CN215749895U - Special equipment for prefabricating large concrete box-shaped component - Google Patents
Special equipment for prefabricating large concrete box-shaped component Download PDFInfo
- Publication number
- CN215749895U CN215749895U CN202023224549.9U CN202023224549U CN215749895U CN 215749895 U CN215749895 U CN 215749895U CN 202023224549 U CN202023224549 U CN 202023224549U CN 215749895 U CN215749895 U CN 215749895U
- Authority
- CN
- China
- Prior art keywords
- template
- slide
- group
- formwork
- prefabricating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
The utility model discloses a special device for prefabricating a large concrete box-shaped component, which at least comprises an inner template and an outer template, wherein the inner template is a box-shaped body which is composed of side plates, a top plate and a bottom plate (32) and contains an inner cavity, the outer template at least comprises a front template, a rear template, a left template and a right template, the inner template is at least arranged on a transport vehicle (12), the operations of assembling, pouring, demolding and curing the prefabricated large concrete box-shaped component are carried out and completed on the transport vehicle (12), and a heating device (33) is arranged in the inner cavity of the inner template. The utility model completes the operations of mold assembling, pouring, solidifying and demould in the concrete member manufacturing in different operation areas of the conveying track, and accelerates the curing process by heating through the heating device, thereby not only accelerating the operation stroke, but also fully ensuring the quality of the concrete member, having high automation degree, particularly being capable of carrying out assembly line type operation, and being very suitable for prefabricating large-scale concrete box-shaped members.
Description
Technical Field
The utility model relates to the technical field of buildings, in particular to a special device for prefabricating a concrete box-shaped component, and particularly relates to a special device for prefabricating a large concrete box-shaped component suitable for automatic production line type work, such as a special device for prefabricating a building module component for building a concrete module house.
Background
The assembly type building, especially box-shaped or box-shaped assembly type building, has unique advantage and characteristics, and the component is standardized, is suitable for batch production, and production efficiency is high, need not use the template basically in the assembly, build the time like building blocks pile up when putting up can, fast, the mode of construction is nimble, the clean and tidy health in operation scene, workman intensity of labour greatly reduced has fine market prospect in comparatively short multilayer building.
Chinese patent CN205935638U discloses an energy-saving and environment-friendly reinforced concrete integrated house manufacturing mold, which comprises an outer mold body, an inner mold body, a window mold body, a door mold body and a beam mold body, which are combined into a casting mold and then concrete casting is performed. All manual operation is adopted in the work, the efficiency is low, the manual labor intensity is high, and the safety is low. Particularly, the inner die body is dismantled in a mode of hoisting the poured concrete member, the requirement on the strength of the concrete member is very high, the dismantling can be generally carried out when the strength of the concrete member reaches more than 20MPa, and the production efficiency is greatly reduced.
Cn201910596072.x discloses an integral hydraulic template applied to box culvert prefabrication, which comprises an inner side template component, a bottom template component, an outer side template component, an end template component and a template blocking component, wherein the template blocking component is subjected to split-draw die assembly through split-draw rods or split-draw bolts during module assembly, but the template blocking component is not suitable for production of box or box-shaped assembled building components.
The technical scheme mainly has the defects of low automation degree, complex module assembling process, manual intervention for a plurality of actions, low efficiency, large production field, incapability of adapting to the requirement of large-scale production and especially incapability of adapting to flow line operation.
In order to solve the problems, the utility model provides special equipment for prefabricating the large-scale concrete box-shaped component, which has high automation degree and can particularly carry out assembly line operation.
Disclosure of Invention
The utility model provides special equipment for prefabricating a large concrete box-shaped component, which can perform assembly line operation.
The utility model is realized by the following technical scheme that a conveying track (11) is at least provided with a die assembling area, a pouring area and a curing area, a plurality of transport vehicles (12) are arranged on the conveying track, templates are installed on the vehicles to form a die, and then concrete pouring, demolding and curing are carried out to finish prefabricating the large-scale concrete box-shaped component.
The template at least comprises an inner template and an outer template.
The outer template comprises a front template (21), a rear template (21) and a left template and a right template (41).
The inner formwork is a box-shaped body which is composed of side plates, a top plate and a bottom plate (32) and contains an inner cavity, the outer formwork at least comprises a front formwork, a rear formwork, a left formwork and a right formwork, at least the inner formwork is installed on a transport vehicle (12), the operations of assembling, pouring, demoulding and curing of large concrete box-shaped member prefabrication are carried out and completed on the transport vehicle (12), and a heating device (33) is arranged in the inner cavity of the inner formwork.
Preferably, the heating device (33) is an electric heater, or a heat medium heater: the air flow heater is provided with an air inlet pipe (34) and an air outlet pipe (35), and the pipe openings of the air inlet pipe (34) and the air outlet pipe (35) are provided with quick connectors.
Further, the inner cavity of the inner form is preferably provided with a heat storage means (36) which maintains the temperature for a substantial period of time after the heating is stopped.
Further, the front and rear formworks (21) are provided with front and rear formwork control means, and the left and right formworks (41) are provided with left and right formwork control means.
The front and rear template control mechanism comprises a second slide way group (26), and the second slide way group (26) is provided with slide ways in the up-down direction.
Corresponding to the slide ways of the second slide way group (26), a second slide bar group (27) consisting of corresponding slide bars is arranged, and a front template lifting frame (25) and a rear template lifting frame (25) are arranged on the second slide bar group (27).
A first slideway group (24) is arranged on the front and rear template lifting frames (25), and the first slideway group (24) comprises a horizontal slideway.
Corresponding to the slide way of the first slide way group (24), a first slide bar group (23) consisting of corresponding slide bars is arranged, and the front and rear templates (21) are arranged on the first slide bar group (23).
A first driving mechanism (22) is arranged between the front template lifting frame (25) and the rear template (21), the front template (21) and the rear template (21) are pushed by the first driving mechanism (22) to be assembled, the first driving mechanism (22) is one of a hydraulic mechanism, an electric mechanism or a spiral pushing mechanism, and preferably the hydraulic mechanism or the electric mechanism.
The integral lifting of the first slideway group (24) is realized through the actions of the second slideway group (26) and the second sliding rod group (27).
A group of left and right formworks (41) are respectively arranged on the two sides of the pouring area of the conveying track (11), and a left and right formwork control mechanism is arranged on each group of left and right formworks (41).
The left and right template control mechanism comprises a fourth slide way group (44), and the fourth slide way group (44) comprises at least two slide ways which are parallel to each other.
And a fourth slide bar group (43) consisting of corresponding slide bars is arranged corresponding to the slide rails of the fourth slide bar group (44).
The left and right templates (41) are arranged on a fourth sliding rod group (43) and are simultaneously provided with a fourth driving mechanism (42), the left and right templates (41) are pushed by the fourth driving mechanism (42) to be assembled, the fourth driving mechanism (42) is one of a hydraulic mechanism, an electric mechanism or a spiral pushing mechanism, and the hydraulic mechanism or the electric mechanism is preferable.
The special equipment for prefabricating the large-scale concrete box-shaped component can arrange a plurality of transport vehicles (12) and inner formworks (31) on a conveying track (11), and at least one group of outer formworks are arranged.
In the casting zone or the curing zone, the curing process is accelerated by heating from the inside by a heating device (33), and then the inner mold is removed.
Further, a top die plate (51) is preferably provided above the inner die plate (31) corresponding to the outer die plate, and the top die plate (51) is provided with a top die plate control mechanism.
The top template control mechanism comprises a fifth slide way group (54), the fifth slide way group (54) comprises at least two slide ways which are parallel to each other, and a fifth slide bar group (53) consisting of corresponding slide bars is arranged corresponding to the slide ways of the fifth slide way group (54).
The top template (51) is arranged on the fifth sliding rod group (53) and is also provided with a fifth driving mechanism (52).
The fifth driving mechanism (52) is one of a hydraulic mechanism, an electric mechanism or a screw propulsion mechanism, and is preferably a hydraulic mechanism or an electric mechanism.
Furthermore, the outer template is preferably a constant temperature template, and the constant temperature template at least comprises a template shell (15), a constant temperature cavity (16) and an insulating layer (18).
Still further, the heat transfer is preferably carried out in the above-mentioned thermostatic chamber (16) through heat-conducting medium pipe (17), fills heat-conducting medium in thermostatic chamber (16), heat-conducting medium pipe (17) pass thermostatic chamber (16), through heat-conducting medium pipe (17) and carry out heat transfer with heat-conducting medium, the effect is better.
The utility model completes the operations of mold assembling, pouring, solidifying and demolding in the concrete member manufacturing in different operation areas through different operation areas of the conveying track, and accelerates the curing process through heating by the heating device, thereby not only accelerating the operation stroke, but also fully ensuring the quality of the concrete member, having high automation degree, particularly being capable of carrying out assembly line type operation, and being very suitable for prefabricating large concrete box-shaped members.
Drawings
Fig. 1 is a schematic front view of an embodiment 1 of the present invention.
Fig. 2 is a schematic structural view of a transportation vehicle according to embodiment 1 of the present invention.
Fig. 3 is a schematic structural diagram of a front view in embodiment 2 of the present invention.
Fig. 4 is a schematic top view of embodiment 2 of the present invention.
Fig. 5 is a schematic front view of embodiment 3 of the present invention.
Fig. 6 is a schematic top view of embodiment 3 of the present invention.
Fig. 7 is a schematic structural diagram of a front view in embodiment 4 of the present invention.
Fig. 8 is a schematic top view of the structure in embodiment 4 of the present invention.
Shown in the figure: the heat-insulating formwork comprises a conveying rail 11, a transport vehicle 12, a formwork shell 15, a constant-temperature cavity 16, a heat-conducting medium pipe 17, a heat-insulating layer 18, front and rear formworks 21, a first driving mechanism 22, a first slide bar group 23, a first slide rail group 24, a front and rear formwork lifting frame 25, a second slide rail group 26, a second slide bar group 27, a second driving mechanism 28, front and rear formwork lifting wheels 291, front and rear formwork rail 292, an inner formwork 31, a bottom plate 32, a heating device 33, an air inlet pipe 34, an air outlet pipe 35, an air inlet pipe 34 and an air outlet pipe 35, a heat storage device 36, left and right formworks 41, a fourth driving mechanism 42, a fourth slide bar group 43, a fourth slide rail group 44, left and right formwork supports 45, a top formwork 51, a fifth driving mechanism 52, a fifth slide bar group 53, a fifth slide rail group 54 and a top formwork support 55.
Detailed Description
Preferred embodiments of the present invention are described in detail below.
The present invention will now be described in detail with reference to the drawings, which are given by way of illustration and explanation only and should not be construed to limit the scope of the present invention in any way.
Example 1: as shown in fig. 1-2, is a schematic structural diagram of embodiment 1 of the present invention. In this embodiment, two conveying rails 11 are provided as a set, a mold assembling area, a pouring area, and a curing area are sequentially provided on the conveying rails 11, a plurality of transport vehicles 12 are provided on the conveying rails, the formwork is mounted on the vehicles to form a mold, and then concrete pouring, demolding, and curing are performed to complete prefabrication of a large concrete box-shaped member.
The outer form includes front and rear forms 21 and left and right forms 41.
The inner formwork is a box-shaped body which is composed of side plates, a top plate and a bottom plate 32 and contains an inner cavity, the outer formwork at least comprises a front formwork, a rear formwork, a left formwork and a right formwork, the inner formwork is at least arranged on the transport vehicle 12, the operations of assembling, pouring, demoulding and curing of large concrete box-shaped member prefabrication are carried out and completed on the transport vehicle 12, and a heating device 33 is arranged in the inner cavity of the inner formwork.
The heating device 33 is an air flow heater, the air flow heater is provided with an air inlet pipe 34 and an air outlet pipe 35, and the pipe orifices of the air inlet pipe 34 and the air outlet pipe 35 are provided with quick connectors, so that hot air can be introduced for heating during heating, and steam can also be introduced for heating.
Meanwhile, the inner cavity of the inner template is provided with a heat storage device 36 which is composed of piled heat storage bricks and can keep a certain temperature for a certain time after the heating is stopped.
The heating may be initiated after the casting is complete, the outer form is removed, the truck 12 moves the concrete box member with the inner form 31 and the bottom form 61 out of the casting area, heating may continue during further curing in the curing area, and the inner form is removed.
Example 2: referring to fig. 3-4, which are schematic structural views of embodiment 2 of the present invention, compared with embodiment 1, the present embodiment is different in that: the front and rear formworks 21 are provided with front and rear formwork control mechanisms, and the left and right formworks 41 are provided with left and right formwork control mechanisms. The front and rear template control mechanism comprises a second slideway group 26, and the second slideway group 26 is provided with a slideway in the up-down direction. Corresponding to the slide ways of the second slide way group 26, a second slide bar group 27 consisting of corresponding slide bars is arranged, and the second slide bar group 27 is provided with a front template lifting frame and a rear template lifting frame 25. A first slide way group 24 is arranged on the front and rear template lifting frames 25, and the first slide way group 24 comprises a slide way in the horizontal direction. Corresponding to the slide way of the first slide way group 24, a first slide bar group 23 composed of corresponding slide bars is arranged, and the front and rear templates 21 are arranged on the first slide bar group 23. A first driving mechanism 22 is arranged between the front and rear template lifting frames 25 and the front and rear templates 21, the front and rear templates 21 are pushed by the first driving mechanism 22 for template assembly, the first driving mechanism 22 is one of a hydraulic mechanism, an electric mechanism or a screw pushing mechanism, and preferably the hydraulic mechanism or the electric mechanism. The second slideway group 26 and the second slide bar group 27 act to realize the integral lifting of the first slideway group 24.
A group of left and right formworks 41 are respectively arranged on two sides of the pouring area of the conveying track 11, and each group of left and right formworks 41 is provided with a left and right formwork control mechanism. The left and right template control mechanism comprises a fourth slideway group 44, and the fourth slideway group 44 comprises at least two slideways which are parallel to each other. Corresponding to the slide ways of the fourth slide way group 44, a fourth slide bar group 43 composed of corresponding slide bars is arranged. The left and right die plates 41 are provided on a fourth slide bar group 43, and a fourth driving mechanism 42 is provided to push the left and right die plates 41 by the fourth driving mechanism 42 to perform die assembly, and the fourth driving mechanism 42 is one of a hydraulic mechanism, an electric mechanism, and a screw pushing mechanism, and is preferably a hydraulic mechanism or an electric mechanism.
The special equipment for prefabricating the large-scale concrete box-shaped component can be provided with a plurality of transport vehicles 12 and inner formworks 31 on a conveying track 11, and at least one group of outer formworks are arranged. In said casting or curing zone, the curing process is accelerated by heating from the inside by means of the heating device 33, after which the inner mold is removed.
Further, the outer form is preferably a thermostatic form, which comprises at least a form housing 15, a thermostatic chamber 16 and an insulating layer 18.
Still further, the above-mentioned thermostatic chamber 16 preferably carries out heat transfer through the heat-conducting medium pipe 17, and the heat-conducting medium is filled in the thermostatic chamber 16, and the heat-conducting medium pipe 17 passes through the thermostatic chamber 16, and carries out heat transfer through the heat-conducting medium pipe 17 and with the heat-conducting medium, and the effect is better.
Example 3: referring to fig. 5-6, which are schematic structural views of embodiment 3 of the present invention, compared with the previous embodiments, the present embodiment is different in that: a top die plate 51 is provided above the inner die plate 31 corresponding to the outer die plate, and the top die plate 51 is provided with a top die plate control mechanism.
The top template control mechanism comprises a fifth slide way group 54, the fifth slide way group 54 comprises at least two slide ways which are parallel to each other, and a fifth slide bar group 53 consisting of corresponding slide bars is arranged corresponding to the slide ways of the fifth slide way group 54. The top die plate 51 is arranged on the fifth slide bar group 53 and is also provided with a fifth driving mechanism 52. The fifth driving mechanism 52 is one of a hydraulic mechanism, an electric mechanism or a screw propulsion mechanism, preferably a hydraulic mechanism or an electric mechanism.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the inventive concept, and these changes and modifications are all within the scope of the present invention.
Claims (7)
1. The utility model provides a prefabricated professional equipment of large-scale concrete box-shaped component, includes transport vechicle (12), interior template and exterior sheathing at least, its characterized in that:
the outer template comprises a front template (21), a rear template (21) and a left template (41) and a right template (41);
the inner formwork is a box-shaped body which is composed of side plates, a top plate and a bottom plate (32) and contains an inner cavity, the outer formwork at least comprises a front formwork, a rear formwork, a left formwork and a right formwork, at least the inner formwork is installed on a transport vehicle (12), the operations of assembling, pouring, demoulding and curing of large concrete box-shaped member prefabrication are carried out and completed on the transport vehicle (12), and a heating device (33) is arranged in the inner cavity of the inner formwork.
2. The special equipment for prefabricating the large-sized concrete box-shaped component according to claim 1, wherein: the heating device (33) is an electric heater or a heat medium heater: the air flow heater is provided with an air inlet pipe (34) and an air outlet pipe (35), and the pipe openings of the air inlet pipe (34) and the air outlet pipe (35) are provided with quick connectors.
3. The special equipment for prefabricating the large-sized concrete box-shaped component according to claim 2, wherein: and a heat storage device (36) is arranged in the inner cavity of the inner template.
4. Special equipment for prefabricating large concrete box-shaped members according to claim 1, 2 or 3, characterized in that: the front and rear templates (21) are provided with front and rear template control mechanisms, the left and right templates (41) are provided with left and right template control mechanisms,
the front and rear template control mechanism comprises a second slide way group (26), and the second slide way group (26) is provided with slide ways in the up-down direction;
corresponding to the slide ways of the second slide way group (26), a second slide bar group (27) consisting of corresponding slide bars is arranged, and a front template lifting frame (25) and a rear template lifting frame (25) are arranged on the second slide bar group (27);
a first slideway group (24) is arranged on the front and rear template lifting frames (25), and the first slideway group (24) comprises a horizontal slideway;
corresponding to the slide ways of the first slide way group (24), a first slide bar group (23) consisting of corresponding slide bars is arranged, and the front and rear templates (21) are arranged on the first slide bar group (23);
a first driving mechanism (22) is arranged between the front template lifting frame (25) and the rear template (21), the front template (21) and the rear template (21) are pushed by the first driving mechanism (22) to be assembled, and the first driving mechanism (22) is one of a hydraulic mechanism, an electric mechanism or a spiral pushing mechanism;
the left template and the right template (41) are provided with a left template and a right template control mechanism;
the left and right template control mechanism comprises a fourth slide way group (44), and the fourth slide way group (44) comprises at least two slide ways which are parallel to each other;
a fourth slide bar group (43) consisting of corresponding slide bars is arranged corresponding to the slide rails of the fourth slide bar group (44);
the left and right templates (41) are arranged on a fourth sliding rod group (43) and are simultaneously provided with a fourth driving mechanism (42), the left and right templates (41) are pushed by the fourth driving mechanism (42) to be assembled, and the fourth driving mechanism (42) is one of a hydraulic mechanism, an electric mechanism or a spiral pushing mechanism.
5. Special equipment for prefabricating large concrete box-shaped components according to claim 4, characterized in that: a top template (51) is arranged above the inner template (31) corresponding to the outer template, the top template (51) is provided with a top template control mechanism,
the top template control mechanism comprises a fifth slide way group (54), the fifth slide way group (54) comprises at least two slide ways which are parallel to each other, and a fifth slide bar group (53) consisting of corresponding slide bars is arranged corresponding to the slide ways of the fifth slide way group (54);
the top template (51) is arranged on the fifth sliding rod group (53) and is also provided with a fifth driving mechanism (52);
the fifth driving mechanism (52) is one of a hydraulic mechanism, an electric mechanism or a screw propelling mechanism.
6. Special equipment for prefabricating large concrete box-shaped components according to claim 4, characterized in that: the outer template be constant temperature template, this constant temperature template contains template casing (15), thermostatic chamber (16) and heat preservation (18) at least, thermostatic chamber (16) carry out heat transfer through heat-conducting medium pipe (17), pack heat-conducting medium in thermostatic chamber (16), heat-conducting medium pipe (17) pass thermostatic chamber (16).
7. Special equipment for prefabricating large concrete box-shaped components according to claim 5, characterized in that: the outer template be constant temperature template, this constant temperature template contains template casing (15), thermostatic chamber (16) and heat preservation (18) at least, thermostatic chamber (16) carry out heat transfer through heat-conducting medium pipe (17), pack heat-conducting medium in thermostatic chamber (16), heat-conducting medium pipe (17) pass thermostatic chamber (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023224549.9U CN215749895U (en) | 2020-12-24 | 2020-12-24 | Special equipment for prefabricating large concrete box-shaped component |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023224549.9U CN215749895U (en) | 2020-12-24 | 2020-12-24 | Special equipment for prefabricating large concrete box-shaped component |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215749895U true CN215749895U (en) | 2022-02-08 |
Family
ID=80070873
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023224549.9U Active CN215749895U (en) | 2020-12-24 | 2020-12-24 | Special equipment for prefabricating large concrete box-shaped component |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215749895U (en) |
-
2020
- 2020-12-24 CN CN202023224549.9U patent/CN215749895U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110883912B (en) | Resistant firebrick vibrations brickmaking machine with automatic feeding selects separately structure | |
| CN206106057U (en) | Precast concrete component battery mould | |
| CN111618991B (en) | Automatic production method of prefabricated reinforced concrete hollow template | |
| CN204195939U (en) | Multifunctional concrete prefabricated components battery mould production equipment and production line | |
| CN215749895U (en) | Special equipment for prefabricating large concrete box-shaped component | |
| CN202241761U (en) | one-step foaming moulding device for polyurethane plates | |
| CN109290528B (en) | A kind of core making machine | |
| CN114654578A (en) | Special equipment for prefabricating large concrete box-shaped component | |
| CN114083649A (en) | Vertical production mold and production method of beam type stairs | |
| CN214981863U (en) | Prefabricated mould of large-scale concrete box-shaped component | |
| CN104827566A (en) | Hollow wall module production equipment | |
| CN216372682U (en) | Special equipment for continuously producing large concrete box-shaped prefabricated parts | |
| CN217292762U (en) | Automatic walking group formwork erection machine capable of adjusting thickness of component | |
| CN110815537A (en) | Window production line wafts | |
| CN211541691U (en) | Prefabricated part group formwork erecting equipment convenient to move | |
| CN210651243U (en) | Concrete prefabricated member underground tunnel maintenance system | |
| CN211541735U (en) | Window production line wafts | |
| CN104441700B (en) | The continuous resin transfer molding method of rail vehicle composite element multistep | |
| CN203779677U (en) | Hollow wall body module production equipment | |
| CN110576157A (en) | core molding system for metal casting | |
| CN110722679B (en) | Method for producing prefabricated member by movable group vertical mould | |
| CN218555487U (en) | Sand casting mould | |
| CN220994849U (en) | Mould box of prefabricated part vertical mould production equipment and equipment thereof | |
| CN218170846U (en) | Production line suitable for production and manufacturing of ceramsite plates | |
| CN219786057U (en) | Restrictor plate former for hydraulic engineering |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |