CN104827566A - Hollow wall module production equipment - Google Patents

Hollow wall module production equipment Download PDF

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Publication number
CN104827566A
CN104827566A CN201410048792.XA CN201410048792A CN104827566A CN 104827566 A CN104827566 A CN 104827566A CN 201410048792 A CN201410048792 A CN 201410048792A CN 104827566 A CN104827566 A CN 104827566A
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China
Prior art keywords
template
hollow wall
production equipment
module
wall module
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CN201410048792.XA
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Chinese (zh)
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CN104827566B (en
Inventor
赵光林
赵卫强
赵纪国
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Individual
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Priority to CN201410048792.XA priority Critical patent/CN104827566B/en
Priority to CN201710672491.8A priority patent/CN107363986B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/04Producing shaped prefabricated articles from the material by tamping or ramming
    • B28B1/045Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • B28B7/0014Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/16Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
    • B28B7/18Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
    • B28B7/183Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article for building blocks or similar block-shaped objects

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

The invention provides hollow wall module production equipment. The hollow all module production equipment comprises a horizontal guide rail and a sliding base sliding along the horizontal guide rail, and a template which can retreat from or be locked on the working position is connected to the sliding base. Guide stand columns are arranged on the two sides of the horizontal guide rail, and movable cross beam which can vertically slide along the guide stand columns are arranged on the guide stand columns; a plurality of square vibration sticks which are vertically arranged side by side are connected to the movable cross beams; and the mounting positions of the square vibration sticks correspond to the position of a to-be-machined module after the sliding base slides to the position under the vibration sticks. The production efficiency and the product quality of the hollow wall module are improved, and finally the aims of reducing the pollution, saving energy and reducing the emission are achieved; and the requirements of being free of frame building, frame erecting and rendering in the building construction process are met.

Description

A kind of hollow wall module production equipment
Technical field
The present invention relates to a kind of building of producing hollow wall module and utilizing this hollow wall module.
Background technology
Along with social high speed development and population in the world increase, earth resource exhaustion has worsened into the severe challenge faced by the mankind with environment.Wherein building trade is exactly traditional high flow rate, high pollution industry.
In building trade, need to use a large amount of fired brick or non-burning brick block to build body of wall.And clay data is limited, a large amount of uses of fired brick not only increase sintering energy consumption, contaminated environment, and occupy cultivated land resource, destroy vegetation.Although non-sintered brick can utilize the waste resource such as slag, gangue to recycle the minimizing wasting of resources.But it is large still not solve building labour intensity, after laying bricks also levelling, the metope process, the problems such as building inefficiency such as to whitewash.And after housing demolition, materials for wall recovery difficult is large, cost is high, be difficult to recycling, be a kind of waste, building waste also can be caused to pollute.
Therefore the energy-saving building technology comprising materials for wall becomes research and development focus, and hollow wall building block technique is exactly one of them.
What be first born is the hollow brick of various sintering or non-sintered, and its volume is large compared with ordinary fired brick, and has hollow-core construction.There is lightweight, the advantage such as fast of laying bricks.But be only improve and optimize, still do not depart from traditional lay bricks technique and mode.
There is larger improvement in technology disclosed in CN101016754B, utilized the height large-size reinforcement bar concrete hollowcore precast wall body module close with building storey height and column, collar tie beam, precast floor slab to connect and compose building.Inserted the hollow part of adjacent structure between each component by the crab-bolt reinforcing bar on beam or column, then fill concrete realizes beam, post to the drawknot of wall, plate and connection.In such technology, speed of application can significantly be accelerated.But the building of construction like this connects only by the drawknot effect of beam, post, building integral is not enough, and shock resistance is poor.And tie point is too much, connection construction inconvenience.
Design Inst. of Architecture, Qinghua Univ. is further improved this technology, and its technological achievement is disclosed in CN201883529U.Column, crossbeam are also made as the prefabricated component with wall body module similar structures by this technology.And crisscross hole is set at each component inside, insert additional bar then casting concrete by this some holes between component, and floor is overlapped on collar tie beam and body of wall, strengthen the intensity and globality that connect.This technology have employed the technical advantage of hollow wall module, and further enhances globality and the shock strength of building.But also add the difficulty of processing wall body module and construction so undoubtedly simultaneously.And this technology practically eliminates the structure of collar tie beam, the height of the more last technology of its globality is difficult to expect, is difficult to ensure.
That is the wall body module that can significantly improve building integral and construction efficiency is not also had in prior art.Corresponding module process equipment is not had yet.
Summary of the invention
The object of this invention is to provide a kind of special processing equipment of novel hollow wall body module, the module that this special processing equipment is processed significantly can strengthen building integral, improves building structure performance; And can architectural construction technology be simplified, improve construction efficiency.
A kind of hollow wall module production equipment of the present invention, the sliding bottom comprising horizontal guide rail and slide along it, sliding bottom connects the template that can exit or lock onto operating position; Described horizontal guide rail both sides arrange guide upright post, and described guide upright post is provided with the moved cross beam slided up and down along it, the multiple square vibrating head that on described moved cross beam, vertical connecting is arranged side by side; It is corresponding that installation site and the sliding bottom of described square vibrating head slide into module present position after immediately below vibrating head.
In technique scheme, moved cross beam can slide up and down along guide upright post, and drive the vibrating head that is attached thereto to move up and down when moved cross beam slides up and down, sliding bottom moves into place, and template movement is to operating position and lock.The vibrating head that moved cross beam is installed side by side when moving downward then can stretch in the mould that surrounded by template, the concrete injected in mould is made firm by ramming, when concrete reaches certain degree of hardness, moved cross beam drives vibrating head to move upward, after vibrating head departs from, the concrete wall solidified will leave square hole, forms hollow wall.Such equipment can process the hollow wall module that inside has square through hole efficiently, fast.
Further, described guide upright post is four and is evenly arranged in horizontal guide rail both sides; Described guide upright post upper end and bottom arrange fixed cross beam, and fixed cross beam connects the position limiting structure that two adjacent upright posts formation moved cross beams move up and down successively.Fixed cross beam then plays position-limiting action to moved cross beam; And column and crossbeam all symmetrical configuration, uniform force, can adapt to different vibrating head arrangement modes, to process difform module.
Further, described moved cross beam is controlled by Hydraulic Power Transmission System.Hydraulic Power Transmission System stable drive, positioner is conducive to aiming at of mould that template surrounds and vibrating head.
Further, described sliding bottom comprises the quadra surrounded by built-in beam, and quadra arranges buttress brace; Buttress brace is arranged the machine table for placing module to be processed; Described vibrating head lower end with machine table is arranged the concavo-convex correcting structure matched.Fall behind the correcting effect of fixing lower end played under the correcting structure square shaped vibrating head matched, prevent shaping after the square opening of hollow wall crooked; Buttress brace improves the intensity of sliding bottom, extends its service life.
Further, described machine table is cross, and described template comprises four pieces that arrange along machine table edge, and every block formwork integral is rectangular in shape; Described vibrating head is arranged into cross; Described moved cross beam comprises the mounting rail that corner connects the cross arrangement in the square main frame of guide upright post and main frame, and described vibrating head is arranged on mounting rail.Such cross arranges the module processing that can meet whole shape, enters the building by the various house type of block combiner.
Further, described template is exited by integrated mobile locking device or is locked, and described integrated mobile locking device comprises at least one group of travel mechanism arranged between two templates positioned opposite; Described travel mechanism comprises the reduction box be fixed on sliding bottom, the output shaft of reduction box has two outputs, two outputs arrange reverse screw thread, two outputs are threaded with to draw ring respectively by this screw thread, be socketed in respectively on sliding axle the ring portion of draw ring, sliding axle is separately fixed in two templates positioned opposite., location standard high to pull-up structure precision like this, stable movement.
Further, described integrated mobile locking device comprises the end face on two template tops positioned opposite and the auxiliary retaining mechanism of/side setting, described auxiliary retaining mechanism comprises locking bar, locking bar one end is connected in a template by the rotating shaft of Hydraulic Cylinder or driven by motor, another template arranges scalable latch, locking bar is arranged the jack mated with latch.Further reinforcement template locking position precision everywhere and reliability.
Further, described template comprises framework, and framework arranges warming plate and panel successively, is provided with heating water channel in described panel, described framework is provided with water inlet pipe and outlet pipe, and described water inlet pipe is communicated with described heating water channel by the hole of joining brill on warming plate with outlet pipe.Be more preferably, the roundabout layout of described heating water channel; Described heating water channel or water inlet pipe or outlet pipe are connected with temperature control device; Described warming plate is plastic cement thermal insulation board.The time that heating water channel can shorten concrete setting is set in template, enhances productivity.The roundabout layout of water channel makes heating more even, and regulation device can regulate the water temperature in heating water channel.The better effects if of hardening can be accelerated by the effect of hot water.
Further, the described square vibrating head vibrating mechanism that comprises motor, square tube and be located in described square tube; Described vibrating mechanism comprises the vibration unit connected successively; Described vibration unit comprises eccentric drive shaft, connects square Stiff Block in the middle part of described eccentric drive shaft by axle sleeve or bearing; Described eccentric drive shaft two ends are provided with fixed cover; Connected by the mild steel rope be fixed on described fixed cover between described vibration unit; The output shaft of described motor is connected by shaft coupling with the eccentric drive shaft of the first vibration unit.
Eccentric drive shaft can revolve round the sun again in rotation, and mild steel rope and eccentric drive shaft interval are arranged and can be guaranteed that this revolution amplitude is unlikely to too large.Rotated by motor-driven mild steel rope, eccentric drive shaft, fixed cover Integral rocking.Namely while rotation, bias is waved, and just drives square Stiff Block ceaselessly to clash into square tube inwall.Whole like this square tube is just made firm by ramming as a vibration source, rammed concrete; Vibrating head profile is square, makes to form square opening in hollow wall module, at utmost alleviates the weight of hollow wall module.Motor is arranged on square tube outside and is convenient to install, and liquid can be arranged on square tube inside, is convenient to the layout on equipment of vibrating head entirety.
After adopting such technical scheme, utilize vibrating head to produce easily hollow wall module that inside has square through hole.This novel hollow wall body module entirety can be T-shaped or L shape or cross or in-line; Module is evenly arranged the through hole of multiple vertically through module, described through hole is the hole wall square opening parallel with Modular surface; Described module upper end arranges the groove holding ring beam reinforcing steel bar.And to machined grooves also have a lot of mode to realize in module, such as first process the whole module with through hole, then cutting module top obtains the groove of different depth of groove and cell wall height; Or utilize special-shaped mould to obtain time prefabricated.This module product has submitted patent application separately on the same day.
The bead of the module upper groove processed can lay floor, then can cast-in-place collar tie beam without the need to formwork.On the higher bead that the wall body module of next level is supported on the two floor edges (interior wall place) of lower floor or the groove of lower floor panel edges and module (exterior wall place); Now collar tie beam does not bear active force in construction, and the construction that can continue next level without the need to curing time built by collar tie beam.And utilize to the vertical muscle above stretched in module throughbore in ground collar tie beam, realizing a part with the concrete of building in the vertical muscle in the through hole of every layer of wall body module and through hole is connected; Cast-in-place collar tie beam realizes a part and connects; The reinforcing bar utilizing precast floor slab two ends to carry inserts collar tie beam and realizes connecting further; Multiple connection makes building realize integrated connection and structure.Certainly, the concrete of vertically building also can continue the construction of last building without the need to special curing time.
In sum, utilize present device can processing novel hollow wall module easily and quickly, utilize this module to have at architectural beneficial effect:
1., when module of the present invention carries out construction, only need lift module, floor, cast in situs collar tie beam and through hole inner concrete, and without the need to any formwork construction.The structured size of module own, smooth surface are also without the need to constructions such as mortar levellings.So naturally also without the need to built.And one deck main building can upstairs build after completing build and downstairs coating whitewash and fit up.Reach and significantly improve building efficiency, reduce the object of labour intensity and construction period.And reduce formwork, set in brickwork bamboo and wood materials consumption.
2. resistance to compression shear behavior is good: the vertical muscle upper and lower by through body of wall and and the collar tie beam of unitary construction crossing with vertical muscle, globality of the present invention improves greatly.And the quantity of the size of vertical muscle, quantity and cast-in-place vertical through holes can increase and decrease, the increasing bar reinforcement that force request is high, builds in multiple vertical through holes.The architectural applicable material in the vertical hole of not building is blocked.The more past high level of such as skyscraper then vertical muscle is fewer with the vertical hole of building.And bottom building can only position, corner, the position that is namely in pillar in tradition increases vertical muscle and cast-in-place concrete.Contending with property of building can be ensured, again construction material consumption is reduced to minimum level.
3, because inner through-hole structure is simple, unidirectional hole is only had, and the not staggered through hole be communicated with; So sprue can be increased in mould, prefabricated door, window, cabinet etc.; Or change mould structure, prefabricated rain edge, the window that wafts, wall cabinet, outrigger; The even landing etc. of staircase.
4, utilize building module of the present invention construct in, from module processing, transport, lifting, cast-in-place, decoration whole process; Significantly lower compared with the building cost of prior art.And module is all overall T-shaped or L shape or cross or in-line common shape, can reuse by overall pulling down easily, reduce building cost, can reduce building waste in addition.
5, building thermal-insulation energy-saving is effective: the through hole in module forms uneven heat transfer medium, has blocked the convection current of cold (heat) air-flow, has enhanced heat-insulating property.This uneven medium with through hole is also to play good soundproof effect simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation of L shape module;
Fig. 2 is the inside reinforcing bar layout drawing of module shown in Fig. 1
Fig. 3 is the structural representation of hollow wall module production equipment;
Fig. 4 is the plan structure schematic diagram of hollow wall module production equipment;
Fig. 5 is the perspective view of hollow wall module production equipment;
Fig. 6 is the partial enlargement structural representation in A portion in Fig. 5;
Fig. 7 is the structural representation of template;
Fig. 8 is vibrating head rhs-structure schematic diagram;
Fig. 9 be in Fig. 8 A-A to sectional view.
Detailed description of the invention
The present invention is further described below in conjunction with specific embodiment and accompanying drawing.
Hollow wall module 1 to be processed of the present invention is prefabricated profiled armored concrete material.Described module 1 is such as the L shape shown in Fig. 1, overlooks contour shape after this L shape mainly refers to installation, namely illustratedly overlooks contour shape.Similar module 1 can also be T-shaped, cross or simpler in-line; Combined by the module 1 of above-mentioned several basic configuration, the construction needs of different house type, structure can be met.
Module 1 is evenly arranged the through hole 11 of multiple vertically through module 1.This through hole 11 from prior art merely for weight reduction or different as the hole connecting facility.This through hole 11 is that size is comparatively large, surperficial parallel square of edge and module 1; Instead of traditional small sircle hole.And module 1 upper end arranges the groove holding ring beam reinforcing steel bar.Machined grooves also has a lot of mode to realize, such as, first process the whole module with through hole 11, and then cutting module 1 top obtains the groove of different depth of groove and cell wall height; Or utilize special-shaped mould to obtain time prefabricated.The steel bar arrangement of module 1 inside then requires to arrange according to the design parameter of body of wall.Through hole 11 cross section in module 1 of the present invention is square, and structure is simple, duct is smooth and easy, can not hinder steel bar arrangement and concreting.And at utmost can save concrete amount, reduce module and wall weight, strengthen sound insulation, heat-insulating property.Add man-hour, first process reinforcing bar shelf and then put into mould, casting concrete, vibrations compacting.Through hole 11 is shaping is exactly the Focal point and difficult point technology that module 1 is processed.
Hollow wall module production equipment of the present invention, shown in composition graphs 3,4,5, the sliding bottom 13 comprising horizontal guide rail 15 and slide along it; Sliding bottom 13 connects the template 12 that can exit or lock onto operating position; Described horizontal guide rail 15 both sides are equipped with guide upright post 8, and described guide upright post 8 is provided with the moved cross beam 10 slided up and down along it, described moved cross beam 10 connect side by side the square vibrating head 14 of multiple vertical layout; It is corresponding that installation site and the sliding bottom 13 of described vibrating head 14 slide into module 1 present position to be processed after immediately below vibrating head 14.Usually, moved cross beam 10 is except directly connecting the square of guide upright post 8 or I-shaped main frame part, and be also included on the longeron on main frame, crossbeam, vibrating head 14 is connected directly between on these main frames.Both reduce weight of equipment like this, conveniently meet different vibrating head 14 arrangement modes simultaneously.Then determine according to the shape of module 1 to be processed as the concrete structure of moved cross beam 10, form.
In process, first put the inner reinforcing bar of module 1 as shown in Figure 2 well.Then template 12 moves to operating position and locks, and module 1 thickness direction i.e. template 12 end tabular or strip plug are blocked.Template 12 is moved to region between guide upright post 8 together with the reinforcing bar of module 1 by sliding bottom 13.Because it is corresponding that the installation site of vibrating head 14 and sliding bottom 13 slide into module 1 present position to be processed after immediately below vibrating head 14.So moved cross beam 10 is along guide upright post 8 slide downward, then square vibrating head 14 stretches in the die cavity that surrounded by template 12, makes firm by ramming the concrete injected in mould.When concrete reaches certain degree of hardness, moved cross beam 10 drives vibrating head 14 to move upward.After vibrating head 14 departs from, the wall body module 1 hardened will leave square through hole 11, obtains hollow wall module finished product.Sliding bottom 13 exits the region of guide upright post 8, and template 12 is backed out, and module 1 crane or crane gear can be taken out.Installation form 12 and module 1 machine sliding bottom 13 position of rear taking-up finished product module 1 as shown on the solid line in figure 3, and position during casting concrete as shown in phantom in Figure 3.
Preferably, described guide upright post 8 is four and is evenly arranged in horizontal guide rail 15 both sides; Described guide upright post 8 upper end and bottom arrange fixed cross beam 9, and fixed cross beam 9 connects two adjacent guide upright posts 8 successively and forms the position limiting structure that moved cross beam 10 moves up and down.Namely horizontal guide rail 15 is positioned at rectangle or rectangular corner location, and fixed cross beam 9 connects four guide upright posts 8 along square direction, sideline, forms firmly frame structure.The quantity of moved cross beam 10 and arrangement be as previously mentioned: the shape cooperation stressing conditions optimal design-aside needing arrangement according to vibrating head 14.Moved cross beam 10 is fixed on guide upright post 8, and when making to move up and down, guide upright post 8 is as guide pipe, simplifies structure.The arrangement mode of obvious vibrating head 14 overlooks the T-shaped or L shape of state by module 1 to be processed or other shapes determine, and in corresponding T-shaped or the arrangement of L shape.Described moved cross beam 10 controls it by Hydraulic Power Transmission System and slides up and down.Hydraulic Power Transmission System stable drive.
Preferred enforcement, as shown in Figure 4, described sliding bottom 13 comprises the square or rectangular framework surrounded by built-in beam 16, quadra is arranged buttress brace 17; Buttress brace 17 is arranged the machine table 18 for placing module 1 to be processed; Described vibrating head 14 lower end with machine table 18 is arranged the concavo-convex correcting structure matched.This correcting structure such as described vibrating head 14 lower end arranges tip or pit, machine table 18 is correcting hole or projection.Can match after such vibrating head 14 moves down and fix vibrating head 14 lower end, playing correcting effect, the through hole 11 in prevention module 1 is crooked.Buttress brace 17 improves the intensity of sliding bottom 13, extends its service life.Obviously, machine table 18, because have platform portion so higher than sliding bottom 13 integral surface, is convenient to template 12 and is arranged and locate.
Usually, in process, template 12 module 1 position to be processed on sliding bottom 13 is arranged.The position that namely fit in template 12 top panel 21 and the surface of the module 1 processed is the operating position of template 12, the position that module 1 reinforcing bar rear pattern plate 12 moves into place rear locking is put into, the namely marginal position of foregoing machine table 18 in this operating position i.e. process.During usual processing in-line module 1, machine table 18 both sides, namely module 1 both side surface arranges a template 12 respectively.Shown in preferred composition graphs 3,4,5, described machine table 18 is in cross, and described template 12 comprises four pieces that arrange along machine table 18 edge, and every block template 12 entirety is rectangular in shape; Described vibrating head is arranged into cross, and described moved cross beam 10 comprises the mounting rail that corner connects the cross arrangement in the square main frame of guide upright post 8 and main frame, and described vibrating head 14 is arranged on mounting rail.After such template 12 moves to station, inserted between template 12 by plug or sprue and carry out shutoff, this a set of equipment can be utilized to produce in-line, cross, L shape, T-shaped module 1, then the requirement of different house type building can be met by the combination of these modules 1.Realize the general maximise of a set of equipment.The wherein overall start and stop of vibrating head 14; Also controller can be utilized accurately to control respectively, using electricity wisely.
As for movement and the locking design of template 12, a lot of embodiment is also had to realize.Such as because of below buttress brace 17 just in time situation template 12, can utilize it that shifting sledge is set as mobile platform or on buttress brace 17; As long as or because template 12 is unclamped and mutually locked, displacement is little, so it is also passable not arrange special slide rail.Locking mechanism can be the detachable locking mechanism of simple bolt, or pressing plate locking device or hydraulic pressure holding device etc.The present invention is design integration moving locking device originally.
Specifically: shown in composition graphs 5,6, integrated mobile locking device comprises between described relative template 12 and arranges at least one group of travel mechanism---arrange between the template 12 that namely panel 21 is relative; Described travel mechanism comprises the output shaft being fixed on motor on buttress brace 17 or hydraulic motor and connects reduction box 55, and reduction box 55 is fixed on buttress brace 17.Arrange turbine and worm slowing-down structure in reduction box 55, the output shaft of reduction box 55 is hollow shaft, this hollow shaft with to drawing hollow shaft 54 be socketed and coordinated by key, realize synchronous rotary motion and the transmission of moment of torsion; To drawing the two ends inwall of hollow shaft 54 to be the internal thread that rotation direction is contrary, the external screw thread mated with this internal thread is arranged on draw ring 53 straight-bar end, and be socketed on sliding axle 52 to the ring portion of draw ring 53, sliding axle 52 is fixed in template 12.Two groups are had, each connection adjacent forms 12 to draw ring 53 and sliding axle 52.Driving drawing hollow shaft 54 to rotate when hollow shaft is rotated, to coordinate with to the threading action between draw ring 53 drawing hollow shaft 54 and rotary motion and torque axis are turned to rectilinear motion and pulling force.Can drive template 12 that panel 21 is relative in opposite directions or reverse motions to draw ring 53.Stop power input then because template 12 is conducted oneself with dignity comparatively large, naturally achieve location, other such as locate mode such as latch, clip can certainly be set further and strengthen ensureing.Such mechanism has the features such as repetitive positioning accuracy is high, ability to bear large, convenient for maintaining.Obviously, when screw thread is arranged, inside and outside arrangement also can be contrary with structure shown in Fig. 6.
Travel mechanism arranges two groups usually in the position that panel 21 area is larger, as shown in Figure 5, illustrates one end that visible similar A portion is exactly one group of travel mechanism, and the square template 12 near reader respectively arranges Liang Zu travel mechanism.And farthest away from the template 12 of reader, there are two orthogonal panels 21, each panel 21 lower position arranges one group and locks with relative template 12.In addition in order to the track of fixing movement, along to drawing the axial of hollow shaft 54 to arrange slide rail or chute on buttress brace 17, template 12 can arrange slide block.Template 12 has the rigidity of height, as long as so bottom locking, what whole template 12 was locked exactly can guarantee that concrete is built smoothly.Between this template 12, the clamping force of locking mutually is also put into the fixed form of plug or sprue between template 12.
Not only in template 12 bottom, can travel mechanism be set, preferred mode can arrange auxiliary retaining mechanism at the end face on template 12 top and/side, described auxiliary retaining mechanism comprises the locking bar 56 arranged between the relative template of panel 21 12, locking bar 56 one end is connected in a template 12 by the rotating shaft of Hydraulic Cylinder or driven by motor, adjacent forms is arranged the latch of cylinder or hydraulic oil cylinder driving, locking bar 56 is arranged the jack mated with latch.Axis of rotation drives locking bar to move into place, and cylinder or hydraulic oil cylinder driving latch necessarily insert jack on this locking bar 56 and lockable.After machining, cylinder or oil cylinder drive latch to exit, and rotating shaft drives locking bar 56 to turn an angle, and the reinforcing bar of the taking-up of module 1 finished product and next module 1 can not be hindered to put into.
Preferred enforcement, shown in composition graphs 5,7, described template 12 comprises on framework 19, framework 19 arranges warming plate 20 and panel 21 successively, heating water channel 22 is provided with in described panel 21, described framework 19 is provided with water inlet pipe and outlet pipe, and described water inlet pipe is communicated with described heating water channel 22 by the hole of joining brill on warming plate 20 with outlet pipe.Framework 19 plays the effect of installing fixing warming plate 20 and panel 21, panel 21 as the surface contact with module 1 to be processed, so surface is more smooth.Framework 19 is installed into water pipe and outlet pipe, then is communicated with described heating water channel 22 by the hole of warming plate 20 being joined brill, heating water channel 22 can shorten the time of concrete setting, enhances productivity.
Better, the roundabout layout of described heating water channel 22; The mode of roundabout layout is varied, and such as panel 21 is box-shaped plate bodys of hollow, the dividing plate that the multiple end of interior welds is shorter, and opposite ends and panel 21 inward flange of dividing plate adjacent separator have space, constitute roundabout heating water channel 22.Or dividing plate two ends are the edges being enclosed in panel 21, but the backward end of adjacent separator is equipped with hole, the regional connectivity between this some holes and dividing plate forms heating water channel.Water channel can be set to roundabout up and down, also can be set to horizontal circuitous flow.These dividing plates can the structure of reinforced panel 21, can make hot water circuitous flow again, avoid occurring heating dead angle.
Further, described heating water channel 22 or water inlet pipe or outlet pipe are connected with temperature control device; Described warming plate 20 is plastic cement thermal insulation board.Such heating is more even, and heating effect is good, is also convenient to control the water temperature in heating water channel 22.Plastic cement thermal insulation board lighter weight, heat insulation and preservation effect is good.The utilization of this hot water heating structure can improve concrete hardening speed, the temperature environment of stable sclerosis, and also can use cold water overheated summer, makes to produce and all can carry out smoothly in severe winter, heat, do not limit by time, region.And this required hot water temperature requires low, so substantially utilize the cooling water heat of other main equipments.
Preferably, as shown in Fig. 5,8,9, the vibrating mechanism that described square vibrating head 14 comprises motor 41, square tube 42 and is located in described square tube 42; Described vibrating mechanism comprises the vibration unit connected successively; Described vibration unit comprises eccentric drive shaft 43, and eccentric drive shaft 43 is formed by circular shaft welding an eccentric block 49, and processing is simple.Square Stiff Block 45 is connected by axle sleeve or bearing 44 in the middle part of described eccentric drive shaft 43; Described eccentric drive shaft 43 two ends are provided with fixed cover 46; Connected by the mild steel rope 47 be fixed on described fixed cover 46 between described vibration unit; The output shaft of described motor 41 is connected by shaft coupling 48 with the eccentric drive shaft 43 of the first vibration unit.Described motor 41 is connected to inside or the outside of square tube 42 upper end.This square tube 42 can be square tube can be also rectangle pipe, forms corresponding rectangle or slot.
Eccentric drive shaft 43 can revolve round the sun again in rotation, and mild steel rope 47 and eccentric drive shaft 43 sequence interval are arranged and can be guaranteed that this revolution amplitude is unlikely to too large.The mild steel rope 47 driven by motor 41, eccentric drive shaft 43, fixed cover 46 Integral rocking and rotation, namely while rotation, bias is waved, and just drives square Stiff Block 45 ceaselessly to clash into square tube 42 inwall.Whole like this square tube 42 is just fiddled with as a vibration source, rammed concrete; Vibrating head 14 profile is square, makes to form square opening in hollow wall module 1, at utmost alleviates the weight of hollow wall module.
Above technical scheme provided by the present invention is described in detail, apply specific case herein to set forth principle of the present invention and embodiment, the explanation of above embodiment is only applicable to help to understand principle of the present invention and technical scheme, and nonuniqueness restriction.

Claims (10)

1. a hollow wall module production equipment, is characterized in that: the sliding bottom comprising horizontal guide rail and slide along it, sliding bottom connects the template that can exit or lock onto operating position; Described horizontal guide rail both sides arrange guide upright post, and described guide upright post is provided with the moved cross beam slided up and down along it, the multiple square vibrating head that on described moved cross beam, vertical connecting is arranged side by side; It is corresponding that installation site and the sliding bottom of described square vibrating head slide into module present position after immediately below vibrating head.
2. hollow wall module production equipment according to claim 1, is characterized in that: described guide upright post is four and is evenly arranged in horizontal guide rail both sides; Described guide upright post upper end and bottom arrange fixed cross beam, and fixed cross beam connects the position limiting structure that two adjacent upright posts formation moved cross beams move up and down successively.
3. hollow wall module production equipment according to claim 2, is characterized in that: described moved cross beam is controlled by Hydraulic Power Transmission System.
4. hollow wall module production equipment according to claim 1, is characterized in that: described sliding bottom comprises the quadra surrounded by built-in beam, and quadra arranges buttress brace; Buttress brace is arranged the machine table for placing module to be processed; Described vibrating head lower end with machine table is arranged the concavo-convex correcting structure matched.
5. hollow wall module production equipment according to claim 4, is characterized in that: described machine table is cross, and described template comprises four pieces that arrange along machine table edge, and every block formwork integral is rectangular in shape; Described vibrating head is arranged into cross; Described moved cross beam comprises the mounting rail that corner connects the cross arrangement in the square main frame of guide upright post and main frame, and described vibrating head is arranged on mounting rail.
6. hollow wall module production equipment according to claim 1, it is characterized in that: described template is exited by integrated mobile locking device or locked, described integrated mobile locking device comprises at least one group of travel mechanism arranged between two templates positioned opposite; Described travel mechanism comprises the reduction box be fixed on sliding bottom, the output shaft of reduction box has two outputs, two outputs arrange reverse screw thread, two outputs are threaded with to draw ring respectively by this screw thread, be socketed in respectively on sliding axle the ring portion of draw ring, sliding axle is separately fixed in two templates positioned opposite.
7. hollow wall module production equipment according to claim 6, it is characterized in that: described integrated mobile locking device comprises the end face on two template tops positioned opposite and the auxiliary retaining mechanism of/side setting, described auxiliary retaining mechanism comprises locking bar, locking bar one end is connected in a template by the rotating shaft of Hydraulic Cylinder or driven by motor, another template arranges scalable latch, locking bar is arranged the jack mated with latch.
8. hollow wall module production equipment according to claim 1, it is characterized in that: described template comprises framework, framework arranges warming plate and panel successively, heating water channel is provided with in described panel, described framework is provided with water inlet pipe and outlet pipe, and described water inlet pipe is communicated with described heating water channel by the hole of joining brill on warming plate with outlet pipe.
9. hollow wall module production equipment according to claim 8, is characterized in that: the roundabout layout of described heating water channel; Described heating water channel or water inlet pipe or outlet pipe are connected with temperature control device; Described warming plate is plastic cement thermal insulation board.
10. according to the hollow wall module production equipment in claim 1 to 9 described in any one, it is characterized in that: the vibrating mechanism that described square vibrating head comprises motor, square tube and is located in described square tube; Described vibrating mechanism comprises the vibration unit connected successively; Described vibration unit comprises eccentric drive shaft, connects square Stiff Block in the middle part of described eccentric drive shaft by axle sleeve or bearing; Described eccentric drive shaft two ends are provided with fixed cover; Connected by the mild steel rope be fixed on described fixed cover between described vibration unit; The output shaft of described motor is connected by shaft coupling with the eccentric drive shaft of the first vibration unit.
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CN110744703A (en) * 2019-10-28 2020-02-04 浙江中清大建筑产业化有限公司 Production equipment and production method for producing prefabricated shear wall by vertical lifting vertical mold

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