CN211541735U - Window production line wafts - Google Patents
Window production line wafts Download PDFInfo
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- CN211541735U CN211541735U CN201922231521.9U CN201922231521U CN211541735U CN 211541735 U CN211541735 U CN 211541735U CN 201922231521 U CN201922231521 U CN 201922231521U CN 211541735 U CN211541735 U CN 211541735U
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Abstract
The application relates to a bay window production line, which comprises a mould unit, a first movable guide rail, a second movable guide rail, a first driving piece, a second driving piece, an AGV material handling system, a transfer mechanism, a transverse moving vehicle, a concrete pouring device and a curing kiln, wherein the mould unit comprises a side plate and an inner container; the mould unit advances along the first moving guide rail under the driving of the first driving piece, and moves along the second moving guide rail under the driving of the second driving piece; the first moving guide rail is provided with a preset length, and a plurality of stations are sequentially arranged on the first moving guide rail along a first direction; the AGV material handling system is suspended above the first moving guide rail and the second moving guide rail; the transfer mechanism is arranged on the AGV material handling system; the concrete pouring device is used for pouring concrete into the mould unit; and a curing channel is arranged in the curing kiln, at least part of the second movable guide rail is arranged in the curing channel and penetrates through the curing kiln, and when the mould unit penetrates through the curing channel, the concrete in the mould unit is dried and cured.
Description
Technical Field
The application relates to the field of constructional engineering production, in particular to a bay window production line.
Background
At present, the existing assembly type prefabricated component flexible production line can produce components with simpler moulds, such as plate components and the like. However, the bay window member is a special-shaped member, and the size and the assembly and disassembly mode of the die restrict the production of the bay window member, so that the bay window member cannot be produced and cured by a laminated curing kiln. Therefore, the bay window is often produced in an independent production mode, but the independent production mode has low efficiency, high production cost and unstable component quality.
Disclosure of Invention
Therefore, it is necessary to provide a bay window production line aiming at the problems of low efficiency, high production cost and unstable component quality of bay windows produced by adopting an independent production mode.
A bay window production line comprises a mould unit, a first moving guide rail, a second moving guide rail, a first driving piece, a second driving piece, an AGV material handling system, a transfer mechanism, a cross sliding vehicle, a concrete pouring device and a curing kiln, wherein the mould unit comprises a side plate and an inner container;
the first moving guide rail and the second moving guide rail are laid on the base platform, the mould unit advances along the first moving guide rail under the driving of the first driving piece, and the mould unit moves along the second moving guide rail under the driving of the second driving piece;
the first movable guide rail is provided with a preset length, a mold cleaning station, a release agent coating station, a steel reinforcement cage hoisting station, an aluminum window installation station, a liner hoisting station, a sideboard assembling station, an embedded part installation station, an inspection and adjustment tapping station and a concrete pouring station are sequentially arranged on the first movable guide rail along a first direction, the mold unit is sequentially moved from the cleaning station to the concrete pouring station under the driving of the first driving piece, the mold cleaning station is used for cleaning the mold unit, the release agent coating station is used for coating the release agent on the mold unit, the steel reinforcement cage hoisting station is used for placing the steel reinforcement cage into the mold unit, the aluminum window installation station is used for hoisting the aluminum window into the mold unit, and the liner hoisting station is used for realizing the installation of the liner, assembling the side plates of the die unit at the side plate assembling station, placing the embedded part into the die unit at the embedded part installing station, and completing concrete pouring at the concrete pouring station;
the AGV material handling system is suspended above the first moving guide rail and the second moving guide rail;
the transfer mechanism is arranged on the AGV material handling system, can slide along the AGV material handling system, and hoists the reinforcement cage, the aluminum window, the inner container and the embedded part into the die unit;
the concrete pouring device is used for pouring concrete into the mould unit;
the transverse moving vehicle is used for switching the mould unit between the first moving guide rail and the second moving guide rail so as to realize rail change of the mould unit;
and a curing channel is arranged in the curing kiln, at least part of the second movable guide rail is arranged in the curing channel and penetrates through the curing kiln, and when the mould unit penetrates through the curing channel, the concrete in the mould unit is dried and cured.
In one of them embodiment, still include a plurality of pole settings, a plurality of the pole setting is installed on ground, along two parallel lines setting, and two guide rails correspond parallel lines setting, are fixed in parallel arrangement's pole setting on, by two the guide rail forms AGV material handling system to define a slide, transfer mechanism set up in on the AGV material handling system, and slide in the slide.
In one embodiment, the movement of the plurality of stations of the mold unit on the first moving guide rail is intermittent pause type movement, when the mold unit reaches a new station, the first driving member stops driving, the mold unit stops moving, and after a preset time interval, the first driving member drives the mold unit to move forward to the next station.
In one embodiment, a plurality of mold units are placed at the same station on the first moving guide rail at the same time, and the mold units located at the same station at the same time realize synchronous movement.
In one embodiment, the concreter comprises a pumping pipe arranged in correspondence of the concreting station for pumping the concrete into the mould units, the pumping pipe being provided with a plurality of outlets, one for each mould unit, for performing concreting of the plurality of mould units.
In one embodiment, the transfer mechanism is arranged corresponding to the reinforcing cage hoisting station, the aluminum window mounting station, the inner container hoisting station and the embedded part mounting station, and the transfer mechanism is used for completing hoisting of the aluminum window, hoisting of the inner container, hoisting of the reinforcing cage and hoisting of the embedded part.
In one embodiment, in the steel reinforcement cage hoisting station, the aluminum window installing station, the inner container hoisting station and the embedded part installing station,
each station is correspondingly provided with the transfer mechanism, so that each station is provided with an independent transfer mechanism to realize corresponding operation; or one or more transfer mechanisms are shared by a plurality of stations, and the transfer mechanisms move on the AGV material handling system, so that the transfer mechanisms correspond to different stations and complete hoisting of different parts of different stations.
In one embodiment, a heating assembly is arranged in the curing channel of the curing kiln, and the mold unit heats the cast concrete through the heating assembly when moving along the second moving guide rail in the curing channel;
along the moving direction of the die unit on the second moving guide rail, the heating assembly respectively performs heating control, constant temperature control and cooling control so as to realize heating-constant temperature-cooling maintenance control.
In one embodiment, one end of the second moving guide rail far away from the concrete pouring station is defined, the part exposed out of the curing kiln is a demolding station, and a lifting device is arranged corresponding to the demolding station and used for lifting the inner container of the mold unit at the demolding station.
In one embodiment, the traverse cars comprise a first traverse car and a second traverse car, the first traverse car is arranged at one end of a concrete pouring station of the first moving guide rail and is used for transferring the mould units poured with concrete from the first moving guide rail to the second moving guide rail, and the second traverse car is arranged at one end of the first moving guide rail, which is close to the mould cleaning station, and is used for transferring the mould units from the second moving guide rail to the first moving guide rail, so that the mould units circularly move on the first moving guide rail and the second moving guide rail, and the circular production is realized.
The floating window production line can realize the assembly line type production of the floating window, has high production efficiency, reduces the production cost, and has stable quality due to the assembly line type production.
Drawings
Fig. 1 is a schematic structural diagram of a bay window production line according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of an AB segment of a bay window production line according to an embodiment of the present application;
FIG. 3 is a block diagram of a BC section of a bay window production line according to an embodiment of the present application;
FIG. 4 is a schematic view of a CD section of a bay window production line according to an embodiment of the present application;
FIG. 5 is a schematic view of the structure of the DE section of a bay window production line according to an embodiment of the present application;
fig. 6 is a schematic structural diagram of an EF section of a bay window production line according to an embodiment of the present application;
fig. 7 is a schematic structural diagram of a mold unit of a bay window production line according to an embodiment of the present application.
Detailed Description
To facilitate an understanding of the present application, the present application will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present application are given in the accompanying drawings. This application may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the present application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The floating window production line of each embodiment of the application can realize the assembly line type production of the floating window, has high production efficiency, reduces the production cost, and has more stable quality of the floating window through the assembly line type production.
The bay window production line according to the embodiments of the present application will be described in detail below with reference to the accompanying drawings.
Referring to fig. 1 to 6, which schematically show a structural diagram of a bay window production line 10 according to an embodiment of the present application, the bay window production line 10 includes a mold unit 110, a first moving rail 121, a second moving rail 123, a first driving member 141, a second driving member 143, an AGV material handling system 160, a transfer mechanism 170, a traverse car, a concrete pourer 190, and a curing kiln 130, the first moving rail 121 and the second moving rail 123 are laid on a base, the base can be a floor or other infrastructure, the mold unit 110 is driven by the first driving member 141 to advance along the first moving rail 121 according to a predetermined production cycle, the mold unit 110 is driven by the second driving member 143 to move along the second moving rail 123, the mold unit 110 is switched between the first moving rail 121 and the second moving rail 123 by the traverse car, the AGV material handling system 160 is suspended above the first moving rail 121 and the second moving rail 123, transport mechanism 170 sets up on AGV material handling system 160, and can slide along AGV material handling system 160, and with the steel reinforcement cage, the aluminium window, the inner bag, the built-in fitting hoist and mount to in the mould unit 110, concrete pouring ware 190 is used for concreting in to the mould unit 110, be provided with maintenance passageway 130a in the maintenance kiln 130, second movable rail 123 sets up in maintenance passageway 130a at least partially, and pass maintenance kiln 130, when mould unit 110 passed maintenance passageway 130a, carry out dry maintenance to the concrete in the mould unit 110, make the concrete setting harden.
Referring to fig. 7, the mold unit 110 may include a base 111, a side plate 112 and a liner 113, the base 111 is slidably engaged with the first moving guide rail 121 or the second moving guide rail 123, the side plate 112 and the liner 113 are disposed on the base 111, the side plate 112 includes a plurality of inner plates and a plurality of outer plates, the inner plates and the outer plates are disposed at intervals, a cavity having a predetermined shape is formed between the inner plates and the outer plates, and concrete is filled in the cavity to form a bay window. A plurality of inner plate surround and form a recess, and inner bag 113 sets up in the recess to butt and inner plate, in order to prevent that the inner plate from toppling over, thereby have stable shape when pouring concrete and carrying.
The inner layer plate and the outer layer plate can be movably fixed. For example, the inner layer board is provided with a first connecting portion 115, the outer layer board is provided with a second connecting portion 116, the mold unit 110 further includes a connecting rod 114, the connecting rod 114 is rotatably connected to the first connecting portion 115, the second connecting portion 116 is provided with a slot corresponding to the connecting rod 114, and the connecting rod 114 is at least partially accommodated in the slot after being rotated, so that the outer layer board and the inner layer board are relatively limited. In a specific embodiment, the connecting rod 114 is a T-shaped bolt and nut, and the detachment and fixation of the outer plate and the inner plate can be adjusted by adjusting the position of the nut on the bolt.
Referring to fig. 2, the first movable rail 121 and the second movable rail 123 may be laid on the ground to define a concrete pouring and curing path, for example, the first movable rail 121 and the second movable rail 123 may be spaced apart and arranged in parallel. The curing kiln 130 may be disposed on the floor, and the second moving rail 123 passes through the curing passage 130a of the curing kiln 130. The first moving rail 121, the second moving rail 123, the traverse car, and the curing kiln 130 constitute a floor facility of the bay window production line 10.
The first driving element 141 and the second driving element 143 may be a hydraulic driving system, a cylinder driving system, and of course, may also be an electric driving system, a cylinder driving system, or other driving systems. In a specific embodiment, the first and second drivers 141, 143 may be a cylinder driving system.
Referring to fig. 2, a plurality of vertical rods 150 may be further included, the vertical rods 150 are mounted on the ground and arranged along two parallel lines, two guide rails are arranged corresponding to the parallel lines and fixed on the vertical rods 150 arranged in parallel, the two guide rails form an AGV material handling system 160 and define a slide way, and the transfer mechanism 170 is disposed on the AGV material handling system 160 and slides in the slide way.
The curing kiln 130 is disposed on the floor and the AGV material handling system 160 has a predetermined distance from the end of the curing kiln 130 away from the floor. From this, transport mechanism 170 has sufficient operating space when carrying out steel reinforcement cage, aluminium window, inner bag 113, built-in fitting hoist and mount, and the hoist and mount of steel reinforcement cage, aluminium window, inner bag 113, built-in fitting are gone on in the top of curing kiln 130, make full use of workshop space, have reduced the area of assembly line.
Referring to fig. 1 to 6, the first movable guide rail 121 has a predetermined length, and a mold cleaning station, a mold release agent coating station, a reinforcement cage hoisting station, an aluminum window installing station, an inner container hoisting station, an embedded part installing station, an inspection and adjustment tapping station, and a concrete pouring station are sequentially disposed on the first movable guide rail 121 along a first direction, the mold unit 110 is sequentially moved from the cleaning station to the concrete pouring station by driving of the first driving member 141, cleaning of the mold unit 110 is completed at the mold cleaning station, a mold release agent is coated on the mold unit 110 at the mold release agent coating station, so as to facilitate separation of the mold unit 110 from poured concrete after the mold unit 110 comes out of the curing kiln 130, the reinforcement cage is placed in the mold unit 110 at the reinforcement cage hoisting station, the aluminum window is hoisted in the mold unit 110 at the aluminum window installing station, and installation of the inner container 113 is achieved at the inner container hoisting station, the embedments are placed into the mold unit 110 at an embedment mounting station, and concrete pouring is completed at a concrete pouring station. It will be appreciated that when no embedment needs to be installed, the embedment installation station may be retained, but not hoisted into the mold unit 110, or eliminated. In some embodiments, a cleaning station and a side plate assembling station may be further disposed between the mold cleaning station and the mold release agent coating station, the mold unit 110 performs cleaning of the mold unit 110 at the cleaning station, and the side plates 112 of the mold unit 110 are assembled at the side plate assembling station.
It can be understood that the matching relationship between the base 111, the side plate 112 and the inner container 113 of the mold unit 110 is not fixed, and at different stations, the matching relationship between the side plate 112 and the base 111, between the inner container 113 and the base 111, and between the side plate 112 and the inner container 113 have different matching relationships with different stations. For example, before the side panel assembling station, the side panel 112 and the base 111 may be in a separated state or in a loose fixed state, and before the liner hoisting station, the liner 113 is not mounted on the mold unit 110.
In one or more embodiments, the movement of the plurality of stations of the mold unit 110 on the first moving guide 121 is intermittent pause movement, when the mold unit 110 reaches a new station, the first driving member 141 stops driving, the mold unit 110 stops moving, and after a preset time interval, the first driving member 141 drives the mold unit 110 to move forward to the next station. Therefore, at the same time, at least N mold units 110 stay on the first moving guide 121, where N is equal to the number of stations on the first moving guide 121.
In one or more embodiments, a plurality of mold units 110 are placed at the same station on the first moving guide 121 at the same time, and the mold units 110 located at the same station at the same time are moved synchronously. The mold units 110 are operated differently at different stations, and the time required for each operation may be different, for example, the time consumed for hoisting the reinforcement cage or the embedded part is relatively short, and the time for pouring concrete is relatively long, so that the production operation of the mold units 110 at the same station at the same time can improve the production efficiency, and on the other hand, the working time difference of different stations can be eliminated as much as possible, thereby improving the work saturation of the production line.
The bay window production line 10 may further include a high pressure water (air) gun (not shown), which is disposed corresponding to the mold cleaning station and is used for cleaning the mold unit 110. The high-pressure water gun may be manually operated to manually clean the mold unit 110 at the mold cleaning station. In some embodiments, the high pressure water gun may also be linked with the first driving element 141, but when the first driving element 141 stops working, the high pressure water gun starts working, and cleans the mold cleaning station according to a preset strategy, and when there is the mold unit 110 at the mold cleaning station, the mold unit 110 is cleaned.
The bay window production line 10 may further include a blower (not shown) disposed in correspondence with the cleaning station for drying the mold unit 110. Similar to the high pressure water gun, the blower may also be manually controlled and may be linked with the first driving member 141, so that when the first driving member 141 stops working, the blower starts working to dry the mold unit 110 located at the cleaning station. In a specific embodiment, the fan is a hot air blower, so that the time required for drying can be reduced.
The mold unit 110 completes the assembly and fixation of the side plate 112 at the side plate assembly station. The mold release agent is applied to the edge plates 112 of the mold units 110 at a mold release agent application station. In a particular embodiment, the assembly of the edge panel 112 and the release of the release agent is performed manually.
Referring to fig. 3 to 5, the transfer mechanism 170 is disposed corresponding to the steel reinforcement cage hoisting station, the aluminum window installing station, the liner hoisting station, and the embedded part installing station, and the transfer mechanism 170 completes hoisting of the aluminum window, hoisting of the liner, hoisting of the steel reinforcement cage, and hoisting of the embedded part. Specifically, the steel reinforcement cage, the aluminum window, the inner container and the embedded part can be placed on the end surface of the curing kiln 130 far away from the ground, and the transferring mechanism 170 hoists the aluminum window, the inner container, the steel reinforcement cage and the embedded part on the top of the curing kiln 130 into the mold unit 110.
In steel reinforcement cage hoist and mount station, aluminium window installation station, inner bag hoist and mount station, built-in fitting installation station, every station all can correspond and be provided with transport mechanism 170 to make every station all have independent transport mechanism 170 to realize corresponding the operation. In another embodiment, one or more transfer mechanisms 170 may be shared by multiple stations, and the transfer mechanisms 170 may be moved on the AGV material handling system 160, so that the transfer mechanisms 170 correspond to different stations and complete the lifting of different components at different stations. For example, in the illustrated embodiment, two transfer mechanisms 170 are provided, and the two transfers together complete the aluminum window hoisting at the aluminum window installation station, the liner 113 hoisting at the liner hoisting station, the reinforcement cage hoisting at the reinforcement cage hoisting station, and the embedded part hoisting at the embedded part installation station. Because hoist and mount can be comparatively quick completion, the man-hour of comparing other stations is shorter, therefore, can accomplish the hoist and mount of the different parts of a plurality of stations through the cooperation of a plurality of transportation work pieces. For example, after the first driving element 141 drives the mold units 110 on the first moving guide rail 121 to advance by one station, the transfer mechanism 170 starts to work according to the advancing sequence of the mold units 110, and finishes aluminum window hoisting, inner container hoisting, reinforcement cage hoisting and embedded part hoisting of the plurality of mold units 110 on the plurality of stations in sequence. Of course, it is also possible to provide a separate transfer mechanism 170 for certain stations, for example, in fig. 3, a separate transfer mechanism 170 is provided for a reinforcement cage hoisting station. And the aluminum window installation station, the liner hoisting station and the embedded part installation station share the transfer mechanism 170.
In a specific embodiment, in order to achieve accurate movement of the transfer mechanism 170, a first sensor is disposed on the transfer mechanism 170, a second sensor is disposed on the AGV material handling system 160, each second sensor is disposed corresponding to a parking position of one mold unit 110 on the first moving rail 121, and the transfer mechanism 170 moves to a position corresponding to the mold unit 110 through sensing of the first sensor and the second sensor, thereby achieving accurate lifting. For example, the transfer mechanism 170 moves in units of the distance between two second sensors when moving.
In some embodiments, the transfer mechanism 170 is capable of being self-driven and moves on the AGV material handling system 160 through self-driving, and the lifting process is self-driven. It can be understood that the transfer mechanism 170 is provided with a lifting rope and a lifting hook, and the aluminum window, the liner 113, the steel reinforcement cage or the embedded part can be hoisted by the hoisting and the contraction and movement of the lifting hook.
Before the concrete is poured, the inspection and the adjustment of the tapping stations can be set, and the installation of the die unit 110 and each hoisting part is manually inspected. The length of the checking and adjusting tapping stations can be determined according to the difference between the concrete pouring time and the operation time of the previous station, so that the checking and adjusting tapping stations provide buffering.
Referring to fig. 6, the concrete pourer 190 may comprise pumping pipes 191, the pumping pipes 191 being disposed corresponding to the concrete pouring stations for pumping concrete into the mold unit 110. When a plurality of mold units 110 are provided for each station, the pumping tube 191 may be provided with a plurality of outlets, one for each mold unit 110, so that a plurality of mold units 110 may be cast. The concrete can adopt self-compaction concrete, can realize not having the artifical abundant packing of smashing under shaking, can shorten the shaping time simultaneously, promotes production efficiency.
The traverse car is used to switch the mold unit 110 between the first moving rail 121 and the second moving rail 123 to effect the rail change of the mold unit 110.
For example, when the mold units 110 are moved to the concrete casting station, that is, to the end of the first moving rail 121, the mold units 110 are moved from the first moving rail 121 to the second moving rail 123 by the traverse car to complete the rail replacement, and thereafter, the mold units 110 are moved along the second moving rail 123 and enter the curing passage 130a of the curing kiln 130 to be cured, so that the concrete is dry-molded.
In some of these embodiments, the bay window production line 10 may further include a pusher assembly (not shown) for effecting a rail change to push the mold units 110 from the first moving rail 121 onto the traverse car and from the traverse car onto the second moving rail 123. Therefore, the mold unit 110 is pushed to the traverse car by the pushing assembly, the traverse car moves to a position corresponding to the second moving rail 123 after moving a predetermined distance, and the mold unit 110 is pushed to the second moving rail 123 from the traverse car by another pushing assembly.
A heating unit (not shown) is disposed in the curing passage 130a of the curing kiln 130, and the mold unit 110 heats the cast concrete while moving along the second moving rail 123 in the curing passage 130a, so as to accelerate the setting and hardening of the concrete. In a specific embodiment, the heating elements perform different temperature controls, and along the moving direction of the mold unit 110 on the second moving rail 123, the heating elements perform a temperature rise control, a constant temperature control, and a temperature decrease control, respectively, so as to implement a temperature rise-constant temperature-temperature decrease maintenance control.
Referring to fig. 2, after the mold unit 110 comes out of the curing kiln 130, demolding is performed, one end of the second movable rail 123 far away from the concrete pouring station is defined, the portion exposed out of the curing kiln 130 is the demolding station, the bay window production line 10 is provided with a lifting device 135 corresponding to the demolding station, the lifting device 135 lifts the liner 113 of the mold unit 110 at the demolding station to separate the liner 113 from the concrete, and the liner 113 is lifted to the end surface of the curing kiln 130 far away from the ground. Subsequently, the side plate 112 is removed at the demolding station, and the formed bay window can be aired to be completely formed.
Referring to fig. 1 and 5, in one or more embodiments, two traverse cars are provided, and the two traverse cars are respectively disposed at both ends of the first moving rail 121/the second moving rail 123 for track switching of the mold unit 110. After the mold unit 110 comes out of the curing kiln 130, the set and hardened concrete is separated from the mold unit 110, the set and hardened concrete is placed and aired to form a bay window, and the side plates 112 of the module unit 110 are moved to a mold cleaning station by a corresponding traverse car to be cleaned, so that the production cycle is completed. For example, the traverse cars include a first traverse car 181 and a second traverse car 183, the first traverse car 181 is provided at a concrete placing station end of the first moving rail 121 for transferring the mold unit 110 having concrete placed thereon from the first moving rail 121 to the second moving rail 123, and the second traverse car 183 is provided at a mold cleaning station end of the first moving rail 121 for transferring the mold unit 110 from the second moving rail 123 to the first moving rail 121, and circulating the mold unit 110 on the first moving rail 121 and the second moving rail 123, thereby realizing the circular production. After the mold unit 110 comes out of the curing kiln 130, demolding treatment is performed, the solidified and hardened concrete is separated from the mold unit 110, the demolded mold unit 110 is transported to a mold cleaning station for cleaning, the mold unit 110 moves along the first moving guide rail 121 through the mold cleaning station and moves to the tail end of the first moving guide rail 121, the mold unit 110 is transferred to the second moving guide rail 123 through the first traverse vehicle 181, rail replacement is completed, the mold unit 110 is driven by the second driving member 143 to move to the tail end of the second moving guide rail 123 along the second moving guide rail 123, after separation of the bay window and the mold unit is completed, the mold unit is transferred to the mold cleaning station of the first moving guide rail 121 through the second traverse vehicle 183, a production cycle is completed, and recycling of the mold unit 110 is realized.
In one or more embodiments, a third guide rail is provided on the traverse car, and the third guide rail can be spliced with the first moving guide rail 121 and the second moving guide rail 123 after moving to the preset position. Therefore, the first driving element 141 is only required to drive the mold unit 110 to enter the third guide rail along the first moving guide rail 121, and then the traverse car is moved to splice the traverse car with the second moving guide rail 123; or the second driving member 143 continues to drive the mold unit 110 to enter the third guide rail along the second moving guide rail 123, and then the traverse car is moved to splice the traverse car with the first moving guide rail 121, so that the track switching of the mold unit 110 can be easily completed.
Referring to fig. 2 to 5, in one or more embodiments, a fourth guide rail 131 is disposed on an end surface of the curing kiln 130 away from the ground, a liner transport vehicle 133 is disposed on the fourth guide rail 131, the liner 113 is hoisted onto the liner transport vehicle 133 by the hoisting device 135, and the liner transport vehicle 133 transports the liner 113 to a preset position so as to facilitate hoisting by the transfer mechanism 170.
When the bay window production line 10 is used for production, firstly, the mold unit 110 is driven by the first driving member 141 to move along the first movable guide rail 121, and sequentially passes through the mold cleaning station, the side plate assembling station, the mold release agent coating station, the reinforcement cage hoisting station, the aluminum window installing station, the inner container hoisting station, the embedded part installing station, the inspection and adjustment tapping station and the concrete pouring station, after the corresponding operation is completed at the corresponding station and the concrete is poured, the mold unit 110 is switched from the first movable guide rail 121 to the second movable guide rail 123 by the traverse carriage, the second driving member 143 drives the mold unit 110 to move along the second movable guide rail 123, after the temperature rise-constant temperature-temperature drop maintenance is performed in the maintenance channel 130a, the concrete is solidified and hardened, after the concrete leaves the maintenance kiln 130, the detachment of the side plate 112 and the inner container 113 is completed at the demolding station, the lifting device 135 lifts the liner 113 to the liner transport vehicle 133, the liner transport vehicle 133 transports the liner to a preset position, and the side plate 112 is transported to a mold cleaning station by the traverse vehicle. The concrete after the side plate 112 and the inner container 113 are disassembled is the bay window, and the bay window is produced after being aired to be completely molded.
The floating window production line 10 can realize the assembly line type production of the floating window, has high production efficiency, reduces the production cost, and has stable quality due to the assembly line type production.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (8)
1. A bay window production line is characterized by comprising a mould unit, a first moving guide rail, a second moving guide rail, a first driving piece, a second driving piece, an AGV material handling system, a transfer mechanism, a cross sliding vehicle, a concrete pouring device and a curing kiln, wherein the mould unit comprises a side plate and an inner container;
the first moving guide rail and the second moving guide rail are laid on the base platform, the mould unit advances along the first moving guide rail under the driving of the first driving piece, and the mould unit moves along the second moving guide rail under the driving of the second driving piece;
the first movable guide rail is provided with a preset length, a mold cleaning station, a release agent coating station, a steel reinforcement cage hoisting station, an aluminum window installation station, a liner hoisting station, a sideboard assembling station, an embedded part installation station, an inspection and adjustment tapping station and a concrete pouring station are sequentially arranged on the first movable guide rail along a first direction, the mold unit is sequentially moved from the cleaning station to the concrete pouring station under the driving of the first driving piece, the mold cleaning station is used for cleaning the mold unit, the release agent coating station is used for coating the release agent on the mold unit, the steel reinforcement cage hoisting station is used for placing the steel reinforcement cage into the mold unit, the aluminum window installation station is used for hoisting the aluminum window into the mold unit, and the liner hoisting station is used for realizing the installation of the liner, assembling the side plates of the die unit at the side plate assembling station, placing the embedded part into the die unit at the embedded part installing station, and completing concrete pouring at the concrete pouring station;
the AGV material handling system is suspended above the first moving guide rail and the second moving guide rail;
the transfer mechanism is arranged on the AGV material handling system, can slide along the AGV material handling system, and hoists the reinforcement cage, the aluminum window, the inner container and the embedded part into the die unit;
the concrete pouring device is used for pouring concrete into the mould unit;
the transverse moving vehicle is used for switching the mould unit between the first moving guide rail and the second moving guide rail so as to realize rail change of the mould unit;
and a curing channel is arranged in the curing kiln, at least part of the second movable guide rail is arranged in the curing channel and penetrates through the curing kiln, and when the mould unit penetrates through the curing channel, the concrete in the mould unit is dried and cured.
2. A bay window production line as claimed in claim 1, further comprising a plurality of vertical posts, a plurality of said vertical posts being mounted on the ground and arranged along two parallel lines, two guide rails being arranged in correspondence with the parallel lines and fixed to the vertical posts arranged in parallel, the guide rails forming the AGV material handling system and defining a slide, said transfer mechanism being arranged on the AGV material handling system and sliding in the slide.
3. A bay window production line as claimed in claim 1, wherein the movement of the plurality of stations of the mould unit on the first moving track is intermittent, the first driving member stops driving when the mould unit reaches a new station, the mould unit stops moving, and the first driving member drives the mould unit to move to the next station after a predetermined time interval.
4. A bay window production line as claimed in claim 1 or 3, wherein a plurality of mould units are placed at the same station on the first moving rail at the same time, and a plurality of mould units located at the same station at the same time are moved synchronously.
5. A bay window production line as claimed in claim 4, wherein the concreter comprises a pumping pipe arranged in correspondence with the concreting station for pumping concrete into the mould units, the pumping pipe being provided with a plurality of outlets, one for each mould unit, for pouring a plurality of mould units.
6. A bay window production line as claimed in claim 1, wherein in the aluminium window installation station, the inner container hoisting station, the reinforcement cage hoisting station, the embedded part installation station,
each station is correspondingly provided with the transfer mechanism, so that each station is provided with an independent transfer mechanism to realize corresponding operation; or one or more transfer mechanisms are shared by a plurality of stations, and the transfer mechanisms move on the AGV material handling system, so that the transfer mechanisms correspond to different stations and complete hoisting of different parts of different stations.
7. A bay window production line as claimed in claim 1, wherein a heating assembly is provided in the curing tunnel of the curing kiln, the mold units heating the poured concrete as they move along the second moving rail in the curing tunnel;
along the moving direction of the die unit on the second moving guide rail, the heating assembly respectively performs heating control, constant temperature control and cooling control so as to realize heating-constant temperature-cooling maintenance control.
8. A bay window production line as claimed in claim 1, wherein the traversers comprise a first traverser and a second traverser, the first traverser being disposed at a concrete pouring station end of the first moving rail for transferring the concrete-poured mould units from the first moving rail to the second moving rail, and the second traverser being disposed at an end of the first moving rail adjacent to the mould cleaning station for transferring the mould units from the second moving rail to the first moving rail, so that the mould units are circulated on the first moving rail and the second moving rail, thereby realizing circular production.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922231521.9U CN211541735U (en) | 2019-12-13 | 2019-12-13 | Window production line wafts |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922231521.9U CN211541735U (en) | 2019-12-13 | 2019-12-13 | Window production line wafts |
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| CN211541735U true CN211541735U (en) | 2020-09-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110815537A (en) * | 2019-12-13 | 2020-02-21 | 中建科技有限公司深圳分公司 | Window production line wafts |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110815537A (en) * | 2019-12-13 | 2020-02-21 | 中建科技有限公司深圳分公司 | Window production line wafts |
| CN110815537B (en) * | 2019-12-13 | 2024-08-30 | 中建科技集团有限公司深圳分公司 | Floating window production line |
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Address after: B1902, innovation Plaza, No. 2007 Pingshan Avenue, Liulian community, Pingshan street, Pingshan District, Shenzhen City, Guangdong Province Patentee after: Shenzhen Branch of China Construction Technology Group Co.,Ltd. Patentee after: Shenzhen Shenshan Special Cooperation Zone China Construction Technology Co.,Ltd. Address before: 518200 3rd Floor, Huatai Road Training Building, Nanshan District, Shenzhen, Guangdong Province Patentee before: CHINA CONSTRUCTION SCIENCE & TECHNOLOGY GROUPCO Ltd. SHENZHEN BRANCH Patentee before: ZHONGJIAN TECHNOLOGY (SHENSHAN SPECIAL COOPERATION ZONE) Co.,Ltd. |
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