CN109043959B - Device for continuously manufacturing wormwood mattress and using method - Google Patents
Device for continuously manufacturing wormwood mattress and using method Download PDFInfo
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- CN109043959B CN109043959B CN201810929527.0A CN201810929527A CN109043959B CN 109043959 B CN109043959 B CN 109043959B CN 201810929527 A CN201810929527 A CN 201810929527A CN 109043959 B CN109043959 B CN 109043959B
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
- A47C27/12—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B11/00—Machines for sewing quilts or mattresses
Abstract
The invention discloses a device for continuously manufacturing a moxa mattress and a using method thereof, wherein the device for continuously manufacturing the moxa mattress comprises a feeding mechanism, a line sewing mechanism and a cutting mechanism, wherein the feeding mechanism is used for laying a mattress bottom lining material and moxa, the line sewing mechanism is used for sewing the mattress, the cutting mechanism is used for compressing and dividing the finished mattress end, and a linkage mechanism is arranged beside the cutting mechanism and close to the finished mattress end and used for conveying the finished mattress and realizing the cooperative motion with the cutting mechanism. According to the moxa mattress continuous manufacturing device, on one hand, the moxa mattress can be continuously manufactured, the advantages of regular finished products and high production efficiency are achieved, on the other hand, the compaction module and the quilting mechanism are in an alternate operation mode, and fabric damage caused in the conveying process of the moxa mattress to be compacted and quilted can be avoided.
Description
Technical Field
The invention belongs to the technical field of mattress processing equipment, and particularly relates to a device for continuously manufacturing a wormwood mattress and a using method.
Background
Moxa is a common Chinese herbal medicine, and since ancient times, our ancestors have been inexplicable with moxa. Because the requirement of the wormwood on the growth environment is not high and the wormwood almost spreads all over the country, people use the wormwood to treat pestilence diseases in ancient times, and save countless lives. In the morning of each year, people always keep wormwood at home to avoid pathogens. The burnt dry wormwood can sterilize and purify air. Bathing or fumigating mother with folium Artemisiae Argyi liquor. It is recorded in the medical books that mugwort leaves have the effects of regulating qi and blood, expelling cold and dampness, warming meridians, stopping bleeding, preventing miscarriage, etc. Modern experimental research proves that the folium artemisiae argyi has the effects of resisting bacteria and viruses, relieving asthma, relieving cough, eliminating phlegm, stopping bleeding, resisting coagulation, calming, resisting allergy, protecting liver, promoting gallbladder and the like.
Nowadays, people face various living pressures and environmental pressures, and the moxa health care and the moxa health preservation are a substantial and effective health care method. Wherein, the moxa mattress can be based on the difference of human pressure with its natural elasticity and exert different resilience force, makes the people have and just sits not soft, and it is not hard to sit for a long time, and pliability moderate degree, natural comfortable impression has the winter and touches not cool, and summer touches not hot, and the dehumidification is ventilative, and fresh and cool skin relaxs the muscles and tendons and loosens the back, eliminates tired effect, receives more and more people's liking.
However, in the process of manufacturing a mattress with moxa, because the moxa is light and small in size and needs to be laid, it is difficult to manufacture a finished moxa mattress efficiently and continuously, and the conventional mattress manufacturing equipment is difficult to apply to the process of manufacturing a moxa mattress, so that it is important to develop a device specially used for continuously manufacturing a moxa mattress.
The patent with the granted publication number of CN103111554B discloses a spring mattress production device, which comprises a spring production machine, a net penetrating machine, a spring guide device and a spring conveying device, the spring conveying device comprises a turntable, a first driving device, a belt wheel and a magnetic conveying belt, the spring guide device comprises a push plate, a second driving device for driving the push plate to do linear motion and a guide piece, the push plate is provided with a groove, at least two side surfaces of the groove are contacted with the part with smaller middle diameter of the spring, the guide piece is fixed on the net penetrating machine and is provided with a guide surface, when the push plate pushes the spring to the net penetrating machine, if the node at the bottom of the spring is located in the interference area, the guide surface is in contact with the node at the bottom of the spring, and the guide surface is used for pushing the node of the spring away from the interference area. However, the invention is not suitable for the manufacturing production of the wormwood mattress.
The utility model with the authorization publication number of CN2192610Y discloses a pneumatic straw mattress machine, which is a production mechanism for specially producing straw mattresses and even straw sofas and comprises a frame warp and weft needle-threading and weaving mechanism and the like. The weaving machine is characterized in that six components of a clamping mechanism, a pressing mechanism, a traveling mechanism and a weaving mechanism for passing weft are arranged on a rack, and the weaving operation is completed once by taking a cylinder of compressed air as power. Compared with a manual mattress machine, the straw mattress machine has the advantages of high efficiency, low labor intensity, stable pressing force on the mattress, regular stitch, capability of greatly improving the quality of the straw mattress, simple structure and low manufacturing cost. However, the utility model can only weave the warp and weft threads of the mattress, namely, the weaving of the mattress can only be completed discontinuously, the mattress can not be manufactured continuously, and the production efficiency is not high.
Disclosure of Invention
In view of this, the present invention provides a device and a method for continuously manufacturing a moxa mattress, which are used for continuously manufacturing the moxa mattress, so as to achieve the advantages of regular finished products and high production efficiency, and avoid the damage of the fabric caused by the compaction of the moxa mattress to be quilted during the transportation process due to the alternate operation of the compaction module and the quilting mechanism.
In order to achieve the purpose, the invention adopts the following technical scheme:
a device for continuously manufacturing a moxa mattress is characterized in that a feeding mechanism for laying a bottom lining of the mattress and moxa, a line quilting mechanism for quilting the mattress and a cutting mechanism for compressing and dividing the finished end of the mattress are sequentially arranged along the direction from a feeding end to a finished end, and a linkage mechanism for conveying the finished mattress and realizing the cooperative motion with the cutting mechanism is arranged beside the cutting mechanism and close to the finished end of the mattress;
the feeding mechanism comprises supporting legs, a platform arranged on the supporting legs and baffles arranged on the front side edge and the rear side edge of the platform, wherein compaction modules for compacting wormwood are arranged on the platform and are positioned on the feeding side of the quilting mechanism, and each compaction module comprises second supporting legs symmetrically arranged on the front side and the rear side of the platform, second automatic telescopic rods with free ends vertically upwards or downwards arranged on the upper parts of the second supporting legs and compaction plates fixedly arranged between the free ends of the two second automatic telescopic rods;
and the two second automatic telescopic rods are synchronously arranged hydraulic telescopic rods, pneumatic telescopic rods or electric telescopic rods.
Furthermore, the linkage mechanism comprises a frame, a driving roller is rotatably arranged at the position, close to the outer end, of the upper portion of the frame, a driven roller is arranged at the position, close to the inner end, of the upper portion of the frame, the cutting mechanism is arranged on the frame in a rolling manner and located between the driving roller and the driven roller, a plurality of chain wheel transmission units are arranged between the driving roller and the driven roller, an one-way wheel is arranged at the outer end of the driven roller, a first chain wheel is arranged at the outer end of the one-way wheel and connected with a second chain wheel arranged at the outer end of the driving roller on the quilting line mechanism through an annular chain cable, a driving wheel is arranged at the outer end of the driving roller, and a driving module;
the chain wheel transmission unit comprises a third chain wheel arranged on the driving roller, a fourth chain wheel arranged on the driven roller and an open chain cable arranged between the third chain wheel and the fourth chain wheel, one end of the open chain cable is arranged on the left end face of the cutting mechanism, and the other end of the open chain cable is arranged on the right end face of the cutting mechanism.
Further, the driving module is a driving motor, a hydraulic motor or a pneumatic motor.
Further, around establishing a plurality of roots between drive roll and the driven voller and being used for the interim support to accomplish the off-the-shelf flexible belt of mattress of quilting line and cutting, the one end setting of flexible belt is in cutting mechanism's left end face, the other end setting of flexible belt is in cutting mechanism's right-hand member face.
Further, a tensioning wheel used for tensioning the lower side of the flexible belt is arranged on the machine frame.
Further, feed mechanism is still including setting up the even module of spreading that is used for even spreading chinese mugwort grass on the platform, even module of spreading is in including the symmetry setting first landing leg of both sides around the platform, setting are in first frame type support on first landing leg upper portion, slide along the vertical direction and set up first backup pad inside first frame type support, rotate and set up two even roller of spreading between the first backup pad is in with set up be used for adjusting on the first frame type support even first regulating element who spreads the roller height, even roller surface of spreading is provided with the stirring rod, even roller of spreading passes through motor, hydraulic motor or pneumatic motor and realizes the drive.
Furthermore, the first adjusting unit is a first automatic telescopic rod with a free end vertically arranged upwards or downwards on the first frame-shaped support, and the two first automatic telescopic rods are synchronously arranged hydraulic telescopic rods, pneumatic telescopic rods or electric telescopic rods.
Further, the first adjusting unit is a first adjusting rod arranged at the top of the first frame-shaped support through a threaded structure, and the bottom of the first adjusting rod is hinged to the top of the first support plate through a ball.
Further, a rotating disc for manual rotating operation is arranged at the upper end of the first adjusting rod.
Further, the number of the compaction modules is 1-5.
Further, the number of the chain wheel transmission units is 1-5.
Further, a roll support for placing a roll of mattress underlayment is included.
The using method of the device for continuously manufacturing the wormwood mattress comprises the following steps:
s1, checking the feeding mechanism, the quilting mechanism, the cutting mechanism and the linkage mechanism to ensure that the moxa bed can work normally, and adjusting the heights of the uniformly-paved module and the compacting module on the feeding mechanism according to the thickness of the moxa bed mattress;
s2, laying the starting end of the mattress bottom lining material to a quilting mechanism by a feeding mechanism, and laying the starting end of the mattress top lining material placed on the quilting mechanism above the starting end of the mattress bottom lining material;
s3, uniformly paving the wormwood on the mattress bottom lining material, driving the compacting plate to move downwards by using the second automatic telescopic rod for intermittent compacting, and driving the compacting plate to move upwards by using the second automatic telescopic rod after the wormwood is compacted so as to loosen the compacted wormwood;
s4, starting the quilting mechanism to perform quilting operation on the uniformly paved and compacted moxa mattress, wherein the quilting mechanism and the compacting module alternately operate;
s5, starting the linkage mechanism to drive a driving roller on the quilting mechanism to rotate, further conveying the moxa mattress which is subjected to quilting operation to the cutting mechanism from the quilting mechanism, and slowly moving the moxa mattress which is subjected to quilting operation to the finished product end by the cutting mechanism under the driving of an open chain cable on the linkage mechanism;
s6, when the length of the wormwood mattress which is finished with the quilting line operation reaches the length of the finished mattress, starting a cutting mechanism to manufacture a mattress which meets the requirement of the finished length;
s7, when the finished mattress is cut, the driving module reversely rotates to drive the cutting mechanism to move towards the quilting mechanism to realize resetting, and at the moment, because a one-way wheel is arranged between the driven roller and the driving roller on the quilting mechanism, the chain wheel driving unit cannot drive the driving roller on the quilting mechanism to reversely rotate, so that the moxa mattress which is driven to finish quilting operation in the resetting process of the cutting mechanism is prevented from moving towards the upper material end, and the finished moxa mattress is manufactured;
s8, returning to the step S1 to execute the manufacture of the next finished product of the wormwood mattress.
Further, in step S2, the mattress underlayment is placed on the roll support so that the mattress underlayment can be automatically fed according to the manufacturing schedule.
Further, in step S2, the height of the leveling module on the feeding mechanism is adjusted by the first adjusting unit being lifted and then the first supporting plate being lifted or lowered.
Further, in step S2, the height of the compacting module on the feeding mechanism is adjusted by extending and retracting the second automatic telescopic rod to lift and lower the compacting plate.
Further, in step S3, a motor, a hydraulic motor or a pneumatic motor for controlling the automatic operation of the uniform paving module on the feeding mechanism is started to realize the automatic uniform paving of the wormwood.
Further, in step S5, in the process that the cutting mechanism drives the moxa mattress to slowly move to the finished product end, the moxa mattress is wound around the flexible belt which is arranged between the driving roller and the driven roller, one end of the flexible belt is arranged on the left end face of the cutting mechanism, and the other end of the flexible belt is arranged on the right end face of the cutting mechanism, so as to temporarily support the finished mattress product which is finished with quilting lines and cutting.
The invention has the beneficial effects that:
the invention aims at the problems that the moxa is light and small in size and needs to be laid in the prior process of manufacturing a mattress by using the moxa, the efficient and continuous manufacturing of a finished moxa mattress is difficult to realize, and the traditional mattress manufacturing equipment is difficult to be applied to the manufacturing process of the moxa mattress, and provides a device for continuously manufacturing the moxa mattress, wherein a feeding mechanism for laying a mattress bottom lining and the moxa, a quilting mechanism for quilting the mattress and a cutting mechanism for compressing and dividing the finished mattress end are sequentially arranged along the direction from a feeding end to the finished mattress end, a linkage mechanism for conveying the finished mattress and realizing the cooperative motion with the cutting mechanism is arranged beside the cutting mechanism and close to the finished mattress end, the feeding mechanism comprises supporting legs, platforms arranged on the supporting legs and baffles arranged on the front side edge and the rear side edge of the platforms, and a compaction module for compacting the moxa is arranged on the platforms, the compaction module is positioned on the feeding side of the quilting mechanism so as to compact the moxa before quilting, and comprises second support legs which are symmetrically arranged on the front side and the rear side of the platform, second automatic telescopic rods with free ends vertically upwards or downwards arranged on the upper parts of the second support legs, and compaction plates fixedly arranged between the free ends of the two second automatic telescopic rods, so that the compaction plates can compact the moxa under the driving of the stretching of the second automatic telescopic rods on one hand, and the second automatic telescopic rods can not compress the moxa any more when the quilting mechanism performs quilting operation on the quilts on the other hand, so that the compacted moxa is conveniently conveyed, and the bottom lining and the top lining of the mattress are prevented from being damaged; and the two second automatic telescopic rods are hydraulic telescopic rods, pneumatic telescopic rods or electric telescopic rods which are synchronously arranged.
Wherein, link gear includes the frame, frame upper portion is close to outer end position and rotates and set up the drive roll, frame upper portion is close to inner end position and sets up the driven voller, cutting mechanism rolls and sets up in the frame and is located between drive roll and the driven voller, set up a plurality of sprocket drive unit between drive roll and the driven voller, the driven voller outer end sets up the one-way wheel, the outer end of one-way wheel sets up first sprocket, be connected through annular chain cable between the second sprocket of the drive roll outer end of setting in quilting line mechanism, the drive roll outer end sets up the drive wheel, set up the drive module who is used for driving the drive wheel in the frame, can utilize a drive module to drive the drive roll on cutting mechanism and the quilting line mechanism simultaneously like this, realize the automatic transport to mattress bottom layer lining, and cooperate the one-stop formula and the automation of quilting line.
In addition, the chain wheel transmission unit comprises a third chain wheel arranged on the driving roller, a fourth chain wheel arranged on the driven roller and a split chain cable arranged between the third chain wheel and the fourth chain wheel, one end of the split chain cable is arranged on the left end face of the cutting mechanism, and the other end of the split chain cable is arranged on the right end face of the cutting mechanism.
In addition, in order to temporarily support the finished mattress product which is finished with quilting lines and cutting, a plurality of flexible belts are wound between the driving roller and the driven roller, one end of each flexible belt is arranged on the left end face of the cutting mechanism, and the other end of each flexible belt is arranged on the right end face of the cutting mechanism. In addition, in order to straighten the flexible belt, a tensioning wheel for tensioning the flexible belt is arranged on the machine frame.
In addition, in order to automatically and uniformly lay the wormwood in the loading process, the loading mechanism further comprises a uniformly laying module for uniformly laying the wormwood, the uniformly laying module comprises first support legs symmetrically arranged on the front side and the rear side of the platform, a first frame-shaped support arranged on the upper portion of the first support legs, a first support plate arranged in the first frame-shaped support in a sliding mode along the vertical direction, a uniformly laying roller arranged between the two first support plates in a rotating mode and a first adjusting unit arranged on the first frame-shaped support and used for adjusting the height of the uniformly laying roller, a stirring rod is arranged on the outer surface of the uniformly laying roller, the uniformly laying roller is driven through a motor, a hydraulic motor or a pneumatic motor, the first adjusting unit has two structures, and the first adjusting unit adopts automatic extension and retraction of two first automatic extension rods which are synchronously arranged to drive the compacting plate to be pressed and loosened, so that the structure is quick and labor-saving; the other type is that the first adjusting rod is arranged at the top of the first frame-shaped support through a threaded structure, the bottom ball of the first adjusting rod is hinged to the top of the first support plate, and the upper end of the first adjusting rod is provided with a rotary disk for manual rotation operation, so that the height of the first adjusting rod can be adjusted by manually rotating the rotary disk to drive the first adjusting rod to ascend and descend.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
FIG. 1 is a schematic front view of the structure of the present invention;
FIG. 2 is a schematic top view of the structure of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 and 2 of the embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the invention, are within the scope of the invention.
Example 1
The utility model provides a device of continuous manufacturing chinese mugwort grass mattress sets gradually along material loading end to finished product end direction and is used for laying mattress bottom lining material and chinese mugwort grass feed mechanism 1 for sew with long thread mechanism 2 of system mattress, and be used for compressing tightly and the cutting mechanism 3 who cuts apart mattress finished product end, cutting mechanism 3 next door and be close to mattress finished product end position and be provided with be used for transmitting the mattress finished product and realize with cutting mechanism 3 coordinated movement's link gear 4.
The feed mechanism includes landing leg 19, sets up platform 20 on the landing leg 19 is in with the setting baffle 21 of platform 20 fore-and-aft side edge, set up the compaction module that is used for the compaction chinese mugwort grass on the platform 20, just the compaction module is located sew with long stitches the feed side of line mechanism, the compaction module sets up including the symmetry second landing leg 28, the vertical setting up of free end of both sides are in around the platform 20 the second automatic telescopic link 29 on second landing leg 28 upper portion and fixed setting are two compacting plate 30 between the second automatic telescopic link 29 free end, the tip of compacting plate 30 sets up slide-shaft 31, the free end setting of second automatic telescopic link 29 is in slide-shaft 31 bottom surface, along vertical being provided with on the baffle 21 and allowing slide-shaft 31 gliding breach 32 from top to bottom.
The two second automatic telescopic rods 29 are hydraulic telescopic rods which are arranged synchronously.
Link gear 4 includes frame 5, 5 upper portions of frame are close to outer end position and rotate and set up drive roll 6, 5 upper portions of frame are close to inner end position and set up driven voller 7, cutting mechanism 3 rolls and sets up just be located in frame 5 between drive roll 6 and the driven voller 7, set up a plurality of sprocket drive unit between drive roll 6 and the driven voller 7, driven voller 7 outer end sets up one-way wheel 8, one-way wheel 8's outer end sets up first sprocket 9, first sprocket 9 is in with the setting be connected through annular chain cable 11 between the second sprocket 10 of the drive roll outer end on quilting line mechanism 2, 6 outer ends of drive roll set up drive wheel 12, set up in frame 5 and be used for the drive module 13 of drive wheel 12.
The chain wheel transmission unit comprises a third chain wheel 14 arranged on the driving roller 6, a fourth chain wheel 15 arranged on the driven roller 7 and a split chain cable 16 arranged between the third chain wheel 14 and the fourth chain wheel 15, wherein one end of the split chain cable 16 is arranged on the left end surface of the cutting mechanism 3, and the other end of the split chain cable 16 is arranged on the right end surface of the cutting mechanism 3.
The driving module 13 is a driving motor.
The feeding mechanism 1 comprises a supporting leg 19, a platform 20 arranged on the supporting leg 19 and baffles 21 arranged at the front and rear side edges of the platform 20.
The number of the chain wheel transmission units is 2.
The number of the compaction modules is 1.
In this embodiment, a device for continuously manufacturing chinese mugwort grass mattress is provided, along material loading end to finished product end direction set gradually the feed mechanism who is used for laying mattress underlayment and chinese mugwort grass for sew with long stitches the line mechanism of system mattress, and be used for compressing tightly and the cutting mechanism who cuts apart mattress finished product end, the cutting mechanism next door just is close to mattress finished product end position and is provided with the link gear who is used for transmitting the mattress finished product and realizes with cutting mechanism concerted movement.
Wherein, link gear includes the frame, frame upper portion is close to outer end position and rotates and set up the drive roll, frame upper portion is close to inner end position and sets up the driven voller, cutting mechanism rolls and sets up in the frame and is located between drive roll and the driven voller, set up a plurality of sprocket drive unit between drive roll and the driven voller, the driven voller outer end sets up the one-way wheel, the outer end of one-way wheel sets up first sprocket, be connected through annular chain cable between the second sprocket of the drive roll outer end of setting in quilting line mechanism, the drive roll outer end sets up the drive wheel, set up the drive module who is used for driving the drive wheel in the frame, can utilize a drive module to drive the drive roll on cutting mechanism and the quilting line mechanism simultaneously like this, realize the automatic transport to mattress bottom layer lining, and cooperate the one-stop formula and the automation of quilting line.
In addition, the chain wheel transmission unit comprises a third chain wheel arranged on the driving roller, a fourth chain wheel arranged on the driven roller and a split chain cable arranged between the third chain wheel and the fourth chain wheel, one end of the split chain cable is arranged on the left end face of the cutting mechanism, and the other end of the split chain cable is arranged on the right end face of the cutting mechanism.
Obviously, the driving module can select a hydraulic motor or a pneumatic motor besides the driving motor. In this embodiment, the number of sprocket drive units is 2, but it is clear that other numbers, such as 1, 3, 4 or 5, etc., may be used depending on the width of the chain and the desired location.
In addition, the second automatic telescopic rod in the embodiment adopts a structure that the free end is vertically upwards arranged at the upper part of the second supporting leg, so that the compression and the release of the compression plate can be realized by utilizing the contraction and the extension of the second automatic telescopic rod; obviously, a structure that the free end of the second automatic telescopic rod is vertically arranged on the second supporting leg downwards can also be adopted, so that the pressing and the releasing of the compacting plate are realized by the extension and the contraction of the second automatic telescopic rod; in addition, two automatic telescopic links of second are the hydraulic telescoping rod of synchronous setting, and it is obvious that the pneumatic telescopic link or the electric telescopic link that adopt synchronous setting also can play the same effect.
In addition, the number of compacting modules in this embodiment is 1, and obviously, more compacting modules may be provided, such as 2, 3, 4, or 5, according to the specific compacting requirements.
Example 2
It differs from example 1 in that: around establishing a plurality of roots between drive roll 6 and the driven voller 7 and being used for the interim support to accomplish quilting line and the off-the-shelf flexible belt 17 of mattress of cutting, the one end setting of flexible belt 17 is in cutting mechanism 3's left end face, the other end setting of flexible belt 17 is in cutting mechanism 3's right-hand member face.
The frame 5 is provided with a tension wheel 18 for tensioning the underside of the flexible belt 17.
In this embodiment, in order to support the mattress finished product that finishes quilting line and cutting temporarily, around establishing a plurality of flexible bands between drive roll and driven voller, and the one end setting of flexible band is at cutting mechanism's left end face, and the other end setting is at cutting mechanism's right-hand member face. In addition, in order to straighten the flexible belt, a tensioning wheel for tensioning the flexible belt is arranged on the machine frame.
Example 3
It differs from example 2 in that: feed mechanism 1 is still including setting up be used for the even module of spreading of even spreading chinese mugwort grass on platform 20, even module of spreading is in including the symmetry setting first landing leg 22 of both sides, setting around platform 20 are in first frame type support 23 on first landing leg 22 upper portion, slide along the vertical direction and set up and be in first backup pad 24, the rotation setting of first frame type support 23 inside is two even roller 25 of spreading between first backup pad 24 and the setting are used for adjusting the first regulating element of even roller 25 height of spreading on first frame type support 23, are provided with stirring rod 27 at even roller 25 surface of spreading.
The first adjusting unit is a first adjusting rod 26 arranged at the top of the first frame-shaped bracket 23 through a threaded structure, and the bottom of the first adjusting rod 26 is hinged to the top of the first supporting plate 24 through a ball.
The upper end of the first adjusting rod 26 is provided with a rotating disc 33 for manual rotating operation.
The uniform spreading roller 25 is driven by a motor.
In the embodiment, the first adjusting unit adopts a structure that a first adjusting rod is arranged at the top of the first frame-shaped support through a threaded structure, and a bottom ball of the first adjusting rod is hinged to the top of the first support plate, so that the height of the first adjusting rod can be manually rotated by utilizing a rotating disc which is manually rotated and arranged at the upper end of the first adjusting rod, and further the height adjustment of the uniformly-paved module is realized; obviously, the first adjusting unit may also be an automatically adjusting structure, for example, the first adjusting unit is a first automatic telescopic rod with a free end vertically upward or vertically downward arranged on the first frame-shaped support, and two first automatic telescopic rods are synchronously arranged hydraulic telescopic rods, pneumatic telescopic rods or electric telescopic rods. In addition, in order to realize the automatic operation of the uniform spreading roller, the uniform spreading roller is driven by a motor, and obviously, the same effect can be achieved by adopting a hydraulic motor or a pneumatic motor.
Example 4
It differs from example 3 in that: a roll support 34 for placing a roll of mattress underlayment is also included.
In this embodiment, in order to facilitate the placement of the mattress underlayment roll, a roll support for the placement of the mattress underlayment roll is included, so that automatic loading of the mattress underlayment roll is achieved by merely placing the mattress underlayment roll on the roll support, and the new one is directly replaced after the mattress underlayment roll is used up.
Example 5
The using method of the device for continuously manufacturing the wormwood mattress comprises the following steps:
s1, checking the feeding mechanism, the quilting mechanism, the cutting mechanism and the linkage mechanism to ensure that the moxa bed can work normally, and adjusting the heights of the uniformly-paved module and the compacting module on the feeding mechanism according to the thickness of the moxa bed mattress;
s2, laying the starting end of the mattress bottom lining material to a quilting mechanism by a feeding mechanism, and laying the starting end of the mattress top lining material placed on the quilting mechanism above the starting end of the mattress bottom lining material;
s3, uniformly paving the wormwood on the mattress bottom lining material, driving the compacting plate to move downwards by using the second automatic telescopic rod for intermittent compacting, and driving the compacting plate to move upwards by using the second automatic telescopic rod after the wormwood is compacted so as to loosen the compacted wormwood;
s4, starting the quilting mechanism to perform quilting operation on the uniformly paved and compacted moxa mattress, wherein the quilting mechanism and the compacting module alternately operate;
s5, starting the linkage mechanism to drive a driving roller on the quilting mechanism to rotate, further conveying the moxa mattress which is subjected to quilting operation to the cutting mechanism from the quilting mechanism, and slowly moving the moxa mattress which is subjected to quilting operation to the finished product end by the cutting mechanism under the driving of an open chain cable on the linkage mechanism;
s6, when the length of the wormwood mattress which is finished with the quilting line operation reaches the length of the finished mattress, starting a cutting mechanism to manufacture a mattress which meets the requirement of the finished length;
s7, when the finished mattress is cut, the driving module reversely rotates to drive the cutting mechanism to move towards the quilting mechanism to realize resetting, and at the moment, because a one-way wheel is arranged between the driven roller and the driving roller on the quilting mechanism, the chain wheel driving unit cannot drive the driving roller on the quilting mechanism to reversely rotate, so that the moxa mattress which is driven to finish quilting operation in the resetting process of the cutting mechanism is prevented from moving towards the upper material end, and the finished moxa mattress is manufactured;
s8, returning to the step S1 to execute the manufacture of the next finished product of the wormwood mattress.
In step S2, the mattress underlayment is placed on the roll support so that the mattress underlayment can be automatically fed according to the manufacturing schedule.
In step S2, the height of the leveling module on the feeding mechanism is adjusted by the first adjusting unit being lifted and then the first support plate being lifted or lowered.
In step S2, the height of the compacting module on the feeding mechanism is adjusted by extending and retracting the second automatic telescopic rod to lift and lower the compacting plate.
In step S3, a motor for controlling the automatic operation of the uniform paving module on the feeding mechanism is started to realize the automatic uniform paving of the wormwood.
In step S5, in the process that the cutting mechanism drives the moxa mattress to be quilted slowly to the finished product end, the moxa mattress is wound around the flexible belt which is arranged between the driving roller and the driven roller, one end of the flexible belt is arranged on the left end face of the cutting mechanism, and the other end of the flexible belt is arranged on the right end face of the cutting mechanism, so as to temporarily support the finished mattress to be quilted and cut.
Finally, the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and other modifications or equivalent substitutions made by the technical solutions of the present invention by those of ordinary skill in the art should be covered within the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solutions of the present invention.
Claims (9)
1. The utility model provides a device of continuous manufacturing chinese mugwort grass mattress sets gradually the feed mechanism who is used for laying mattress underlayment lining material and chinese mugwort grass along material loading end to finished product end direction for sew with long stitches line mechanism of system mattress, and be used for compressing tightly and the cutting mechanism who cuts apart mattress finished product end, its characterized in that: a linkage mechanism for conveying the finished mattress and realizing the cooperative motion with the cutting mechanism is arranged beside the cutting mechanism and close to the position of the finished mattress;
the feeding mechanism comprises supporting legs, a platform arranged on the supporting legs and baffles arranged on the front side edge and the rear side edge of the platform, wherein compaction modules for compacting wormwood are arranged on the platform and are positioned on the feeding side of the quilting mechanism, and each compaction module comprises second supporting legs symmetrically arranged on the front side and the rear side of the platform, second automatic telescopic rods with free ends vertically upwards or downwards arranged on the upper parts of the second supporting legs and compaction plates fixedly arranged between the free ends of the two second automatic telescopic rods;
the two second automatic telescopic rods are synchronously arranged hydraulic telescopic rods, pneumatic telescopic rods or electric telescopic rods;
the linkage mechanism comprises a rack, a driving roller is rotatably arranged at the position, close to the outer end, of the upper portion of the rack, a driven roller is arranged at the position, close to the inner end, of the upper portion of the rack, the cutting mechanism is arranged on the rack in a rolling mode and located between the driving roller and the driven roller, a plurality of chain wheel transmission units are arranged between the driving roller and the driven roller, an one-way wheel is arranged at the outer end of the driven roller, a first chain wheel is arranged at the outer end of the one-way wheel and connected with a second chain wheel arranged at the outer end of a transmission roller on the quilting line mechanism through an annular chain cable, a driving wheel is arranged at the outer end of the driving roller, and a;
the chain wheel transmission unit comprises a third chain wheel arranged on the driving roller, a fourth chain wheel arranged on the driven roller and an open chain cable arranged between the third chain wheel and the fourth chain wheel, one end of the open chain cable is arranged on the left end face of the cutting mechanism, and the other end of the open chain cable is arranged on the right end face of the cutting mechanism.
2. The apparatus for continuously manufacturing a moxa mattress according to claim 1, wherein: the driving module is a driving motor, a hydraulic motor or a pneumatic motor.
3. The apparatus for continuously manufacturing a moxa mattress according to claim 2, wherein: around establishing a plurality of roots between drive roll and the driven voller and being used for the off-the-shelf flexible belt of mattress that interim support was accomplished line and cutting, the one end setting of flexible belt is in cutting mechanism's left end face, the other end setting of flexible belt is in cutting mechanism's right-hand member face.
4. The apparatus for continuously manufacturing a moxa mattress according to claim 3, wherein: and a tension wheel used for tensioning the lower side of the flexible belt is arranged on the frame.
5. The apparatus for continuously manufacturing a moxa mattress according to claim 4, wherein: feed mechanism is still including setting up be used for the even module of spreading of even spreading chinese mugwort grass on the platform, even module of spreading is in including the symmetry setting first landing leg of both sides, setting around the platform are in first frame type support on first landing leg upper portion, slide along the vertical direction and set up first backup pad inside first frame type support, rotate and set up two even roller of spreading between the first backup pad is in with set up be used for adjusting on the first frame type support even first regulating element of spreading the roller height, even roller surface of spreading is provided with the stirring rod, even roller passes through motor, hydraulic motor or pneumatic motor and realizes the drive.
6. The apparatus for continuously manufacturing a moxa mattress according to claim 5, wherein: the first adjusting unit is a first automatic telescopic rod with a free end vertically arranged upwards or downwards on the first frame-shaped support, and the two first automatic telescopic rods are synchronously arranged hydraulic telescopic rods, pneumatic telescopic rods or electric telescopic rods.
7. The apparatus for continuously manufacturing a moxa mattress according to claim 5, wherein: the first adjusting unit is a first adjusting rod arranged at the top of the first frame-shaped support through a threaded structure, and the bottom of the first adjusting rod is hinged to the top of the first support plate through a ball.
8. The apparatus for continuously manufacturing a moxa mattress according to claim 7, wherein: the upper end of the first adjusting rod is provided with a rotating disk for manual rotating operation.
9. An apparatus for continuously manufacturing a moxa mattress according to any one of claims 1 to 8, wherein: the using method of the device for continuously manufacturing the wormwood mattress comprises the following steps:
s1, checking the feeding mechanism, the quilting mechanism, the cutting mechanism and the linkage mechanism to ensure that the moxa bed can work normally, and adjusting the heights of the uniformly-paved module and the compacting module on the feeding mechanism according to the thickness of the moxa bed mattress;
s2, laying the starting end of the mattress bottom lining material to a quilting mechanism by a feeding mechanism, and laying the starting end of the mattress top lining material placed on the quilting mechanism above the starting end of the mattress bottom lining material;
s3, uniformly paving the wormwood on the mattress bottom lining material, driving the compacting plate to move downwards by using the second automatic telescopic rod for intermittent compacting, and driving the compacting plate to move upwards by using the second automatic telescopic rod after the wormwood is compacted so as to loosen the compacted wormwood;
s4, starting the quilting mechanism to perform quilting operation on the uniformly paved and compacted moxa mattress, wherein the quilting mechanism and the compacting module alternately operate;
s5, starting the linkage mechanism to drive a driving roller on the quilting mechanism to rotate, further conveying the moxa mattress which is subjected to quilting operation to the cutting mechanism from the quilting mechanism, and slowly moving the moxa mattress which is subjected to quilting operation to the finished product end by the cutting mechanism under the driving of an open chain cable on the linkage mechanism;
s6, when the length of the wormwood mattress which is finished with the quilting line operation reaches the length of the finished mattress, starting a cutting mechanism to manufacture a mattress which meets the requirement of the finished length;
s7, when the finished mattress is cut, the driving module reversely rotates to drive the cutting mechanism to move towards the quilting mechanism to realize resetting, and at the moment, because a one-way wheel is arranged between the driven roller and the driving roller on the quilting mechanism, the chain wheel driving unit cannot drive the driving roller on the quilting mechanism to reversely rotate, so that the moxa mattress which is driven to finish quilting operation in the resetting process of the cutting mechanism is prevented from moving towards the upper material end, and the finished moxa mattress is manufactured;
s8, returning to the step S1 to execute the manufacture of the next finished product of the wormwood mattress.
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Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105150259A (en) * | 2015-09-28 | 2015-12-16 | 张家港江苏科技大学产业技术研究院 | Cutting machine for PE building formwork production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2287158Y (en) * | 1996-11-08 | 1998-08-05 | 泊头市纺织机械厂 | Automatic apparatus for making mattress and reed board |
| WO2002030243A1 (en) * | 2000-10-09 | 2002-04-18 | Masias Maquinaria, Sa | Method and machine for manufacturing an auxiliary element for the production of an outer enveloping element for covering a mattress and the product thus obtained |
| DE102005018722B3 (en) * | 2005-04-21 | 2006-06-22 | Nähmaschinenfabrik Emil Stutznäcker GmbH & Co KG | Sewing continuous, three-layer, large-area material, for mattress top and side panels, using machine traverse, is followed by edge-parting using synchronous cutters |
| CN203579712U (en) * | 2013-11-22 | 2014-05-07 | 李红林 | Dried bean curd shredding machine |
| CN204800809U (en) * | 2014-12-29 | 2015-11-25 | 万华生态板业(信阳)有限公司 | Crop straw board device of mating formation |
| CN206605887U (en) * | 2017-04-11 | 2017-11-03 | 三明通用科技孵化有限公司 | A kind of material laminate machine for producing 3D polyester filer bed mattress |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105150259A (en) * | 2015-09-28 | 2015-12-16 | 张家港江苏科技大学产业技术研究院 | Cutting machine for PE building formwork production line |
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