CN113145514A - Casting forming processing technology for wear-resistant balls - Google Patents
Casting forming processing technology for wear-resistant balls Download PDFInfo
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- CN113145514A CN113145514A CN202110492179.7A CN202110492179A CN113145514A CN 113145514 A CN113145514 A CN 113145514A CN 202110492179 A CN202110492179 A CN 202110492179A CN 113145514 A CN113145514 A CN 113145514A
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- resistant
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- 238000005266 casting Methods 0.000 title claims abstract description 30
- 238000005516 engineering process Methods 0.000 title claims abstract description 9
- 238000004140 cleaning Methods 0.000 claims abstract description 60
- 230000005484 gravity Effects 0.000 claims abstract description 14
- 238000005096 rolling process Methods 0.000 claims abstract description 11
- 239000000126 substance Substances 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 6
- 230000002146 bilateral effect Effects 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000010405 clearance mechanism Effects 0.000 claims 1
- 238000004026 adhesive bonding Methods 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 229910001141 Ductile iron Inorganic materials 0.000 description 6
- 229910001018 Cast iron Inorganic materials 0.000 description 3
- 229910000599 Cr alloy Inorganic materials 0.000 description 3
- 239000000788 chromium alloy Substances 0.000 description 3
- 229910001563 bainite Inorganic materials 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 229910000734 martensite Inorganic materials 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910001037 White iron Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/044—Cleaning involving contact with liquid using agitated containers in which the liquid and articles or material are placed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/045—Cleaning involving contact with liquid using perforated containers, e.g. baskets, or racks immersed and agitated in a liquid bath
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
A wear-resistant ball casting forming processing technology uses a wear-resistant ball casting forming processing device which comprises a workbench, a cleaning mechanism and a cleaning mechanism, wherein the roller shaft is used for conveying the wear-resistant ball to the right front, a baffle plate prevents the wear-resistant ball from rolling out of the roller shaft, the wear-resistant ball enters a plurality of arc-shaped plates through an outlet, when the wear-resistant ball rolls rightwards irregularly in the arc-shaped plates due to self gravity, a brush plate shakes up and down due to the elasticity of a spring, so that burrs and sticky objects on the wear-resistant ball can be removed more quickly and effectively by the brush plate, the burrs and sticky objects fall into an inner cavity of the arc-shaped plates through chip leakage holes, a suction pump sucks the burrs and sticky objects in the inner cavity of the arc-shaped plates into a rectangular frame through a herringbone pipeline, when the suction pump stops sucking air, the burrs and sticky objects fall to the lower end of the rectangular frame, a cover plate on the rectangular frame is opened to take out the burrs and sticky objects, thereby improving the working efficiency.
Description
Technical Field
The invention relates to the technical field of wear-resistant ball casting and forming processing, in particular to a wear-resistant ball casting and forming processing technology.
Background
Wear-resisting balls (grinding balls) are used as grinding media in a ball mill and are used for grinding materials in a mill, white cast iron taking chromium as a main alloy element is called chromium alloy cast iron for short, and cast grinding balls taking chromium alloy cast iron as a material are called chromium alloy cast iron grinding balls; the cast grinding ball made of nodular cast iron is called a nodular cast iron grinding ball, wherein the nodular cast iron grinding ball with a matrix structure mainly comprising bainite obtained through heat treatment is called a bainite ductile iron grinding ball for short; the matrix organization that obtains through thermal treatment mainly is martensite ductile iron grinding ball is called martensite ductile iron grinding ball for short, and burr and gluing glutinous thing can appear on wear-resisting ball when casting the shaping man-hour, and burr and gluing glutinous thing on the wear-resisting ball need be got rid of, and singly get rid of burr and gluing glutinous thing one by one, and wear-resisting ball can appear following problem at the in-process of getting rid of burr and gluing glutinous thing:
1. a pair of wear-resistant balls are manually removed one by one to remove burrs and sticky substances, the removed burrs and sticky substances directly fall onto the working ground, when a large number of burrs and sticky substances of the wear-resistant balls need to be removed, the burrs and sticky substances cannot be removed simultaneously for a plurality of wear-resistant balls, and the removed burrs and sticky substances cannot be collected for centralized processing, so that the working efficiency is low;
2. when the wear-resistant balls need to be cleaned, the wear-resistant balls are usually directly thrown into a cleaning pool, and splash can be splashed when the wear-resistant balls enter the cleaning pool due to the self gravity of the wear-resistant balls.
Disclosure of Invention
Technical scheme (I)
In order to achieve the purpose, the invention adopts the following technical scheme that a wear-resistant ball casting and forming processing technology uses a wear-resistant ball casting and forming processing device, the wear-resistant ball casting and forming processing device comprises a workbench, a cleaning mechanism and a cleaning mechanism, the cleaning mechanism is arranged above the workbench, and the cleaning mechanism is arranged on the right side of the cleaning mechanism.
The cleaning mechanism comprises T-shaped plates, a roll shaft, baffles, vertical plates, arc plates, an outlet and a brush plate, wherein the T-shaped plates are symmetrically arranged on the left and right sides of the upper end surface of the workbench, the rear ends of the horizontal sections of the two T-shaped plates are uniformly expanded, the horizontal sections of the T-shaped plates are equidistantly arranged from front to back to be rotatably connected with the roll shaft, the roll shaft is obliquely arranged towards the right front side, the front ends of the two T-shaped plates are jointly provided with the baffles, the upper end surface of the workbench is bilaterally symmetrically provided with the vertical plates, the vertical plates are positioned on the right sides of the T-shaped plates, the upper end surfaces of the two vertical plates are equidistantly arranged from front to back to be jointly provided with the arc plates with upward openings, the arc plates are obliquely arranged towards the right and are of arc cavity structures, the upper end surfaces of the T-shaped plates close to the arc plates are provided with outlets corresponding to the arc plates, the upper end surfaces of the arc plates are all provided with the brush plates, the brush plates are of arc structures and the openings are downward, put wear-resisting ball on the roller of right place ahead slope, roll right place ahead because of the gravity of wear-resisting ball self, the baffle carries on spacingly to wear-resisting ball, avoid wear-resisting ball to roll out the roller, wear-resisting ball gets into in the arc of right slope through the export, when wear-resisting ball irregularly rolls right in the arc because of the gravity of self, the burr on the wear-resisting ball is got rid of with gluing the thing to the brush board, then the wear-resisting ball of having got rid of burr and gluing the thing falls down from the right-hand member of arc.
The specific processing technology for carrying out the wear-resistant ball casting molding processing by adopting the wear-resistant ball casting molding processing device is as follows:
s1, auxiliary work: the wear-resistant balls are placed on the rolling shafts which are inclined towards the right front, and roll towards the right front due to the self gravity of the wear-resistant balls, and the baffle plates prevent the wear-resistant balls from rolling out of the roll shafts;
s2, cleaning burrs and sticky materials: after the step S1 is finished, the wear-resistant balls enter the arc-shaped plate which inclines to the right through the outlet, when the wear-resistant balls roll irregularly to the right in the arc-shaped plate due to the self gravity, the brush plate removes burrs and sticky substances on the wear-resistant balls, and the wear-resistant balls after removing the burrs and the sticky substances fall from the right end of the arc-shaped plate (24);
s3, cleaning: after the step S2 is completed, the cleaning mechanism (3) cleans the wear-resistant balls falling from the right end of the arc plate (24).
As a preferred technical scheme of the invention, the cleaning mechanism comprises a cleaning tank, a connecting block, a receiving barrel, an inlet, a rotating shaft, a first helical blade, a first hairbrush and a first motor, the cleaning tank is arranged on the upper end surface of the workbench, the receiving barrel is jointly installed on the opposite surfaces of the left inner wall and the right inner wall of the cleaning tank through the connecting block, the receiving barrel is in an annular hollow shape, the inlet corresponding to the arc-shaped plate is arranged right above the receiving barrel, the rotating shaft is arranged between the front end surface and the rear end surface of the cleaning tank, the first helical blade is installed on the rotating shaft, the first hairbrushes are equidistantly arranged and installed on the rotating shaft from front to back, the first motor is installed on the front end surface of the cleaning tank through a first machine base, the output shaft of the first motor penetrates through the front end surface of the cleaning tank and is fixedly connected with the rotating shaft, a proper amount of water is injected into the cleaning tank, and the rotating shaft is driven to rotate backwards through the first motor, the rotating shaft synchronously drives the first helical blade and the first brush to rotate backwards when rotating, when the wear-resistant balls fall from the right end of the arc plate, the wear-resistant balls fall into the bearing barrel through the inlet, the first brush brushes the wear-resistant balls, the first helical blade conveys the wear-resistant balls backwards, and the cleaned wear-resistant balls are fished out from the rear end of the bearing barrel manually.
As a preferable technical scheme of the invention, springs are arranged between the arc-shaped plate and the brush plate, when the brush plate removes burrs and sticky matters on the wear-resistant ball which irregularly rolls rightwards, the brush plate swings up and down due to the elasticity of the springs, so that the burrs and sticky matters on the wear-resistant ball can be removed more quickly and effectively by the vertically swinging brush plate,
as a preferred technical scheme of the invention, chip leakage holes are arranged in the inner annular surface of the arc plate at equal distances and are communicated with the inner cavity of the arc plate, and after the brush plate removes burrs and sticky substances on the wear-resistant ball, the burrs and sticky substances fall into the inner cavity of the arc plate through the chip leakage holes, so that the burrs and sticky substances on the wear-resistant ball can be removed continuously by the brush plate.
According to a preferred technical scheme of the invention, discharge ports are formed right below the outer ring surface of the arc-shaped plate, a hollow rectangular frame is arranged on the upper end surface of the workbench, a mountain-shaped pipeline is mounted on the rectangular frame and penetrates through the rear end surface of the rectangular frame, one end, away from the rectangular frame, of the horizontal section of the mountain-shaped pipeline is closed, the vertical section of the horizontal section of the mountain-shaped pipeline is connected with the discharge ports, a suction pump is mounted on one side, away from the mountain-shaped pipeline, of the rectangular frame through a second-order machine base, an air outlet of the suction pump penetrates through the rectangular frame, the suction pump is electrified for air suction, when wear-resistant ball burrs and sticky objects fall into an inner cavity of the arc-shaped plate through a chip leakage hole, the suction pump sucks the burrs and sticky objects in the inner cavity of the arc-shaped plate into the rectangular frame through the mountain-shaped pipeline, and when the suction pump stops sucking air, the burrs and sticky objects fall to the lower end of the rectangular frame, and the inner cavity of the arc-shaped plate is prevented from being filled with the burrs and sticky objects.
As a preferable technical scheme of the invention, a filter plate is installed on one side of the inner surface of the rectangular frame, which is close to the suction pump, and when the burrs and stickies are sucked into the rectangular frame by the suction pump, the filter plate blocks the burrs and stickies to prevent the burrs and stickies from entering the suction pump.
As a preferred technical scheme of the invention, right and lower ends of an outer ring surface of an arc plate are symmetrically provided with a dial groove in a bilateral mode, the dial groove is opened to an inner ring surface of the arc plate, a first-type 21274with a downward opening and the same inclination as the arc plate are symmetrically arranged in front and back of an upper end surface of a workbench, opposite surfaces of a horizontal section of the first-type 21274is symmetrically connected with rotating rods in a bilateral mode in a rotating mode, driving plates corresponding to the dial groove are fixedly sleeved on the rotating rods, the driving plates are arranged in the dial groove, the two rotating rods are connected through a belt in a transmission mode, one first-type 21274, the second-type motor is arranged on the annular plate through a third machine seat, an output shaft of the second-type motor penetrates through the first-type 21274, the annular plate is fixedly connected with one rotating rod, one rotating rod is driven to rotate rightwards through the rotation of the second-type motor, the rotating rod drives the driving plate to rotate rightwards through the belt, when a wear-resistant ball irregularly rolls rightwards in the arc plate, the driver plate is stirred the wear-resisting ball right, avoids the suction pump sucking the burr and gluing when gluing the thing, and wear-resisting ball has also been influenced by the suction pump and has closely laminated and not turned right and rolled the speed that has accelerated the wear-resisting ball right when rolling on the arc.
As a preferable technical scheme of the invention, the right end face of the arc-shaped plate is commonly provided with a No. two Contraband plate with an upward opening and a downward inclination, a No. two 21274is arranged, the front end and the rear end of the shaped plate are gradually closed to the middle from left to right, a No. two brush arranged at equal intervals is arranged on a No. two Contraband plate, when the wear-resistant balls fall from the right end of the arc-shaped plate, the shaped plate falls into the bearing barrel through the No. two 21274, the No. two brush cleans the wear-resistant balls while buffering the wear-resistant balls, and splash caused by the fact that the wear-resistant balls roll to fall into the bearing barrel is too fast is avoided.
As a preferred technical scheme of the invention, the cleaning pool and the rectangular frame are both provided with an outlet hole, the outlet holes are hinged with cover plates, when burrs and sticky materials fall to the lower end of the rectangular frame, the cover plate on the rectangular frame is opened to take the burrs and sticky materials out, when water needs to be changed in the cleaning pool, the cover plate on the cleaning pool is opened, water flows out through the outlet hole on the cleaning pool, then the cover plate is covered, and a proper amount of water is injected into the cleaning pool again.
(II) advantageous effects
1. According to the invention, the roller shaft is adopted to convey the wear-resistant balls to the right front, the baffle plate prevents the wear-resistant balls from rolling out of the roller shaft, the wear-resistant balls enter the plurality of arc-shaped plates through the outlet, when the wear-resistant balls roll irregularly to the right in the arc-shaped plates due to self gravity, the brush plate shakes up and down due to the elasticity of the spring, so that burrs and sticky substances on the wear-resistant balls can be removed more quickly and effectively by the brush plate, the burrs and sticky substances fall into the inner cavity of the arc-shaped plates through the chip leakage holes, the suction pump sucks the burrs and sticky substances in the inner cavity of the arc-shaped plates into the rectangular frame through the E-shaped pipeline, when the suction pump stops sucking air, the burrs and sticky substances fall to the lower end of the rectangular frame, the cover plate on the rectangular frame is opened to take out the burrs and sticky substances, and the working efficiency is improved;
2. the U-shaped plate is used for carrying the wear-resistant balls falling from the right end of the arc-shaped plate, and the U-shaped plate falls into the carrying barrel, the U-shaped brush is used for buffering the wear-resistant balls and cleaning the wear-resistant balls at the same time, so that splash caused by the fact that the wear-resistant balls roll due to the gravity of the wear-resistant balls and fall into the carrying barrel at an excessively high speed is avoided;
3. the filter plate blocks burrs and sticky matters sucked into the rectangular frame by the suction pump, so that the burrs and the sticky matters are prevented from entering the suction pump;
4. the second motor rotates to drive the rotating rod and the driving plate to rotate rightwards, when the wear-resistant balls roll rightwards irregularly in the arc-shaped plate, the driving plate drives the wear-resistant balls to stir rightwards, so that the wear-resistant balls are prevented from being tightly attached to the arc-shaped plate under the influence of a suction pump to not roll rightwards when the suction pump sucks burrs and sticky substances, and the speed of the wear-resistant balls rolling rightwards is increased.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic view of a first perspective structure of the present invention;
FIG. 3 is a second perspective view of the present invention;
FIG. 4 is a third perspective view of the present invention;
FIG. 5 is a front cross-sectional view of the present invention;
FIG. 6 is a right side elevation view of the present invention;
fig. 7 is a partial enlarged view of fig. 2 a of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
As shown in fig. 1 to 7, a wear-resistant ball casting and forming process technology uses a wear-resistant ball casting and forming device, the wear-resistant ball casting and forming device includes a workbench 1, a cleaning mechanism 2 and a cleaning mechanism 3, the cleaning mechanism 2 is arranged above the workbench 1, and the cleaning mechanism 3 is arranged on the right side of the cleaning mechanism 2.
The cleaning mechanism 2 comprises T-shaped plates 20, roll shafts 21, baffle plates 22, vertical plates 23, arc plates 24, outlets 25 and brush plates 26, the T-shaped plates 20 are symmetrically arranged on the left and right of the upper end surface of the workbench 1, the rear ends of the horizontal sections of the two T-shaped plates 20 are uniformly expanded, the horizontal sections of the T-shaped plates 20 are arranged and rotated from front to back at equal intervals to be connected with the roll shafts 21, the roll shafts 21 are obliquely arranged right and front, the baffle plates 22 are jointly installed at the front ends of the two T-shaped plates 20, the vertical plates 23 are symmetrically arranged on the left and right of the upper end surface of the workbench 1, the vertical plates 23 are positioned on the right sides of the T-shaped plates 20, the upper end surfaces of the two vertical plates 23 are arranged from front to back at equal intervals to be jointly provided with the arc plates 24 with upward openings, the arc plates 24 are all obliquely installed right and are of an arc cavity structure, the outlets 25 corresponding to the arc plates 24 are arranged on the upper end surfaces of the T-shaped plates 20 close to the arc plates 24, the up end of arc 24 all is provided with brush board 26 from left to right, brush board 26 is that arc structure and opening are downward, put wear-resisting ball on the roller 21 of right the place ahead slope, roll right the place ahead because of the gravity of wear-resisting ball self, baffle 22 carries on spacingly to wear-resisting ball, avoid wear-resisting ball to roll out roller 21, wear-resisting ball gets into in the arc 24 of right the slope through export 25, when wear-resisting ball rolls because of the gravity of self is irregular right in arc 24, brush board 26 gets rid of burr on the wear-resisting ball and gluing thing, then the wear-resisting ball of having got rid of burr and gluing thing falls down from the right-hand member of arc 24.
The specific processing technology for carrying out the wear-resistant ball casting molding processing by adopting the wear-resistant ball casting molding processing device is as follows:
s1, auxiliary work: the wear-resistant balls are placed on the rolling shafts which are inclined towards the right front, and roll towards the right front due to the self gravity of the wear-resistant balls, and the baffle plates 22 prevent the wear-resistant balls from rolling out of the roll shaft 21;
s2, cleaning burrs and sticky materials: after the step S1, the wear-resistant balls enter the arc-shaped plate 24 inclined to the right through the outlet 25, when the wear-resistant balls roll irregularly to the right in the arc-shaped plate 24 due to their own gravity, the brush plate 26 removes the burrs and sticky objects on the wear-resistant balls, and the wear-resistant balls with the burrs and sticky objects removed fall from the right end of the arc-shaped plate (24);
s3, cleaning: after the step S2 is completed, the cleaning mechanism (3) cleans the wear-resistant balls falling from the right end of the arc plate (24).
the inner ring surface of the arc-shaped plate 24 is provided with chip leakage holes 242 at equal distances, the chip leakage holes 242 are communicated with the inner cavity of the arc-shaped plate 24, and after the brush plate 26 removes burrs and sticky objects on the wear-resistant ball, the burrs and sticky objects fall into the inner cavity of the arc-shaped plate 24 through the chip leakage holes 242, so that the burrs and sticky objects on the wear-resistant ball can be removed continuously by the brush plate 26.
Discharge ports are formed right below the outer annular surface of the arc-shaped plate 24, a hollow rectangular frame 243 is arranged on the upper end surface of the workbench 1, a mountain-shaped pipeline 244 is installed on the rectangular frame 243 and penetrates through the rear end surface of the rectangular frame 243, one end, away from the rectangular frame 243, of the horizontal section of the mountain-shaped pipeline 244 is closed, the vertical section of the horizontal section of the mountain-shaped pipeline 244 is connected with the discharge ports, a suction pump 245 is installed on one side, away from the mountain-shaped pipeline 244, of the rectangular frame 243 through a second-size machine base, an air outlet of the suction pump 245 penetrates through the rectangular frame 243 to electrify and suck air from the suction pump 245, when the burrs and stickies of the wear-resistant balls fall into the inner cavity of the arc-shaped plate 24 through the chip leakage holes 242, the suction pump 245 sucks the burrs and stickies in the inner cavity of the arc-shaped plate 24 into the rectangular frame 243 through the chevron-shaped pipe 244, when the suction pump 245 stops sucking air, the burrs and sticky substances fall to the lower end of the rectangular frame 243, so that the burrs and sticky substances are prevented from being fully piled in the inner cavity of the arc-shaped plate 24.
The filter plate 246 is installed on the inner surface of the rectangular frame 243 near the suction pump 245, and when the burrs and stickies are sucked into the rectangular frame 243 by the suction pump 245, the burrs and stickies are blocked by the filter plate 246, and the burrs and stickies are prevented from entering the suction pump 245.
The right lower end of the outer ring surface of the arc-shaped plate 24 is symmetrically provided with a dial groove which is opened to the inner ring surface of the arc-shaped plate 24, the front and the back of the upper end surface of the workbench 1 are symmetrically provided with a first 21274with a downward opening and the same inclination as the arc-shaped plate 24, the opposite surface of the horizontal section of the first 21274is symmetrically connected with a rotating rod 248 in a rotating way, the rotating rod 248 is fixedly sleeved with a dial plate 249 corresponding to the dial groove, the dial plates 249 are all arranged in the dial grooves, the two rotating rods 248 are in transmission connection through a belt 24a, one first Contraband shaped plate 247 is provided with a second motor 24b through a third machine seat, the output shaft of the second motor 24b penetrates through the first 21274247, the shaped plate is fixedly connected with one rotating rod 248, one rotating rod 248 is driven to rotate rightwards through the rotation of the second motor 24b, the rotating rod 248 rotates rightwards through the belt 24a driving the dial plate 249, when the wear-resistant ball rolls rightwards irregularly in the arc-shaped plate 24, the driving plate 249 shifts the wear-resistant balls to the right, so that the wear-resistant balls are prevented from being influenced by the suction pump 245 to be tightly attached to the arc-shaped plate 24 and not roll to the right when the suction pump 245 sucks burrs and sticks materials, and the speed of the wear-resistant balls rolling to the right is increased.
The wear-resistant ball cleaning device is characterized in that a second V-21274with an upward and downward inclined opening is commonly arranged on the right end face of the arc-shaped plate 24, a shape plate 24c and a second V-21274are arranged on the right end face of the arc-shaped plate 24, the front end and the rear end of the shape plate 24c are gradually closed to the middle from left to right, a second V-21274is arranged on the shape plate 24c, second brushes 24d which are distributed equidistantly are arranged on the shape plate 24, when a wear-resistant ball falls from the right end of the arc-shaped plate 24, the shape plate 24c falls into the receiving barrel 32 through the second V-21274, and the second brushes 24d buffer the wear-resistant ball and clean the wear-resistant ball at the same time, so that splash caused by the high speed of the wear-resistant ball falling into the receiving barrel 32 is avoided.
The cleaning mechanism 3 comprises a cleaning tank 30, a connecting block 31, a receiving barrel 32, an inlet 33, a rotating shaft 34, a helical blade 35, a brush 36 and a motor 37, the cleaning tank 30 is arranged on the upper end face of the workbench 1, the opposite faces of the left inner wall and the right inner wall of the cleaning tank 30 are jointly installed with the receiving barrel 32 through the connecting block 31, the receiving barrel 32 is in an annular hollow shape, the inlet 33 corresponding to the arc-shaped plate 24 is arranged right above the receiving barrel 32, the rotating shaft 34 is arranged between the front end face and the rear end face of the cleaning tank 30, the helical blade 35 is installed on the rotating shaft 34, the brush 36 is arranged on the rotating shaft 34 from front to back at equal intervals, the motor 37 is installed on the front end face of the cleaning tank 30 through a machine base, the front end face and the rotating shaft 34 of the cleaning tank 30 are fixedly connected through an output shaft of the motor 37, a proper amount of water is injected into the cleaning tank 30, the rotating shaft 34 is driven to rotate backwards through the motor 37, when the rotating shaft 34 rotates, the first helical blade 35 and the first brush 36 are synchronously driven to rotate backwards, when the wear-resistant balls fall from the right end of the arc-shaped plate 24, the wear-resistant balls fall into the receiving barrel 32 through the inlet 33, the first brush 36 brushes the wear-resistant balls, the first helical blade 35 conveys the wear-resistant balls backwards, and the cleaned wear-resistant balls are manually fished out from the rear end of the receiving barrel 32.
Wash pond 30 and rectangle frame 243 on all seted up and have seted up the hole, it has apron 301 all to articulate on the hole, when the burr with glue the lower extreme that glutinous thing fell rectangle frame 243, open apron 301 on rectangle frame 243 and take out the burr with gluing the glutinous thing, when needing to trade water in washing pond 30, open apron 301 on the washing pond 30, water flows through the hole of wasing on the pond 30, then closes apron 301 lid again, will wash and pour into proper amount water again in the pond 30.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. The utility model provides a wear-resisting ball casting shaping processingequipment, its used a wear-resisting ball casting shaping processingequipment, this wear-resisting ball casting shaping processingequipment includes workstation (1), clearance mechanism (2) and wiper mechanism (3), its characterized in that: a cleaning mechanism (2) is arranged above the workbench (1), and a cleaning mechanism (3) is arranged on the right side of the cleaning mechanism (2);
the cleaning mechanism (2) comprises T-shaped plates (20), roll shafts (21), baffle plates (22), vertical plates (23), arc plates (24), outlets (25) and brush plates (26), the T-shaped plates (20) are symmetrically arranged on the left and right of the upper end surface of the workbench (1), the rear ends of the horizontal sections of the two T-shaped plates (20) are uniformly expanded, the roll shafts (21) are arranged and rotatably connected between the horizontal sections of the T-shaped plates (20) at equal intervals from front to back, the roll shafts (21) are all installed obliquely towards the right front, the baffle plates (22) are jointly installed at the front ends of the two T-shaped plates (20), the vertical plates (23) are symmetrically installed on the left and right of the upper end surface of the workbench (1), the vertical plates (23) are located on the right sides of the T-shaped plates (20), the upper end surfaces of the two vertical plates (23) are arranged at equal intervals from front to back and jointly installed with the arc plates (24) with upward openings, the arc plates (24) are all installed obliquely towards the right and are of arc cavity structures, an outlet (25) corresponding to the arc-shaped plate (24) is formed in the upper end face of the T-shaped plate (20) close to the arc-shaped plate (24), brush plates (26) are arranged on the upper end face of the arc-shaped plate (24) from left to right, and the brush plates (26) are of arc-shaped structures and are downward in opening;
the specific processing technology for carrying out the wear-resistant ball casting molding processing by adopting the wear-resistant ball casting molding processing device is as follows:
s1, auxiliary work: the wear-resistant balls are placed on the rolling shafts which are inclined towards the right front, and roll towards the right front due to the self gravity of the wear-resistant balls, and the baffle plates (22) prevent the wear-resistant balls from rolling out of the roll shafts (21);
s2, cleaning burrs and sticky materials: after the step S1 is finished, the wear-resistant balls enter the arc-shaped plate (24) which inclines to the right through the outlet (25), when the wear-resistant balls roll irregularly towards the right in the arc-shaped plate (24) due to the gravity of the wear-resistant balls, the burr and sticky substances on the wear-resistant balls are removed by the brush plate (26), and the wear-resistant balls after the burr and sticky substances are removed fall from the right end of the arc-shaped plate (24);
s3, cleaning: after the step S2 is completed, the cleaning mechanism (3) cleans the wear-resistant balls falling from the right end of the arc plate (24).
2. The casting and forming process of the wear-resistant ball according to claim 1, wherein: the cleaning mechanism (3) comprises a cleaning pool (30), a connecting block (31), a receiving barrel (32), an inlet (33), a rotating shaft (34), a first helical blade (35), a first brush (36) and a first motor (37), the cleaning pool (30) is arranged on the upper end face of the workbench (1), the receiving barrel (32) is jointly installed on opposite faces of the left inner wall and the right inner wall of the cleaning pool (30) through the connecting block (31), the receiving barrel (32) is annular hollow, the inlet (33) corresponding to the arc-shaped plate (24) is arranged right above the receiving barrel (32), the rotating shaft (34) is arranged between the front end face and the rear end face of the cleaning pool (30), the first helical blade (35) is installed on the rotating shaft (34), the first brush (36) is arranged on the rotating shaft (34) at equal intervals from front to rear, the front end face of the cleaning pool (30) is provided with the first motor (37) through the first machine base, an output shaft of the first motor (37) penetrates through the front end face of the cleaning pool (30) and is fixedly connected with the rotating shaft (34).
3. The casting and forming process of the wear-resistant ball according to claim 1, wherein: springs (241) are arranged between the arc-shaped plate (24) and the brush plate (26).
4. The casting and forming process of the wear-resistant ball according to claim 1, wherein: chip leakage holes (242) are arranged in the inner ring surface of the arc-shaped plate (24) at equal distances, and the chip leakage holes (242) are communicated with the inner cavity of the arc-shaped plate (24).
5. The casting and forming process of the wear-resistant ball according to claim 1, wherein: discharge gates have all been seted up under arc (24) outer anchor ring, workstation (1) up end is provided with hollow rectangle frame (243), install chevron shape pipeline (244) on rectangle frame (243) and run through the rear end face of rectangle frame (243), the one end that rectangle frame (243) were kept away from to chevron shape pipeline (244) horizontal segment all is connected with the discharge gates for closed form and vertical section, suction pump (245) are installed through No. two stands to one side that rectangle frame (243) kept away from chevron shape pipeline (244), the air outlet of suction pump (245) runs through rectangle frame (243).
6. The casting and forming process of claim 5, wherein the process comprises the following steps: a filter plate (246) is arranged on one side of the inner surface of the rectangular frame (243) close to the suction pump (245).
7. The casting and forming process of the wear-resistant ball according to claim 1, wherein: the right lower end of the outer ring surface of the arc-shaped plate (24) is symmetrically provided with a shifting groove in a bilateral mode, the shifting groove is formed in the inner ring surface of the arc-shaped plate (24), the front end surface and the rear end surface of the upper end surface of the workbench (1) are symmetrically provided with a first-number 21274with a downward opening and the same inclination as the arc-shaped plate (24), the shape plate (247) is formed, the opposite surface of the horizontal section of the first-number Contraband shape plate (247) is symmetrically connected with rotating rods (248) in a bilateral mode, the rotating rods (248) are fixedly sleeved with driving plates (249) corresponding to the shifting groove, the driving plates (249) are arranged in the shifting groove, the two rotating rods (248) are connected through a belt (24a) in a transmission mode, one first-number Contraband shape plate (247) is provided with a second-number motor (24b) through a third-number machine base, an output shaft of the second-number motor (24b) penetrates through a first-number 74212, and the shape plate (247) is fixedly connected with one rotating rod (248).
8. The casting and forming process of the wear-resistant ball according to claim 1, wherein: the two-in-one brush is characterized in that a two-in-one 21274shaped plate (24c) with an upward and downward inclined opening is jointly arranged on the right end face of the arc-shaped plate (24), the front end and the rear end of the two-in-one Contraband shaped plate (24c) gradually draw close to the middle from left to right, and two-in-one 21274shaped plates (24c) are provided with two-in-one brushes (24d) which are distributed equidistantly.
9. The casting and forming process of claim 6, wherein the process comprises the following steps: the cleaning pool (30) and the rectangular frame (243) are provided with holes, and the holes are hinged with cover plates (301).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110492179.7A CN113145514A (en) | 2021-05-06 | 2021-05-06 | Casting forming processing technology for wear-resistant balls |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110492179.7A CN113145514A (en) | 2021-05-06 | 2021-05-06 | Casting forming processing technology for wear-resistant balls |
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| Publication Number | Publication Date |
|---|---|
| CN113145514A true CN113145514A (en) | 2021-07-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110492179.7A Withdrawn CN113145514A (en) | 2021-05-06 | 2021-05-06 | Casting forming processing technology for wear-resistant balls |
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| CN203991368U (en) * | 2014-06-20 | 2014-12-10 | 宁国市正兴耐磨材料有限公司 | A kind of wear-resistant ball cleaning device for surface |
| CN105344583A (en) * | 2015-09-08 | 2016-02-24 | 宁国市南方耐磨材料有限公司 | Drum-type wear-resisting steel ball impurity removal device |
| CN105562351A (en) * | 2016-02-02 | 2016-05-11 | 芜湖文达精密机械科技有限公司 | Steel ball impurity removal and classification system |
| CN108057600A (en) * | 2017-12-17 | 2018-05-22 | 江苏日升电力机械有限公司 | A kind of wear-resisting type steel ball production cleaning device |
| CN207592343U (en) * | 2017-11-24 | 2018-07-10 | 海门市明珠钢球有限公司 | A kind of steel ball cleaner |
| CN212703301U (en) * | 2020-07-06 | 2021-03-16 | 马鞍山市益丰实业集团有限公司 | Wear-resistant steel ball cleaning device |
-
2021
- 2021-05-06 CN CN202110492179.7A patent/CN113145514A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203991368U (en) * | 2014-06-20 | 2014-12-10 | 宁国市正兴耐磨材料有限公司 | A kind of wear-resistant ball cleaning device for surface |
| CN105344583A (en) * | 2015-09-08 | 2016-02-24 | 宁国市南方耐磨材料有限公司 | Drum-type wear-resisting steel ball impurity removal device |
| CN105562351A (en) * | 2016-02-02 | 2016-05-11 | 芜湖文达精密机械科技有限公司 | Steel ball impurity removal and classification system |
| CN207592343U (en) * | 2017-11-24 | 2018-07-10 | 海门市明珠钢球有限公司 | A kind of steel ball cleaner |
| CN108057600A (en) * | 2017-12-17 | 2018-05-22 | 江苏日升电力机械有限公司 | A kind of wear-resisting type steel ball production cleaning device |
| CN212703301U (en) * | 2020-07-06 | 2021-03-16 | 马鞍山市益丰实业集团有限公司 | Wear-resistant steel ball cleaning device |
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Application publication date: 20210723 |
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