CN210651219U

CN210651219U - Novel wallboard mould

Info

Publication number: CN210651219U
Application number: CN201921219267.4U
Authority: CN
Inventors: 吴华东; 苏跃; 黄大荣; 钟自立; 温鑫
Original assignee: Chongqing Zhiku Zhizao Integrated Housing Co ltd
Current assignee: Chongqing Zhiku Zhizao Integrated Housing Co ltd
Priority date: 2019-07-31
Filing date: 2019-07-31
Publication date: 2020-06-02
Anticipated expiration: 2029-07-31

Abstract

The utility model provides a novel wallboard mould, which comprises a frame, wherein the frame is provided with a plurality of forming structures and positioning mechanisms which are arranged in sequence and can slide along the arrangement direction, and also comprises a plurality of distance adjusting structures; the distance adjusting structures are respectively connected between the adjacent forming structures and arranged between the forming structures at the front end or the rear end and the rack; the positioning mechanism is connected to the rack and is respectively connected with the distance adjusting structures to control the distance adjusting structures to move along the arrangement direction of the forming structures. The utility model provides a wallboard die sinking or the problem of the distance of adjusting each forming structure not convenient for when maintaining the operation to installation space has been saved, thereby improved machining efficiency.

Description

Novel wallboard mould

Technical Field

The utility model relates to a technical field is made to the wallboard, concretely relates to novel wallboard mould.

Background

The composite wall board is a new generation of high-performance building inner partition board produced in industrialized mode, common Portland cement, sand, fly ash or other industrial wastes such as water slag and furnace slag are used as fine aggregate, polystyrene particles and a small amount of inorganic chemical auxiliary agents are added, a full-automatic high-efficiency forced light aggregate special stirring system is matched, air is introduced in the stirring process to form honeycomb-shaped stable air holes in a core layer so as to further reduce the volume weight of a product, the material cost is reduced, and ideal heat preservation and sound insulation effects can be achieved. Among the prior art, the production of the supplementary composite wall panel of mould is often used, and current wallboard production mould generally has a plurality of shaping chambeies for many wallboards of one shot forming, but current wallboard production mould is not good because the interval of each wallboard is not adjustable makes wallboard production mould and other equipment cooperation effects, has influenced the production efficiency of composite wall panel and the wallboard quality of output. Therefore, there is a need for a new wallboard mold that can improve wallboard production efficiency and facilitate adaptation to other equipment.

SUMMERY OF THE UTILITY MODEL

Not enough to exist among the prior art, the utility model provides a novel wallboard mould, its aim at solve the problem that the template manufacture is inefficient and adaptability is not good.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a novel wallboard die comprises a rack, wherein the rack is provided with a plurality of forming structures and positioning mechanisms which are sequentially arranged and can slide along the arrangement direction, and also comprises a plurality of distance adjusting structures; the distance adjusting structures are respectively connected between the adjacent forming structures and arranged between the forming structures at the front end or the rear end and the rack; the positioning mechanism is connected to the rack and is respectively connected with the distance adjusting structures to control the distance adjusting structures to move along the arrangement direction of the forming structures.

Compared with the prior art, the utility model discloses following beneficial effect has: the forming structure is fixed on the frame through the positioning mechanism, so that the stability of the forming structure is realized; the distance adjusting structures are connected among the forming structures and connected with the rack through the distance adjusting structure on one of the forming structures, the positioning mechanism controls the distance adjusting structures to drive the forming structures to move in sequence along the arrangement direction, and the distance of the forming structures is set through the distance adjusting structures when the wallboard is used, so that the wallboard is convenient to match with a die opener and other equipment for use, and the processing efficiency and quality of the wallboard are improved.

Drawings

Fig. 1 is a schematic view of a novel wallboard mold according to an embodiment of the present invention;

FIG. 2 is an enlarged view of portion A of FIG. 1;

FIG. 3 is a schematic view of a bottom carrier film;

FIG. 4 is a schematic view of a bottom-up membrane.

The reference numerals include: the device comprises a rack 1, a forming structure 2, a blocking piece 3, a jack 4, a side plate 5, an end plate 6, an intermediate piece 7, a linkage rod 8, a wheel 9, a stop lever 10, a hook 11, a pin shaft 12, a strip-shaped adjusting hole 13, a lower bottom pressing film 14, an upper bottom pressing film 15, a threaded sleeve 16 and a shaft sleeve 17.

Detailed Description

The technical solution of the present invention will be further explained with reference to the accompanying drawings and embodiments.

As shown in fig. 1-2, the utility model provides a novel wallboard mold, which comprises a frame 1, wherein the frame 1 is provided with a plurality of forming structures 2 and positioning mechanisms which are arranged in sequence and can slide along the arrangement direction, and also comprises a plurality of distance adjusting structures; the distance adjusting structures are respectively connected between the adjacent forming structures 2 and between the forming structures 2 arranged at the front end or the rear end and the rack 1; the positioning mechanism is connected to the frame 1 and is connected with the distance adjusting structures respectively to control the distance adjusting structures to move along the arrangement direction of the forming structures 2.

The number of the forming structures 2 is six, the upper ends of the forming structures are open, the bottom ends of the forming structures are provided with upper bottom pressing films 15 shown in fig. 4 and used for forming the female mortises at the lower ends of the prefabricated wall boards, the front ends and the rear ends of the forming structures 2 are openable and used for matching with a die sinking machine when the prefabricated wall boards are opened, which is not described in detail herein for the prior art, and a detailed description of the opening mode of the front ends and the rear ends of the forming structures 2 will be provided below. Firstly, the mixed prefabricated wallboard raw materials are injected into each forming structure 2 from the upper part of the mould through a grouting machine or a feeding machine, and then the upper end of each forming structure 2 is sealed by manually pressing a lower pressing bottom film 14 shown in figure 3 into the upper part of each forming structure 2 so as to form a female mortise at the upper end of the prefabricated wallboard. After the mold is placed into the pre-curing pool and subjected to the steam curing process, the positioning mechanisms respectively control the distance adjusting structures to drive the forming structures 2 to move for different distances along the arrangement direction, so that the mold opening machine can be suitable for pushing wallboards of different models and conveying the wallboards into conveying containers of different sizes and specifications. Specifically, the openable ends of the forming structure 2 are opened during opening of the mold, and the wallboard is pushed out of one end of the mold into the delivery box by the mold opener. Because a plurality of roll adjustment structure connects respectively between adjacent forming structure 2, consequently every adjacent roll adjustment structure's one end all connects on same forming structure 2, and the roll adjustment structure who connects on it can drive next forming structure 2 and take place to remove when one of them forming structure 2 removes. Preferably, the positioning mechanism is connected to one of the distance adjusting structures, so that each forming structure 2 sequentially moves a corresponding distance along the arrangement direction of the forming structures 2, the mold structure is simpler, and the distance between each forming structure 2 can be conveniently adjusted by the distance adjusting structure in the moving process of each forming structure. Preferably, a plurality of distance adjusting structures are connected in sequence, so that transmission among the forming structures is more stable. Preferably, four wheels 9 are arranged at the bottom of the frame 1 to facilitate the movement of the mold.

The distance adjusting structures comprise blocking pieces 3 connected with one of the two adjacent forming structures 2, and each forming structure 2 is connected with one blocking piece 3 adjacent to the forming structure in a one-to-one correspondence mode; an intermediate piece 7 is connected between the end parts of two adjacent barrier pieces 3; the front end/rear end barrier piece is connected to the frame through an intermediate piece; the intermediate pieces 7 at the rear/front end are connected with a positioning mechanism to drive each intermediate piece 7 to move in sequence along the arrangement direction of the forming structures 2.

Preferably, in order to increase the contact area between the blocking member 3 and the forming structures 2 and further improve the stability of the mold, the blocking member 3 is plate-shaped, and the blocking member 3 of each distance adjusting structure is vertically welded with a corresponding one of the forming structures 2 into a whole; the intermediate piece 7 is substantially U-shaped, and two extending ends of the intermediate piece 7 extending upwards are respectively connected with the ends of each two adjacent barrier pieces 3; the barrier member 3 on the first forming structure 2 from left to right is connected with the end part of the barrier member 3 welded on the frame 1 through an intermediate member 7, and the bottom part of the first or second intermediate member 7 from right to left is connected with a positioning mechanism. Preferably, both ends of the blocking part 3 are connected with the intermediate part 7 according to the above manner, so as to stably drive the adjacent forming structures 2 to move in sequence through the intermediate part 7, and the distance between the forming structures 2 is changed by adjusting the moving distance of each distance adjusting structure. And the mode that a plurality of middleware 7 drive each forming structure 2 and remove makes the forming structure 2 installation and the little displacement distance of mould opening time, has saved forming structure 2 installation space in the frame to further improve wallboard machining efficiency, and avoid each forming structure to take place the displacement in follow-up production and removal, influence wallboard quality, production progress and security. The positioning mechanism is used for moving each forming structure 2 according to needs, so that the operations of die sinking, maintenance and the like are facilitated. Because every two adjacent forming structure 2 all are connected with intermediate member 7, consequently in order to improve the driven stability of each forming structure 7, two intermediate members 7 of connecting on same forming structure 2 pass through welded connection.

The intermediate pieces 7 arranged between the forming structures 2 are respectively provided with strip-shaped adjusting holes 13 extending along the arrangement direction of the forming structures 2, and the barrier pieces 3 are arranged in the strip-shaped adjusting holes 13 and can move along the extending direction of the strip-shaped adjusting holes 13.

Specifically, two ends of the blocking part 3 are respectively provided with a pin shaft 12, the pin shaft 12 can freely move in the radial direction of a bar-shaped adjusting hole 13 of the middle part 7, and a nut for preventing the pin shaft 12 from moving out of the bar-shaped adjusting hole 13 is fixed on the pin shaft 12. Wherein, because per two adjacent forming structure 2 all are connected with middleware 7, consequently, two middleware 7 of connecting on same forming structure 2 all correspond round pin axle 12 and are equipped with the same bar regulation hole 13. Preferably, each intermediate member 7 may be of unitary construction.

The forming structure 2 positioned at the left/right end of the frame 1 is connected to the frame 1 through a middle piece 7, and the positioning mechanism is connected to the middle piece 7 at the right/left end of the frame 1; the radial sizes of the strip-shaped adjusting holes 13 on the middle parts 7 along the direction from the left end to the right end/the right end to the left end of the frame 1 are gradually reduced.

Specifically, the forming structure 2 located at the left end of the rack 1 is connected with the barrier piece 3 welded on the rack 1 through the middle piece 7, the pin shaft 12 is arranged at the end part of the barrier piece 3, the pin holes are correspondingly formed in the middle piece 7 to realize that the end parts of the two adjacent barrier pieces 3 are connected through the middle piece 7 respectively, and a nut is fixed on the pin shaft 12 and used for preventing the pin shaft 12 from sliding out of the pin holes. Positioning mechanism connects on the intermediate member 7 of frame 1 right-hand member, adjust the radial dimension of hole 13 and reduce the same distance gradually along the bar on each intermediate member 7 of frame 1 left end to right end, and drive each intermediate member 7 from right-hand member to left end through positioning mechanism and remove in proper order, the separation piece 3 of each shaping structure 2 removes to the maximum distance in bar regulation hole 13, intermediate member 7 on the separation piece drives shaping structure 2 removal down in proper order, shaping structure 2 has thrust or drive effect to adjacent or the separation piece 3 that is connected simultaneously. Move the number of times through the radial dimension with bar regulation hole 13 and decrement the setting, compare and fix the middleware 7 at 1 left end in the frame, from the right side to the forming structure 2 on the left side can remove equal distance on the left and right side in proper order for distance equals between each forming structure 2, does benefit to the cooperation and the transportation of mould and other equipment. A screw for limiting the moving distance of the pin on the blocking member 3 can be further installed in the strip-shaped adjusting hole 13 of each intermediate member 7 through a nut, so that the screw can be conveniently detached and the position can be conveniently adjusted.

The positioning mechanism comprises a linkage rod 8 which is arranged along the arrangement direction of the forming structures 2 and connected with the intermediate piece 7 and a rotating motor which is connected with the linkage rod 8 and fixed on the rack 1; and a thread part is axially arranged on the linkage rod 8 and is in thread matching with a thread sleeve 16 arranged on one of the intermediate pieces 7.

Specifically, a shaft sleeve 17 in sliding fit with the linkage rod 8 is arranged on the frame 1, and when the linkage rod 8 is driven to rotate by positive and negative rotation of a rotating motor (not shown in the figure), the threaded sleeves 16 on the intermediate pieces 7 move back and forth along the axial direction of the linkage rod 8, so that the intermediate pieces 7 are controlled to drive the forming structures 2 to move in sequence along the arrangement direction, and the die sinking quality of the prefabricated wall board is improved.

Each forming structure 2 comprises two side plates 5 for forming two sides of the wallboard and two end plates 6 for forming two ends of the wallboard; the two side plates 5 and the two end plates 6 enclose a forming space; one side of each of the two end plates 6 is hinged on any one side plate 5; and stop rods 10 for limiting the opening of the free ends of the two end plates 6 are respectively and detachably arranged on the machine frame 1.

Specifically, two sides of the frame 1 are respectively provided with a stop lever 10 for preventing the two end plates 6 from being opened, and the frame 1 at two ends of each stop lever 10 is respectively provided with two hooks 11 for clamping or placing the stop lever 10; preferably, the stop lever 10 is supported at both ends by two hooks 11, respectively, and has one end extending out of the hook 11 and fixed with a nut. The two end plates 6 are correspondingly provided with a plurality of jacks 4 for inserting the core tubes, the core tubes are inserted through a core inserting machine and then are injected, and after the core tubes are steamed to a certain strength, the core tubes are taken out of the pool and are pulled out through a core pulling machine, so that core holes are formed in the wall plate. When the steam curing is finished, the two stop rods 10 are removed, the two end plates 6 are opened, and finally the wall plates are pushed out from one side of one end plate 6 to the conveying container of the one-side transport vehicle through a mold opening machine.

Finally, it is noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, although the present invention is described in detail with reference to the preferred embodiments, corresponding to the technical means or tools commonly used in the art, those skilled in the art should understand that the prior arts such as the above-mentioned grouting machine, feeding machine, upper bottom pressing film 15, lower bottom pressing film 14, pre-curing pool, steam curing process, mold opening machine, mortise and tenon slot, container conveying and rotating motor, etc., need not be described herein in detail. The technical solution of the present invention can be modified or replaced by other equivalent means without departing from the spirit and scope of the technical solution of the present invention, and the technical solution of the present invention is covered by the scope of the claims of the present invention.

Claims

1. A novel wallboard die is characterized by comprising a rack, wherein the rack is provided with a plurality of forming structures and positioning mechanisms which are sequentially arranged and can slide along the arrangement direction, and also comprises a plurality of distance adjusting structures; the distance adjusting structures are respectively connected between the adjacent forming structures and arranged between the forming structures at the front end or the rear end and the rack; the positioning mechanism is connected to the rack and is respectively connected with the distance adjusting structures to control the distance adjusting structures to move along the arrangement direction of the forming structures.

2. The new wallboard mold of claim 1, wherein: the distance adjusting structures comprise blocking pieces connected with one of the two adjacent forming structures, and each forming structure is connected with one adjacent blocking piece in a one-to-one corresponding mode; an intermediate piece is connected between the end parts of two adjacent barrier pieces; the front end/rear end barrier piece is connected to the frame through an intermediate piece; the intermediate pieces at the rear end/front end are connected with the positioning mechanism to drive the intermediate pieces to move in sequence along the arrangement direction of the forming structure.

3. A new wallboard mold as claimed in claim 2 wherein: and strip-shaped adjusting holes extending along the arrangement direction of the forming structures are respectively formed in the intermediate pieces between the forming structures, and the blocking piece is arranged in the strip-shaped adjusting holes and can move along the extending direction of the strip-shaped adjusting holes.

4. A new wallboard mold as claimed in claim 3 wherein: the forming structure positioned at the left/right end of the frame is connected to the frame through a middle piece, and the positioning mechanism is connected to the middle piece at the right/left end of the frame; the radial sizes of the strip-shaped adjusting holes in the middle pieces along the direction from the left end to the right end/the right end to the left end of the rack are gradually decreased.

5. A new wallboard mold as claimed in claim 2 wherein: the positioning mechanism comprises a linkage rod which is arranged along the arrangement direction of the forming structure and connected with the intermediate piece and a rotating motor which is connected with the linkage rod and fixed on the rack; and a thread part is axially arranged on the linkage rod and is in thread matching with a thread sleeve on the intermediate piece.

6. A new wallboard mold as claimed in claim 2 wherein: each forming structure comprises two side plates for forming two sides of the wallboard and two end plates for forming two ends of the wallboard; the two side plates and the two end plates surround a forming space; one side of each end plate is hinged to any side plate; and the rack is respectively detachably provided with stop rods for limiting the free ends of the two end plates to be opened.