CN113142895A - Environment-friendly comfortable-sleep mattress and manual sewing manufacturing process thereof - Google Patents
Environment-friendly comfortable-sleep mattress and manual sewing manufacturing process thereof Download PDFInfo
- Publication number
- CN113142895A CN113142895A CN202110602722.4A CN202110602722A CN113142895A CN 113142895 A CN113142895 A CN 113142895A CN 202110602722 A CN202110602722 A CN 202110602722A CN 113142895 A CN113142895 A CN 113142895A
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- manual
- mattress
- pressing
- jute
- sewing
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
- A47C27/122—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with special fibres, such as acrylic thread, coconut, horsehair
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B11/00—Machines for sewing quilts or mattresses
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/02—Mechanical drives
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B91/00—Tools, implements, or accessories for hand sewing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
Abstract
The invention relates to the technical field of mattresses, and discloses an environment-friendly comfortable sleep type mattress and a manual sewing manufacturing process thereof, wherein the environment-friendly comfortable sleep type mattress comprises a jute mattress manufacturing step and key equipment, a support column is fixedly connected to the bottom of a manual manufacturing table, and a height adjusting device is arranged at the bottom of the manual manufacturing table; through the lifter at manual preparation platform bottom fixed connection, can drive the lifter through elevator motor and go up and down, thereby the preparation platform that drives manual preparation platform goes up and down, after going up and down to suitable position simultaneously, drive the dead lever and withdraw through bulldozing fixed handle, thereby it begins to rotate to drive the transfer line, it slides to the left and right sides to drive closed loop bar after that, the fixed orifices has been seted up in the inside of support column simultaneously, through closing mutual joint between loop bar and the fixed orifices, highly fixed with manual preparation platform, will block the inside that the slider inserted the dead lever after fixed, thereby fix the dead lever wholly, reach the effect to the convenient regulation of manual preparation platform height.
Description
Technical Field
The invention relates to the technical field of mattresses, in particular to an environment-friendly sleep-comfortable mattress and a manual sewing manufacturing process thereof.
Background
The mattress is an article between a human body and a bed, which is used for ensuring that consumers obtain healthy and comfortable sleep, the mattress is made of various materials, and mattresses made of different materials can bring different sleep effects to people; the mattress is generally manufactured in two modes of manual manufacturing and full-automatic manufacturing, but some chemical raw materials are required to be added in the full-automatic manufacturing process to soften the material, but the chemical raw materials cannot be automatically degraded in the nature, so that the requirement of environmental protection cannot be met when the mattress is used, and the mattress is required to be manufactured by adopting manual manufacturing and matching machines in a semi-automatic mode.
At present, mattress making materials used in manual mattress making generally use natural materials such as silk, jute, vesuvianite and the like to make, when the jute is used as a main material of the mattress to make, the traditional manual process needs to firstly press and shape the fluffy jute, then lay the jute, and then sew the jute by a sewing worker, and the traditional manual process needs a lot of time in the making process, so that the making efficiency is low; therefore, an environment-friendly sleep-comfortable mattress and a manual sewing manufacturing process thereof are needed urgently.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the environment-friendly comfortable-sleep mattress and the manual sewing manufacturing process thereof, which have the advantage of improving the manufacturing efficiency and solve the problem of low manufacturing efficiency of the traditional manual mattress mentioned in the background technology.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: an environment-friendly comfortable sleeping mattress and a manual sewing manufacturing process thereof comprise the manufacturing steps of a jute mattress:
s1: harvesting jute, and peeling the planted jute to finish harvesting raw materials;
s2: airing and fluffing, namely airing the collected jute in the open air, taking out the water in the jute, and simultaneously adding other natural fibers for mixing and fluffing;
s3: pressing and layering, namely pressing and layering the fluffy mixed fiber, and pressing the jute mixed fiber by a pressing device;
s4: sewing the obtained product into a mattress, and placing the laid jute mixed fiber layer on the top of a manufacturing table for multilayer sewing to manufacture the mattress.
The utility model provides an environmental protection type of sleeping mattress and manual key equipment of sewing up preparation technology thereof, includes the manual preparation platform, the bottom fixedly connected with support column of manual preparation platform, just the bottom of manual preparation platform is provided with high adjusting device.
Preferably, the height adjusting device comprises a lifting rod lapped at the bottom of the manual production table and a lifting fixing sleeve fixedly connected to the inner side of the supporting column, and the outer surface of the lifting rod is connected with a lifting motor in a sliding manner.
Preferably, the inside of the lifting fixing sleeve is slidably connected with a closed sleeve rod, the front surface of the closed sleeve rod is hinged with a transmission rod, the front surface of the transmission rod is hinged with a fixing rod, the outer surface of the fixing rod is fixedly connected with a fixing handle, and a blocking sliding block is inserted into the fixing rod.
Preferably, the pressing device in the step S3 is a stable pressing device, the stable pressing device is arranged at the top of the manual making table, the stable pressing device comprises a pressing plate lapped at the top of the manual making table, the pressing plate is slidably connected inside a pressing balancing weight, the top of the pressing plate is fixedly connected with a hydraulic rod, and the left side of the hydraulic rod is fixedly connected with a lifting hydraulic cylinder.
Preferably, the number of the pressing balancing weights is a plurality, and the tops of the adjacent pressing balancing weights are fixedly connected with a small electric sewing machine.
Compared with the prior art, the invention provides an environment-friendly comfortable sleeping mattress and a manual sewing manufacturing process thereof, and the mattress has the following beneficial effects:
1. the environment-friendly comfortable sleep mattress and the manual sewing manufacturing process thereof are characterized in that devices such as a closed loop bar, a transmission bar and a fixed bar are arranged to be matched with each other, specifically, a lifting bar fixedly connected with the bottom of a manual manufacturing table is arranged, the lifting bar can be driven to lift through a lifting motor, so as to drive the manufacturing table of the manual manufacturing table to lift, meanwhile, after the lifting bar is lifted to a proper position, a fixed handle is pushed and pressed to drive the fixed bar to retreat, so as to drive the transmission bar to start rotating, then the closed loop bar is driven to slide towards the left side and the right side, meanwhile, the fixed hole is arranged in a support column, the height of the manual manufacturing table can be fixed through mutual clamping between the closed loop bar and the fixed hole, a blocking slide block is inserted into the fixed bar after the fixing, so that the whole fixed bar can be fixed, and the effect of conveniently adjusting the height of the manual manufacturing table is achieved, therefore, when manual manufacturing is carried out, the manufacturing efficiency is improved through the manual manufacturing table with the proper height, and the problem of low manufacturing efficiency in the background technology is solved.
2. This environmental protection type of sleeping mattress and manual sewing manufacture craft, through being provided with the pressboard, device such as suppression balancing weight and hydraulic stem mutually support, specifically be the hydraulic cylinder of laying in manual preparation platform left side, can be after placing jute mixed fiber pad at manual preparation platform, through the ascending and decline of hydraulic cylinder control hydraulic stem, drive the pressboard afterwards and suppress jute mattress, the bottom plate setting of small-size electric sewing machine is in the inside of manual preparation platform simultaneously, after the balancing weight is to jute layer lamination for a period, the mattress through slip pressing can be through small-size sewing machine to make fast jute pad, reach the effect of making fast in the suppression.
Drawings
FIG. 1 is a block flow diagram of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a sectional view of the internal structure of the lifting fixing sleeve of the present invention;
FIG. 4 is a front cross-sectional view of a portion of the structure of the present invention;
FIG. 5 is a view showing the internal structure of the pressing plate structure according to the present invention.
Wherein: 1. a manual making table; 11. a support pillar; 2. a height adjustment device; 21. a lifting rod; 22. lifting the fixed sleeve; 221. closing the loop bar; 222. a transmission rod; 223. fixing the rod; 224. fixing a handle; 225. a blocking slide block; 23. a lifting motor; 3. stabilizing the pressing device; 31. pressing a plate; 32. pressing a balancing weight; 33. a hydraulic lever; 34. a lifting hydraulic cylinder; 35. a small electric sewing machine.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
The embodiment is an environment-friendly sleep-comforting mattress and an embodiment of a manual sewing manufacturing process thereof.
Referring to fig. 1-5, an environment-friendly sleeping mattress and a manual sewing process thereof, includes the steps of making a jute mattress:
s1: harvesting jute, and peeling the planted jute to finish harvesting raw materials;
s2: airing and fluffing, namely airing the collected jute in the open air, taking out the water in the jute, and simultaneously adding other natural fibers for mixing and fluffing;
s3: pressing and layering, namely pressing and layering the fluffy mixed fiber, and pressing the jute mixed fiber by a pressing device;
s4: sewing the obtained product into a mattress, and placing the laid jute mixed fiber layer on the top of a manufacturing table for multilayer sewing to manufacture the mattress.
According to the technical scheme, the pressing device in the step S3 is the stable pressing device 3, the manufacturing table in the step S4 is the manual manufacturing table 1, after the jute is collected and aired to be fluffy, the jute mixed fiber needs to be pressed, laid and sewn into a mattress, and in the process, the manual manufacturing table 1 needs to be used for helping workers to mechanically and semi-automatically sew the mattress.
The utility model provides an environmental protection type of sleeping mattress and manual sewing manufacture craft's key equipment, includes manual preparation platform 1, and the bottom fixedly connected with support column 11 of manual preparation platform 1, and the bottom of manual preparation platform 1 is provided with high adjusting device 2.
Through the technical scheme, the bottom plate part of the small electric sewing machine 35 is fixedly connected to the bottom of the manual making table 1, and when the jute mattress is pulled, the jute mattress can be quickly sewn through the small electric sewing machine 35.
Specifically, the height adjusting device 2 comprises a lifting rod 21 lapped at the bottom of the manual production table 1 and a lifting fixing sleeve 22 fixedly connected to the inner side of the supporting column 11, and a lifting motor 23 is slidably connected to the outer surface of the lifting rod 21.
Through the technical scheme, at the lifter 21 of manual preparation platform 1 bottom fixed connection, can drive lifter 21 through elevator motor 23 and go up and down, thereby the preparation platform that drives manual preparation platform 1 goes up and down, after going up and down to suitable position simultaneously, can drive dead lever 223 and withdraw backward through bulldozing fixed handle 224 backward, thereby drive transfer line 222 and begin to rotate, it slides to the left and right sides to drive closed loop bar 221 after that, the fixed orifices has been seted up in the inside of support column 11 simultaneously, through closing mutual joint between loop bar 221 and the fixed orifices, can fix the height of manual preparation platform 1, will block the inside that slider 225 inserted dead lever 223 after fixed, thereby can wholly fix dead lever 223, reach the effect of the convenient regulation of manual preparation platform 1 height.
Specifically, a closed loop bar 221 is slidably connected inside the lifting fixing sleeve 22, a transmission bar 222 is hinged to the front surface of the closed loop bar 221, a fixing bar 223 is hinged to the front surface of the transmission bar 222, a fixing handle 224 is fixedly connected to the outer surface of the fixing bar 223, and a blocking slider 225 are inserted into the fixing bar 223.
Through the technical scheme, the space for the transmission rod 222 to rotate is formed in the front face of the lifting fixing sleeve 22, so that when the fixing handle 224 is pushed, the sealing sleeve rod 221 is pushed to the position clamped with the support column 11, and the height of the manual production table 1 is fixed.
Specifically, the pressing device in step S3 is the stable pressing device 3, and the stable pressing device 3 is disposed at the top of the manual production platform 1, the stable pressing device 3 includes a pressing plate 31 overlapping the top of the manual production platform 1, the pressing plate 31 is slidably connected to the pressing plate 31 to press the counter weight 32, the top of the pressing plate 31 is fixedly connected with a hydraulic rod 33, and the left side of the hydraulic rod 33 is fixedly connected with a lifting hydraulic cylinder 34.
Through the technical scheme, the lifting hydraulic cylinder 34 arranged on the left side of the manual making table 1 can control the hydraulic rod 33 to ascend and descend through the lifting hydraulic cylinder 34 after the jute mixed fiber mat is placed on the manual making table 1, then the pressing plate 31 is driven to press the jute mattress, meanwhile, the bottom plate of the small electric sewing machine 35 is arranged inside the manual making table 1, after the jute is pressed for a period of time by the pressing balancing weight 32, the jute mat can be quickly sewn through the small electric sewing machine 35 by the mattress pressed through sliding, and the effect of quickly sewing while pressing is achieved.
Specifically, the number of the pressing counter weight blocks 32 is a plurality, and the tops of the adjacent pressing counter weight blocks 32 are fixedly connected with small electric sewing machines 35.
Through the technical scheme, the small electric sewing machine 35 is arranged at the top of the sliding pressing weight distribution block 32 on the back of the pressing plate 31, so that the sewing process of the mattress can be completed in the drawing process of the back of the manual manufacturing table 1 after the jute mattress is pressed.
When the jute mixed fiber mat is used, a sewing worker places the jute mixed fiber mat to be pressed on a manual making table 1, then adjusts the height of the manual making table 1 through a height adjusting device 2, then presses the jute mixed fiber mat through a stable pressing device 3 after the adjustment is finished, then opens a small electric sewing machine 35 after the jute mixed fiber mat is pressed for a period of time, extracts the pressed mat on the back of the manual making table 1, and finishes the pressing and sewing operation of the jute mixed fiber mat.
The above-mentioned lift motor 23, lift cylinder 34 and small electric sewing machine 35 are conventional devices and will not be described herein too much.
Example two
The embodiment is an embodiment of an environment-friendly comfortable sleeping mattress and a height adjusting device of a manual sewing manufacturing process thereof.
The height adjusting device 2 comprises a lifting rod 21 lapped at the bottom of the manual production table 1 and a lifting fixing sleeve 22 fixedly connected to the inner side of the supporting column 11, and a lifting motor 23 is connected to the outer surface of the lifting rod 21 in a sliding manner.
Through the technical scheme, at the lifter 21 of manual preparation platform 1 bottom fixed connection, can drive lifter 21 through elevator motor 23 and go up and down, thereby the preparation platform that drives manual preparation platform 1 goes up and down, after going up and down to suitable position simultaneously, can drive dead lever 223 and withdraw backward through bulldozing fixed handle 224 backward, thereby drive transfer line 222 and begin to rotate, it slides to the left and right sides to drive closed loop bar 221 after that, the fixed orifices has been seted up in the inside of support column 11 simultaneously, through closing mutual joint between loop bar 221 and the fixed orifices, can fix the height of manual preparation platform 1, will block the inside that slider 225 inserted dead lever 223 after fixed, thereby can wholly fix dead lever 223, reach the effect of the convenient regulation of manual preparation platform 1 height.
EXAMPLE III
The embodiment is an embodiment of an environment-friendly comfortable sleeping mattress and a stable pressing device of a manual sewing manufacturing process of the environment-friendly comfortable sleeping mattress.
Stabilize suppression device 3 including the pressboard 31 of overlap joint in the top of manual preparation platform 1, and the inside sliding connection of pressboard 31 has suppression balancing weight 32, the top fixedly connected with hydraulic stem 33 of pressboard 31, and the left side fixedly connected with hydraulic cylinder 34 of hydraulic stem 33.
Through the technical scheme, the lifting hydraulic cylinder 34 arranged on the left side of the manual making table 1 can control the hydraulic rod 33 to ascend and descend through the lifting hydraulic cylinder 34 after the jute mixed fiber mat is placed on the manual making table 1, then the pressing plate 31 is driven to press the jute mattress, meanwhile, the bottom plate of the small electric sewing machine 35 is arranged inside the manual making table 1, after the jute is pressed for a period of time by the pressing balancing weight 32, the jute mat can be quickly sewn through the small electric sewing machine 35 by the mattress pressed through sliding, and the effect of quickly sewing while pressing is achieved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. An environment-friendly comfortable sleeping mattress and a manual sewing manufacturing process thereof comprise a jute mattress manufacturing step, and are characterized in that:
s1: harvesting jute, and peeling the planted jute to finish harvesting raw materials;
s2: airing and fluffing, namely airing the collected jute in the open air, taking out the water in the jute, and simultaneously adding other natural fibers for mixing and fluffing;
s3: pressing and layering, namely pressing and layering the fluffy mixed fiber, and pressing the jute mixed fiber by a pressing device;
s4: sewing the obtained product into a mattress, and placing the laid jute mixed fiber layer on the top of a manufacturing table for multilayer sewing to manufacture the mattress.
2. The utility model provides an environmental protection type of sleeping mattress and manual sewing manufacture craft's key equipment, includes manual preparation platform (1), its characterized in that: the bottom of the manual production platform (1) is fixedly connected with a support column (11), and the bottom of the manual production platform (1) is provided with a height adjusting device (2).
3. The environment-friendly sleep-comforting mattress and the manual sewing manufacturing process thereof according to claim 2, characterized in that: height adjusting device (2) are including lapping in lifter (21) of manual preparation platform (1) bottom to and fixed sleeve (22) of lift of fixed connection in support column (11) inboard, the surface sliding connection of lifter (21) has elevator motor (23).
4. An environment-friendly sleeping mattress and a manual sewing manufacturing process thereof according to claim 3, characterized in that: the lifting fixing device is characterized in that a closed loop bar (221) is connected to the inside of the lifting fixing sleeve (22) in a sliding mode, a transmission bar (222) is hinged to the front face of the closed loop bar (221), a fixing bar (223) is hinged to the front face of the transmission bar (222), a fixing handle (224) is fixedly connected to the outer surface of the fixing bar (223), a blocking sliding block (225) is inserted into the fixing bar (223) in a plugging mode, and the blocking sliding block (225).
5. The environment-friendly sleep-comforting mattress and the manual sewing manufacturing process thereof according to claim 1 are characterized in that: the pressing device in the step S3 is a stable pressing device (3), the stable pressing device (3) is arranged at the top of the manual making table (1), the stable pressing device (3) comprises a pressing plate (31) lapped at the top of the manual making table (1), the pressing plate (31) is connected with a pressing balancing weight (32) in a sliding mode, the top of the pressing plate (31) is fixedly connected with a hydraulic rod (33), and the left side of the hydraulic rod (33) is fixedly connected with a lifting hydraulic cylinder (34).
6. The environment-friendly sleep-comforting mattress and the manual sewing manufacturing process thereof according to claim 5, characterized in that: the number of the pressing balancing weights (32) is a plurality, and the tops of the pressing balancing weights (32) are fixedly connected with small electric sewing machines (35). The bottom plate of the small electric sewing machine is arranged on the pressing balancing weight, and the needle head is arranged at the bottom of the manual manufacturing table.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110602722.4A CN113142895B (en) | 2021-05-31 | 2021-05-31 | Environment-friendly sleep-comfort mattress and manual stitching manufacturing process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110602722.4A CN113142895B (en) | 2021-05-31 | 2021-05-31 | Environment-friendly sleep-comfort mattress and manual stitching manufacturing process thereof |
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| CN113142895A true CN113142895A (en) | 2021-07-23 |
| CN113142895B CN113142895B (en) | 2023-08-22 |
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| CN111568635A (en) * | 2020-05-29 | 2020-08-25 | 刘忠岭 | Auxiliary supporting device for ophthalmologic operation |
| CN212505312U (en) * | 2020-05-29 | 2021-02-09 | 浙江爱美可科技有限公司 | Processing apparatus of mattress sewing |
| CN112442882A (en) * | 2020-09-29 | 2021-03-05 | 江苏爱护佳健康科技有限公司 | Physiotherapy pad production device with tailor and sew up integrative mechanism |
| CN112501802A (en) * | 2020-12-10 | 2021-03-16 | 湖南万辉电子科技有限公司 | Stitching device based on mattress production is used |
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2021
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| US2915027A (en) * | 1956-07-14 | 1959-12-01 | Slumberland Ltd | Mattress stitching apparatus |
| US20080017089A1 (en) * | 2003-05-20 | 2008-01-24 | Nahmaschinenfabrik Emil Stutznacker Gmbh & Co Kg | Multi-Needle Chain-Stitch Sewing Machine |
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