- 239000011150 reinforced concrete Substances 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 58
- 230000003014 reinforcing effect Effects 0.000 claims description 30
- 230000002457 bidirectional effect Effects 0.000 claims description 28
- 230000002787 reinforcement Effects 0.000 claims description 20
- 230000005540 biological transmission Effects 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 10
- 238000005192 partition Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000004904 shortening Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 description 11
- 229910000831 Steel Inorganic materials 0.000 description 10
- 239000004567 concrete Substances 0.000 description 10
- 239000010959 steel Substances 0.000 description 10
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 9
- 230000033001 locomotion Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000003351 stiffener Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/022—Means for inserting reinforcing members into the mould or for supporting them in the mould
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The invention relates to a manufacturing and processing method of a cement prefabricated part, which uses a reinforced concrete prefabricated part molding manufacturing machine: this machinery includes unable adjustment base, square slab, adds muscle device, connecting rod and discharging device, unable adjustment base up end about both ends symmetry install the square slab, the front side top of square slab is provided with adds the muscle device, two connecting rods are installed to the rear side upper end of square slab, are provided with discharging device on the connecting rod. The invention can solve the problems that the traditional cement prefabricated part manufacturing and processing method has lower working efficiency, requires repeated operation of workers on a production line, is matched with the work of other machines, is not beneficial to shortening the working time of the whole production line, can enhance the fatigue degree of the workers, and can cause cement waste and the like because the cement in a molding box is unevenly distributed and needs to be manually removed because the loading amount of the cement cannot be controlled when the cement in the prefabricated part is loaded.
Description
Technical Field
The invention relates to the technical field of cement manufacturing, in particular to a manufacturing and processing method of a cement prefabricated part.
Background
Concrete structure is the main form of building engineering in China, and cement prefabricated components are an important component of the concrete structure. The cement prefabricated component is a cement product processed and produced in a factory in a standardized and mechanized mode, and most of middle and small-sized components are manufactured in a prefabricated mode at present, so that the labor efficiency can be improved, the cost can be reduced, the quantity of concrete structures manufactured on site is reduced, and the prefabrication rate is improved.
At present, when cement is manufactured, the following defects are generally existed: 1. the traditional method for manufacturing and processing the cement prefabricated part needs to manually put a reinforcing mesh into the prefabricated part filled with the cement to reinforce the working strength of the cement, has lower working efficiency, needs workers to repeatedly operate on a production line and is matched with the work of other machines, is not beneficial to shortening the working time of the whole production line and can strengthen the fatigue degree of the workers; 2. according to the traditional manufacturing and processing method of the cement prefabricated part, when the cement in the prefabricated part is assembled, the assembling amount of the cement cannot be controlled, so that the cement in a forming box is unevenly distributed and needs to be manually removed, and the cement is wasted.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that the traditional cement prefabricated part manufacturing and processing method needs to manually put a reinforcing mesh in a prefabricated part filled with cement to strengthen the working strength of the cement, has lower working efficiency, needs workers to repeatedly operate on a production line, is matched with the work of other machines, is not beneficial to shortening the working time of the whole production line, and can strengthen the fatigue degree of the workers.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that a cement prefabricated part manufacturing and processing method uses a reinforced concrete prefabricated part molding manufacturing machine: this machinery includes unable adjustment base, square slab, adds muscle device, connecting rod and discharging device, unable adjustment base up end about both ends symmetry install the square slab, the front side top of square slab is provided with adds the muscle device, two connecting rods are installed to the rear side upper end of square slab, are provided with discharging device on the connecting rod.
The unable adjustment base include PMKD, U type frame and place the board, the left and right sides symmetry of PMKD's up end front side installs U type frame, even there is the board of placing in the upper end of U type frame, during concrete work, the effect of placing the board is when the shaping case transports the forefront, carries out the bearing and places the shaping case, takes off the shaping case again, handles cement wherein.
The square plate include the square plate, the live-rollers, shaping case and actuating mechanism, both ends symmetry is fixed with the square plate about the PMKD up end, evenly install the live-rollers through a round pin axle between the square plate, the shaping case has been hugged closely to the rear side top of live-rollers, the right-hand member of a round pin axle on the live-rollers is provided with actuating mechanism, when concrete work, place two shaping casees on the live-rollers in rear, make the even inflow shaping incasement of cement in holding the casing through discharging device, rethread actuating mechanism drives the live-rollers rotation, and then drive shaping case transportation to discharging device below, at this moment, actuating mechanism stop work, all add a reinforcing bar net in to two shaping casees respectively through the muscle device, after the muscle is accomplished, rethread actuating mechanism drives the live-rollers rotation, and then make the shaping case carry to place on the board in the forefront.
The reinforcement device comprises L-shaped rods, placing frames, partition plates, baffle plates, a first bidirectional cylinder, a second bidirectional cylinder and a reinforcement mechanism, wherein the L-shaped rods are fixed on the upper sides of square plates, the placing frames are connected among the L-shaped rods, the partition plates are arranged in the middle of the placing frames, the baffle plates are symmetrically attached to the front side and the rear side of the lower portion of the placing frames in a close fit mode, the left ends of the baffle plates are connected with the ejection ends of the two sides of the first bidirectional cylinder, the first bidirectional cylinder is installed on the left L-shaped rods through a first cylinder base, the right ends of the baffle plates are connected with the ejection ends of the two sides of the second bidirectional cylinder, the second bidirectional cylinder is installed on the right L-shaped rods through a second cylinder base, the reinforcement mechanism is symmetrically arranged on the left side and the right side of one end, far away from the placing frames, of the baffle plates, two placing areas are divided under the action, at the moment, under the action of the baffle, the reinforcing mesh stack is limited, so that the reinforcing mesh stack stays in the placement area, and the reinforcing mechanism is driven to work through the synchronous motion of the first bidirectional cylinder and the second bidirectional cylinder, so that the two lowermost reinforcing meshes fall into the forming box.
The discharging device comprises limiting pulleys, a fixed rod, a containing shell and a discharging mechanism, wherein two limiting pulleys are rotatably arranged on the left side of the upper end of the connecting rod, the front end of the front limiting pulley is rotatably provided with the fixed rod, the rear end of the rear limiting pulley is rotatably provided with the fixed rod, the lower end of the fixed rod is connected with the containing shell, and the discharging mechanism is installed on the containing shell. When the forming boxes move to the lower part of the reinforcement device, two forming boxes are placed above the rear rotating roller, and the work is continued.
The reinforcement mechanism comprises a first movable rod, a first rack, a transmission gear, a second rack, a second movable rod, a limiting plate, a limiting groove and a limiting slide rod, wherein the first movable rod is symmetrically arranged at the left side and the right side of one end, away from the placing frame, of the baffle plate, the first rack is uniformly arranged at the upper end of the first movable rod, the transmission gear is meshed with the upper side of the first rack, the transmission gear is arranged on a support rod through a second pin shaft, the upper end of the support rod is fixed on the placing frame, the second rack is meshed with the upper side of the transmission gear, the second rack is uniformly arranged at the lower end of the second movable rod, the limiting plate is arranged at one end, close to the placing frame, of the second movable rod, the limiting plate is arranged in a square groove formed in the placing frame in a sliding manner, the limiting slide rod is arranged in the limiting groove in a sliding manner, the limiting slide rod is fixed on the placing frame, during specific, keeping away from the placing frame, at the same time, moving the first moving rods on the two sides outwards to synchronously drive the first rack to move outwards, so that the transmission gear rotates to drive the second rack and the second moving rod to move inwards, so that the limiting plate moves inwards and passes through the square groove, further the lowermost reinforcing mesh is separated from the upper reinforcing mesh stack and supports the upper reinforcing mesh, at the moment, the limiting groove moves inwards, the motion track of the limiting groove is limited by the limiting slide rod, the second moving rod is assisted to move and limit the limiting groove, when the baffle completely leaves the position under the placing frame, the lowermost two reinforcing meshes fall into the forming boxes on the two sides and further enter cement in the forming boxes, after the lowermost reinforcing mesh falls out, the baffle is synchronously driven to move inwards by the first bidirectional cylinder and the second bidirectional cylinder, further the baffle moves to the position under the placing frame again, meanwhile, the first rack drives the transmission gear to rotate, and then the second rack moves outwards, so that the limiting plate is driven to move outwards, after the limiting plate loses the support of the reinforcing mesh pile, the reinforcing mesh pile moves downwards to the upper end of the baffle plate, the baffle plate limits the reinforcing mesh pile, and the steps are repeated, so that a steel wire mesh can be added into each forming box.
The manufacturing and processing of the cement prefabricated part by adopting the machine further comprises the following steps:
s1, cement discharging: pouring the stirred cement into the accommodating shell, putting the uniformly-piled reinforcing mesh into the placing frame, and enabling the cement in the accommodating shell to uniformly flow into the forming box through the discharging mechanism;
s2, reinforcement treatment: the driving mechanism drives the rotating roller to rotate, so that the molding boxes drive the cement to move forwards to the position below the placing frame, at the moment, the driving mechanism stops working, and a reinforcing mesh falls into each molding box through the reinforcing mechanism;
s3, taking out and drying in the sun: and continuously driving the forming box to move forwards to the placing plate through the driving mechanism, taking down the forming box, drying the forming box in the sun, and finally taking out the square cement block.
Preferably, actuating mechanism include drive roller, drive belt and driving motor, drive roller is installed to the right-hand member of round pin axle No. one, even has the drive belt between the drive roller, the right-hand member of the drive roller at middle part and driving motor's output shaft, driving motor passes through a motor pedestal mounting on the square plate.
Preferably, discharge mechanism include the discharge gate, the striker plate, electric putter, the installation piece, lead screw and drive motor, the discharge gate has been seted up to the lower extreme that holds the casing, the downside laminating of discharge gate has the striker plate, electric putter is installed through electric putter base symmetry in the left and right sides that holds the casing downside, electric putter's expansion end and the left and right sides of striker plate up end are connected, the right-hand member upside threaded connection who holds the casing has the installation piece, threaded connection has the lead screw on the installation piece, the right-hand member of lead screw and the output shaft that drives the motor, the right-hand member upside at the connecting rod is installed through No. two motor pedestal to the.
Preferably, the cross section of one end of the limiting plate close to the square groove is triangular, so that the limiting plate can be conveniently inserted into a gap between the steel wire meshes.
Preferably, the initial position that the limiting plate is close to square groove one end be located the square groove, and do not pass the square groove, prevent initial position's limiting plate and wire net contact, block the wire net downstream.
Preferably, the upper end of the striker plate is provided with an arc-shaped plate, so that cement can uniformly flow out from the front side and the rear side of the arc-shaped plate.
(III) advantageous effects
1. According to the manufacturing and processing method of the cement prefabricated part, the mechanical equipment with high mechanical degree and capable of automatically reinforcing ribs is designed, the processing efficiency of the whole production line is improved, the distribution of cement in the forming box is uniform, the waste of cement is reduced, the workload of workers is reduced, and meanwhile, the serious fatigue feeling brought to the bodies of the workers is avoided;
2. according to the manufacturing and processing method of the cement prefabricated part, the intermittent transmission mechanism and the discharging device are used together, so that the machine can intermittently inject quantitative concrete into the accommodating shell and convey the concrete to other positions for mechanical leveling treatment, manual operation is reduced as much as possible, and the comfort of workers is improved;
3. according to the manufacturing and processing method of the cement prefabricated part, the discharging mechanism is matched with the intermittent transmission mechanism, so that quantitative concrete can be injected for preparation when the accommodating shell stops moving, resource waste is reduced, and subsequent leveling treatment is facilitated.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the operation of the present invention;
FIG. 2 is a schematic view of a first perspective structure of the present invention;
FIG. 3 is a second perspective view of the present invention;
FIG. 4 is a schematic view of a partial perspective view of a reinforcement assembly of the present invention;
FIG. 5 is a cross-sectional view of the present invention;
fig. 6 is an enlarged view of a portion of the invention at X of fig. 5.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 6, a method for manufacturing and processing a cement prefabricated member uses a reinforced concrete prefabricated member molding manufacturing machine: this machinery includes unable adjustment base 1, square plate 2, adds muscle device 3, connecting rod 4 and discharging device 5, unable adjustment base 1 up end about both ends symmetry install square plate 2, the front side top of square plate 2 is provided with adds muscle device 3, two connecting rods 4 are installed to the rear side upper end of square plate 2, are provided with discharging device 5 on connecting rod 4.
The fixing base 1 comprises a fixing base plate 11, a U-shaped frame 12 and a placing plate 13, the U-shaped frame 12 is symmetrically arranged on the left side and the right side of the front side of the upper end face of the fixing base plate 11, the placing plate 13 is connected to the upper end of the U-shaped frame 12, and when the fixing base works, the placing plate 13 is used for supporting and placing the forming box 23 when the forming box 23 is transported to the forefront, and then the forming box 23 is taken down to process cement in the forming box.
The square plate 2 comprises square plates 21, rotating rollers 22, forming boxes 23 and a driving mechanism 24, the square plates 21 are symmetrically fixed at the left end and the right end of the upper end surface of the fixed bottom plate 11, the rotating rollers 22 are uniformly installed between the square plates 21 through a pin shaft, the forming boxes 23 are closely attached to the upper portion of the rear side of the rotating rollers 22, the driving mechanism 24 is arranged at the right end of the pin shaft on the rotating rollers 22, when the square plate works, the two forming boxes 23 are placed on the rotating rollers 22 at the rear side, cement in the accommodating shell 53 uniformly flows into the forming boxes 23 through the discharging device 5, the driving mechanism 24 drives the rotating rollers 22 to rotate, the forming boxes 23 are further driven to be transported to the lower portion of the discharging device 5, at the moment, the driving mechanism 24 stops working, a reinforcing mesh is respectively added into the two forming boxes 23 through the reinforcing device 3, and after reinforcing is completed, the driving mechanism 24 drives the rotating rollers 22 to rotate, the forming box 23 is then transported to the foremost placing plate 13.
The reinforcement device 3 comprises an L-shaped rod 31, a placing frame 32, a partition plate 33, baffle plates 34, a first bidirectional cylinder 35, a second bidirectional cylinder 36 and a reinforcement mechanism 37, the L-shaped rod 31 is fixed on the upper side of the square plate 21, the placing frame 32 is connected between the L-shaped rods 31, the partition plate 33 is arranged in the middle of the placing frame 32, the baffle plates 34 are symmetrically attached to the front side and the rear side below the placing frame 32, the left end of each baffle plate 34 is connected with the ejection ends of the two sides of the first bidirectional cylinder 35, the first bidirectional cylinder 35 is mounted on the left L-shaped rod 31 through a first cylinder base, the right end of each baffle plate 34 is connected with the ejection ends of the two sides of the second bidirectional cylinder 36, the second bidirectional cylinder 36 is mounted on the right L-shaped rod 31 through a second cylinder base, the reinforcement mechanism 37 is symmetrically arranged on the left side and the right side of the baffle plate 34 far away from one end of the placing frame 32, when the reinforcement mechanism is in, the stacked reinforcing steel bar meshes are uniformly placed in the placement area, at the moment, the reinforcing steel bar mesh stack is limited under the action of the baffle 34, so that the reinforcing steel bar mesh stack stays in the placement area, and the reinforcing mechanism 37 is driven to work through the synchronous motion of the first bidirectional air cylinder 35 and the second bidirectional air cylinder 36, so that the two lowermost reinforcing steel bar meshes fall into the forming box 23.
The reinforcement mechanism 37 comprises a first moving rod 371, a first rack 372, a transmission gear 373, a second rack 374, a second moving rod 375, a limiting plate 376, a limiting groove 377 and a limiting slide rod 378, wherein the first moving rod 371 is symmetrically arranged on the left side and the right side of one end, far away from the placing frame 32, of the baffle 34, the first moving rod 371 is uniformly arranged at the upper end of the first moving rod 371, the transmission gear 373 is meshed at the upper side of the first rack 372, the transmission gear 373 is arranged on a supporting rod through a second pin shaft, the upper end of the supporting rod is fixed on the placing frame 32, the second rack 374 is meshed at the upper side of the transmission gear 373, the second rack 374 is uniformly arranged at the lower end of the second moving rod 375, the limiting plate 376 is arranged at one end, close to the placing frame 32, the limiting plate 376 is arranged in a square groove formed in the placing frame 32 in a sliding manner, the limiting groove 377 is formed in the upper end of, the limiting slide bar 378 is fixed on the placing frame 32; the cross section of one end of the limiting plate 376 close to the square groove is triangular, so that the limiting plate 376 can be conveniently inserted into the gap between the steel wire meshes; the initial position of the limiting plate 376 close to one end of the square groove is located in the square groove and does not penetrate through the square groove, so that the limiting plate 376 at the initial position is prevented from contacting with the steel wire mesh and blocking the steel wire mesh from moving downwards, during specific work, the first bidirectional cylinder 35 and the second bidirectional cylinder 36 synchronously drive the baffle 34 to move outwards and keep away from the placement frame 32, meanwhile, the first moving rods 371 on the two sides move outwards and synchronously drive the first racks 372 to move outwards, so that the transmission gear 373 rotates to drive the second racks 374 and the second moving rods 375 to move inwards, so that the limiting plate 376 moves inwards and penetrates through the square groove, the lowest steel mesh is separated from the steel mesh pile above and supports the steel mesh above, at the moment, the limiting groove 377 moves inwards, the motion track of the limiting slide rod 378 is limited, and the second moving rod 375 is assisted to move and limit the steel mesh pile above, when the baffle 34 completely leaves the position right below the placing frame 32, the two lowermost reinforcing steel bar meshes fall into the forming boxes 23 on the two sides and then enter the cement in the forming boxes 23, after the lowermost reinforcing steel bar meshes fall out, the baffle 34 is synchronously driven to move inwards by the first bidirectional cylinder 35 and the second bidirectional cylinder 36, so that the baffle 34 moves right below the placing frame 32 again, meanwhile, the first rack 372 drives the transmission gear 373 to rotate, so that the second rack 374 moves outwards, so that the limiting plate 376 is driven to move outwards, when the limiting plate 376 loses the support of the reinforcing steel bar mesh stack, the reinforcing steel bar mesh stack moves downwards and moves to the upper end of the baffle 34, the baffle 34 limits the reinforcing steel bar stack, the steps are repeated, one steel bar mesh can be added into each forming box 23, the automatic reinforcing method simplifies the tedious steps of manual operation, and simultaneously, when the reinforcement is carried out, the cement plane can be further flattened.
The discharging device 5 comprises a limiting pulley 51, a fixing rod 52, a containing shell 53 and a discharging mechanism 54, wherein two limiting pulleys 51 are rotatably arranged on the left side of the upper end of the connecting rod 4, the fixing rod 52 is rotatably arranged at the front end of the front limiting pulley 51, the fixing rod 52 is rotatably arranged at the rear end of the rear limiting pulley 51, the containing shell 53 is connected to the lower end of the fixing rod 52, the discharging mechanism 54 is installed on the containing shell 53, and when the discharging device works specifically, stirred cement is poured into the containing shell 53, the cement in the containing shell 53 falls into the forming box 23 on the left side through the discharging mechanism 54, the containing shell 53 is driven by the discharging mechanism 54 to slide rightwards, the limiting pulley 51 slides rightwards on the fixing rod 52, and when the containing shell 53 moves to the position right above the forming box 23, the cement falls into the forming box 23 on the right side through the discharging mechanism 54, the driving mechanism 24 drives the rotating rollers 22 to move the forming boxes 23 forward, and when the forming boxes 23 move below the stiffener 3, two forming boxes 23 are placed above the rear rotating rollers 22 to continue working.
The discharging mechanism 54 comprises a discharging port 541, a material blocking plate 542, an electric push rod 543, an installation block 544, a screw 545 and a driving motor 546, the discharging port 541 is formed at the lower end of the accommodating shell 53, the material blocking plate 542 is attached to the lower side of the discharging port 541, the electric push rods 543 are symmetrically installed on the left side and the right side of the lower side of the accommodating shell 53 through electric push rod bases, the movable end of each electric push rod 543 is connected with the left side and the right side of the upper end face of the material blocking plate 542, the installation block 544 is in threaded connection with the upper side of the right end of the accommodating shell 53, the screw 545 is in threaded connection with the installation block 544, the right end of the screw 545 is connected with an output shaft; striker plate 542 upper end be provided with the arc, be convenient for cement evenly flows out from the front and back both sides of arc, concrete during operation, promote striker plate 542 downstream through electric putter 543, thereby make cement flow out and flow into in the left frame 32 of placing from discharge gate 541, after the appropriate volume of packing into of cement in placing frame 32 in the left side, drive striker plate 542 upward movement through electric putter 543, thereby make cement stop flowing out, it is rotatory to drive lead screw 545 through driving motor 546 again, and then make installation piece 544 drive and hold casing 53 right movement, when moving the top of the shaping case 23 on right side, repeated foretell ejection of compact process.
The manufacturing and processing of the cement prefabricated part by adopting the machine further comprises the following steps:
s1, cement discharging: pouring the stirred cement into the accommodating shell 53, putting the uniformly piled reinforcing mesh into the placing frame 32, and enabling the cement in the accommodating shell 53 to uniformly flow into the forming box 23 through the discharging mechanism 54;
s2, reinforcement treatment: the driving mechanism 24 drives the rotating roller 22 to rotate, so that the forming boxes 23 drive the cement to move forwards to the position below the placing frame 32, at the moment, the driving mechanism 24 stops working, and a reinforcing mesh falls into each forming box 23 through the reinforcing mechanism 37;
s3, taking out and drying in the sun: the driving mechanism 24 continuously drives the forming box 23 to move forward to the placing plate 13, then the forming box is taken down and dried in the sun, and finally the square cement block is taken out.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A manufacturing and processing method of a cement prefabricated part uses a reinforced concrete prefabricated part molding manufacturing machine: this machinery includes unable adjustment base (1), square slab (2), adds muscle device (3), connecting rod (4) and discharging device (5), its characterized in that: square plates (2) are symmetrically arranged at the left end and the right end of the upper end surface of the fixed base (1), a reinforcement device (3) is arranged above the front side of each square plate (2), two connecting rods (4) are arranged at the upper ends of the rear sides of the square plates (2), and discharging devices (5) are arranged on the connecting rods (4);
the fixing base (1) comprises a fixing bottom plate (11), U-shaped frames (12) and a placing plate (13), the U-shaped frames (12) are symmetrically arranged on the left side and the right side of the front side of the upper end face of the fixing bottom plate (11), and the placing plate (13) is connected to the upper end of each U-shaped frame (12);
the square plate (2) comprises square plates (21), rotating rollers (22), forming boxes (23) and driving mechanisms (24), the square plates (21) are symmetrically fixed at the left end and the right end of the upper end face of the fixed base plate (11), the rotating rollers (22) are uniformly arranged between the square plates (21) through a pin shaft, the forming boxes (23) are tightly attached to the upper portion of the rear side of each rotating roller (22), and the driving mechanisms (24) are arranged at the right ends of the pin shafts on the rotating rollers (22);
the reinforcement device (3) comprises L-shaped rods (31), a placing frame (32), partition plates (33), baffle plates (34), a first bidirectional cylinder (35), a second bidirectional cylinder (36) and a reinforcement mechanism (37), the L-shaped rods (31) are fixed on the upper side of a square plate (21), the placing frame (32) is connected between the L-shaped rods (31), the partition plates (33) are arranged in the middle of the placing frame (32), the baffle plates (34) are symmetrically attached to the front side and the rear side below the placing frame (32), the left end of each baffle plate (34) is connected with ejection ends on two sides of the first bidirectional cylinder (35), the first bidirectional cylinder (35) is installed on the left L-shaped rod (31) through a first cylinder base, the right end of each baffle plate (34) is connected with ejection ends on two sides of the second bidirectional cylinder (36), the second bidirectional cylinder (36) is installed on the right L-shaped rod (31) through a second cylinder base, the left side and the right side of one end of the baffle (34) far away from the placing frame (32) are symmetrically provided with a reinforcement mechanism (37);
the discharging device (5) comprises limiting pulleys (51), a fixing rod (52), a containing shell (53) and a discharging mechanism (54), wherein the left side of the upper end of the connecting rod (4) is rotatably provided with the two limiting pulleys (51), the front end of the front limiting pulley (51) is rotatably provided with the fixing rod (52), the rear end of the rear limiting pulley (51) is rotatably provided with the fixing rod (52), the lower end of the fixing rod (52) is connected with the containing shell (53), and the discharging mechanism (54) is installed on the containing shell (53);
the reinforcement mechanism (37) comprises a first moving rod (371), a first rack (372), a transmission gear (373), a second rack (374), a second moving rod (375), a limiting plate (376), a limiting groove (377) and a limiting slide rod (378), wherein the first moving rod (371) is symmetrically installed on the left side and the right side of one end, away from the placement frame (32), of the baffle plate (34), the first rack (372) is evenly arranged at the upper end of the first moving rod (371), the transmission gear (373) is meshed with the upper side of the first rack (372), the transmission gear (373) is installed on a supporting rod through a second pin shaft, the upper end of the supporting rod is fixed on the placement frame (32), the second rack (374) is meshed with the upper side of the transmission gear (373), the second rack (374) is evenly installed at the lower end of the second moving rod (375), the limiting plate (376) is installed at one end, close to the placement frame (32), of the, the limiting plate (376) is arranged in a square groove formed in the placing frame (32) in a sliding mode, a limiting groove (377) is formed in the upper end of the second moving rod (375), a limiting sliding rod (378) is arranged in the limiting groove (377) in a sliding mode, and the limiting sliding rod (378) is fixed on the placing frame (32);
the manufacturing and processing of the cement prefabricated part by adopting the machine further comprises the following steps:
s1, cement discharging: pouring the stirred cement into the accommodating shell (53), putting the uniformly-piled reinforcing mesh into the placing frame (32), and enabling the cement in the accommodating shell (53) to uniformly flow into the forming box (23) through the discharging mechanism (54);
s2, reinforcement treatment: the driving mechanism (24) drives the rotating roller (22) to rotate, so that the forming boxes (23) drive the cement to move forwards to the position below the placing frame (32), at the moment, the driving mechanism (24) stops working, and a reinforcing mesh falls into each forming box (23) through the reinforcing mechanism (37);
s3, taking out and drying in the sun: the driving mechanism (24) continuously drives the forming box (23) to move forwards to the placing plate (13), then the forming box is taken down and dried in the sun, and finally the square cement block is taken out.
2. The manufacturing and processing method of the cement prefabricated part according to claim 1, characterized in that: actuating mechanism (24) include drive roller (241), drive belt (242) and driving motor (243), drive roller (241) are installed to the right-hand member of round pin axle No. one, even have drive belt (242) between drive roller (241), the right-hand member of the drive roller (241) at middle part and the output shaft of driving motor (243), driving motor (243) are through a motor pedestal mounting on square plate (21).
3. The manufacturing and processing method of the cement prefabricated part according to claim 1, characterized in that: discharge mechanism (54) including discharge gate (541), striker plate (542), electric putter (543), installation piece (544), lead screw (545) and drive motor (546), discharge gate (541) have been seted up to the lower extreme that holds casing (53), striker plate (542) have been laminated to the downside of discharge gate (541), electric putter (543) are installed through electric putter base symmetry to the left and right sides that holds casing (53) downside, the expansion end of electric putter (543) is connected with the left and right sides of striker plate (542) up end, the right-hand member upside threaded connection who holds casing (53) has installation piece (544), threaded connection has lead screw (545) on installation piece (544), the right-hand member of lead screw (545) is connected with the output shaft that drives motor (546), drive motor (546) installs the right-hand member upside at connecting rod (4) through No. two motor bases.
4. The manufacturing and processing method of the cement prefabricated part according to claim 1, characterized in that: the section of one end, close to the square groove, of the limiting plate (376) is triangular.
5. The manufacturing and processing method of the cement prefabricated part according to claim 1, characterized in that: the initial position of the limiting plate (376) close to one end of the square groove is positioned in the square groove and does not penetrate through the square groove.
6. The manufacturing and processing method of the cement prefabricated part according to claim 3, characterized in that: the upper end of the material baffle plate (542) is provided with an arc-shaped plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110256915.9A CN113021607A (en) | 2021-03-09 | 2021-03-09 | Manufacturing and processing method of cement prefabricated part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110256915.9A CN113021607A (en) | 2021-03-09 | 2021-03-09 | Manufacturing and processing method of cement prefabricated part |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113021607A true CN113021607A (en) | 2021-06-25 |
Family
ID=76467412
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110256915.9A Withdrawn CN113021607A (en) | 2021-03-09 | 2021-03-09 | Manufacturing and processing method of cement prefabricated part |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113021607A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113305991A (en) * | 2021-06-28 | 2021-08-27 | 滁州学院 | Automatic forming machine for manufacturing cement prefabricated parts |
-
2021
- 2021-03-09 CN CN202110256915.9A patent/CN113021607A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113305991A (en) * | 2021-06-28 | 2021-08-27 | 滁州学院 | Automatic forming machine for manufacturing cement prefabricated parts |
| CN113305991B (en) * | 2021-06-28 | 2022-06-21 | 滁州学院 | Automatic forming machine for manufacturing cement prefabricated parts |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108312300B (en) | A kind of concrete for construction engineering block machine of efficient stable | |
| CN109773959B (en) | Formwork machine for reinforced concrete structure | |
| CN113021607A (en) | Manufacturing and processing method of cement prefabricated part | |
| CN112549281B (en) | Production line of reinforced cement-based foam heat-insulation sound-insulation board | |
| CN111409197A (en) | New method and equipment for preparing polypropylene fiber concrete | |
| CN115556226A (en) | Concrete prefabricated part pouring forming equipment and forming method | |
| KR100543579B1 (en) | A system for automatically manufacturing concrete products | |
| CN109822716A (en) | High pressure vacuum vibrating forming machine | |
| CN116005574A (en) | Auxiliary installation equipment for assembled bridge lower structure tie beam steel bars | |
| CN112643856A (en) | Operation method of refractory brick forming die assembly | |
| CN209718053U (en) | Multistage feeding oscillatory type concrete precast block process equipment | |
| CN213732413U (en) | Cement prefabricated part mold convenient to clean | |
| CN116330454A (en) | Prefabricated building prefabricated wall pouring equipment and pouring construction process | |
| CN211949686U (en) | Wall building machine | |
| CN208135768U (en) | A kind of cement plate mobile device for building | |
| CN116493551A (en) | Machining mechanism for preventing structure holes in sand mould from being blocked | |
| CN112960412B (en) | Adjustable feeding device for water conservancy and hydropower construction and use method | |
| CN109176860A (en) | A kind of architectural prefab full automatic production equipment and its manufacturing process | |
| CN210651219U (en) | Novel wallboard mould | |
| CN113650826A (en) | Intelligence water chestnut packagine machine with ration structure | |
| CN112896629A (en) | Processing system is used in concrete water-reducing agent preparation | |
| CN207997412U (en) | A kind of hollow brick production mold automated packing device | |
| KR20050008427A (en) | A mps system for automatically manufacturing concrete products and a filling machine used for it | |
| CN219361374U (en) | Light bottom plastering gypsum filling machine | |
| CN108202389A (en) | A kind of hollow brick production mold automated packing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20210625 |
|
| DD01 | Delivery of document by public notice | ||
| DD01 | Delivery of document by public notice |
Addressee: Zhu Meiling Document name: Refund approval notice |