CN101838928B - Textile cloth washing assistant and manufacturing method thereof as well as washing method using same - Google Patents
Textile cloth washing assistant and manufacturing method thereof as well as washing method using same Download PDFInfo
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- CN101838928B CN101838928B CN2010101698046A CN201010169804A CN101838928B CN 101838928 B CN101838928 B CN 101838928B CN 2010101698046 A CN2010101698046 A CN 2010101698046A CN 201010169804 A CN201010169804 A CN 201010169804A CN 101838928 B CN101838928 B CN 101838928B
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- wash water
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Abstract
The invention belongs to technical field of textile assistants, and particularly relates to a textile cloth washing assistant and a manufacturing method thereof as well as a washing method using the same. The textile cloth washing assistant comprises the following raw materials in percentage by weight: 30-40% of high-concentration complex enzyme, 10-20% of surfactant, 45-50% of buffering agent and 0-15% of filler, wherein the high-concentration complex enzyme comprises neutral cellulase, desizing enzyme and softener. In the washing process, the effects of desizing, ferment grinding and softening processes can be reached only by the process of adding the washing assistant for washing in the washing process, and on the premise of the same washing effect, the water consumption is reduced from the original 5-7 times to 1-2 times, the water saving effect is very obvious, and the sewage discharge and the sewage treatment cost are reduced, so the comprehensive washing cost is greatly reduced.
Description
Technical field
The invention belongs to the textile auxiliary technical field, relate in particular to a kind of textile cloth wash water auxiliary agent and manufacturing approach thereof and its washing method of use.
Background technology
The cloth of producing in the factory, denim etc. for example, still residual some chemical compositions make cloth be inappropriate for direct contact human body, can not process that family is spun or clothes, and therefore family is spun or the clothes first being processed must be carried out wash water carrying out.The method that textile cloth is carried out wash water has a variety of, and ENZYME WASH (ENZYME WASH) is exactly a kind of method wherein commonly used.
Ferment is a kind of cellulase, and it can produce degradation to fibre structure under certain pH value and temperature, cloth cover can more leniently be faded shed, and obtain lasting soft effect.ENZYME WASH refers to ferment just as enzyme, the cellulose of the cotton fiber that is used for degrading.For example, the color of denim is actually the skin attached to yarn, through the ferment wash water, just can fiber and the bipseudoindoxyl dye that adheres on it be washed off together.After obtaining desired color,, can stop the ferment wash water through changing the basicity or the rising water temperature of water.Carry out next step rinsing and soft treatment then.Even through the denim color and luster of leaven washing, softly be applicable to that family is spun and clothes.
Existing textile cloth ENZYME WASH water conservancy project skill is divided into three steps of joining, and is respectively destarch, ferment mill and adds soft.With a typical wash water process is example: in the destarch step, a conduit made of long bamboo oil is added in the wash water, washed 10~15 minutes, wash 1~2 time after clear water; In the ferment mill step, ferment, a conduit made of long bamboo oil are added in the wash water, washed 40~80 minutes, wash 1~2 time after clear water; Add in the soft step, consistent lubricant or silicone oil are added in the wash water, washed 15~20 minutes, wash 1~2 time after clear water.
The shortcoming of above-mentioned wash water technology is: the first, need carry out the different operation in three roads, so complex process, cost is high; The second, the wash water auxiliary dosage is more, and cost is higher; The 3rd, all need wash very water wasting, not enough energy-conserving and environment-protective after the per pass operation with a large amount of clear water.
Summary of the invention
The objective of the invention is to avoid weak point of the prior art and provide a kind of and can accomplish destarch, ferment mill and add the textile cloth wash water auxiliary agent of soft three process with one procedure.
Another object of the present invention is to provide a kind of and can accomplishes destarch, ferment mill and add the manufacturing approach of the textile cloth wash water auxiliary agent of soft three process with one procedure.
A further object of the present invention is to provide a kind of and promptly can accomplishes destarch, ferment mill and add the washing method of the textile cloth of soft three process with one procedure.
For achieving the above object, following technical scheme is provided.
A kind of textile cloth wash water auxiliary agent comprises following raw materials by weight percent: high dense complex enzyme 30~40%, surfactant 10~20%, buffer 45~50%, and stuffing 0~15%.
The dense complex enzyme of said height comprises neutral cellulase, destarch enzyme and softener; Said surfactant is an AEO; Said buffer is diammonium hydrogen phosphate or ammonium dihydrogen phosphate (ADP); Said stuffing is cornstarch or crushed crude pearlite.
Preferably, said neutral cellulase, destarch enzyme and softener account for the dense complex enzyme percentage by weight of said height and are respectively 40~65%, 10~25% and 25~40%.
In the said AEO, the amount of carbon atom of fatty alcohol is 12≤c≤18, hydrophilic lipophilic balance 12≤HLB≤20.
Said neutral cellulase comprises the plain restriction endonuclease (β-1,4-inscribe glucose (fiber hydrolysis disaccharides) enzyme) of neutral fibre, the plain excision enzyme (β-1, the circumscribed glucose of 4-(fiber hydrolysis disaccharides) enzyme) of neutral fibre and cellobiose enzyme (beta-glucosidase); Said destarch enzyme is an AMS, and said softener is the macromolecule amodimethicone.
A kind of manufacturing approach for preparing described textile cloth wash water auxiliary agent comprises the steps: diammonium hydrogen phosphate or ammonium dihydrogen phosphate (ADP), AEO, cornstarch or the crushed crude pearlite adding stirrer for mixing of aforementioned proportion even; The high dense complex enzyme of aforementioned proportion is added in the mixer, continue to stir, mix, promptly get said textile cloth wash water auxiliary agent.
A kind of washing method that uses described textile cloth wash water auxiliary agent comprises the steps: step 1, in the wash water of textile cloth, adds steam and makes wash water be warming up to 45~50 ℃; Step 2 adds described textile cloth wash water auxiliary agent in the wash water of textile cloth; Step 3 was with textile cloth wash water 60~100 minutes; Step 4 is crossed clear water with textile cloth and is washed 1~2 time.
Further, in the said step 2, add described textile cloth wash water auxiliary agent after, in wash water, adding percentage by weight again is a conduit made of long bamboo oil of the dense complex enzyme 1/5~1/2 of said height.
Textile cloth wash water auxiliary agent of the present invention; In the wash water process, only need to add this wash water auxiliary agent and carry out this one procedure of wash water, can reach destarch, ferment mill and add the effect of soft three process, under the prerequisite of identical wash water effect; Water consumption is reduced to 1-2 time by original 5-7 time; Water-saving result is very obvious, has reduced quantity of wastewater effluent and cost of sewage disposal, so the integrated cost of wash water reduces greatly.
The manufacturing approach of textile cloth wash water auxiliary agent of the present invention, technology is simple, and cost is lower.
The washing method of textile cloth of the present invention; Only need one procedure can accomplish destarch, ferment mill and add soft three process, reaching under the prerequisite of identical wash water effect, the water consumption of washing method of the present invention is reduced to 1-2 time by original 5-7 time; Water-saving result is very obvious; Reduced quantity of wastewater effluent, reduced cost of sewage disposal, so integrated cost reduces greatly.
The specific embodiment
In conjunction with following examples the present invention is described further:
Embodiment 1
Washing 80 required wash water auxiliary agents of the present invention of jeans is 1-1.5kg, implements by the washing method of textile cloth of the present invention: intake to 300kg, feed steam in the wash water and make wash water be heated to 50 ℃, ferment was worn away water 100 minutes, crossed clear water then and washed 2 times.
With 1kg wash water auxiliary agent of the present invention is example, and the textile cloth wash water auxiliary agent proportioning that realizes by present embodiment is: high dense complex enzyme 0.3kg, AEO 0.1kg, diammonium hydrogen phosphate 0.45kg, crushed crude pearlite 0.15kg.The dense complex enzyme of wherein said height comprises plain restriction endonuclease (β-1,4-inscribe glucose (the fiber hydrolysis disaccharides) enzyme) 0.12kg of neutral fibre, AMS 0.08kg and macromolecule amodimethicone 0.10kg.
Manufacturing approach with 1kg wash water auxiliary agent of the present invention is an example, and AEO, diammonium hydrogen phosphate and the crushed crude pearlite adding stirrer for mixing of above-mentioned weight is even; The high dense complex enzyme of above-mentioned weight is added in the mixer, continue to stir, mix, promptly get said textile cloth wash water auxiliary agent.
Embodiment 2
Washing 100 required wash water auxiliary agents of the present invention of jeans is 1.3-1.7kg, and wash water technology is implemented by the washing method of textile cloth of the present invention: water inlet 350kg, and feed steam in the wash water and make wash water be heated to 45 ℃, ferment was worn away water 60 minutes, crossed clear water 1 time then.
With 1.5kg wash water auxiliary agent of the present invention is example; The textile cloth wash water auxiliary agent proportioning that realizes by present embodiment is: high dense complex enzyme 0.6kg; AEO 0.18kg, ammonium dihydrogen phosphate (ADP) 0.69kg, cornstarch 0.03kg; The dense complex enzyme of wherein said height comprises plain excision enzyme (β-1, the circumscribed glucose of 4-(the fiber hydrolysis disaccharides) enzyme) 0.27kg of neutral fibre, AMS 0.09kg and macromolecule amodimethicone 0.24kg.
Manufacturing approach with 1.5kg wash water auxiliary agent of the present invention is an example, and AEO, ammonium dihydrogen phosphate (ADP) and the cornstarch adding stirrer for mixing of above-mentioned weight is even; The high dense complex enzyme of above-mentioned weight is added in the mixer, continue to stir, mix, promptly get said textile cloth wash water auxiliary agent.
Embodiment 3
Washing 120 required wash water auxiliary agents of the present invention of jeans is 1.5-2kg, and wash water technology is implemented by the washing method of textile cloth of the present invention: water inlet 400kg, and feed steam in the wash water and make wash water be heated to 47 ℃, ferment was worn away water 80 minutes, crossed clear water 1 time then.With 2kg wash water auxiliary agent of the present invention is example; The textile auxiliary proportioning that realizes by present embodiment is: high dense complex enzyme 0.6kg; AEO 0.4kg; Ammonium dihydrogen phosphate (ADP) 1kg, the dense complex enzyme of wherein said height comprise cellobiose enzyme (beta-glucosidase) 0.39kg, AMS 0.06kg and macromolecule amodimethicone 0.15kg.
Manufacturing approach with 2kg wash water auxiliary agent of the present invention is an example, and AEO, the ammonium dihydrogen phosphate (ADP) adding stirrer for mixing of above-mentioned weight is even; The high dense complex enzyme of above-mentioned weight is added in the mixer, continue to stir, mix, promptly get said textile cloth wash water auxiliary agent.
Can know in conjunction with above embodiment; Use the washing method of textile cloth wash water auxiliary agent of the present invention; Calculate the steam consumption of the steam that cost comprises the water consumption of wash water water and clear water, heat to wash water, power consumption, manual work, wash water auxiliary agent and the time cost of wash water machine according to 80~120 pairs of jeans.Following table has represented that the former technology and the cost of the washing method that uses wash water auxiliary agent of the present invention contrast; Reaching under the prerequisite of identical wash water effect; Water consumption of the present invention is reduced to 1-2 time by original 5-7 time, and water-saving result is very obvious, and integrated cost also reduces greatly.
The water number of times | Water consumption | Steam consumption | Power consumption | Artificial | The wash water auxiliary agent | Time | Cost | |
Former technology | 5-7 time | 300-40 0kg/ time | 2 times | 7.5-1 5 degree | 1 people | 50-70 unit/machine | 65-125 minute | 79.5-8 9.5 yuan/machine |
The present invention | 1-2 time | 300-40 0kg/ time | 1 time | 7.5-1 3 degree | 1 people | 30-35 unit/machine | 60-100 minute | 40.8-4 5.8 yuan/machine |
Should be noted that at last; Above embodiment only is used to technical scheme of the present invention is described but not to the restriction of protection domain of the present invention; Although the present invention has been done detailed description with reference to preferred embodiment; Those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement technical scheme of the present invention, and do not break away from the essence and the scope of technical scheme of the present invention.
Claims (1)
1. a washing method that uses textile cloth wash water auxiliary agent is characterized in that: comprise the steps:
Step 1 adds steam and makes wash water be warming up to 45~50 ℃ in the wash water of textile cloth;
Step 2 adds textile cloth wash water auxiliary agent in the wash water of textile cloth;
Step 3 was with textile cloth wash water 60~100 minutes;
Step 4 is crossed clear water with textile cloth and is washed 1~2 time;
Said textile cloth wash water auxiliary agent comprises following raw materials by weight percent:
High dense complex enzyme 30~40%,
Surfactant 10~20%,
Buffer 45~50%, and
Stuffing 0~15%;
In the said step 2, add described textile cloth wash water auxiliary agent after, in wash water, adding percentage by weight again is a conduit made of long bamboo oil of the dense complex enzyme 1/5~1/2 of said height;
The dense complex enzyme of said height comprises neutral cellulase, destarch enzyme and softener; Said surfactant is an AEO; Said buffer is diammonium hydrogen phosphate or ammonium dihydrogen phosphate (ADP); Said stuffing is cornstarch or crushed crude pearlite;
Said neutral cellulase, destarch enzyme and softener account for the dense complex enzyme percentage by weight of said height and are respectively 40~65%, 10~25% and 25~40%;
Said neutral cellulase comprises the plain restriction endonuclease of neutral fibre, the plain excision enzyme of neutral fibre and cellobiose enzyme; Said destarch enzyme is an AMS, and said softener is the macromolecule amodimethicone;
In the said AEO, the amount of carbon atom of fatty alcohol is 12≤c≤18, hydrophilic lipophilic balance 12≤HLB≤20;
The manufacturing approach of said textile cloth wash water auxiliary agent comprises the steps:
Diammonium hydrogen phosphate or ammonium dihydrogen phosphate (ADP), AEO, cornstarch or the crushed crude pearlite adding stirrer for mixing of aforementioned proportion is even;
The high dense complex enzyme of aforementioned proportion is added in the mixer, continue to stir, mix, promptly get said textile cloth wash water auxiliary agent.
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CN2010101698046A CN101838928B (en) | 2010-04-30 | 2010-04-30 | Textile cloth washing assistant and manufacturing method thereof as well as washing method using same |
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CN2010101698046A CN101838928B (en) | 2010-04-30 | 2010-04-30 | Textile cloth washing assistant and manufacturing method thereof as well as washing method using same |
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CN101838928A CN101838928A (en) | 2010-09-22 |
CN101838928B true CN101838928B (en) | 2012-05-02 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107354755A (en) * | 2017-07-12 | 2017-11-17 | 宁波职业技术学院 | A kind of neutral cellulase complex |
Families Citing this family (5)
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CN103215142B (en) * | 2013-01-06 | 2015-10-28 | 扬州爱丽佳家用化学品有限公司 | The washing liquid that collection washing is soft two-in-one |
CN104389153B (en) * | 2014-10-17 | 2017-01-11 | 苏州大学 | Method for enzymatic desizing of cotton in supercritical carbon dioxide fluid |
CN104372598B (en) * | 2014-10-17 | 2017-01-11 | 苏州大学 | Supercritical carbon dioxide fluid desizing method by use of combined enzyme |
CN108797130B (en) * | 2018-07-04 | 2021-07-16 | 湖南尤特尔生化有限公司 | One-bath processing method for desizing and polishing towel |
CN108978171B (en) * | 2018-07-26 | 2021-06-04 | 纤化(上海)生物化工股份有限公司 | Denim garment de-fermentation one-bath efficient totipotent enzyme and preparation process thereof |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN100590254C (en) * | 2007-12-28 | 2010-02-17 | 广州先盈生物科技有限公司 | Energy-saving quick fermentation agent and jean water-washing treatment technique |
CN101446040A (en) * | 2008-12-31 | 2009-06-03 | 中山市巴斯基化工有限公司 | Solid cellulase for washing denim garment |
CN101586060B (en) * | 2009-06-11 | 2011-09-28 | 东莞市广利行洗涤原料有限公司 | cellulase complexes and preparation method thereof |
CN101696546A (en) * | 2009-10-23 | 2010-04-21 | 南京川平科技开发有限公司 | One-step leaven washing method |
-
2010
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107354755A (en) * | 2017-07-12 | 2017-11-17 | 宁波职业技术学院 | A kind of neutral cellulase complex |
CN107354755B (en) * | 2017-07-12 | 2020-05-22 | 宁波职业技术学院 | Neutral cellulase complex |
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