Plate punching equipment for intelligent manufacturing
Technical Field
The invention relates to a plate punching device, in particular to a plate punching device for intelligent manufacturing.
Background
When a wood processing factory processes a wood board, the wood board is often required to be punched, a punching machine is generally adopted to punch the wood board in the prior art, the existing punching equipment generally conveys the board through workers, the punching position is determined by the experience of the workers, the levels of the workers are uneven, the punching quality is difficult to guarantee, and the labor intensity of the workers is also caused. Simultaneously, current clearance mode to the saw-dust is cleaned through the workman after punching a hole, and punching equipment can produce the saw-dust that splashes in a large number at the in-process that punches a hole, will lead to the saw-dust in the workshop to fly in disorder like this, not only can influence the interior air quality of workshop, still can influence workman's health.
Therefore, a plate punching device for intelligent manufacturing is needed, which has good punching quality, fixed punching position and can clean wood chips.
Disclosure of Invention
In order to overcome the defects of poor punching quality, unfixed punching position and poor working environment, the invention has the technical problems that: the plate punching equipment for intelligent manufacturing is good in punching quality, fixed in punching position and capable of cleaning sawdust.
The technical scheme is as follows: a sheet punching apparatus for smart manufacturing, comprising:
the base is used for mounting the whole equipment;
the top of the base is provided with a plurality of supporting frames;
the middle part of the top of the base is provided with the driving and conveying mechanism;
the punching mechanism is arranged on one side of the top of the base.
Further, the driving and transporting mechanism comprises:
the servo motor is arranged on one side of the top of the base;
the output end of the servo motor is provided with a driving shaft which is rotatably connected with the support frame in the middle;
the middle support frame is provided with two first transmission shafts in a rotating mode;
the first transmission belt is arranged between the first transmission shaft and one side of the driving shaft;
the first transmission shaft and the driving shaft are both provided with sleeve shafts;
the conveying belt is arranged between the sleeve shafts on the two sides;
and two limiting plates are arranged at the top of the supporting frame in the middle.
Further, the punching mechanism includes:
the middle cylinder is arranged at the upper part of the support frame at one side of the top of the base;
the output end of the middle cylinder is provided with a push rod;
the buffer plate is arranged on the push rod and is connected with the supporting frame on one side in a sliding manner;
the bottom of the buffer plate is provided with a first tool rest;
the bottom of the first knife rest is provided with a punching knife;
the lower part of the supporting frame at one side is rotatably provided with a first rotating shaft;
the first rotating shaft is provided with a stamping platform, and the top and the bottom of the stamping platform are provided with grooves;
and a friction ring is arranged between the stamping platform and the first rotating shaft.
Further explain, still including pressing from both sides tight stop gear, press from both sides tight stop gear including:
the middle part of the top of the base is symmetrically provided with a first limiting slide rail;
the vertical plate is arranged between the first limiting slide rails in a sliding manner;
the outer sides of the supporting frames in the middle part are symmetrically provided with first supporting plates;
the first springs are arranged between the two sides of the vertical plate and the first supporting plate on the same side;
the lower part of one side of the vertical plate is symmetrically provided with the stabilizing columns;
the middle part of one side of the vertical plate is provided with a second sliding rail;
the sliding plate is arranged in the second sliding rail in a sliding mode;
the second spring is arranged between the sliding plate and the inner bottom of the second sliding rail;
and the lower pressing block is arranged on one side of the buffer plate and matched with the sliding plate.
Further explaining, the turnover device also comprises an intermittent turnover mechanism, wherein the intermittent turnover mechanism comprises:
the bottom of the buffer plate is provided with a supporting block;
the sliding block is arranged in the supporting block in a sliding manner;
the sliding rod is arranged on one side of the sliding block and is connected with the supporting block in a sliding manner;
one side of the sliding block is provided with a rack;
the middle part of the supporting frame at one side is rotatably provided with a second transmission shaft;
the second transmission shaft is provided with a gear which is matched with the rack;
the first rotating shaft is provided with a baffle ring;
and a second transmission belt is arranged between the baffle ring and the second transmission shaft.
Further explaining, still including the autoloading mechanism, the autoloading mechanism includes:
the top of the support frame on one side of the top of the base is provided with a storage box, and the bottom of the left side of the storage box is provided with a discharge hole;
the third transmission shaft is rotatably arranged on one side inside the storage box;
the other side inside the storage box is rotatably provided with a second rotating shaft;
a fourth transmission belt is arranged between the third transmission shaft and one side of the second rotating shaft;
the conveying belt is arranged between the third transmission shaft and the second rotating shaft and is positioned in the material storage box;
a third transmission belt is arranged between the driving shaft and the third transmission shaft;
the guide rail is arranged at one part of the top of the base.
Further explain, still including cooling clearance mechanism, cooling clearance mechanism is including:
the sewage tank is arranged at one part of the top of the base;
the external water pipe is arranged on one side of the top of the base;
one side of the sewage tank is provided with a second supporting plate;
the top of the second supporting plate is provided with a drainage sliding plate;
and a drain plug is arranged on the other side of the sewage tank.
Further, the device also comprises a replaceable stamping cutter mechanism, wherein the replaceable stamping cutter mechanism comprises:
the lower part of the first tool rest is provided with a buffering tool rest;
the buffering tool rest is internally provided with a strong magnetic steel ring;
the lower part of the buffer tool rest is symmetrically and slidably provided with clamping balls;
and a third spring is arranged between the clamping ball and the inside of the buffer tool rest.
The invention has the beneficial effects that: 1. adopt the cooperation between riser, the post of stabilizing and the first spring, briquetting lapse under the buffer board drives, and briquetting and sliding plate contact and drive riser lapse down to block the panel on the conveyer belt, stabilize the post simultaneously and support the punching press platform, prevent that the punching press platform from rocking about punching a hole the in-process.
2. Adopt the sliding block, the cooperation between sliding rod and the spacing slide rail of second, it reciprocates to drive the sliding block through the buffer board, thereby it contacts with two spacing slide rails of second to drive the sliding rod, thereby it removes to move about to drive the rack through the sliding block, thereby make rack and gear be in same vertical on-line, make the rack can drive gear revolve, thereby it rotates to drive the punching press platform, when the rack no longer contacts with the gear, the punching press platform has rotated 180 degrees, make the panel that finishes of punching a hole drop downwards, make new panel continue to convey to in the recess of punching press platform.
3. Adopt the cooperation between strong magnetic steel ring, card ball and the third spring, the staff inserts the buffering knife rest with new sword from the bottom up that punches a hole, presss from both sides tightly the sword that punches a hole through two card balls and third spring, under the magnetic force effect of strong magnetic steel ring, carries out further fixed to the sword that punches a hole, when need lift off, needs use professional instrument to extract the sword that punches a hole from the buffering knife rest.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the driving and transporting mechanism of the present invention.
Fig. 3 is a schematic perspective view of the punching mechanism of the present invention.
Fig. 4 is a schematic perspective view of the clamping and limiting mechanism of the present invention.
Fig. 5 is a schematic perspective view of the intermittent turnover mechanism of the present invention.
Fig. 6 is a schematic perspective view of the automatic feeding mechanism of the present invention.
Fig. 7 is a schematic perspective view of the cooling and cleaning mechanism of the present invention.
Figure 8 is a cross-sectional view of the replaceable die cutter mechanism of the present invention.
The parts are labeled as follows: 1-a base, 2-a support frame, 3-a driving and conveying mechanism, 31-a servo motor, 32-a driving shaft, 33-a first driving belt, 34-a first driving shaft, 35-a sleeve shaft, 36-a conveying belt, 37-a limiting plate, 4-a punching mechanism, 41-a middle air cylinder, 42-a push rod, 43-a buffer plate, 44-a first knife rest, 45-a punching knife, 46-a first rotating shaft, 47-a friction ring, 48-a punching table, 5-a clamping and limiting mechanism, 51-a first limiting slide rail, 52-a first supporting plate, 53-a first spring, 54-a stabilizing column, 55-a second slide rail, 56-a second spring, 57-a sliding plate, 58-a lower pressing block, 59-a vertical plate and 6-an intermittent turnover mechanism, 61-a second limit slide rail, 62-a support block, 63-a slide block, 64-a slide rod, 65-a rack, 66-a second transmission shaft, 67-a gear, 68-a second transmission belt, 69-a baffle ring, 7-an automatic feeding mechanism, 71-a storage box, 72-a third transmission shaft, 73-a second rotating shaft, 74-the third transmission belt, 75-a fourth transmission belt, 76-a conveying belt, 77-a guide rail, 8-a cooling and cleaning mechanism, 81-a sewage tank, 82-an external water pipe, 83-a second support plate, 84-a water discharging slide plate, 85-a water discharging plug, 9-a replaceable punching knife mechanism, 91-a buffer knife rest, 92-a strong magnetic steel ring, 93-a third spring and 94-a clamping ball.
Detailed Description
The invention will be further described with reference to examples of embodiments shown in the drawings to which the invention is attached.
Example 1
The utility model provides a panel punching equipment for intelligent manufacturing, as shown in figure 1, punches mechanism 4 including base 1, support frame 2, drive transport mechanism 3 and punching, and 1 top of base is equipped with a plurality of support frames 2, and 1 top middle part of base is equipped with drive transport mechanism 3, and 1 top left side of base is equipped with the punching and punches mechanism 4.
The staff places panel in drive transport mechanism 3, then start drive transport mechanism 3 and the punching press 4 work of punching mechanism, drive transport mechanism 3 drives panel and removes to the punching press in punching mechanism 4, the punching press part of punching mechanism 4 moves down and punches a hole to panel, the back of finishing punching a hole, the punching press part of punching mechanism 4 resets, the staff takes out the panel that finishes punching a hole this moment, drive transport mechanism 3 continues to convey new panel, whole panel punches a hole and collects the back of finishing, close drive transport mechanism 3 and the punching press mechanism 4 of punching a hole.
Example 2
On the basis of embodiment 1, as shown in fig. 2-3, the driving transportation mechanism 3 includes a servo motor 31, a driving shaft 32, a first transmission belt 33, a first transmission shaft 34, a sleeve shaft 35, a transmission belt 36 and a limit plate 37, the servo motor 31 is disposed on the front side of the top of the base 1, the driving shaft 32 is disposed on the output end of the servo motor 31, the driving shaft 32 is rotatably connected with the support frame 2 in the middle, two first transmission shafts 34 are rotatably disposed on the support frame 2 in the middle, the first transmission belt 33 is disposed between the first transmission shafts 34 and the front side of the driving shaft 32, the sleeve shafts 35 are disposed on the first transmission shafts 34 and the driving shaft 32, the transmission belts 36 are disposed between the sleeve shafts 35 on the left and right sides, and the two limit plates 37 are disposed.
The punching mechanism 4 comprises a middle cylinder 41, a push rod 42, a buffer plate 43, a first tool rest 44, a punching tool 45, a first rotating shaft 46, a friction ring 47 and a punching table 48, the middle cylinder 41 is arranged on the upper portion of the left support frame 2 at the top of the base 1, the push rod 42 is arranged at the output end of the middle cylinder 41, the buffer plate 43 is arranged on the push rod 42, the buffer plate 43 is connected with the left support frame 2 in a sliding mode, the first tool rest 44 is arranged at the bottom of the buffer plate 43, the punching tool 45 is arranged at the bottom of the first tool rest 44, the first rotating shaft 46 is rotatably arranged at the lower portion of the left support frame 2, the punching table 48 is arranged on the first rotating shaft 46, grooves are formed in the top and the bottom of the punching table 48.
A worker places a plate on the conveyor belt 36, then the servo motor 31 is started to work, the servo motor 31 drives the driving shaft 32 to rotate, the first transmission shaft 34 is driven to rotate through the first transmission belt 33, the conveyor belt 36 is driven to rotate, the plate is driven to be conveyed leftwards, the plate is conveyed into the groove of the punching table 48, then the middle air cylinder 41 is started to work, the middle air cylinder 41 drives the push rod 42 and all the components on the push rod to move downwards, the punching knife 45 moves downwards to punch holes in the plate, after punching is finished, the push rod 42 drives all the components on the push rod to move upwards to reset, and at the moment, the worker takes out the punched plate.
Example 3
On the basis of the embodiment 2, as shown in fig. 3-8, the device further comprises a clamping and limiting mechanism 5, the clamping and limiting mechanism 5 comprises first limiting slide rails 51, first supporting plates 52, first springs 53, stabilizing columns 54, second slide rails 55, second springs 56, sliding plates 57, lower pressing blocks 58 and vertical plates 59, the first limiting slide rails 51 are symmetrically arranged in front and at back of the middle part of the top of the base 1, vertical plates 59 are slidably arranged between the first limiting slide rails 51, the first supporting plates 52 are symmetrically arranged in front and at back of the outer side of the supporting frame 2 in the middle part, the first springs 53 are arranged between the two sides of the vertical plates 59 and the first supporting plates 52 on the same side, the stabilizing columns 54 are symmetrically arranged on the lower part of the left side of the vertical plates 59, the second slide rails 55 are slidably arranged in the middle part of the left side of the vertical plates 59, the sliding plates 57 are slidably arranged in the second slide rails 55, the second springs 56 are, the hold-down block 58 is engaged with the slide plate 57.
When the push rod 42 drives the buffer plate 43 to slide downwards, the lower pressing block 58 is driven to move downwards, the lower pressing block 58 is in contact with the sliding plate 57, the rigidity of the second spring 56 is higher than that of the first spring 53, the first spring 53 is compressed firstly, the vertical plate 59 is driven to slide downwards, the plate on the conveyor belt 36 is blocked, meanwhile, the stabilizing column 54 abuts against the punching table 48, the punching table 48 is prevented from shaking left and right in the punching process, then, the lower pressing block 58 continues to move downwards, the second spring 56 is compressed, the sliding plate 57 slides downwards, when the push rod 42 drives the buffer plate 43 to slide upwards, a worker takes out the punched plate, the lower pressing block 58 moves upwards, the second spring 56 and the first spring 53 both return, the sliding plate 57 and the vertical plate 59 both slide upwards and return, and the conveyor belt 36 continues to convey a new plate leftwards.
Still including intermittent type tilting mechanism 6, intermittent type tilting mechanism 6 is including the spacing slide rail 61 of second, supporting shoe 62, the sliding block 63, the sliding rod 64, rack 65, second transmission shaft 66, gear 67, second driving belt 68 and fender ring 69, base 1 top left side and 2 upper portions on the left support frame all are equipped with the spacing slide rail 61 of second, buffer board 43 bottom is equipped with supporting shoe 62, supporting shoe 62 internal sliding formula is equipped with sliding block 63, sliding block 63 front side is equipped with sliding rod 64, sliding rod 64 and supporting shoe 62 sliding connection, sliding block 63 left side is equipped with rack 65, 2 middle part rotary type of left support frame is equipped with second transmission shaft 66, be equipped with gear 67 on the second transmission shaft 66, gear 67 cooperatees with rack 65, be equipped with fender ring 69 on the first rotation axis 46, be equipped with second driving belt 68 between fender ring 69 and the second transmission shaft 66.
When the buffer board 43 drives the supporting block 62 to move downwards, all the components on the supporting block 62 are driven to move downwards, the sliding rod 64 moves downwards to contact with the second limiting slide rail 61 on the lower part, the sliding rod 64 continues to move downwards along the second limiting slide rail 61 on the lower part, so that the sliding block 63 is driven to slide leftwards, the sliding block 63 drives the rack 65 to slide leftwards and downwards, the rack 65 and the gear 67 are positioned on the same vertical line, when the buffer board 43 drives the supporting block 62 to move upwards, all the components on the supporting block 62 are driven to move upwards, the rack 65 is driven to move upwards to be meshed with the gear 67, so that the second transmission shaft 66 is driven to rotate, the second transmission shaft 66 drives the retaining ring 69 to rotate through the second transmission belt 68, so as to drive the stamping table 48 to rotate, when the rack 65 is no longer in contact with the gear 67, the retaining ring 69 stops rotating, and at this, and when the sliding rod 64 moves upwards to be in contact with the second limiting sliding rail 61 at the upper part, the sliding rod 64 continues to move upwards along the second limiting sliding rail 61 at the upper part, so that the sliding block 63 is driven to slide rightwards to reset.
Still including automatic feeding mechanism 7, automatic feeding mechanism 7 is including storage case 71, third transmission shaft 72, second axis of rotation 73, third transmission belt 74, fourth transmission belt 75, conveyer belt 76 and guide rail 77, 2 tops of support frame on base 1 top right side are equipped with storage case 71, storage case 71 left side bottom is equipped with the discharge gate, the inside left side rotary type of storage case 71 is equipped with third transmission shaft 72, the inside right side rotary type of storage case 71 is equipped with second axis of rotation 73, be equipped with fourth transmission belt 75 between third transmission shaft 72 and the second axis of rotation 73 front side, be equipped with conveyer belt 76 between third transmission shaft 72 and the second axis of rotation 73, conveyer belt 76 is located storage case 71, be equipped with third transmission belt 74 between drive shaft 32 and the third transmission shaft 72, base 1 top right part is equipped with guide rail 77.
The staff places panel in storage case 71, and drive shaft 32 drives third transmission shaft 72 through third driving belt 74 and rotates simultaneously, and third transmission shaft 72 drives second axis of rotation 73 through fourth driving belt 75 and rotates to drive conveyer belt 76 and rotate, conveyer belt 76 drops panel from the discharge gate to guide rail 77 one by one, makes panel slide to conveyer belt 36 along guide rail 77 on.
Still including cooling clearance mechanism 8, cooling clearance mechanism 8 is equipped with sewage case 81 including sewage case 81, external water pipe 82, second backup pad 83, lower water slide 84 and drain plug 85 in the left part of base 1 top, and the left rear side in base 1 top is equipped with external water pipe 82, and sewage case 81 front side is equipped with second backup pad 83, and second backup pad 83 top is equipped with lower water slide 84, and sewage case 81 rear side is equipped with drain plug 85.
In the punching process, the staff can pull the external water pipe 82, so that water in the external water pipe 82 is flushed on the plate, the splashing of wood chips is reduced, flushed water flows into the sewage tank 81, the wood chips generated by the plate hole opening are remained on the lower water sliding plate 84, and when the sewage tank 81 is about to overflow, the staff can pull out the drainage plug 85, so that sewage is discharged, and finally the drainage plug 85 is plugged.
Still including removable die cutter mechanism 9, removable die cutter mechanism 9 is equipped with buffering knife rest 91 including buffering knife rest 91, strong magnetic steel ring 92, third spring 93 and card ball 94 in the first knife rest 44 lower part, is equipped with strong magnetic steel ring 92 in the buffering knife rest 91, and buffering knife rest 91 lower part symmetry slidingtype is equipped with card ball 94, all is equipped with third spring 93 between card ball 94 and the buffering knife rest 91 inside.
Under initial state, buffering knife rest 91 does not have punching knife 45, the staff can insert buffering knife rest 91 with new punching knife 45 from the bottom up in, card ball 94 is all pressed to the outside, third spring 93 all is compressed, two card balls 94 press from both sides tight punching knife 45, under the magnetic force of strong magnet steel ring 92, carry out further fixed to punching knife 45, when needing to change punching knife 45, the staff can use professional instrument to extract punching knife 45 from buffering knife rest 91, third spring 93 all resets with card ball 94, repeat above-mentioned action again, insert new punching knife 45 in buffering knife rest 91.
Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.