CN113026115A - Wool steam high-temperature five-stage cleaning assembly line and temperature control process thereof - Google Patents
Wool steam high-temperature five-stage cleaning assembly line and temperature control process thereof Download PDFInfo
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- CN113026115A CN113026115A CN202110282413.3A CN202110282413A CN113026115A CN 113026115 A CN113026115 A CN 113026115A CN 202110282413 A CN202110282413 A CN 202110282413A CN 113026115 A CN113026115 A CN 113026115A
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- water tank
- wool
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- temperature
- temperature control
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B3/00—Mechanical removal of impurities from animal fibres
- D01B3/04—Machines or apparatus for washing or scouring loose wool fibres
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01B—MECHANICAL TREATMENT OF NATURAL FIBROUS OR FILAMENTARY MATERIAL TO OBTAIN FIBRES OF FILAMENTS, e.g. FOR SPINNING
- D01B3/00—Mechanical removal of impurities from animal fibres
- D01B3/04—Machines or apparatus for washing or scouring loose wool fibres
- D01B3/10—Details of machines or apparatus
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a wool steam high-temperature five-stage cleaning assembly line and a temperature control process thereof, wherein the wool steam high-temperature five-stage cleaning assembly line comprises the following steps: water injection and temperature control: and injecting low-temperature hot water into the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank through boilers, wherein steam pipes are fixed inside the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank. According to the invention, the temperature control valve and the steam pipe are arranged to automatically control the water temperature in the partial water tank, so that the problems that the temperature control speed is high, the temperature control is accurate, the wool is effectively washed and sterilized by adding a proper amount of wool detergent, caustic soda and antibacterial agent and the cleanliness of the wool is improved in the prior art that the temperature is controlled by manually controlling the temperature of inlet and outlet hot water, the temperature control speed is high, the temperature control is accurate, the prior cleaning assembly line only injects water through a boiler, the temperature control performance is poor, the rapid temperature control is inconvenient, the cleaning effect is poor, the fluffiness of wool hand feeling cannot be improved and the wool quality is reduced are solved.
Description
Technical Field
The invention relates to the technical field of olive planting, in particular to a wool steam high-temperature five-stage cleaning assembly line and a temperature control process thereof.
Background
Wool mainly comprises protein, can be traced to the age of neolithic apparatus by human beings by utilizing the wool, is spread from Zhongya to the Mediterranean sea and other areas in the world, and becomes a main textile raw material in Asia-Europe, wool fibers are soft and elastic, can be used for manufacturing textiles such as woolen cloth, woolen yarns, blankets, felts and the like, and wool products have the characteristics of plump hand feeling, good heat retention, comfortable wearing and the like.
And in the wool production process, can wash through wasing the assembly line, nevertheless current washing assembly line only carries out the water injection through the boiler, and temperature control performance is relatively poor, the quick accuse temperature of being not convenient for, and the cleaning performance is relatively poor simultaneously, can not improve the fluffy degree that wool felt, reduces the wool quality.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a wool steam high-temperature five-stage cleaning assembly line and a temperature control process thereof, which have the advantage of convenience in temperature control cleaning, and solve the problems that the existing cleaning assembly line is poor in temperature control performance, inconvenient to rapidly control the temperature, poor in cleaning effect, incapable of improving the fluffiness of wool hand feeling and capable of reducing the wool quality because water is injected only through a boiler.
In order to achieve the purpose, the invention provides the following technical scheme: a wool steam high-temperature five-stage cleaning assembly line and a temperature control process thereof comprise the following steps:
water injection and temperature control: low-temperature hot water is injected into the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank through the boiler, steam pipes are fixed inside the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank, the steam pipes are communicated with a high-temperature steam outlet of the boiler, and temperature control valves are arranged on the surfaces of the steam pipes, so that the water temperatures inside the first water tank, the second water tank, the third water tank and the fifth water tank are all 36-40 ℃.
Adding a liquid medicine: adding 25-30 kg of wool detergent into the second water tank, adding 10-15 kg of wool detergent into the third water tank, adding 1.5-2 kg of caustic soda into the second water tank, adding 0.8-1 kg of caustic soda into the third water tank, and adding 1 kg of antibacterial agent into each of the second water tank and the third water tank; then, 5-9 kg of wool detergent is respectively added into the second water tank and the third water tank every other hour, 0.6-0.8 kg of caustic soda and 0.4-0.6 kg of antibacterial agent are respectively added into the second water tank and the third water tank, and the PH value is controlled between 8 and 9.
Mixing treatment: after the liquid medicine is added, the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank are simultaneously in idle running for 3-5 minutes, so that the liquid medicine and the water are fully mixed.
Wool scouring treatment: and (3) putting the wool into the first water tank, washing the wool, then sending the washed wool into the second water tank for washing, and so on, wherein the wool sent out from the fifth water tank is clean wool, then sending the clean wool into a drying box for drying treatment, and the impurity wool content of the washed wool is 0.3%.
The water injection, the temperature control valve is electronic temperature control valve, and the steam pipe is the annular coil pipe, can make the steam pipe pass through steam and carry out the even heating to water, has improved the heating effect of steam pipe.
According to the wool washing treatment, wool is washed in the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank for 5-7 minutes respectively, so that water can effectively wash the wool, and the phenomenon that the wool cannot be fully contacted with the water is avoided.
The added liquid medicine, the wool detergent, the caustic soda and the antibacterial agent can be placed inside a stirrer before being added, deionized water is added for stirring and diluting, and then the deionized water is added into a part of water tanks, so that the liquid medicine can be quickly mixed with water, and the cleaning effect is improved.
The water tank I, the water tank II, the water tank III, the water tank IV and the water tank V are large wool washing machines, claw plates and conveying belts are arranged in the large wool washing machines, water and wool can be stirred and separated, and the washing efficiency is high.
And during wool washing treatment, when water is changed, the wastewater in the first water tank is discharged firstly, then the water in the second water tank is injected into the first water tank, the rest is done, finally the water in the fifth water tank is injected into the fourth water tank, then the water in the boiler is injected into the fifth water tank, and the water temperature in each water tank is automatically controlled through a steam pipe and a temperature control valve, so that the water recycling rate is improved.
The temperature is controlled by water injection, the temperature of low-temperature hot water sent out by the boiler is 30 ℃, a user can conveniently and rapidly heat the water through the steam pipe, and the temperature control effect is improved.
The liquid medicine is added, and the wool detergent is a nonionic surfactant, so that the wool detergent is prevented from causing great damage to wool, has good washing and corrosion resistance, and improves the wool washing effect.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the temperature control valve and the steam pipe are arranged to automatically control the water temperature in the partial water tank, so that the problems that the temperature control speed is high, the temperature control is accurate, the wool can be effectively washed and sterilized by adding a proper amount of wool detergent, caustic soda and antibacterial agent and the cleanliness of the wool is improved in the prior art that the temperature is controlled by manually controlling the temperature of inlet and outlet hot water, the temperature control speed is high, the temperature control is accurate, the prior cleaning assembly line only injects water through a boiler, the temperature control performance is poor, the temperature is not convenient to control quickly, the cleaning effect is poor, the fluffiness of wool hand feeling cannot be improved and the wool quality is reduced are solved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
a wool steam high-temperature five-stage cleaning assembly line and a temperature control process thereof comprise the following steps:
water injection and temperature control: the low-temperature hot water is injected into the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank through the boiler, steam pipes are fixed inside the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank, the steam pipes are communicated with a high-temperature steam outlet of the boiler, and temperature control valves are arranged on the surfaces of the steam pipes, so that the water temperatures inside the first water tank, the second water tank, the third water tank and the fifth water tank are all 36 ℃.
Adding a liquid medicine: 25 kg of wool detergent is added into the second water tank, 10 kg of wool detergent is added into the third water tank, 1.5 kg of caustic soda is added into the second water tank, and 0.8 kg of caustic soda is added into the third water tank; 1 kg of antibacterial agent is added into the second water tank and the third water tank respectively, then 5 kg of wool detergent is added into the second water tank and the third water tank respectively every other hour, 0.6 kg of caustic soda and 0.4 kg of antibacterial agent are added respectively, and the pH value is controlled to be between 8 and 9.
Mixing treatment: after the liquid medicine is added, the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank are simultaneously in idle running for 3 minutes, so that the liquid medicine and the water are fully mixed.
Wool scouring treatment: and (3) putting the wool into the first water tank, washing the wool, then sending the washed wool into the second water tank for washing, and so on, wherein the wool sent out from the fifth water tank is clean wool, then sending the clean wool into a drying box for drying treatment, and the impurity wool content of the washed wool is 0.3%.
Example two:
a wool steam high-temperature five-stage cleaning assembly line and a temperature control process thereof comprise the following steps:
water injection and temperature control: the low-temperature hot water is injected into the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank through the boiler, steam pipes are fixed inside the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank, the steam pipes are communicated with a high-temperature steam outlet of the boiler, and temperature control valves are arranged on the surfaces of the steam pipes, so that the water temperatures inside the first water tank, the second water tank, the third water tank and the fifth water tank are all 38 ℃.
Adding a liquid medicine: 28 kilograms of wool detergent is added into the second water tank, 12.5 kilograms of wool detergent is added into the third water tank, 1.7 kilograms of caustic soda is added into the second water tank, 0.9 kilogram of caustic soda is added into the third water tank, and 1 kilogram of antibacterial agent is added into each of the second water tank and the third water tank; then, 7 kilograms of wool detergent, 0.7 kilogram of caustic soda and 0.5 kilogram of antibacterial agent are respectively added into the second water tank and the third water tank every other hour, and the pH value is controlled between 8 and 9.
Mixing treatment: after the liquid medicine is added, the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank are simultaneously in idle operation for 4 minutes, so that the liquid medicine and the water are fully mixed.
Wool scouring treatment: and (3) putting the wool into the first water tank, washing the wool, then sending the washed wool into the second water tank for washing, and so on, wherein the wool sent out from the fifth water tank is clean wool, then sending the clean wool into a drying box for drying treatment, and the impurity wool content of the washed wool is 0.3%.
Example three:
a wool steam high-temperature five-stage cleaning assembly line and a temperature control process thereof comprise the following steps:
water injection and temperature control: the low-temperature hot water is injected into the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank through the boiler, steam pipes are fixed inside the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank, the steam pipes are communicated with a high-temperature steam outlet of the boiler, and temperature control valves are arranged on the surfaces of the steam pipes, so that the water temperatures inside the first water tank, the second water tank, the third water tank and the fifth water tank are all 40 ℃.
Adding a liquid medicine: 30 kg of wool detergent is added into the second water tank, 15 kg of wool detergent is added into the third water tank, 2 kg of caustic soda is added into the second water tank, 1 kg of caustic soda is added into the third water tank, and 1 kg of antibacterial agent is added into each of the second water tank and the third water tank; then, 9 kg of wool detergent is added into the second water tank and the third water tank every other hour, 0.8 kg of caustic soda and 0.6 kg of antibacterial agent are added into the second water tank and the third water tank respectively, and the pH value is controlled to be between 8 and 9.
Mixing treatment: after the liquid medicine is added, the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank are simultaneously in idle running for 5 minutes, so that the liquid medicine and the water are fully mixed.
Wool scouring treatment: and (3) putting the wool into the first water tank, washing the wool, then sending the washed wool into the second water tank for washing, and so on, wherein the wool sent out from the fifth water tank is clean wool, then sending the clean wool into a drying box for drying treatment, and the impurity wool content of the washed wool is 0.3%.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A wool steam high-temperature five-stage cleaning assembly line and a temperature control process thereof are characterized in that: the method comprises the following steps:
water injection and temperature control: low-temperature hot water is injected into the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank through the boiler, steam pipes are fixed inside the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank, the steam pipes are communicated with a high-temperature steam outlet of the boiler, and temperature control valves are arranged on the surfaces of the steam pipes, so that the water temperatures inside the first water tank, the second water tank, the third water tank and the fifth water tank are all 36-40 ℃.
Adding a liquid medicine: adding 25-30 kg of wool detergent into the second water tank, adding 10-15 kg of wool detergent into the third water tank, adding 1.5-2 kg of caustic soda into the second water tank, adding 0.8-1 kg of caustic soda into the third water tank, and adding 1 kg of antibacterial agent into each of the second water tank and the third water tank; then, 5-9 kg of wool detergent is respectively added into the second water tank and the third water tank every other hour, 0.6-0.8 kg of caustic soda and 0.4-0.6 kg of antibacterial agent are respectively added into the second water tank and the third water tank, and the PH value is controlled between 8 and 9.
Mixing treatment: after the liquid medicine is added, the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank are simultaneously in idle running for 3-5 minutes, so that the liquid medicine and the water are fully mixed.
Wool scouring treatment: and (3) putting the wool into the first water tank, washing the wool, then sending the washed wool into the second water tank for washing, and so on, wherein the wool sent out from the fifth water tank is clean wool, then sending the clean wool into a drying box for drying treatment, and the impurity wool content of the washed wool is 0.3%.
2. The wool steam high-temperature five-stage cleaning assembly line and the temperature control process thereof as claimed in claim 1, wherein: the water injection, the temperature control valve is electronic temperature control valve, and the steam pipe is the annular coil pipe, can make the steam pipe pass through steam and carry out the even heating to water, has improved the heating effect of steam pipe.
3. The wool steam high-temperature five-stage cleaning assembly line and the temperature control process thereof as claimed in claim 1, wherein: according to the wool washing treatment, wool is washed in the first water tank, the second water tank, the third water tank, the fourth water tank and the fifth water tank for 5-7 minutes respectively, so that water can effectively wash the wool, and the phenomenon that the wool cannot be fully contacted with the water is avoided.
4. The wool steam high-temperature five-stage cleaning assembly line and the temperature control process thereof as claimed in claim 1, wherein: the added liquid medicine, the wool detergent, the caustic soda and the antibacterial agent can be placed inside a stirrer before being added, deionized water is added for stirring and diluting, and then the deionized water is added into a part of water tanks, so that the liquid medicine can be quickly mixed with water, and the cleaning effect is improved.
5. The wool steam high-temperature five-stage cleaning assembly line and the temperature control process thereof as claimed in claim 1, wherein: the water tank I, the water tank II, the water tank III, the water tank IV and the water tank V are large wool washing machines, claw plates and conveying belts are arranged in the large wool washing machines, water and wool can be stirred and separated, and the washing efficiency is high.
6. The wool steam high-temperature five-stage cleaning assembly line and the temperature control process thereof as claimed in claim 1, wherein: and during wool washing treatment, when water is changed, the wastewater in the first water tank is discharged firstly, then the water in the second water tank is injected into the first water tank, the rest is done, finally the water in the fifth water tank is injected into the fourth water tank, then the water in the boiler is injected into the fifth water tank, and the water temperature in each water tank is automatically controlled through a steam pipe and a temperature control valve, so that the water recycling rate is improved.
7. The wool steam high-temperature five-stage cleaning assembly line and the temperature control process thereof as claimed in claim 1, wherein: the temperature is controlled by water injection, the temperature of low-temperature hot water sent out by the boiler is 30 ℃, a user can conveniently and rapidly heat the water through the steam pipe, and the temperature control effect is improved.
8. The wool steam high-temperature five-stage cleaning assembly line and the temperature control process thereof as claimed in claim 1, wherein: the liquid medicine is added, and the wool detergent is a nonionic surfactant, so that the wool detergent is prevented from causing great damage to wool, has good washing and corrosion resistance, and improves the wool washing effect.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110282413.3A CN113026115A (en) | 2021-03-16 | 2021-03-16 | Wool steam high-temperature five-stage cleaning assembly line and temperature control process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110282413.3A CN113026115A (en) | 2021-03-16 | 2021-03-16 | Wool steam high-temperature five-stage cleaning assembly line and temperature control process thereof |
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| CN113026115A true CN113026115A (en) | 2021-06-25 |
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| CN202110282413.3A Pending CN113026115A (en) | 2021-03-16 | 2021-03-16 | Wool steam high-temperature five-stage cleaning assembly line and temperature control process thereof |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB370066A (en) * | 1931-01-09 | 1932-04-07 | Eugene Victor Hayes Gratze | A new or improved machine for use in scouring either wool and other animal fibres or vegetable fibres |
| CN207143370U (en) * | 2017-07-07 | 2018-03-27 | 苏州市晨彩纺织研发有限公司 | Novel wool cleaning device |
| CN108570714A (en) * | 2018-04-18 | 2018-09-25 | 朵礼 | A kind of animal husbandry based on bubbling -cleaning technology wool cleaning device |
| CN108570715A (en) * | 2018-05-14 | 2018-09-25 | 王少平 | A kind of wool stranding cleaning device |
| CN212645260U (en) * | 2020-06-19 | 2021-03-02 | 张宪豪 | Energy-saving device for cleaning and drying assembly line |
-
2021
- 2021-03-16 CN CN202110282413.3A patent/CN113026115A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB370066A (en) * | 1931-01-09 | 1932-04-07 | Eugene Victor Hayes Gratze | A new or improved machine for use in scouring either wool and other animal fibres or vegetable fibres |
| CN207143370U (en) * | 2017-07-07 | 2018-03-27 | 苏州市晨彩纺织研发有限公司 | Novel wool cleaning device |
| CN108570714A (en) * | 2018-04-18 | 2018-09-25 | 朵礼 | A kind of animal husbandry based on bubbling -cleaning technology wool cleaning device |
| CN108570715A (en) * | 2018-05-14 | 2018-09-25 | 王少平 | A kind of wool stranding cleaning device |
| CN212645260U (en) * | 2020-06-19 | 2021-03-02 | 张宪豪 | Energy-saving device for cleaning and drying assembly line |
Non-Patent Citations (1)
| Title |
|---|
| 西北纺织工学院毛纺教研室: "《毛纺学》", 30 September 1980, 纺织工业出版社 * |
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Application publication date: 20210625 |