CN113085110A - Integrated automatic production line module for injection molding process of box body and cup body - Google Patents
Integrated automatic production line module for injection molding process of box body and cup body Download PDFInfo
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- CN113085110A CN113085110A CN202110355439.6A CN202110355439A CN113085110A CN 113085110 A CN113085110 A CN 113085110A CN 202110355439 A CN202110355439 A CN 202110355439A CN 113085110 A CN113085110 A CN 113085110A
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- injection molding
- robot
- production line
- automatic production
- main body
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
Abstract
The invention discloses a box body cup body injection molding process integrated automatic production line module which comprises an injection molding machine, a workbench main body and a conveying unit, wherein the workbench main body comprises a robot, a thermal transfer printing device, a control module and a labeling machine, the injection molding machine comprises a shearing unit, the robot is arranged by a six-joint robot, the robot comprises a clamp, and the workbench main body is respectively adjacent to the injection molding machine and the conveying unit. The workbench main body is designed, the whole workbench occupies a small area, all related equipment is of a light-weight structure, the occupied space of indoor machinery can be reduced under the condition that manpower can be replaced, particularly, the workbench main body mainly comprises different modules, subsequent maintenance and repair can be facilitated, and different workbench main bodies can be replaced mutually, so that the workbench is convenient to use.
Description
Technical Field
The invention relates to the technical field of production lines, in particular to an integrated automatic production line module for an injection molding process of a box body and a cup body.
Background
As plastic products required by national economy production and life, the plastic products are widely applied to the aspects of daily life, and the products are widely distributed in various large business supermarkets, daily necessities and department stores, so that the development of the production process of the products is very important as an important part of a production chain, and particularly the production efficiency of the products can be greatly increased when the injection molding process which is commonly used at present is carried out in production line production.
However, in the existing production line, a great deal of manual assistance and manufacturing are still required, such as: in the working position 1, a storage basket is injection-molded by an injection molding machine, a product is manually taken out, then a clamp is used for trimming a glue opening of the product, and then the product is stacked and placed on a material frame tray until the tray is completely placed; a station 2, manually pulling and conveying the tray material to a semi-finished product warehouse area for storing, manually taking out the products from the semi-finished product warehouse area and conveying the products to a thermal transfer printing equipment station for thermal transfer printing production after the thermal transfer printing machine station starts to produce the batch of products, and manually taking out the stacked products and performing single thermal transfer printing production again; and 3, after the colored patterns on the two sides are printed by thermal transfer printing, the printed colored patterns are transported to a labeling and packaging station, labeling of two labels is completed manually, and then 4 products are stacked and packaged in a group to complete a finished product.
Referring to the existing production process flow, 3 persons are required to carry out production operation on each station for a long time, and a mobile person is required to be arranged to take charge of cargo transportation. Moreover, the production periods of all stations are difficult to match, the conditions that the production time periods are different, the production time sequences of products are inconsistent, the temperature and shrinkage of products occur at the thermal transfer printing stations, and the like exist, the defects of non-automation of plastic product production modes, various station switching and low efficiency exist, and particularly, once the operation of workers is in error, the plastic product is damaged.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an integrated automatic production line module for a box body and cup body injection molding process.
In order to solve the technical problems, the invention provides the following technical scheme:
the invention discloses a box body cup injection molding process integrated automatic production line module which comprises an injection molding machine, a workbench main body and a conveying unit, wherein the workbench main body comprises a robot, a heat transfer printing device, a control module and a labeling machine, the injection molding machine comprises a shearing unit, the robot is arranged by a six-joint robot, the robot comprises a clamp, and the workbench main body is respectively adjacent to the injection molding machine and the conveying unit.
As a preferred technical scheme of the invention, the bottom end of the workbench main body is provided with a roller, the top end of the roller is provided with a support frame, the support frame is of a multi-layer frame structure, the bottom end of the support frame is provided with a placing interlayer, the inner side of the placing interlayer is provided with a control module, one side of the top end of the support frame is provided with a low platform, the surface of the low platform is provided with a robot, the top side of the low platform is provided with a high platform, the high platform is in an L-shaped arrangement, one end of the surface of the high platform is provided with a thermal transfer printing device, one side of the thermal transfer printing device is provided with a labeling machine, and the edge of the top.
According to a preferable technical scheme of the invention, the length and the width of the support frame are not more than 1.5m multiplied by 1.3m, the whole support frame is made of Q235A steel metal materials, a sheet metal door is arranged on the surface of the placing interlayer, the roller is a DF-80 Focus roller, the partition plate is made of an aluminum alloy frame and an acrylic glass panel in an embedded mode, the control module comprises a PLC (programmable logic controller) control chip, a driver, a circuit breaker, a switching power supply, a voltage stabilizer, an audible and visual alarm and a sensor, the weight of the robot is 4-6 kg, the arm length is 0.7-0.9 m, the thermal transfer printing equipment is 190-210 kg, the labeling machine is 48-53 kg, and the total weight of the workbench main body is 380-420 kg.
As a preferred technical scheme of the invention, one end of the clamp is provided with a connecting plate, one end of the connecting plate is provided with a supporting plate, the outer side surface of the supporting plate is provided with a rear sucker, the inner side surface of the supporting plate is provided with a reinforcing rib, the bottom end of the rear sucker is provided with a C-shaped plate, and the outer side surface of the C-shaped plate is provided with a front sucker.
According to a preferable technical scheme of the invention, the clamp and the robot are fixedly connected through a connecting plate and a fixing bolt in a threaded manner, and the front sucker and the rear sucker are both in an air pump type sucker structure.
As a preferred technical scheme of the present invention, the shearing unit includes an electric adjusting moving support, an electromagnetic valve, a pneumatic shear and a signal receiving module, the signal receiving module is configured to receive an IO signal output of the robot and control the electromagnetic valve to switch an air passage, and the pneumatic shear is made of a tungsten steel knife.
In a preferred embodiment of the present invention, the conveying unit is a conveyor belt structure, and the conveying unit is disposed on one side of the robot.
Compared with the prior art, the invention has the following beneficial effects:
1: the workbench main body is designed, the whole workbench occupies a small area, all related equipment is of a light-weight structure, the occupied space of indoor machinery can be reduced under the condition that manpower can be replaced, particularly, the workbench main body mainly comprises different modules, subsequent maintenance and repair can be facilitated, and different workbench main bodies can be replaced mutually, so that the workbench is convenient to use.
2: according to the invention, through the robot structure on the workbench main body, the fixture device is designed, according to the combination of the front sucker and the rear sucker of the fixture device and the air pump structure, a target plastic product can be adsorbed at the front end of the robot, especially the plastic product which is smooth and difficult to grasp can be accurately placed at a target position, the suckers in different directions can also adsorb according to the size and the space area of the plastic product, and the fixture device has strong universality.
3: the invention designs a novel production line module, through the combination of a workbench main body, an injection molding machine and a transmission unit, the workbench main body can be matched for use when being placed on one side of the injection molding machine, the target plastic product is processed in different devices mainly through a six-axis robot, automatic production can be realized without manual assistance, the labor cost is greatly reduced, the universality is wide, and appliances such as bottles, cups, storage baskets, kitchen supplies, garbage cans and the like can also be manufactured.
4: the production line modules of the invention all adopt the existing technical equipment, can be used only by integrating the workbench main body, has high cost performance, can realize real-time monitoring effect only by the sensors of the control module, such as a pressure sensor of a sucker, a plane position sensor, an infrared sensor, a color camera and the like in the field of cameras, can observe and collect equipment information in real time, can alarm in time when the production line stops working, and is convenient for workers to maintain according to the collected information.
5: compared with the traditional equipment, the heaviest equipment does not exceed 1000kg, the equipment can be carried and operated by auxiliary equipment or a plurality of workers during the first or second replacement of the equipment during installation and disassembly maintenance, a large crane and other supporting members are not needed, and the danger during maintenance and installation can be greatly reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the clamp construction of the present invention;
FIG. 3 is a schematic block diagram of the present invention;
FIG. 4 is a schematic flow diagram of the present invention;
in the figure: 1. a table main body; 2. a roller; 3. a support frame; 4. placing the interlayer; 5. a control module; 6. a low-level platform; 7. a robot; 8. a high-level platform; 9. a thermal transfer device; 10. a labeling machine; 11. a partition plate; 12. a clamp; 13. a connecting plate; 14. a support plate; 15. a suction cup; 16. reinforcing ribs; 17. c-shaped plates; 18. a front suction cup.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example 1
As shown in fig. 1-4, the invention provides an integrated automatic production line module for a box body cup injection molding process, which comprises an injection molding machine, a workbench main body 1 and a conveying unit, wherein the workbench main body 1 comprises a robot 7, a thermal transfer printing device 9, a control module 5 and a labeling machine, the injection molding machine comprises a shearing unit, the robot 7 is a six-joint robot 7, the robot 7 comprises a clamp 12, and the workbench main body 1 is respectively adjacent to the injection molding machine and the conveying unit.
Further, gyro wheel 2 is installed to 1 bottom of workstation main part, support frame 3 is installed on the top of gyro wheel 2, support frame 3 is multilayer formula frame construction, and 3 bottoms of its support frame are provided with places intermediate layer 4, the inboard of placing intermediate layer 4 is installed and is controlled module 5, top one side of support frame 3 is provided with low level platform 6, 6 surface mounting on low level platform has robot 7, high level platform 8 is installed on the top side of low level platform 6, and its high level platform 8 is the setting of L type, heat-transfer seal equipment 9 is installed to high level platform 8's surperficial one end, labeller 10 is installed to one side of heat-transfer seal equipment 9, baffle 11 is installed at the top edge of high level platform 8.
The length and width of support frame 3 are no more than 1.5m 1.3m, support frame 3 is whole to be formed by Q235A steel metal material preparation, it is provided with the panel metal door to place 4 surfaces of intermediate layer, gyro wheel 2 is DF-80 fumarole castor, baffle 11 is inlayed by aluminum alloy frame and ya keli glass panel and is made, control module 5 includes PLC control chip, driver, circuit breaker, switching power supply, stabiliser, audible-visual annunciator and sensor and constitutes, 7 weights of robot are 4 ~ 6kg, and the arm length is 0.7 ~ 0.9 meter, heat-transfer seal equipment 9 is 190 ~ 210kg, labeller 10 is 48 ~ 53kg, workstation main part 1 total weight is 380 ~ 420 kg.
Connecting plate 13 is installed to the one end of anchor clamps 12, backup pad 14 is installed to the one end of connecting plate 13, the outside surface mounting of backup pad 14 has back sucking disc 15, and the inside surface of its backup pad 14 is provided with strengthening rib 16, C template 17 is installed to the bottom of back sucking disc 15, sucking disc 18 before the outside surface mounting of C template 17.
The clamp 12 and the robot 7 are fixedly connected through a connecting plate 13 and a fixing bolt in a threaded mode, and the front sucker 18 and the rear sucker 15 are both of an air pump type sucker structure.
The shearing unit comprises an electric adjusting movable support, an electromagnetic valve, pneumatic scissors and a signal receiving module, wherein the signal receiving module is used for receiving IO signal output of the robot 7 and controlling the electromagnetic valve to switch a gas path channel, and the pneumatic scissors are made of tungsten steel cutters.
The conveying unit is arranged on one side of the manipulator and is a conveying belt structure.
The industrial production line is mainly designed as an actual experimental production line in a certain factory, and in data collection, the manual production line is 528000 pieces/year, the automatic production line is 653400 pieces/year, and the production efficiency can be greatly increased.
In actual production, the used robot is an ABB IRB 1200-5/0.9 machine type, the whole weight is 5kg, the working radius of 0.9 meter,
specifically, as shown in fig. 1, the worker mainly places the work table main body 1 beside the injection molding machine, and can use the work table in cooperation, while the other side is provided with a conveying unit, so that the processed plastic product can be immediately conveyed to a target area.
In the working process, a robot 7 is mainly in signal connection communication with an injection molding machine switch and a transmission unit, and monitors and controls the production condition of a workbench main body 1 according to a control module, the adsorption direction of a clamp 12 is set according to the produced size, after the injection molding machine finishes working, the robot 7 extends into the injection molding machine to take out a product, after the target plastic product is taken out, the injection molding machine can directly start to manufacture the next product, meanwhile, in the period of injection molding production, after the target plastic product adsorbed by the robot 7 is trimmed by a shearing unit, the robot can move to a thermal transfer printing device 9 to carry out thermal transfer printing, finally, a label is pasted at the labeling machine 10 and is placed on the transmission unit for stacking, and the stacking height of the target is sensed according to an infrared sensing sensor contained in the control module, once the stacking height is sensed, its drive unit will initiate the transport of the object to other areas.
The workbench main body 1 is simple in structure, an integral irregular structure is mainly formed according to the roller 2, the support frame 3, the low-level platform 6, the high-level platform 8 and the partition plate 11, the low-level platform 6 is a robot 7 placing platform, the low-level platform is located at a low point and can facilitate the action of the robot 7, and the low-level platform is matched with the thermal transfer printing equipment 9 on the high-level platform 8 and the labeling machine 10 to work;
the designed clamp 12 is also a structure installed on the robot 7, because a plastic product target object is a cup body or a box body generally, the size is not required to be increased and is made of PP materials, a single-face four-sucker suction mode is selected, the placement requirements of different postures of products on stations can be met according to the combination of an air pump and a sucker, the arranged reinforcing ribs 16 mainly increase the overall rigidity, the suction mode of the sucker can be adjusted according to the target product by distinguishing the front sucker 18 from the rear sucker 15, if a large-area pattern is required to be printed in the labeling machine 10 or the thermal transfer printing equipment 9, the position of the rear sucker 15 only adsorbing the inner side or the smaller block can be adjusted, large-area printing can be realized, and when the whole plastic product is required to be placed, the plastic product can be adsorbed through the front sucker 18, the plastic product can be adjusted in real time according to.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a box body cup integrated automation line module of moulding plastics technology, includes injection molding machine, workstation main part (1) and conveying unit, its characterized in that, workstation main part (1) includes robot (7), heat-transfer seal equipment (9), control module (5) and labeller, the injection molding machine includes the shearing unit, robot (7) set up for six joint robot (7), and robot (7) include anchor clamps (12), workstation main part (1) is adjacent with injection molding machine and conveying unit respectively.
2. The integrated automatic production line module for the injection molding process of the box body and the cup body according to claim 1, wherein a roller (2) is installed at the bottom end of the workbench main body (1), a support frame (3) is installed at the top end of the roller (2), the support frame (3) is of a multi-layer frame structure, a placing interlayer (4) is arranged at the bottom end of the support frame (3), a control module (5) is installed at the inner side of the placing interlayer (4), a low platform (6) is arranged on one side of the top end of the support frame (3), a robot (7) is installed on the surface of the low platform (6), a high platform (8) is installed at the top side of the low platform (6), the high platform (8) is of an L-shaped structure, a heat transfer printing device (9) is installed at one end of the surface of the high platform (8), and a labeling machine (10) is installed at one side of the, and a partition plate (11) is arranged at the edge of the top end of the high-level platform (8).
3. The integrated automatic production line module for injection molding of box cups according to claim 2, it is characterized in that the length and the width of the supporting frame (3) are not more than 1.5m multiplied by 1.3m, the whole support frame (3) is made of Q235A steel metal material, the surface of the placing interlayer (4) is provided with a sheet metal door, the rollers (2) are DF-80 Fumajors, the clapboard (11) is made by inlaying an aluminum alloy frame and an acrylic glass panel, the control module (5) comprises a PLC control chip, a driver, a circuit breaker, a switching power supply, a voltage stabilizer, an audible and visual alarm and a sensor, the weight of the robot (7) is 4-6 kg, the arm length is 0.7-0.9 m, the thermal transfer printing equipment (9) is 190-210 kg, the labeling machine (10) is 48-53 kg, and the total weight of the workbench main body (1) is 380-420 kg.
4. The integrated automatic production line module for the injection molding process of the box body and the cup body according to claim 2, wherein a connecting plate (13) is installed at one end of the clamp (12), a supporting plate (14) is installed at one end of the connecting plate (13), a rear sucker (15) is installed on the outer side surface of the supporting plate (14), a reinforcing rib (16) is arranged on the inner side surface of the supporting plate (14), a C-shaped plate (17) is installed at the bottom end of the rear sucker (15), and a front sucker (18) is installed on the outer side surface of the C-shaped plate (17).
5. The integrated automatic production line module for the injection molding process of the box body and cup body according to claim 4, wherein the clamp (12) and the robot (7) are fixedly connected through a connecting plate (13) and a fixing bolt by threads, and the front sucker (18) and the rear sucker (15) are both of an air pump type sucker structure.
6. The integrated automatic production line module for the injection molding process of the box body and the cup body according to claim 1, wherein the shearing unit comprises an electric adjusting movable support, an electromagnetic valve, a pneumatic shear and a signal receiving module, the signal receiving module is used for receiving IO signal output of the robot (7) and controlling the electromagnetic valve to switch a gas path channel, and the pneumatic shear is made of a tungsten steel knife.
7. The integrated automatic production line module for injection molding of box cups as claimed in claim 1, wherein the conveying unit is a conveyor belt structure and is disposed on one side of the robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110355439.6A CN113085110A (en) | 2021-04-01 | 2021-04-01 | Integrated automatic production line module for injection molding process of box body and cup body |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110355439.6A CN113085110A (en) | 2021-04-01 | 2021-04-01 | Integrated automatic production line module for injection molding process of box body and cup body |
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| CN113085110A true CN113085110A (en) | 2021-07-09 |
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| CN202110355439.6A Withdrawn CN113085110A (en) | 2021-04-01 | 2021-04-01 | Integrated automatic production line module for injection molding process of box body and cup body |
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Citations (6)
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| WO2017209040A1 (en) * | 2016-05-31 | 2017-12-07 | 株式会社ユポ・コーポレーション | Manufacturing device and manufacturing method for labeled container, program used in these, and recording medium with said program recorded therein |
| CN108688181A (en) * | 2018-04-11 | 2018-10-23 | 苏州派菲特自动化科技有限公司 | A kind of robot assisted formula feed mechanism |
| CN208558206U (en) * | 2018-06-28 | 2019-03-01 | 亿和精密工业（苏州）有限公司 | A kind of manipulator Double-face sucking disk jig applied to motorcycle injection molding component |
| CN210283122U (en) * | 2019-06-02 | 2020-04-10 | 广州市大中包装实业有限公司 | Plastic bottle injection mold opening and part taking manipulator |
| CN211031070U (en) * | 2019-09-24 | 2020-07-17 | 长春富维安道拓汽车饰件系统有限公司 | Automatic production line for injection molding |
| CN211137897U (en) * | 2019-09-20 | 2020-07-31 | 广州数控设备有限公司 | Automatic production unit for injection molding parts |
-
2021
- 2021-04-01 CN CN202110355439.6A patent/CN113085110A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017209040A1 (en) * | 2016-05-31 | 2017-12-07 | 株式会社ユポ・コーポレーション | Manufacturing device and manufacturing method for labeled container, program used in these, and recording medium with said program recorded therein |
| CN108688181A (en) * | 2018-04-11 | 2018-10-23 | 苏州派菲特自动化科技有限公司 | A kind of robot assisted formula feed mechanism |
| CN208558206U (en) * | 2018-06-28 | 2019-03-01 | 亿和精密工业（苏州）有限公司 | A kind of manipulator Double-face sucking disk jig applied to motorcycle injection molding component |
| CN210283122U (en) * | 2019-06-02 | 2020-04-10 | 广州市大中包装实业有限公司 | Plastic bottle injection mold opening and part taking manipulator |
| CN211137897U (en) * | 2019-09-20 | 2020-07-31 | 广州数控设备有限公司 | Automatic production unit for injection molding parts |
| CN211031070U (en) * | 2019-09-24 | 2020-07-17 | 长春富维安道拓汽车饰件系统有限公司 | Automatic production line for injection molding |
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Application publication date: 20210709 |
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