CN113142895B - An environment-friendly sleeping comfortable mattress and its hand-stitched manufacturing process - Google Patents

Abstract

The invention relates to the technical field of mattresses, and discloses an environmentally friendly and comfortable sleeping mattress and its hand-stitched manufacturing process, including jute mattress manufacturing steps and key equipment. The bottom of the table is equipped with a height adjustment device; through the lifting rod fixedly connected to the bottom of the handmade table, the lifting motor can drive the lifting rod to go up and down, thereby driving the making table of the handmade table to go up and down. Push the fixed handle to drive the fixed rod back, thereby driving the transmission rod to start to rotate, and then drive the closed sleeve rod to slide to the left and right sides, and at the same time, a fixed hole is opened inside the support column, through the mutual connection between the closed sleeve rod and the fixed hole Clamping, to fix the height of the handmade table, after fixing, insert the blocking slider into the inside of the fixed rod, so as to fix the fixed rod as a whole, and achieve the effect of convenient adjustment of the height of the handmade table.

Description

An environment-friendly sleeping comfortable mattress and its hand-stitched manufacturing process

technical field

The invention relates to the technical field of mattresses, in particular to an environment-friendly sleeping comfortable mattress and a hand-stitched manufacturing process thereof.

Background technique

Mattress is an item between the human body and the bed to ensure consumers get healthy and comfortable sleep. Mattresses are made of various materials, and mattresses made of different materials can bring different sleep effects to people; in When making mattresses, it is generally made by hand and fully automatic production, but in the automatic production process, some chemical raw materials need to be added to soften the material, but this kind of chemical raw materials cannot be produced in nature. Self-degradation, such mattresses cannot meet the requirements of environmental protection when used, so we need to use manual production and mechanical semi-automatic production of mattresses.

At present, the mattress materials used in hand-made mattresses are generally made of natural materials such as silk, jute, and mountain palm. The final jute is pressed and shaped, then the jute is layered, and then the jute is sewn by the sewing workers. This traditional handicraft process takes a lot of time in the production process, resulting in low production efficiency; therefore, we There is an urgent need for an environmentally friendly and comfortable sleeping type mattress and a hand-stitched manufacturing process thereof.

Contents of the invention

(1) Solved technical problems

Aiming at the deficiencies of the prior art, the present invention provides an environmentally friendly and comfortable sleeping mattress and its hand-stitched manufacturing process, which has the advantage of improving manufacturing efficiency and solves the problem of low manufacturing efficiency of traditional hand-made mattresses mentioned in the above-mentioned background technology. question.

(2) Technical solutions

In order to achieve the above object, the present invention provides the following technical solutions: a kind of environmental protection comfortable sleeping type mattress and its hand-stitched manufacturing process, including jute mattress manufacturing steps:

S1: Collect jute, peel the planted jute, and complete the harvesting of raw materials;

S2: drying and fluffing, drying the harvested jute in the open air, removing the internal moisture of the jute, and adding other natural fibers to mix and fluff;

S3: pressing and laying, the fluffy mixed fibers are pressed and laid, during which the jute mixed fibers are pressed by a pressing device;

S4: Sewing it into a cushion, placing the layered jute mixed fiber layer on the top of the production table for multi-layer sewing, and making it into a mattress.

An environment-friendly and comfortable sleeping mattress and key equipment for its hand-stitched manufacturing process, including a hand-made table, the bottom of which is fixedly connected with a support column, and a height adjustment device is provided at the bottom of the hand-made table.

Preferably, the height adjustment device includes a lifting rod overlapping the bottom of the handmade table, and a lifting and fixing sleeve fixedly connected to the inner side of the support column, and the outer surface of the lifting rod is slidably connected to a lifting motor.

Preferably, the inside of the lifting and fixing sleeve is slidably connected with a closed sleeve rod, and the front of the closed sleeve rod is hinged with a transmission rod, and the front of the transmission rod is hinged with a fixed rod, and the fixed rod A fixed handle is fixedly connected to the outer surface of the fixed rod, and a blocking slider is plugged into the inside of the fixed rod, and the blocking slider is inserted.

Preferably, the pressing device in step S3 is a stable pressing device, and the stable pressing device is arranged on the top of the handmade table, and the stable pressed device includes a pressing plate lapped on the top of the handmade table, and the A pressing counterweight is slidingly connected to the inside of the pressing plate, a hydraulic rod is fixedly connected to the top of the pressing plate, and a lifting hydraulic cylinder is fixedly connected to the left side of the hydraulic rod.

Preferably, there are several pressing counterweights, and a small electric sewing machine is fixedly connected to the top of the pressing counterweights.

Compared with the prior art, the present invention provides an environmentally friendly and comfortable sleeping mattress and its hand-stitched manufacturing process, which has the following beneficial effects:

1. The environment-friendly and comfortable sleeping mattress and its hand-stitched manufacturing process cooperate with each other through devices such as closed sleeve rods, transmission rods and fixed rods. Specifically, it is a lifting rod fixedly connected at the bottom of the hand-made table. Drive the lifting rod to go up and down, so as to drive the production table of the handmade table to go up and down. At the same time, after it is lifted to a suitable position, push the fixed handle to drive the fixed rod to retreat, so as to drive the transmission rod to start rotating, and then drive the closed sleeve rod to the left and right It slides on both sides, and at the same time, a fixing hole is opened inside the supporting column. Through the mutual clamping between the closed sleeve rod and the fixing hole, the height of the handmade table can be fixed. After fixing, the blocking slider is inserted into the fixed rod. Inside, the fixed rod can be fixed as a whole to achieve the effect of convenient adjustment of the height of the hand-made table, so that the production efficiency can be improved through the hand-made table with a suitable height during manual production, which solves the problem mentioned in the above-mentioned background technology. The problem of low production efficiency.

2. The environmentally friendly and comfortable sleeping mattress and its hand-stitched manufacturing process cooperate with each other through devices such as pressing plates, pressing weights, and hydraulic rods. Specifically, it is a lifting hydraulic cylinder placed on the left side of the hand-made table, which can After placing the jute mixed fiber mat on the hand-made table, the lifting hydraulic cylinder controls the rise and fall of the hydraulic rod, and then drives the pressing plate to press the jute mattress. At the same time, the bottom plate of the small electric sewing machine is set inside the hand-made table. After the weight block has pressed the jute layer for a period of time, the mattress pressed by sliding can be quickly sewn to the jute pad by a small sewing machine, so as to achieve the effect of fast sewing while pressing.

Description of drawings

Fig. 1 is a flow chart of the present invention;

Fig. 2 is a structural representation of the present invention;

Fig. 3 is a cross-sectional view of the internal structure of the lifting and fixing sleeve of the present invention;

Fig. 4 is a front sectional view of part of the structure of the present invention;

Fig. 5 is a diagram of the internal structure of the pressing board structure of the present invention.

Among them: 1. Handmade table; 11. Support column; 2. Height adjustment device; 21. Lifting rod; 22. Lifting and fixing sleeve; 221. Closed sleeve rod; 222. Transmission rod; 223. Fixed rod; 224. Handle; 225, blocking slider; 23, lifting motor; 3, stable pressing device; 31, pressing plate; 32, pressing counterweight; 33, hydraulic rod; 34, lifting hydraulic cylinder; 35, small electric sewing machine.

Detailed ways

The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

Embodiment one

This embodiment is an embodiment of an environment-friendly sleeping comfortable mattress and its hand-stitched manufacturing process.

Please refer to Figure 1-5, an environmentally friendly and comfortable sleeping mattress and its hand-stitched manufacturing process, including the production steps of the jute mattress:

S1: Collect jute, peel the planted jute, and complete the harvesting of raw materials;

S2: drying and fluffing, drying the harvested jute in the open air, removing the internal moisture of the jute, and adding other natural fibers to mix and fluff;

S3: pressing and laying, the fluffy mixed fibers are pressed and laid, during which the jute mixed fibers are pressed by a pressing device;

S4: Sewing it into a cushion, placing the layered jute mixed fiber layer on the top of the production table for multi-layer sewing, and making it into a mattress.

Through the above-mentioned technical scheme, the pressing device in the step S3 is a stable pressing device 3, and the production platform in the step S4 is a manual production platform 1. After the jute is collected and fluffy in the air, the jute mixed fiber needs to be pressed and laminated and sewed. Into the mattress, in this process need to use the handmade station 1, to help the worker to carry out the mechanical semi-automatic sewing mattress.

An environment-friendly sleeping comfortable mattress and key equipment for its hand-stitched manufacturing process, including a hand-made table 1, the bottom of the hand-made table 1 is fixedly connected with a support column 11, and the bottom of the hand-made table 1 is provided with a height adjustment device 2 .

Through above-mentioned technical scheme, the base plate position that is fixedly connected with small-sized electric sewing machine 35 at the bottom of hand-made platform 1, when pulling jute mattress, can carry out fast sewing to jute mattress by small-sized electric sewing machine 35.

Specifically, the height adjustment device 2 includes a lifting rod 21 lapped on the bottom of the handmade table 1, and a lifting and fixing sleeve 22 fixedly connected to the inner side of the support column 11. The outer surface of the lifting rod 21 is slidably connected with a lifting motor 23.

Through the above technical scheme, the elevating rod 21 fixedly connected to the bottom of the handmade table 1 can be driven by the elevating motor 23 to lift the elevating rod 21, thereby driving the making table of the handmade table 1 to go up and down. By pushing the fixed handle 224 backward, the fixed rod 223 can be driven to retreat, thereby driving the transmission rod 222 to start to rotate, and then the closed sleeve rod 221 is driven to slide to the left and right sides. The sleeve rod 221 and the fixing hole are engaged with each other, the height of the handmade table 1 can be fixed, and the blocking slider 225 is inserted into the inside of the fixing rod 223 after fixing, so that the fixing rod 223 can be fixed as a whole to achieve The effect of convenient adjustment of the height of the handmade table 1.

Specifically, the inside of the lifting and fixing sleeve 22 is slidably connected with a closed sleeve rod 221, and the front of the closed sleeve rod 221 is hinged with a transmission rod 222, and the front of the transmission rod 222 is hinged with a fixed rod 223, and the front of the fixed rod 223 is hinged with a fixed rod 223. A fixed handle 224 is fixedly connected to the outer surface, and a blocking slider 225 is plugged inside the fixed rod 223 , and the blocking slider 225 is inserted.

Through the above technical solution, a space for the transmission rod 222 to rotate is provided on the front of the lifting and fixing sleeve 22, and when the fixing handle 224 is pushed, the closing sleeve rod 221 can be pushed to the position where it engages with the support column 11. Fix the height of crafting table 1.

Specifically, the pressing device in step S3 is a stable pressing device 3, and the stable pressing device 3 is arranged on the top of the handmade table 1, and the stable pressing device 3 includes a pressing plate 31 lapped on the top of the handmade table 1, and the pressed A pressing counterweight 32 is slidingly connected to the inside of the plate 31 , a hydraulic rod 33 is fixedly connected to the top of the pressing plate 31 , and a lifting hydraulic cylinder 34 is fixedly connected to the left side of the hydraulic rod 33 .

Through the above technical scheme, the lifting hydraulic cylinder 34 placed on the left side of the handmade table 1 can control the rise and fall of the hydraulic rod 33 by the lifting hydraulic cylinder 34 after the jute mixed fiber mat is placed on the handmade table 1, and then Drive pressing plate 31 is pressed jute mattress, and the base plate of small-sized electric sewing machine 35 is arranged on the inside of hand-made table 1 simultaneously, after pressing counterweight 32 pairs of jute layers for a period of time, the mattress pressed by sliding can pass through small The electric sewing machine 35 sews the jute pad quickly, reaching the effect of fast sewing while pressing.

Specifically, there are several pressing counterweights 32 , and a small electric sewing machine 35 is fixedly connected to the top of the adjacent pressing counterweights 32 .

Through the above-mentioned technical scheme, the small electric sewing machine 35 is arranged on the top of the counterweight 32 that slides and presses the counterweight 32 on the back of the pressing plate 31, so that after the jute mattress is pressed, the sewing of the mattress can be completed during the twitching process at the back of the handmade table 1 process.

When in use, the sewing worker places the jute mixed fiber mat that needs to be pressed on the hand-made table 1, then adjusts the height of the hand-made table 1 through the height adjustment device 2, and then after the adjustment is completed, through the stable pressing device 3 The jute mixed fiber mat is pressed, and then after pressing for a period of time, the small electric sewing machine 35 is opened, and the pressed mattress is extracted on the back side of the handmade table 1, and the pressing and sewing operation of the jute mixed fiber mat is completed.

The lifting motor 23 mentioned above, the lifting hydraulic cylinder 34 and the small electric sewing machine 35 are all existing devices and will not be described too much here.

Embodiment two

This embodiment is an embodiment of an environment-friendly sleeping comfortable mattress and a height adjustment device for its hand-stitched manufacturing process.

The height adjustment device 2 includes a lifting rod 21 lapped on the bottom of the handmade table 1, and a lifting and fixing sleeve 22 fixedly connected to the inner side of the support column 11. The outer surface of the lifting rod 21 is slidably connected with a lifting motor 23.

Through the above technical scheme, the elevating rod 21 fixedly connected to the bottom of the handmade table 1 can be driven by the elevating motor 23 to lift the elevating rod 21, thereby driving the making table of the handmade table 1 to go up and down. By pushing the fixed handle 224 backward, the fixed rod 223 can be driven to retreat, thereby driving the transmission rod 222 to start to rotate, and then the closed sleeve rod 221 is driven to slide to the left and right sides. The sleeve rod 221 and the fixing hole are engaged with each other, the height of the handmade table 1 can be fixed, and the blocking slider 225 is inserted into the inside of the fixing rod 223 after fixing, so that the fixing rod 223 can be fixed as a whole to achieve The effect of convenient adjustment of the height of the handmade table 1.

Embodiment three

This embodiment is an embodiment of an environment-friendly sleeping comfortable mattress and a stable pressing device for its hand-stitched manufacturing process.

Stable pressing device 3 comprises the pressing board 31 lapped on the top of handmade table 1, and the inside of pressing board 31 is connected with pressing counterweight 32 slidingly, and the top of pressing board 31 is fixedly connected with hydraulic rod 33, and hydraulic rod 33 The left side is fixedly connected with lifting hydraulic cylinder 34.

Through the above technical scheme, the lifting hydraulic cylinder 34 placed on the left side of the handmade table 1 can control the rise and fall of the hydraulic rod 33 by the lifting hydraulic cylinder 34 after the jute mixed fiber mat is placed on the handmade table 1, and then Drive pressing plate 31 is pressed jute mattress, and the base plate of small-sized electric sewing machine 35 is arranged on the inside of hand-made table 1 simultaneously, after pressing counterweight 32 pairs of jute layers for a period of time, the mattress pressed by sliding can pass through small The electric sewing machine 35 sews the jute pad quickly, reaching the effect of fast sewing while pressing.

Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.

Claims (1)

1. The manual sewing and manufacturing process of the environment-friendly sleep-comfort mattress comprises the steps of manufacturing a jute mattress and is characterized in that:

s1: collecting jute, and taking the skin of the planted jute to finish harvesting raw materials;

s2: airing and fluffing, namely airing the collected jute in the open air, taking out the moisture in the jute, and adding other natural fibers to mix and fluffy;

s3: pressing and layering, namely pressing and layering the fluffy mixed fibers, and pressing the jute mixed fibers through a pressing device during the pressing and layering;

s4: sewing into a mattress, placing the jute mixed fiber layer after layering on the top of a manufacturing table for multi-layer sewing, and manufacturing into the mattress;

the equipment for finishing the mattress comprises a manual manufacturing table (1), wherein a support column (11) is fixedly connected to the bottom of the manual manufacturing table (1), and a height adjusting device (2) is arranged at the bottom of the manual manufacturing table (1);

the height adjusting device (2) comprises a lifting rod (21) which is lapped at the bottom of the manual manufacturing table (1) and a lifting fixing sleeve (22) which is fixedly connected to the inner side of the supporting column (11), and the outer surface of the lifting rod (21) is connected with a lifting motor (23) in a sliding manner;

the inside of the lifting fixing sleeve (22) is connected with a sealing sleeve rod (221) in a sliding manner, the front surface of the sealing sleeve rod (221) is hinged with a transmission rod (222), the front surface of the transmission rod (222) is hinged with a fixing rod (223), the outer surface of the fixing rod (223) is fixedly connected with a fixing handle (224), and a blocking sliding block (225) is inserted into the fixing rod (223);

the pressing device is a stable pressing device (3), the stable pressing device (3) is arranged at the top of the manual manufacturing table (1), the stable pressing device (3) comprises a pressing plate (31) which is lapped at the top of the manual manufacturing table (1), a pressing balancing weight (32) is connected in the pressing plate (31) in a sliding manner, a hydraulic rod (33) is fixedly connected at the top of the pressing plate (31), and a lifting hydraulic cylinder (34) is fixedly connected at the left side of the hydraulic rod (33); the number of the pressing balancing weights (32) is a plurality, and the tops of the adjacent pressing balancing weights (32) are fixedly connected with small-sized electric sewing machines (35); the bottom plate of the small-sized electric sewing machine is arranged on the pressing balancing weight, and the needle head is arranged at the bottom of the manual making table.