CN112442882A

CN112442882A - Physiotherapy pad production device with tailor and sew up integrative mechanism

Info

Publication number: CN112442882A
Application number: CN202011044752.XA
Authority: CN
Inventors: 仇猛; 丁泰平; 王莉
Original assignee: Jiangsu Aihujia Health Technology Co ltd
Current assignee: Jiangsu Aihujia Health Technology Co ltd
Priority date: 2020-09-29
Filing date: 2020-09-29
Publication date: 2021-03-05
Anticipated expiration: 2040-09-29
Also published as: CN112442882B

Abstract

The invention provides a production device of a physiotherapy pad with a cutting and sewing integrated mechanism, which comprises a base, a tray, a cutting machine, a sewing machine, a first vertical frame and a second vertical frame, wherein a slide rail is arranged at the left end of the base, the first vertical frame and the second vertical frame are arranged on the slide rail, the cutting machine is arranged on the first vertical frame, the sewing machine is arranged on the second vertical frame, when the first vertical frame moves to the middle of the left side of the base, the cutting part of the cutting machine is positioned right above the right tip end of a limiting block, and when the second vertical frame moves to the middle of the left side of the base, the sewing part of the sewing machine is positioned right above the right tip end of the limiting block. The tailoring and the sewing of the physical therapy cushion are achieved in one process by sequentially working through the arrangement of the tailoring machine and the sewing machine, the physical therapy cushion after tailoring does not need to be taken and transported, the physical therapy cushion after tailoring is prevented from deforming in the transportation process, and stress can be generated after the physical therapy cushion deforms and is sewn again, so that the physical therapy cushion is uneven.

Description

Physiotherapy pad production device with tailor and sew up integrative mechanism

Technical Field

The invention relates to the technical field of physical therapy cushion processing equipment, in particular to a production device of a physical therapy cushion with a cutting and sewing integrated mechanism.

Background

The physiotherapy pad is a cushion with magnetism, can be used as mattress or cushion, when people lie or sit on the physiotherapy pad, the physiotherapy pad can be even contact the human body, the inside magnetism of cushion and the iron element in human blood take effect, can produce massage effect, have promotion cell metabolism, promote blood circulation, improve blood microcirculation state, improve the oxygen carrying ability of erythrocyte, the effect of beauty and keep young and anti-aging, along with the improvement of people's living standard, people attach importance to the maintenance of health more and more, therefore the physiotherapy pad receives liking of middle aged and old people more and more.

The physiotherapy pad is different from a common pad structure, and is formed by laminating a multilayer structure, wherein a magnetic generation layer is contained, so the production and processing process of the physiotherapy pad is different from the common pad, for example, in the process of tailoring and sewing, the common pad is generally firstly tailored on a tailoring machine, and then is transported to a sewing machine for sewing in a centralized manner, and the physiotherapy pad is more in structure layer, the multilayer structure of the tailored edges is easy to separate in the transportation process after tailoring, and if extrusion deformation occurs in the transportation process, the multilayer structure of the physiotherapy pad can be deformed and separated, so after the sewing processing, the physiotherapy pad can generate certain deformation stress, the physiotherapy pad can not be naturally leveled, and certain fluctuation can be generated, so the use experience and comfort level of the physiotherapy pad can be seriously influenced.

Because the usage scenarios of the physiotherapy pad are very wide, the shape of the physiotherapy pad can be adaptively changed according to the change of the usage scenarios, and how to tailor and sew the physiotherapy pads in different shapes is also a difficult problem, so that a device capable of simultaneously tailoring and sewing the physiotherapy pads is urgently needed.

Disclosure of Invention

The invention aims to provide a production device of a physiotherapy cushion with a cutting and sewing integrated mechanism, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: a production device of a physiotherapeutic cushion with a cutting and sewing integrated mechanism comprises a base, a tray, a cutting machine and a sewing machine, and further comprises a first vertical frame, a second vertical frame, a pressure plate, a sliding block and a worm gear reducer, wherein a sliding groove is formed in the middle of the base, a sliding rail is arranged at the left end of the base, a rack is arranged below the sliding rail, a limiting block is arranged at one side, close to the sliding rail, of the upper end of the base, a support is arranged at the right end of the base, an installation hole is formed in the upper end of the support, the sliding block is installed in the sliding groove of the base, an installation shaft is installed in the middle of the sliding block and is rotatably installed on the sliding block through a thrust bearing, an installation seat is arranged in the middle of the;

a first clamping groove is arranged below the right end of the first vertical frame and is matched with the slide rail on the base, a first sleeve is arranged on the right side of the upper end of the first vertical frame, a first pneumatic rod is also arranged below the middle part of the upper end of the first vertical frame, a second clamping groove is arranged below the right end of the second vertical frame and is matched with the slide rail on the base, a second sleeve is arranged on the right side of the upper end of the second vertical frame, a second pneumatic rod is also arranged below the middle part of the upper end of the second vertical frame, the cutting machine is arranged in the first sleeve, the sewing machine is arranged in the second sleeve, when the first vertical frame moves to the middle part of the left side of the base, the cutting portion of cutter is in directly over the right-hand most advanced of stopper, when the second grudging post removed the left side middle part of base, sewing machine sews up the portion and is in directly over the right-hand most advanced of stopper.

As a preferred embodiment of the present invention: the sliding groove penetrates through the upper end face and the lower end face of the base, and grooves are formed in the front inner side face and the rear inner side face of the sliding groove.

As a preferred embodiment of the present invention: the front end and the rear end of the sliding block are provided with protruding blocks, the protruding blocks on the sliding block and the grooves in the sliding grooves, and the right end of the sliding block is provided with a spring.

As a preferred embodiment of the present invention: the worm gear speed reducer is installed to the lower extreme of slider, the side-mounting of worm gear speed reducer has the third motor, worm wheel and installation hub connection among the worm gear speed reducer, worm gear speed reducer's worm is connected with the pivot of third motor.

As a preferred embodiment of the present invention: the outer side of the lower end of the tray is provided with a baffle ring, and the overall dimension of the baffle ring is the same as the overall dimension of the physiotherapy pad needing to be cut.

As a preferred embodiment of the present invention: the upper end surface of the tray is provided with a plurality of small suckers, and the upper end of the tray is provided with a physiotherapy pad.

As a preferred embodiment of the present invention: a first motor is installed to the left end below of first grudging post, and first gear is installed to the lower extreme of first motor shaft, first gear and the rack cooperation on the base.

As a preferred embodiment of the present invention: and a second motor is installed below the left end of the second vertical frame, a second gear is installed at the lower end of a rotating shaft of the second motor, and the second gear is matched with the rack on the base.

As a preferred embodiment of the present invention: the upper end mid-mounting of pressure disk has the third pneumatic rod, the third pneumatic rod passes through the bearing and installs in the mounting hole of support upper end, the upper end outside of third pneumatic rod is provided with the spacing ring.

As a preferred embodiment of the present invention: the cutting machine is characterized in that a first support plate is arranged on the side face below the cutting machine and connected with the lower end of a first pneumatic rod, a second support plate is arranged on the side face below the sewing machine and connected with the lower end of a second pneumatic rod.

Compared with the prior art, the production device of the physical therapy cushion with the cutting and sewing integrated mechanism provided by the invention has the following beneficial effects:

1) the cutting machine and the sewing machine are arranged to sequentially work to finish cutting and sewing the physical therapy cushion in one process, the cut physical therapy cushion is directly sewn without taking and transporting, the deformation of the cut physical therapy cushion in the transportation process is avoided, and the stress is generated when the physical therapy cushion is sewn after the deformation, so that the physical therapy cushion is not flat, and the product quality of the physical therapy cushion is improved;

2) through setting up removable tray to set up the fender ring in tray below, only need change corresponding tray when processing the physiotherapy pad of different shapes can, make the device can adapt to the physiotherapy pad of multiple shape and tailor and sew up processing, improve the suitability of device.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

fig. 1 is a top left view of a three-dimensional structure of a physiotherapy pad production apparatus having a cutting and suturing integrated mechanism.

Fig. 2 is a left lower view of a three-dimensional structure of a physiotherapy pad production apparatus having a cutting and suturing integrated mechanism.

Fig. 3 is an exploded top right view of a three-dimensional structure of a physiotherapy pad production apparatus having a cutting and suturing integrated mechanism.

Fig. 4 is a lower left exploded view of a perspective structure of a physiotherapeutic cushion production device with a cutting and sewing integrated mechanism.

Fig. 5 is a schematic perspective view of a base of a device for producing a physiotherapeutic cushion with an integrated cutting and sewing mechanism.

Fig. 6 is a perspective view of a tray in a device for producing a mat with an integrated cutting and sewing mechanism.

Fig. 7 is a schematic perspective view of a first stand in a device for producing a mat with an integrated cutting and sewing mechanism.

In the figure: 1. a base; 11. a chute; 12. a limiting block; 13. a slide rail; 14. a rack; 15. a support; 2. a tray; 21. a mounting seat; 22. a baffle ring; 23. a physiotherapy cushion; 3. a first stand; 31. a first card slot; 32. a first motor; 33. a first gear; 34. a first sleeve; 35. a first pneumatic rod; 4. a second stand; 41. a second card slot; 42. a second motor; 43. a second gear; 44. a second sleeve; 45. a second pneumatic rod; 5. a cutting machine; 51. a first support plate; 6. a sewing machine; 61. a second support plate; 7. a platen; 71. a third pneumatic rod; 72. a limiting ring; 8. a slider; 81. installing a shaft; 82. a spring; 9. a worm gear reducer; 91. a third motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-7, a physiotherapy pad production device with an integrated cutting and sewing mechanism comprises a base 1, a tray 2, a first vertical frame 3, a second vertical frame 4, a cutting machine 5, a sewing machine 6, a pressure plate 7, a slide block 8 and a worm and gear reducer 9.

As shown in fig. 5, a sliding groove 11 is formed in the middle of the base 1, the sliding groove 11 penetrates through the upper end surface and the lower end surface of the base 1, grooves are formed in the front inner side surface and the rear inner side surface of the sliding groove 11, a sliding rail 13 is arranged at the left end of the base 1, a rack 14 is arranged below the sliding rail 13, a limiting block 12 is arranged at one side, close to the sliding rail 13, of the upper end of the base 1, a support 15 is arranged at the right end of the base 1, a mounting hole is formed in the upper end of the support 15, and the mounting hole.

As shown in fig. 2 and 4, a sliding block 8 is installed in a sliding slot 11 of the base 1, the front end and the rear end of the sliding block 8 are provided with a convex block, the convex block on the sliding block 8 and a groove in the sliding slot 11, thereby limiting the sliding block 8 in the sliding groove 11, so that the sliding block 8 can only slide left and right in the sliding groove 11, the right end of the sliding block 8 is provided with a spring 82, the spring 82 enables the sliding block 8 to be always pushed leftwards, the middle part of the sliding block 8 is provided with a mounting shaft 81, the mounting shaft 81 is rotatably arranged on the sliding block 8 through a thrust bearing, the lower end of the slide block 8 is provided with a worm gear reducer 9, the side surface of the worm gear reducer 9 is provided with a third motor 91, the worm wheel in the worm gear reducer 9 is connected with the mounting shaft 81, and the worm of the worm gear reducer 9 is connected with the rotating shaft of the third motor 91, so that the mounting shaft 81 is driven to rotate by the third motor 91.

As shown in fig. 4 and 6, a mounting seat 21 is arranged in the middle of the bottom surface of the tray 2, the mounting seat 21 is clamped at the upper end of the mounting shaft 81, so that the tray 2 is mounted on the mounting shaft 81, a baffle ring 22 is arranged on the outer side of the lower end of the tray 2, a plurality of small suction cups are arranged on the upper end surface of the tray 2, a physiotherapy pad 23 is placed on the upper end of the tray 2, the suction cups on the tray 2 can adsorb the physiotherapy pad 23 on the tray 2, and the outline size of the baffle ring 22 is the same as the outline size of the physiotherapy pad 23 to be cut.

As shown in fig. 1 and 3, a first clamping groove 31 is formed below the right end of the first vertical frame 3, the first clamping groove 31 is matched with a slide rail 13 on the base 1, so that the first vertical frame 3 is mounted on the slide rail 13, a first motor 32 is mounted below the left end of the first vertical frame 3, a first gear 33 is mounted at the lower end of a rotating shaft of the first motor 32, the first gear 33 is matched with a rack 14 on the base 1, the first gear 33 is driven by the first motor 32 to rotate, so that the first vertical frame 3 is pushed to slide back and forth on the slide rail 13, a first sleeve 34 is arranged on the right side of the upper end of the first vertical frame 3, and a first pneumatic rod 35 is further arranged below the middle part of the upper end of the first vertical frame 3.

As shown in fig. 2 and 4, a second clamping groove 41 is formed below the right end of the second vertical frame 4, the second clamping groove 41 is matched with the slide rail 13 on the base 1, so that the second vertical frame 4 is installed on the slide rail 13, a second motor 42 is installed below the left end of the second vertical frame 4, a second gear 43 is installed at the lower end of the rotating shaft of the second motor 42, the second gear 43 is matched with the rack 14 on the base 1, the second motor 42 drives the second gear 43 to rotate, so that the second vertical frame 4 is pushed to slide back and forth on the slide rail 13, a second sleeve 44 is arranged on the right side of the upper end of the second vertical frame 4, and a second pneumatic rod 45 is further arranged below the middle part of the upper end of the second vertical frame 4.

As shown in fig. 1 and 3, the cutting machine 5 is installed in the first sleeve 34, the lower side of the cutting machine 5 is provided with a first support plate 51, the first support plate 51 is connected with the lower end of the first pneumatic rod 35, the cutting machine 5 is controlled by the first pneumatic rod 35 to slide up and down in the first sleeve 34, the sewing machine 6 is installed in the second sleeve 44, the lower side of the sewing machine 6 is provided with a second support plate 61, the second support plate 61 is connected with the lower end of the second pneumatic rod 45, the sewing machine 6 is controlled by the second pneumatic rod 45 to slide up and down in the second sleeve 44, when the first vertical frame 3 moves to the left middle of the base 1, the cutting part of the cutting machine 5 is positioned right above the right tip of the stopper 12, when the second vertical frame 4 moves to the left middle of the base 1, the sewing part of the sewing machine 6 is positioned right above the right tip of the stopper 12, the upper end mid-mounting of pressure disk 7 has third pneumatic rod 71, third pneumatic rod 71 passes through the bearing and installs in the mounting hole of support 15 upper end, the upper end outside of third pneumatic rod 71 is provided with spacing ring 72, restrict third pneumatic rod 71 in the mounting hole of support 15 through spacing ring 72, place physiotherapy pad 23 on tray 2 back, control third pneumatic rod 71 promotes pressure disk 7 downwards, compress tightly physiotherapy pad 23 and tray 2 through pressure disk 7 for the sucking disc on the tray 2 can adsorb physiotherapy pad 23, prevent that physiotherapy pad 23 from sewing up the in-process aversion at the cutting, lead to physiotherapy pad 23 to be damaged.

The working principle of the invention is as follows: the device is arranged on a production line of the physiotherapy cushion 23 in the production process, when the physiotherapy cushion 23 is cut and sewn, a worker manually or automatically places the physiotherapy cushion 23 to be processed on the tray 2 through a mechanical arm, then the third pneumatic rod 71 is started to push the pressure plate 7 to move downwards, the physiotherapy cushion 23 is tightly pressed on the tray 2 through the pressure plate 7, and after the physiotherapy cushion 23 is adsorbed by a suction disc on the tray 2, the third pneumatic rod 71 is controlled to lift the tray 2;

after the physical therapy cushion 23 is completely placed, the first motor 32 is started, the first vertical frame 3 is driven to move to the middle part of the sliding rail 13 through the matching of the first gear 33 and the rack 14, so that the cutting part at the lower end of the cutting machine 5 is positioned right above the right tip end of the limiting block 12, then the first pneumatic rod 35 is controlled to drive the cutting machine 5 to move downwards, so that the cutting machine 5 moves to a proper cutting position, finally, the cutting machine 5 and the third motor 91 are simultaneously started, at the moment, the third motor 91 drives the tray 2 to rotate through the mounting shaft 81, the slide block 8 gives a leftward pressure to the tray 2 under the action of the spring 82, so that the baffle ring 22 below the tray 2 is always tightly attached to the right tip end of the limiting block 12, the cutting machine 5 can cut along the outer side of the baffle ring 22, after the tray 2 rotates for one circle, one circle of the baffle ring 22 passes through the limiting block 12, so that the whole, the physical therapy cushion 23 after cutting has the same shape and size with the baffle ring 22, so if physical therapy cushions 23 with different shapes need to be processed, only the corresponding baffle ring 22 needs to be replaced;

after cutting, the first motor 32 is controlled to drive the first vertical frame 3 and the cutting machine 5 to move and reset to the front end of the slide rail 13, then the second motor 42 is started, the second vertical frame 4 is driven to move to the middle part of the slide rail 13 through the matching of the second gear 43 and the rack 14, so that the sewing part at the lower end of the sewing machine 6 is positioned right above the right tip of the limiting block 12, then the second pneumatic rod 45 is controlled to drive the sewing machine 6 to move downwards, so that the sewing machine 6 moves to a proper sewing position, finally the sewing machine 6 and the third motor 91 are started simultaneously, at the moment, the third motor 91 drives the tray 2 to rotate through the mounting shaft 81, the same principle as the tailoring process, the periphery of the physiotherapy pad 23 is sewed, after the sewing is finished, the second motor 42 is controlled to drive the second vertical frame 4 and the sewing machine 6 to move and reset to the rear end of the sliding rail 13, finally, the processed physiotherapy pad 23 is taken down, and the physiotherapy pad 23 to be processed is replaced.

In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims

1. A production device of a physiotherapy cushion with a cutting and sewing integrated mechanism comprises a base (1), a tray (2), a cutting machine (5) and a sewing machine (6), and is characterized by further comprising a first vertical frame (3), a second vertical frame (4), a pressure plate (7), a sliding block (8) and a worm gear reducer (9), wherein a sliding groove (11) is formed in the middle of the base (1), a sliding rail (13) is arranged at the left end of the base (1), a rack (14) is arranged below the sliding rail (13), a limiting block (12) is arranged at one side, close to the sliding rail (13), of the upper end of the base (1), a support (15) is arranged at the right end of the base (1), an installation hole is formed in the upper end of the support (15), the sliding block (8) is installed in the sliding groove (11) of the base (1), an installation shaft (81) is installed in the middle of the sliding block (, the mounting shaft (81) is rotatably mounted on the sliding block (8) through a thrust bearing, the middle part of the bottom surface of the tray (2) is provided with a mounting seat (21), and the mounting seat (21) is clamped at the upper end of the mounting shaft (81);

the cutting machine is characterized in that a first clamping groove (31) is formed below the right end of the first vertical frame (3), the first clamping groove (31) is matched with a sliding rail (13) on the base (1), a first sleeve (34) is arranged on the right side of the upper end of the first vertical frame (3), a first pneumatic rod (35) is further arranged below the middle of the upper end of the first vertical frame (3), a second clamping groove (41) is formed below the right end of the second vertical frame (4), the second clamping groove (41) is matched with the sliding rail (13) on the base (1), a second sleeve (44) is arranged on the right side of the upper end of the second vertical frame (4), a second pneumatic rod (45) is further arranged below the middle of the upper end of the second vertical frame (4), the cutting machine (5) is installed in the first sleeve (34), the sewing machine (6) is installed in the second sleeve (44), and the first vertical frame (3) moves to the middle of the left side of the base (1), the cutting part of the cutting machine (5) is positioned right above the right tip end of the limiting block (12), and when the second vertical frame (4) moves to the middle part of the left side of the base (1), the sewing part of the sewing machine (6) is positioned right above the right tip end of the limiting block (12).

2. The production device of the physiotherapy cushion with the cutting and sewing integrated mechanism according to claim 1, wherein the sliding groove (11) penetrates through the upper and lower end surfaces of the base (1), and the front and rear inner side surfaces of the sliding groove (11) are provided with grooves.

3. The production device of physiotherapy cushion with cutting and sewing integrated mechanism according to claim 1, wherein the front and back ends of the slide block (8) are provided with projections, the projections on the slide block (8) and the grooves in the sliding chute (11), and the right end of the slide block (8) is provided with the spring (82).

4. The production device of the physiotherapy cushion with the cutting and sewing integrated mechanism is characterized in that a worm gear reducer (9) is installed at the lower end of the sliding block (8), a third motor (91) is installed on the side face of the worm gear reducer (9), a worm wheel in the worm gear reducer (9) is connected with the installation shaft (81), and a worm of the worm gear reducer (9) is connected with a rotating shaft of the third motor (91).

5. The production device of physiotherapy cushion with cutting and sewing integrated mechanism according to claim 1, characterized in that the outer side of the lower end of the tray (2) is provided with a baffle ring (22), and the outer dimension of the baffle ring (22) is the same as the outer dimension of the physiotherapy cushion (23) to be cut.

6. The production device of physiotherapy pad with cutting and sewing integrated mechanism according to claim 5, characterized in that the upper end face of the tray (2) is provided with a plurality of small suckers, and the physiotherapy pad (23) is placed on the upper end of the tray (2).

7. The production device of the physiotherapy cushion with the cutting and sewing integrated mechanism is characterized in that a first motor (32) is installed below the left end of the first vertical frame (3), a first gear (33) is installed at the lower end of the rotating shaft of the first motor (32), and the first gear (33) is matched with a rack (14) on the base (1).

8. The production device of the physiotherapy cushion with the cutting and sewing integrated mechanism is characterized in that a second motor (42) is installed below the left end of the second vertical frame (4), a second gear (43) is installed at the lower end of the rotating shaft of the second motor (42), and the second gear (43) is matched with the rack (14) on the base (1).

9. The production device of the physiotherapy cushion with the cutting and sewing integrated mechanism is characterized in that a third pneumatic rod (71) is installed in the middle of the upper end of the pressure plate (7), the third pneumatic rod (71) is installed in an installation hole in the upper end of the support (15) through a bearing, and a limit ring (72) is arranged on the outer side of the upper end of the third pneumatic rod (71).

10. The device for producing a physiotherapeutic cushion with an integrated cutting and sewing mechanism according to claim 1, wherein a first supporting plate (51) is arranged on the lower side of the cutting machine (5), the first supporting plate (51) is connected with the lower end of the first pneumatic rod (35), a second supporting plate (61) is arranged on the lower side of the sewing machine (6), and the second supporting plate (61) is connected with the lower end of the second pneumatic rod (45).