CN113059894A - 一种高强度板材的生产工艺 - Google Patents

一种高强度板材的生产工艺 Download PDF

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CN113059894A
CN113059894A CN202110434063.8A CN202110434063A CN113059894A CN 113059894 A CN113059894 A CN 113059894A CN 202110434063 A CN202110434063 A CN 202110434063A CN 113059894 A CN113059894 A CN 113059894A
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王圭平
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Ningbo Hexiang Technology Co ltd
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Abstract

一种高强度板材的生产工艺，所述工艺包括以下步骤：S1：基础层的材料和加强层的材料分别在相对设置的挤出机中高温熔化，所述基础层的材料中加入碳纤维和芳纶纤维；S2：相对设置的挤出机分别输出液体状态的基础层和加强层汇合；S3：液体状态的基础层和加强层同时溶合形成板材。本发明高强度的板材通过在基础层上增加设置加强层，加强层提高了板材的强度，延长了使用寿命。加强层为编织布，编织布的成本低，强度高，基础层为蜂窝板、中空板或石基复合板，基础层和加强层热压成型，工艺简单，成型效率高。

Description

一种高强度板材的生产工艺
技术领域
本发明涉及一种高强度板材的生产工艺。
背景技术
在物流、仓储等行业，经常会用到体积较大的箱体，使用纸箱的话，纸箱为一次性耗材，无法循环利用，不环保，现在很多企业已经使用循环箱替代纸箱，循环箱可循环回收使用，对环境更加友好。现有的循环箱的材质都是蜂窝料，蜂窝料材质使用时间过久后，容易折断，而且循环箱从高处跌落时，箱体容易破裂。大多物流领域的板材使用1-2年后就报废，造成资源的浪费，不利于环保。废旧塑料进入环境后，由于其很难降解，造成长期的、深层次的生态环境问题，废旧塑料包装物混在土壤中，影响农作物吸收养分和水分，将导致农作物减产；而且容易滋生细菌，污染地下水。
发明内容
本发明提供一种用于制造包装箱的高强度板材的生产工艺。
本发明解决上述技术问题所采用的技术方案为：
一种高强度板材的生产工艺，所述工艺包括以下步骤：
S1：基础层的材料和加强层的材料分别在相对设置的挤出机中高温熔化，所述基础层的材料中加入碳纤维和芳纶纤维；
S2：相对设置的挤出机分别输出液体状态的基础层和加强层汇合；
S3：液体状态的基础层和加强层同时溶合形成板材。
一种高强度的板材，板材包括基础层和加强层，基础层和加强层热压成型，所述加强层的材质为碳纤维布、芳纶纤维布、玻纤布、编织布、无纺布或塑料膜，所述基础层为蜂窝板、中空板或石基复合板。
优选为，所述板材包括一层基础层和一层加强层。
优选为，所述板材包括两层基础层和位于两基础层之间的加强层。
优选为，所述板材包括一层基础层和位于基础层两侧的加强层。
与现有技术相比，本发明高强度的板材通过在基础层上增加设置加强层，加强层提高了板材的强度，延长了使用寿命。加强层为编织布，编织布的成本低，强度高，基础层为蜂窝板、中空板或石基复合板，基础层和加强层热压成型，工艺简单，成型效率高。
附图说明
图1为本发明包装箱的立体示意图。
图2为本发明高强度的板材实施例1的剖视图。
图3为本发明高强度的板材实施例2的剖视图。
图4为本发明高强度的板材实施例3的剖视图。
具体实施方式
以下结合附图实施例对本发明作进一步详细描述。
如图1所示，包装箱由板材拼接而成，包装箱包括箱体11和设置在箱体11上的顶盖12，顶盖12的末端设置有弧形板，弧形板上设置有卡扣121，箱体11的两侧顶部分别设置有左盖板13和右盖板14，左盖板13上设置有多个缺口131，右盖板14上设置有多个与缺口131拔插配合的凸起141，箱体11的前方设置有与卡扣121配合的锁扣113，箱体11的两侧设置有提带114。箱体11的底部和两侧均设置有折痕，从而在收纳时，可以折叠包装箱减小收纳空间。
箱体11的左右两侧中间以及左盖板13和右盖板14的中间设置有折叠线，收纳包装箱时，能够将箱体11沿着折叠线折叠，折叠后的包装箱占用空间小，方便收纳储存。
封存箱体时，首先将左盖板13和右盖板14相向配合，使凸起141插入缺口131中，然后合上顶盖12，将卡扣121扣合在锁扣113上，能够有效防止偷盗人员将手从顶盖12与箱体11的顶部缝隙处伸入箱体11中偷盗物品。
实施例1：
如图2所示：板材包括一层基础层111和一层加强层112，加强层112的材质为碳纤维布、芳纶纤维布、玻纤布、编织布、无纺布或塑料膜，基础层111为蜂窝板、中空板或石基复合板。
实施例2：
如图3所示：板材包括两层基础层111和位于两基础层111之间的加强层112，加强层112的材质为碳纤维布、芳纶纤维布、玻纤布、编织布、无纺布或塑料膜，基础层111为蜂窝板、中空板或石基复合板。
实施例3：
如图4所示：板材包括一层基础层111和位于基础层111两侧的加强层112，加强层112的材质为碳纤维布、芳纶纤维布、玻纤布、编织布、无纺布或塑料膜，基础层111为蜂窝板、中空板或石基复合板。
高强度的板材的生产工艺如下：
基础层111的材料和加强层112的材料分别在相对设置的挤出机中高温熔化，所述基础层111的材料中加入碳纤维和芳纶纤维；
相对设置的挤出机分别输出液体状态的基础层111和加强层112汇合；
液体状态的基础层111和加强层112同时溶合形成板材；
基础层111的材料和加强层112的材料在融化为液体状态后，在高温状态热压成型。
加强层112提高了板材的强度，防止基础层111折断破裂。
本发明高强度的板材通过在基础层111上增加设置加强层112，加强层112提高了板材的强度，延长了使用寿命。加强层112为编织布，编织布的成本低，强度高，基础层111为蜂窝板、中空板或石基复合板，基础层111和加强层112热压成型，工艺简单，成型效率高，延长了板材的使用寿命，能够使用5-8年，保护了环境的同时避免了资源的浪费。
最后应说明的是：以上实施例仅说明本发明的技术方案，而非对其限制；尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。

Claims (5)

1.一种高强度板材的生产工艺，其特征在于，所述工艺包括以下步骤：
S1：基础层(111)的材料和加强层(112)的材料分别在相对设置的挤出机中高温熔化，所述基础层(111)的材料中加入碳纤维和芳纶纤维；
S2：相对设置的挤出机分别输出液体状态的基础层(111)和加强层(112)汇合；
S3：液体状态的基础层(111)和加强层(112)同时溶合形成板材。
2.根据权利要求1所述的高强度板材的生产工艺，其特征在于，所述板材包括基础层(111)和加强层(112)，所述基础层(111)和加强层(112)热压成型，所述加强层(112)的材质为碳纤维布、芳纶纤维布、玻纤布、编织布、无纺布或塑料膜，所述基础层(111)为蜂窝板、中空板或石基复合板。
3.根据权利要求2所述的高强度板材的生产工艺，其特征在于，所述板材包括一层基础层(111)和一层加强层(112)。
4.根据权利要求2所述的高强度板材的生产工艺，其特征在于，所述板材包括两层基础层(111)和位于两基础层(111)之间的加强层(112)。
5.根据权利要求2所述的高强度板材的生产工艺，其特征在于，所述板材包括一层基础层(111)和位于基础层(111)两侧的加强层(112)。
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CN114955158A (zh) * 2022-04-29 2022-08-30 张新昌 基于改性塑料材料的全折叠循环复用快递包装箱及其制造方法

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