A panel punching equipment for intelligent manufacturing
Technical Field
The invention relates to plate punching equipment, in particular to plate punching equipment for intelligent manufacturing.
Background
When wood processing factory is to plank processing, often need to punch a hole to the plank, prior art adopts the piercing press to punch a hole to the plank generally, and current punching equipment all carries the plank through the workman, relies on the experience of worker to the position of punching a hole to determine, and workman's level is uneven, and the quality of punching a hole is difficult to guarantee, can also cause workman's intensity of labour moreover. Meanwhile, the existing cleaning mode for the wood chips is that the wood chips are cleaned by workers after punching, and a large amount of splashed wood chips can be generated in the punching process by punching equipment, so that the wood chips in a workshop fly in disorder, the air quality in the workshop can be influenced, and the health of the workers can be influenced.
Therefore, there is a need for a board punching device for intelligent manufacturing that has good punching quality, a fixed punching position, and can clean up wood chips.
Disclosure of Invention
In order to overcome the defects of poor punching quality, unfixed punching position and poor working environment, the invention has the following technical problems: the plate punching equipment for intelligent manufacture is good in punching quality, fixed in punching position and capable of cleaning wood chips.
The technical proposal is as follows: a panel punching equipment for intelligent manufacturing, including:
the base is used for installing the whole equipment;
the support frames are arranged at the top of the base;
the middle part of the top of the base is provided with a driving and transporting mechanism;
punching press mechanism, one side at base top is equipped with punching press mechanism.
Further described, the driving transportation mechanism comprises:
the servo motor is arranged on one side of the top of the base;
the output end of the servo motor is provided with a driving shaft which is rotationally connected with the middle supporting frame;
the middle support frame is rotatably provided with two first transmission shafts;
the first transmission belt is arranged between the first transmission shaft and one side of the driving shaft;
the sleeve shafts are arranged on the first transmission shaft and the driving shaft;
the conveying belt is arranged between the sleeve shafts at the two sides;
the limiting plates are arranged at the top of the supporting frame in the middle.
Further described, the punching and punching mechanism comprises:
the middle air cylinder is arranged at the upper part of the supporting frame at one side of the top of the base;
the output end of the middle cylinder is provided with a push rod;
the buffer plate is arranged on the push rod and is connected with the support frame on one side in a sliding manner;
the bottom of the buffer plate is provided with a first knife rest;
the bottom of the first tool rest is provided with a punching tool;
the lower part of the support frame at one side is rotatably provided with a first rotating shaft;
the punching table is arranged on the first rotating shaft, and grooves are formed in the top and the bottom of the punching table;
and a friction ring is arranged between the stamping table and the first rotating shaft.
Further, the device also comprises a clamping and limiting mechanism, wherein the clamping and limiting mechanism comprises:
the middle part of the top of the base is symmetrically provided with the first limiting slide rail;
the vertical plates are arranged between the first limiting slide rails in a sliding mode;
the outer side of the support frame in the middle is symmetrically provided with a first support plate;
the first springs are arranged between the two sides of the vertical plate and the first supporting plates on the same side;
the lower part of one side of the vertical plate is symmetrically provided with the stabilizing columns;
the middle part of one side of the vertical plate is provided with a second sliding rail;
the sliding plate is arranged in the second sliding rail in a sliding manner;
the second spring is arranged between the sliding plate and the inner bottom of the second sliding rail;
and a lower pressing block is arranged on one side of the buffer plate and is matched with the sliding plate.
Further, the device also comprises an intermittent turnover mechanism, and the intermittent turnover mechanism comprises:
the bottom of the buffer plate is provided with a supporting block;
the sliding block is arranged in the supporting block in a sliding manner;
the sliding rod is arranged on one side of the sliding block and is connected with the supporting block in a sliding manner;
a rack is arranged on one side of the sliding block;
the middle part of the support frame on one side is rotatably provided with a second transmission shaft;
the second transmission shaft is provided with a gear which is matched with the rack;
the first rotating shaft is provided with a baffle ring;
and a second driving belt is arranged between the baffle ring and the second driving shaft.
Further, the automatic feeding mechanism is further included, and the automatic feeding mechanism comprises:
the top of the support frame on one side of the top of the base is provided with a storage box, and the bottom of the left side of the storage box is provided with a discharge hole;
the third transmission shaft is rotatably arranged on one side of the inside of the storage box;
the other side of the second rotating shaft in the storage box is rotatably provided with the second rotating shaft;
a fourth transmission belt is arranged between the third transmission shaft and one side of the second rotating shaft;
the conveying belt is arranged between the third transmission shaft and the second rotating shaft and is positioned in the storage box;
the third transmission belt is arranged between the driving shaft and the third transmission shaft;
the guide rail is arranged at one part of the top of the base.
Further, the cooling and cleaning mechanism comprises:
a sewage tank is arranged at one part of the top of the base;
an external water pipe is arranged on one side of the top of the base;
a second supporting plate is arranged on one side of the sewage tank;
a water-down slide plate is arranged at the top of the second supporting plate;
the other side of the sewage tank is provided with a drain plug.
Further, the utility model also comprises a replaceable punching cutter mechanism, which comprises:
the buffer knife rest is arranged at the lower part of the first knife rest;
the strong magnetic steel ring is arranged in the buffer tool rest;
the clamping ball is symmetrically and slidably arranged at the lower part of the buffering tool rest;
and the third springs are arranged between the clamping balls and the inside of the buffer knife rest.
The invention has the beneficial effects that: 1. adopt cooperation between riser, steady post and the first spring, the buffer board drives down the briquetting down and moves, and lower briquetting contacts with the sliding plate and drives the riser and slide down to block the panel on the conveyer belt, steady post supports the punching press platform simultaneously, prevents to punch the platform and rock about punching press in-process.
2. Adopt the cooperation between sliding block, slide bar and the spacing slide rail of second, drive the sliding block through the buffer board and reciprocate to drive the slide bar and contact with two spacing slide rails of second, thereby drive the rack through the sliding block and control and remove, thereby make rack and gear be in same vertical line, make the rack can drive the gear rotation, thereby drive the stamping platform and rotate, when the rack no longer contacts with the gear, the stamping platform has rotated 180 degrees, makes the panel that punches a hole drop downwards, makes new panel continue to convey to the recess of stamping platform.
3. Adopt the cooperation between strong magnetism steel ring, card ball and the third spring, the staff inserts new sword that punches a hole in the buffering knife rest from bottom to top, presss from both sides tightly the sword that punches a hole through two card balls and third spring, carries out further fixedly to the sword that punches a hole under the magnetic force effect of strong magnetism steel ring, when need lift down, need use professional instrument to pull out the sword that punches a hole in the buffering knife rest.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of a driving transportation mechanism according to the present invention.
Fig. 3 is a schematic perspective view of a punching mechanism according to the present invention.
Fig. 4 is a schematic perspective view of a clamping and limiting mechanism according to the present invention.
Fig. 5 is a schematic perspective view of an intermittent turnover mechanism according to the present invention.
Fig. 6 is a schematic perspective view of an automatic feeding mechanism according to the present invention.
Fig. 7 is a schematic perspective view of a cooling and cleaning mechanism according to the present invention.
Fig. 8 is a cross-sectional view of the replaceable die cutter mechanism of the present invention.
The marks of the components in the drawings are as follows: 1-base, 2-support frame, 3-drive transport mechanism, 31-servo motor, 32-drive shaft, 33-first drive belt, 34-first drive shaft, 35-sleeve, 36-drive belt, 37-limit plate, 4-punch hole mechanism, 41-middle cylinder, 42-push rod, 43-buffer plate, 44-first knife rest, 45-punch knife, 46-first rotating shaft, 47-friction ring, 48-punch table, 5-clamp limit mechanism, 51-first limit slide rail, 52-first support plate, 53-first spring, 54-stabilizing column, 55-second slide rail, 56-second spring, 57-slide plate, 58-lower press block, 59-riser, 6-intermittent turnover mechanism, 61-second limit slide rail, 62-support block, 63-slide block, 64-slide rod, 65-rack, 66-second drive shaft, 67-gear, 68-second drive belt, 69-baffle ring, 7-automatic feed mechanism, 71-storage box, 72-third drive shaft, 73-second rotating shaft, 74-third drive shaft, 75-second drive belt, 75-second slide rail, 57-lower press brake block, 57-slide block, 58-slide block, 63-slide block, 64-slide block, 65-slide block, 66-second drive belt, 8-buffer mechanism, 8-buffer plate, 8-buffer mechanism, 8-second drive belt, 8-buffer plate, 8-buffer mechanism, 8-buffer head, 8-buffer mechanism, 94-snap ball.
Detailed Description
The invention will be further described with reference to examples of embodiments shown in the drawings.
Example 1
A panel punching equipment for intelligent manufacturing, as shown in fig. 1, including base 1, support frame 2, drive transport mechanism 3 and punching press mechanism 4, the base 1 top is equipped with a plurality of support frames 2, and 1 top middle part of base is equipped with drive transport mechanism 3, and 1 top left side of base is equipped with punching press mechanism 4.
The staff places the panel in drive transport mechanism 3, then starts drive transport mechanism 3 and punching press mechanism 4 work, drive transport mechanism 3 drives the panel and removes to punching press mechanism 4 in, punching press mechanism 4's the part that punches a hole of punching a hole downwardly moves, after punching a hole, punching press mechanism 4's the part that punches a hole resets, the staff takes out the panel that will punch a hole at this moment, drive transport mechanism 3 continues to convey new panel, after all panels punching a hole and collecting, close drive transport mechanism 3 and punching press mechanism 4.
Example 2
On the basis of embodiment 1, as shown in fig. 2-3, the driving transportation mechanism 3 comprises a servo motor 31, a driving shaft 32, a first driving belt 33, a first driving shaft 34, a sleeve shaft 35, a conveying belt 36 and a limiting plate 37, wherein the servo motor 31 is arranged on the front side of the top of the base 1, the driving shaft 32 is arranged at the output end of the servo motor 31, the driving shaft 32 is rotationally connected with the middle supporting frame 2, two first driving shafts 34 are rotationally arranged on the middle supporting frame 2, the first driving belt 33 is arranged between the first driving shaft 34 and the front side of the driving shaft 32, the sleeve shafts 35 are respectively arranged on the first driving shafts 34 and the driving shaft 32, the conveying belt 36 is arranged between the sleeve shafts 35 on the left side and the right side, and two limiting plates 37 are arranged on the top of the middle supporting frame 2.
The punching and punching mechanism 4 comprises a middle cylinder 41, a push rod 42, a buffer plate 43, a first cutter rest 44, a punching cutter 45, a first rotating shaft 46, a friction ring 47 and a punching table 48, wherein the middle cylinder 41 is arranged on the upper portion of a support frame 2 on the left side of the top of the base 1, the push rod 42 is arranged at the output end of the middle cylinder 41, the buffer plate 43 is arranged on the push rod 42 and is slidably connected with the support frame 2 on the left side, the first cutter rest 44 is arranged at the bottom of the buffer plate 43, the punching cutter 45 is arranged at the bottom of the first cutter rest 44, the first rotating shaft 46 is rotatably arranged at the lower portion of the support frame 2 on the left side, the punching table 48 is arranged on the first rotating shaft 46, grooves are formed in the top and the bottom of the punching table 48, and the friction ring 47 is arranged between the punching table 48 and the first rotating shaft 46.
The staff puts the panel on conveyer 36, then starts servo motor 31 work, servo motor 31 drives drive shaft 32 and rotates, drive first transmission shaft 34 through first drive belt 33 and all rotate, thereby drive conveyer 36 and rotate, drive panel and convey to the left, convey the panel to the recess of punching press platform 48 in, then start well cylinder 41 work, well cylinder 41 drives push rod 42 and all parts on it and move down, punch a hole the sword 45 and move down and punch a hole the panel, after punching a hole, push rod 42 drives all parts on it and moves upward and reset, the staff takes out the panel that will punch a hole this moment.
Example 3
On the basis of embodiment 2, as shown in fig. 3-8, the clamping and limiting mechanism 5 is further included, the clamping and limiting mechanism 5 comprises a first limiting slide rail 51, a first support plate 52, a first spring 53, a stabilizing column 54, a second slide rail 55, a second spring 56, a sliding plate 57, a lower pressing block 58 and a vertical plate 59, the first limiting slide rail 51 is symmetrically arranged front and back at the middle part of the top of the base 1, the vertical plate 59 is slidably arranged between the first limiting slide rails 51, the first support plate 52 is symmetrically arranged front and back at the outer side of the support frame 2 in the middle part, the first springs 53 are respectively arranged between the two sides of the vertical plate 59 and the first support plate 52 on the same side, the stabilizing column 54 is symmetrically arranged at the lower part of the left side of the vertical plate 59, the middle part of the left side of the vertical plate 59 is provided with the second slide rail 55, the sliding plate 57 is slidably arranged in the second slide rail 55, the second spring 56 is arranged between the sliding plate 57 and the inner bottom of the second slide rail 55, the right side of the buffer plate 43 is provided with the lower pressing block 58, and the lower pressing block 58 is matched with the sliding plate 57.
When the push rod 42 drives the buffer plate 43 to slide downwards, the lower pressing block 58 is driven to move downwards, the lower pressing block 58 is contacted with the sliding plate 57, the first springs 53 are compressed firstly because the rigidity of the second springs 56 is higher than that of the first springs 53, so that the vertical plates 59 are driven to slide downwards, plates on the conveyor belt 36 are blocked, meanwhile, the stabilizing columns 54 support against the punching table 48, the punching table 48 is prevented from shaking leftwards and rightwards in the punching process, then the lower pressing block 58 continues to move downwards, the second springs 56 are compressed, the sliding plate 57 slides downwards, when the push rod 42 drives the buffer plate 43 to slide upwards, a worker takes out the punched plates, the lower pressing block 58 moves upwards, the second springs 56 and the first springs 53 are reset, the sliding plate 57 and the vertical plates 59 slide upwards, and the conveyor belt 36 continues to convey new plates leftwards.
The intermittent turnover mechanism 6 comprises a second limit slide rail 61, a support block 62, a slide block 63, a slide rod 64, a rack 65, a second transmission shaft 66, a gear 67, a second transmission belt 68 and a baffle ring 69, wherein the second limit slide rail 61 is arranged on the left side of the top of the base 1 and the upper part of the support frame 2 on the left side, the support block 62 is arranged at the bottom of the buffer plate 43, the slide block 63 is arranged in the support block 62 in a sliding manner, the slide rod 64 is arranged on the front side of the slide block 63 and is connected with the support block 62 in a sliding manner, the rack 65 is arranged on the left side of the slide block 63, the second transmission shaft 66 is rotatably arranged in the middle of the support frame 2 on the left side, the gear 67 is matched with the rack 65, the baffle ring 69 is arranged on the first rotation shaft 46, and the second transmission belt 68 is arranged between the baffle ring 69 and the second transmission shaft 66.
When the buffer plate 43 drives the supporting block 62 to move downwards, all parts on the supporting block 62 are driven to move downwards, the sliding rod 64 moves downwards to be in contact with the second limiting slide rail 61 at the lower part, the sliding rod 64 continues to move downwards along the second limiting slide rail 61 at the lower part, so that the sliding block 63 is driven to slide leftwards, the sliding block 63 drives the rack 65 to slide leftwards and downwards, at the moment, the rack 65 and the gear 67 are positioned on the same vertical line, when the buffer plate 43 drives the supporting block 62 to move upwards, all parts on the supporting block 62 are driven to move upwards, the rack 65 is driven to move upwards to be engaged with the gear 67, so that the second transmission shaft 66 is driven to rotate, the second transmission shaft 66 drives the baffle ring 69 to rotate through the second transmission belt 68, so that the stamping table 48 is driven to rotate, when the rack 65 is no longer in contact with the gear 67, the baffle ring 69 stops rotating, at the moment, the stamping table 48 rotates 180 degrees, so that a punched plate is downwards dropped, a new plate is continuously conveyed into the groove of the stamping table 48, when the sliding rod 64 moves upwards to be in contact with the second limiting slide rail 61 at the upper part, the second limiting slide rail 61 is driven to slide upwards, the second transmission shaft 64 is driven to slide upwards, and the stamping table 63 is continuously to slide rightwards.
The automatic feeding device comprises an automatic feeding mechanism 7, the automatic feeding mechanism 7 comprises a storage box 71, a third transmission shaft 72, a second rotation shaft 73, a third transmission belt 74, a fourth transmission belt 75, a transmission belt 76 and a guide rail 77, wherein the storage box 71 is arranged at the top of a support frame 2 on the right side of the top of a base 1, a discharge hole is arranged at the bottom of the left side of the storage box 71, the third transmission shaft 72 is rotatably arranged on the left side inside the storage box 71, the second rotation shaft 73 is rotatably arranged on the right side inside the storage box 71, the fourth transmission belt 75 is arranged between the third transmission shaft 72 and the front side of the second rotation shaft 73, the transmission belt 76 is arranged between the third transmission shaft 72 and the second rotation shaft 73, the transmission belt 76 is positioned in the storage box 71, the third transmission belt 74 is arranged between the transmission shaft 32 and the third transmission shaft 72, and the guide rail 77 is arranged on the right of the top of the base 1.
The staff places the panel in the storage box 71, and drive shaft 32 drives third transmission shaft 72 through third drive belt 74 simultaneously and rotates, and third transmission shaft 72 drives the rotation of second axis of rotation 73 through fourth drive belt 75 to drive conveyer belt 76 and rotate, conveyer belt 76 drops the panel one by one from the discharge gate to guide rail 77, makes the panel slide along guide rail 77 to conveyer belt 36.
Still including cooling and cleaning mechanism 8, cooling and cleaning mechanism 8 is equipped with sewage case 81 including sewage case 81, external water pipe 82, second backup pad 83, drain sliding plate 84 and drain plug 85, 1 top left portion of base, 1 top left rear side of base is equipped with external water pipe 82, and 81 front sides of sewage case are equipped with second backup pad 83, and 83 tops of second backup pad are equipped with drain sliding plate 84, and 81 rear sides of sewage case are equipped with drain plug 85.
In the punching process, a worker can pull the external water pipe 82 to enable water in the external water pipe 82 to be flushed on the plate, splashing of wood dust is reduced, the flushed water flows into the sewage tank 81, the wood dust generated by the opening of the plate is left on the sewage sliding plate 84, when the sewage tank 81 is about to overflow, the worker can pull out the drain plug 85 to drain the sewage, and finally the drain plug 85 is plugged.
The novel punching cutter comprises a first cutter frame 44, a second cutter frame 44, a third spring 93 and a clamping ball 94, and is characterized by further comprising a replaceable punching cutter mechanism 9, wherein the replaceable punching cutter mechanism 9 comprises a buffer cutter frame 91, a strong magnetic steel ring 92, the buffer cutter frame 91 is arranged at the lower part of the first cutter frame 44, the strong magnetic steel ring 92 is arranged in the buffer cutter frame 91, the clamping ball 94 is symmetrically and slidably arranged at the lower part of the buffer cutter frame 91, and the third spring 93 is arranged between the clamping ball 94 and the inside of the buffer cutter frame 91.
In the initial state, the buffer knife rest 91 has no punching knife 45, the worker can insert a new punching knife 45 into the buffer knife rest 91 from bottom to top, the clamping balls 94 are pressed outwards, the third springs 93 are compressed, the two clamping balls 94 clamp the punching knife 45, the punching knife 45 is further fixed under the magnetic force of the strong magnetic steel ring 92, when the punching knife 45 needs to be replaced, the worker can pull the punching knife 45 out of the buffer knife rest 91 by using a special tool, the third springs 93 and the clamping balls 94 are reset, and the above actions are repeated, so that the new punching knife 45 is inserted into the buffer knife rest 91.
Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.