CN113021870A - Film coating machine - Google Patents
Film coating machine Download PDFInfo
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- CN113021870A CN113021870A CN202110427180.1A CN202110427180A CN113021870A CN 113021870 A CN113021870 A CN 113021870A CN 202110427180 A CN202110427180 A CN 202110427180A CN 113021870 A CN113021870 A CN 113021870A
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- Prior art keywords
- glass
- side wall
- film
- rewinding
- driving
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- 239000007888 film coating Substances 0.000 title description 2
- 238000009501 film coating Methods 0.000 title description 2
- 230000007246 mechanism Effects 0.000 claims abstract description 194
- 239000011521 glass Substances 0.000 claims abstract description 132
- 238000010030 laminating Methods 0.000 claims abstract description 33
- 238000001914 filtration Methods 0.000 claims abstract description 11
- 239000010408 film Substances 0.000 claims description 96
- 230000005540 biological transmission Effects 0.000 claims description 35
- 230000001360 synchronised effect Effects 0.000 claims description 26
- 238000004804 winding Methods 0.000 claims description 8
- 239000010409 thin film Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 abstract description 2
- 241000251468 Actinopterygii Species 0.000 abstract 1
- 238000000034 method Methods 0.000 description 9
- 238000005096 rolling process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000003491 array Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
Abstract
The invention discloses a laminating machine, which relates to the field of laminating and comprises a frame, wherein a glass feeding mechanism is arranged on the frame, the upper part and the lower part of the tail end of the glass feeding mechanism are respectively provided with a film unwinding mechanism, the tail end of the glass feeding mechanism is provided with a rewinding mechanism, a cutter mechanism is arranged above the tail end of the rewinding mechanism, a blanking mechanism is arranged at the tail end of the rewinding mechanism on the machine frame, the rewinding mechanism and the blanking mechanism use the same power mechanism, an air filtering system is arranged above the cutter mechanism on the frame, the rewinding mechanism and the blanking mechanism also comprise a control mechanism and an alarm, the rewinding mechanism can automatically attach films to the upper surface and the lower surface of the glass, simultaneously can cut off the film between two glasses or the film on the glass as required, can guarantee that glass is not by the fish tail, the yields is high, air filtration system is used for purifying the inside air of coating machine.
Description
Technical Field
The invention relates to the field of laminating, in particular to a laminating machine.
Background
The film laminating machine is used for attaching an upper layer of film and a lower layer of film to glass and then cutting the films attached to the glass according to certain requirements;
the existing film laminating machine has the defects that the film is thin, and a cutter is easy to cut glass when the film is formed, so that scratches are formed on the glass, and defective products are scrapped.
Disclosure of Invention
The invention aims to provide a film laminating machine which can automatically attach films to the upper surface and the lower surface of glass, can cut off the films according to requirements and can ensure that the glass is not scratched.
The technical scheme adopted by the invention for solving the technical problems is as follows: a film laminating machine comprises a machine frame, wherein a glass feeding mechanism used for feeding glass is arranged on the machine frame, film unwinding mechanisms used for unwinding films are arranged above and below the tail ends of the glass feeding mechanism, a rewinding mechanism used for rewinding the films and the glass together is arranged at the tail ends of the glass feeding mechanism, a cutter mechanism used for cutting off the films on the glass is arranged above the tail ends of the rewinding mechanism, a blanking mechanism used for blanking is arranged at the tail ends of the rewinding mechanism on the machine frame, the rewinding mechanism and the blanking mechanism use the same power mechanism, an air filtering system used for filtering air is arranged above the cutter mechanism on the machine frame, the glass feeding mechanism is used for feeding the glass according to requirements, the film unwinding mechanism is used for automatically unwinding the films, and the rewinding mechanism is used for rewinding the films and the glass together, the films are removed from paper, the cutting mechanism is used for cutting off a film between two adjacent pieces of glass according to requirements, the blanking mechanism is used for blanking the glass pasted with the film, and the air filtering system is used for purifying air in the film laminating machine;
the automatic film laminating machine is characterized by further comprising a control mechanism for controlling the film laminating machine and an alarm for alarming, wherein the glass feeding mechanism, the film unwinding mechanism, the rewinding mechanism, the cutter mechanism, the blanking mechanism and the alarm are electrically connected with the control mechanism respectively, the control mechanism is used for controlling the film laminating machine, and the alarm is used for alarming when a fault occurs.
Further, the method comprises the following steps: the glass feeding mechanism comprises a first left side wall and a first right side wall, a plurality of first transmission shafts are arranged between the first left side wall and the first right side wall, a plurality of first idler wheels are sleeved on each first transmission shaft, first synchronizing wheels are arranged at two ends of each first transmission shaft, a first synchronizing belt is arranged between every two adjacent first synchronizing wheels, the first synchronizing wheels on the first left side wall and the first right side wall are arranged in a staggered mode, one first motor can drive the plurality of first transmission shafts to perform transmission, the cost is reduced, one side of one first synchronizing wheel at the end part of the first left side wall or the first right side wall is connected with the first motor through a coupler, the first motor is electrically connected with a control mechanism, and the first motor rotates to drive the first synchronizing wheels to rotate so as to drive the first synchronizing belts to rotate, so that the plurality of first transmission shafts are driven to rotate, thereby driving the first roller to rotate and further driving the glass to transmit.
Further, the method comprises the following steps: the glass feeding mechanism is characterized in that a positioning mechanism is arranged on the glass feeding mechanism on the rack and comprises a left positioning column and a right positioning column, a plurality of left positioning columns and a plurality of right positioning columns are arranged on the rack in an array manner, second rollers are arranged on the upper end surfaces of the left positioning columns and the right positioning columns and used for assisting glass transmission, the left positioning columns are fixedly arranged on the rack, a first air cylinder used for driving the right positioning columns to move left and right is arranged on the right side of the right positioning columns on the rack, the first air cylinder is connected with the right positioning columns through a connecting plate, a first sensor used for detecting whether glass exists at a specified position is arranged on one side of the left positioning columns on the rack, a second sensor used for detecting whether glass exists at the specified position is arranged at the tail end of the glass feeding mechanism, and the first air cylinder, the first sensor and the second sensor are respectively and electrically connected with a, positioning mechanism is used for the automatic position of correcting glass, prevents that the glass off tracking from causing subsequent pad pasting and film to cut off badly, makes this coating machine can be applicable to the glass of different width simultaneously, first cylinder is used for driving right reference column and removes to correct glass's position, prevent the glass off tracking, whether the assigned position department that first sensor is used for detecting glass feed mechanism has glass, when first sensor detects the assigned position department on the glass feed mechanism and has glass, signals gives control mechanism, the drive of first cylinder of control mechanism control drives right reference column and fixes a position glass, whether the second sensor is used for detecting assigned position department on the glass feed mechanism and has glass.
Further, the method comprises the following steps: the film unwinding mechanism is provided with two groups, wherein one group is arranged above the rewinding mechanism, and the other group is arranged below the rewinding mechanism.
Further, the method comprises the following steps: the film unwinding mechanism is including unreeling the axle, it is provided with nip roll and electrostatic rod to unreel between axle and the rewinding mechanism, it is provided with the rolling axle to unreel the one side that the axle kept away from the rewinding mechanism, the tension of unreeling the axle is greater than the tension of rolling axle, nip roll is used for the flat film of exhibition, prevents film fold, the electrostatic rod is used for eliminating static, the rolling axle is used for rolling the membrane of leaving on the film.
Further, the method comprises the following steps: the rewinding mechanism comprises a driving roller and a driven roller, a gap for glass and films to pass through is formed between the driving roller and the driven roller, a second motor for driving the driving roller to rotate is arranged on one side of the driving roller, a second synchronizing wheel is arranged at the other end of the driving roller, two ends of the driven roller are connected with a second air cylinder for driving the driven roller to move up and down through a connecting piece, so that the gap between the driving roller and the driven roller can be adjusted, a pressure sensor for detecting the driving pressure of the second air cylinder is arranged below each second air cylinder, the second motor, the second air cylinder and the pressure sensor are respectively electrically connected with a control mechanism, the second motor rotates to drive the driving roller to rotate, so as to drive the driven roller to rotate, drive the glass and the films to be transmitted, and rewind the upper and lower films on the glass, the second cylinder is used for driving the driven roller to move up and down, so that the gap between the driving roller and the driven roller can be adjusted to be suitable for glass and films with different thicknesses, and the pressure sensor is used for detecting the driving pressure of the second cylinder, so that the pressure between the driving roller and the driven roller is detected.
Further, the method comprises the following steps: the cutter mechanism comprises a cutter fixing seat, wherein a vertical cutter assembly and a rotary cutter assembly are arranged on the cutter fixing seat, one side of the cutter fixing seat, which is located on the rack, is provided with a left-right moving assembly used for driving the cutter fixing seat to move left and right, the vertical cutter assembly, the rotary cutter assembly and the left-right moving assembly are respectively electrically connected with a control mechanism, the left-right moving assembly is used for driving the cutter fixing seat to move left and right, so that the vertical cutter assembly and the rotary cutter assembly are driven to move horizontally, the film is cut off, the vertical cutter assembly and the rotary cutter assembly can be selected according to conditions, the cutter mechanism can cut off the film between two adjacent glasses, or the film on the glass at a certain distance from the glass edge is cut off, and the glass cannot be.
Further, the method comprises the following steps: the vertical cutter assembly comprises an upper cutter assembly and a lower cutter assembly, the upper cutter assembly and the lower cutter assembly are consistent in structure and are symmetrically arranged, and the upper cutter assembly and the lower cutter assembly are matched to cut off the film;
the upper knife assembly comprises an upper knife rest, the upper knife rest is fixedly arranged on a knife fixing seat, the upper knife rest is provided with an upper knife and a third air cylinder for driving the upper knife to move up and down, a driving shaft of the third air cylinder is fixedly connected with the upper knife, the fixing end of the third air cylinder is fixedly arranged on the knife fixing seat, a knife rest fine adjustment assembly for finely adjusting the position of the upper knife rest is arranged on one side, located on the upper knife rest, of the knife fixing seat, the third air cylinder is electrically connected with a control mechanism, the third air cylinder is used for driving the upper knife to move up and down so as to be matched with the lower knife assembly to cut off a film, and the knife rest fine adjustment assembly is used for finely adjusting the position of the upper knife rest, so that the positions;
rotatory knife tackle spare includes the rotatory revolving cylinder who makes with the film cutting off of blade and drive blade, revolving cylinder and control mechanism electric connection, revolving cylinder is used for driving the blade rotation to cut off the film, be provided with three stroke on this revolving cylinder, exceed three stroke when revolving cylinder, for example touch the object or draw glass, send signal gives control mechanism, control mechanism control alarm reports to the police.
Further, the method comprises the following steps: the left and right moving assembly comprises a third motor, the third motor is connected with two servo modules through a coupler and a second transmission shaft, the servo modules are arranged in a vertically symmetrical mode, the upper cutter assembly and the lower cutter assembly are symmetrically arranged on the two servo modules respectively, the third motor is electrically connected with the control mechanism, the third motor drives the two servo modules to transmit simultaneously, the upper cutter assembly and the lower cutter assembly can be guaranteed to transmit simultaneously, and the upper cutter assembly and the lower cutter assembly can be guaranteed to be accurately aligned.
Further, the method comprises the following steps: the blanking mechanism comprises a second left side wall and a second right side wall, a plurality of third transmission shafts are arranged between the second left side wall and the second right side wall, each third transmission shaft is provided with a third roller, third synchronizing wheels are arranged at two ends of the third transmission shaft, a second synchronous belt is arranged between every two adjacent third synchronizing wheels, the second synchronous belts on the second left side wall and the second right side wall are arranged in a staggered way, a third synchronous wheel on one side close to the rewinding mechanism is connected with the second synchronous wheel through a third synchronous belt, the second motor rotates to drive the driving roller to rotate, so as to drive the second synchronous wheel to rotate, the third synchronous wheel is driven to rotate through the third synchronous belt, and then drive the third transmission shaft to rotate, the third transmission shaft rotates and drives the third gyro wheel to rotate to the glass that the drive processing was accomplished carries out the unloading.
The invention has the beneficial effects that: the film laminating machine can automatically attach films to the upper surface and the lower surface of glass, simultaneously can cut off the film between the two pieces of glass or the film on the glass according to requirements, can ensure that the glass is not scratched, has high yield, and is used for purifying the air in the film laminating machine.
Drawings
FIG. 1 is a schematic view of an overall structure of a film laminating machine;
FIG. 2 is a schematic structural view of a glass feeding mechanism;
FIG. 3 is a schematic structural diagram of a film unwinding mechanism;
FIG. 4 is a schematic structural diagram of the rewinding mechanism;
FIG. 5 is a schematic structural view of a cutter mechanism;
FIG. 6 is a schematic structural view of a blanking mechanism;
labeled as: 1. a glass feeding mechanism; 2. a film unwinding mechanism; 3. a rewinding mechanism; 4. a cutter mechanism; 5. a blanking mechanism; 6. an air filtration system; 101. a first left side wall; 102. a first right side wall; 103. a first drive shaft; 104. a first roller; 105. a first synchronizing wheel; 106. a first synchronization belt; 108. a left locating post; 109. a right positioning column; 110. a first cylinder; 111. a first sensor; 201. unwinding the reel; 202. flattening rollers; 203. an electrostatic rod; 204. a winding shaft; 301. a driving roller; 302. a driven roller; 303. a second motor; 304. a second synchronizing wheel; 305. a second cylinder; 401. a knife holder; 402. an upper tool rest; 403. feeding a cutter; 404. a third cylinder; 405. a tool rest fine adjustment assembly; 406. a blade; 407. a rotating cylinder; 408. a third motor; 409. a second drive shaft; 410. a servo module; 501. a second left sidewall; 502. a second right side wall; 503. a third drive shaft; 504. a third roller; 505. a third synchronizing wheel; 506. a second timing belt.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
The film laminating machine shown in fig. 1 comprises a frame, wherein a glass feeding mechanism 1 for feeding glass is arranged on the frame, film unwinding mechanisms 2 for unwinding films are arranged above and below the tail end of the glass feeding mechanism 1, a rewinding mechanism 3 for rewinding the films and the glass together is arranged at the tail end of the glass feeding mechanism 1, a cutter mechanism 4 for cutting off the films on the glass is arranged above the tail end of the rewinding mechanism 3, a blanking mechanism 5 for blanking is arranged at the tail end of the rewinding mechanism 3 on the frame, the rewinding mechanism 3 and the blanking mechanism 5 use the same power mechanism, an air filtering system 6 for filtering air is arranged above the cutter mechanism 4 on the frame, the glass feeding mechanism 1 is used for feeding glass as required, and the film unwinding mechanism 2 is used for automatically unwinding the films, the rewinding mechanism 3 is used for rewinding the film with the release paper removed and the glass together, the cutter mechanism 4 is used for cutting off the film between two adjacent pieces of glass according to requirements, the blanking mechanism 5 is used for blanking the glass with the film attached, and the air filtering system 6 is used for purifying the air in the laminating machine;
the automatic film laminating machine is characterized by further comprising a control mechanism for controlling the film laminating machine and an alarm for alarming, wherein the glass feeding mechanism 1, the film unwinding mechanism 2, the rewinding mechanism 3, the cutter mechanism 4, the blanking mechanism 5 and the alarm are respectively electrically connected with the control mechanism, the control mechanism is used for controlling the film laminating machine, and the alarm is used for alarming when a fault occurs.
On the basis, as shown in fig. 2, the glass feeding mechanism 1 includes a first left side wall 101 and a first right side wall 102, a plurality of first transmission shafts 103 are disposed between the first left side wall 101 and the first right side wall 102, a plurality of first rollers 104 are sleeved on each first transmission shaft 103, a first synchronizing wheel 105 is disposed at each end of each first transmission shaft 103, a first synchronizing belt 106 is disposed between two adjacent first synchronizing wheels 105, the first synchronizing wheels 105 on the first left side wall 101 and the first right side wall 102 are arranged in a staggered manner, one first motor can drive the plurality of first transmission shafts 103 to perform transmission, so as to reduce cost, one side of one first synchronizing wheel 105 at the end of the first left side wall 101 or the first right side wall 102 is connected with a first motor through a coupler, the first motor is electrically connected with a control mechanism, the first motor rotates to drive the first synchronizing wheel 105 to drive the first synchronizing belt 106, thereby driving a plurality of first transmission shafts 103 to rotate, thereby driving the first roller 104 to rotate, and further driving the glass to transmit.
On the basis, a positioning mechanism is arranged on the glass feeding mechanism 1 on the rack and comprises a left positioning column 108 and a right positioning column 109, the left positioning column 108 and the right positioning column 109 are arranged in a plurality of arrays, second rollers are arranged on the upper end faces of the left positioning column 108 and the right positioning column 109 and are used for assisting in glass transmission, the left positioning columns 108 are fixedly arranged on the rack, a first air cylinder 110 used for driving the right positioning column 109 to move left and right is arranged on the right side of the right positioning column 109 on the rack, the first air cylinder 110 is connected with the right positioning columns 109 through a connecting plate, a first sensor 111 used for detecting whether glass exists at an appointed position is arranged on one side of the left positioning column 108 on the rack, and a second sensor used for detecting whether glass exists at the appointed position is arranged at the tail end of the glass feeding mechanism 1, the first cylinder 110, the first sensor 111 and the second sensor are respectively electrically connected with the control mechanism, the first sensor 111 and the second sensor can be photoelectric sensors or ultrasonic sensors, in this embodiment, the first sensor 111 and the second sensor are both photoelectric sensors, the positioning mechanism is used for automatically correcting the position of glass, preventing subsequent poor film sticking and film cutting caused by glass deviation, and meanwhile, the film laminating machine can be suitable for glass with different widths, the first cylinder 110 is used for driving the right positioning column 109 to move left and right, so as to correct the position of the glass and prevent the glass from deviating, the first sensor 111 is used for detecting whether glass exists at the specified position of the glass feeding mechanism 1, and when the first sensor 111 detects that glass exists at the specified position on the glass feeding mechanism 1, a signal is sent to the control mechanism, the control mechanism controls the first air cylinder 110 to drive, drives the right positioning column 109 to position the glass, and the second sensor is used for detecting whether the glass is arranged at the designated position on the glass feeding mechanism 1.
On the basis, the film unwinding mechanism 2 is provided with two groups, wherein one group is arranged above the rewinding mechanism 3, and the other group is arranged below the rewinding mechanism 3;
on the basis, as shown in fig. 3, the film unwinding mechanism 2 includes an unwinding shaft 201, an unwinding roller 202 and an electrostatic rod 203 are arranged between the unwinding shaft 201 and the rewinding mechanism 3, a winding shaft 204 is arranged on one side of the unwinding shaft 201 far away from the rewinding mechanism 3, the tension of the unwinding shaft 201 is greater than that of the winding shaft 204, the unwinding roller is used for flattening the film and preventing the film from wrinkling, the electrostatic rod 203 is used for eliminating static electricity, the winding shaft 204 is used for winding the release film on the film, and the unwinding shaft 201 and the winding shaft 204 are both inflatable shafts.
On the basis, as shown in fig. 4, the rewinding mechanism 3 includes a driving roller 301 and a driven roller 302, a gap for passing glass and film is provided between the driving roller 301 and the driven roller 302, a second motor 303 for driving the driving roller 301 to rotate is provided at one side of the driving roller 301, a second synchronizing wheel 304 is provided at the other end of the driving roller 301, two ends of the driven roller 302 are connected with a second cylinder 305 for driving the driven roller 302 to move up and down through a connecting member, so that the gap between the driving roller 301 and the driven roller 302 can be adjusted, a pressure sensor for detecting the driving pressure of the second cylinder 305 is provided below each second cylinder 305, the second motor 303, the second cylinder 305 and the pressure sensor are respectively electrically connected with a control mechanism, the second motor 303 rotates to drive the driving roller 301 to rotate, thereby drive driven roller and rotate, drive glass and film transmission, with upper and lower two-layer film rewinding on glass, second cylinder 305 is used for driving driven roller 302 and reciprocates for the clearance between initiative gyro wheel 301 and the driven roller 302 is adjustable, with the glass and the film that are applicable to different thickness, pressure sensor is used for detecting the size of second cylinder 305 driving pressure, thereby detects the pressure between initiative gyro wheel 301 and the driven roller 302.
On the basis, as shown in fig. 5, the cutter mechanism 4 includes a cutter fixing seat 401, a vertical cutter assembly and a rotary cutter assembly are arranged on the cutter fixing seat 401, a left-right moving assembly for driving the cutter fixing seat 401 to move left and right is arranged on one side of the cutter fixing seat 401 on the machine frame, the vertical cutter assembly, the rotary cutter assembly and the left-right moving assembly are respectively electrically connected with the control mechanism, the left-right moving assembly is used for driving the cutter fixing seat 401 to move left and right, so as to drive the vertical cutter assembly and the rotary cutter assembly to move horizontally and cut off the film, the vertical cutter assembly and the rotary cutter assembly can be selected according to conditions, the cutter mechanism 4 can cut off the film between two adjacent glasses or cut off the film on the glass at a certain distance from the edge of the glass, so as to ensure that the glass cannot be scratched, and the glass is cut off, one is to cut off the film between two adjacent pieces of glass, the other is to cut off the film at the position where the two ends of the glass are retracted by a certain distance, and the distance between the optical fiber position when the second sensor detects the glass and the cutter position when the cutter mechanism 4 cuts the glass is preset in the control mechanism.
On the basis, the vertical cutter assembly comprises an upper cutter assembly and a lower cutter assembly, the upper cutter assembly and the lower cutter assembly are consistent in structure and are symmetrically arranged, and the upper cutter assembly and the lower cutter assembly are matched to cut off the film;
the upper knife assembly comprises an upper knife rest 402, the upper knife rest 402 is fixedly arranged on a knife fixing seat 401, an upper knife 403 and a third air cylinder 404 for driving the upper knife 403 to move up and down are arranged on the upper knife rest 402, a driving shaft of the third air cylinder 404 is fixedly connected with the upper knife 403, the fixing end of the third air cylinder 404 is fixedly arranged on the knife fixing seat 401, a knife rest fine adjustment assembly 405 for finely adjusting the position of the upper knife rest 402 is arranged on one side, located on the upper knife rest 402, of the knife fixing seat 401, the third air cylinder 404 is electrically connected with a control mechanism, the third air cylinder 404 is used for driving the upper knife 403 to move up and down so as to be matched with the lower knife assembly to cut off a film, and the knife rest fine adjustment assembly 405 is used for finely adjusting the position of the upper knife rest 402 so that the upper knife;
the rotary knife assembly comprises a blade 406 and a rotary air cylinder 407 for driving the blade 406 to rotate so as to cut off the thin film, the rotary air cylinder 407 is electrically connected with a control mechanism, the rotary air cylinder 407 is used for driving the blade 406 to rotate so as to cut off the thin film, three strokes are arranged on the rotary air cylinder 407, when the rotary air cylinder 407 exceeds the three strokes, such as touching an object or scratching glass, a signal is sent to the control mechanism, and the control mechanism controls an alarm to give an alarm.
On the basis, the left-right moving assembly comprises a third motor 408, the third motor 408 is connected with two servo modules 410 through a coupler and a second transmission shaft 409, the servo modules 410 are arranged in an up-down symmetrical mode, the upper cutter assembly and the lower cutter assembly are respectively arranged on the two servo modules 410 in a symmetrical mode, the third motor 408 is electrically connected with the control mechanism, the third motor 408 simultaneously drives the two servo modules 410 to transmit, the upper cutter assembly and the lower cutter assembly can be guaranteed to transmit simultaneously, the upper cutter assembly and the lower cutter assembly can be further guaranteed to be aligned accurately, and the distance of the left-right moving assembly needing to move is preset in the control mechanism.
On the basis, as shown in fig. 6, the blanking mechanism 5 includes a second left side wall 501 and a second right side wall 502, a plurality of third transmission shafts 503 are disposed between the second left side wall 501 and the second right side wall 502, each third transmission shaft 503 is provided with a third roller 504, both ends of each third transmission shaft 503 are provided with a third synchronous wheel 505, a second synchronous belt 506 is disposed between two adjacent third synchronous wheels 505, the second synchronous belts 506 on the second left side wall 501 and the second right side wall 502 are staggered, one third synchronous wheel 505 on the side close to the rewinding mechanism 3 is connected to the second synchronous wheel 304 through a third synchronous belt 306, the second motor 303 rotates to drive the driving roller 301 to rotate, thereby driving the second synchronous wheel 304 to rotate, the third synchronous wheel 505 is driven to rotate through the third synchronous belt 306, and further driving the third transmission shaft 503 to rotate, the third transmission shaft 503 rotates to drive the third roller 504 to rotate, so as to drive the processed glass to perform blanking.
On the basis, firstly, a power supply is switched on, the first motor rotates to drive the first synchronizing wheel 105 to rotate so as to drive the first synchronizing belt 106 to transmit, the first transmission shafts 103 are driven to rotate, the first roller 104 is driven to rotate, and then glass is driven to transmit, when the first sensor 111 detects that glass exists at a specified position on the glass feeding mechanism 1, a signal is sent to the control mechanism, the control mechanism controls the first cylinder 110 to drive and drive the right positioning column 109 to position the glass, when the second sensor detects the tail part of the glass, a signal is sent to the control mechanism, the control mechanism controls the second motor 303 to continue to rotate to drive the glass to travel for a set distance and then stop rotating, the first motor continues to rotate, when the second sensor detects the head part of the glass, a signal is sent to the control mechanism to control the first motor and the second motor 303 to continue to rotate, the glass is driven to move forwards continuously, the glass is moved to the rewinding mechanism 3 to be rewound, the glass reaches the cutter mechanism 4 after moving for a set distance, the cutter mechanism 4 cuts off the film, then the blanking mechanism 5 blanks the processed glass, and the operation is repeated.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a laminating machine, includes the frame, its characterized in that: the glass feeding mechanism (1) for feeding glass is arranged on the rack, the film unwinding mechanisms (2) for unwinding films are arranged above and below the tail end of the glass feeding mechanism (1), the rewinding mechanism (3) for rewinding the films and the glass together is arranged at the tail end of the glass feeding mechanism (1), the cutter mechanism (4) for cutting off the films on the glass is arranged above the tail end of the rewinding mechanism (3), the blanking mechanism (5) for blanking is arranged at the tail end of the rewinding mechanism (3) on the rack, the rewinding mechanism (3) and the blanking mechanism (5) use the same power mechanism, and the air filtering system (6) for filtering air is arranged above the cutter mechanism (4) on the rack;
the film laminating machine is characterized by further comprising a control mechanism for controlling the film laminating machine and an alarm for alarming, wherein the glass feeding mechanism (1), the film unwinding mechanism (2), the rewinding mechanism (3), the cutter mechanism (4), the discharging mechanism (5) and the alarm are respectively and electrically connected with the control mechanism.
2. The laminating machine of claim 1, wherein: the glass feeding mechanism (1) comprises a first left side wall (101) and a first right side wall (102), a plurality of first transmission shafts (103) are arranged between the first left side wall (101) and the first right side wall (102), each first transmission shaft (103) is sleeved with a plurality of first idler wheels (104), each first transmission shaft (103) is provided with first synchronizing wheels (105) at two ends, two adjacent first synchronizing wheels (105) are provided with first synchronizing belts (106), the first synchronizing wheels (105) on the first left side wall (101) and the first right side wall (102) are arranged in a staggered mode, one side of one first synchronizing wheel (105) at the end part of the first left side wall (101) or the first right side wall (102) is connected with a first motor through a coupler, and the first motor is electrically connected with a control mechanism.
3. The laminating machine of claim 2, wherein: the glass feeding mechanism is characterized in that a positioning mechanism is arranged on the glass feeding mechanism (1) on the rack and comprises a left positioning column (108) and a right positioning column (109), the left positioning column (108) and the right positioning column (109) are arranged in an array mode in a plurality, second idler wheels are arranged on the upper end faces of the left positioning column (108) and the right positioning column (109), the left positioning columns (108) are fixedly arranged on the rack, a first air cylinder (110) used for driving the right positioning column (109) to move left and right is arranged on the right side of the right positioning column (109) on the rack, the first air cylinder (110) is connected with the right positioning columns (109) through a connecting plate, a first sensor (111) used for detecting whether glass exists at an appointed position is arranged on one side of the left positioning column (108) on the rack, and a second sensor used for detecting whether glass exists at the appointed position is arranged at the tail end of the glass feeding mechanism (1), the first cylinder (110), the first sensor (111) and the second sensor are respectively electrically connected with the control mechanism.
4. The laminating machine of claim 1, wherein: the film unwinding mechanism (2) is provided with two groups, wherein one group is arranged above the rewinding mechanism (3), and the other group is arranged below the rewinding mechanism (3);
the film unwinding mechanism (2) comprises an unwinding shaft (201), an unwinding roller (202) and an electrostatic rod (203) are arranged between the unwinding shaft (201) and the rewinding mechanism (3), a winding shaft (204) is arranged on one side, far away from the rewinding mechanism (3), of the unwinding shaft (201), and the tension of the unwinding shaft (201) is greater than that of the winding shaft (204).
5. The laminating machine of claim 1, wherein: the rewinding mechanism (3) comprises a driving roller (301) and a driven roller (302), a gap for glass and a film to pass through is arranged between the driving roller (301) and the driven roller (302), one end of the driving roller (301) is provided with a second motor (303) for driving the driving roller (301) to rotate, a second synchronous wheel (304) is arranged at the other end of the driving roller (301), two ends of the driven roller (302) are connected with a driving device through a connecting piece for driving the driven roller (302) to move up and down, a second air cylinder (305) which can adjust the clearance between the driving roller (301) and the driven roller (302), a pressure sensor used for detecting the driving pressure of the second air cylinder (305) is arranged below each second air cylinder (305), the second motor (303), the second air cylinder (305) and the pressure sensor are respectively electrically connected with the control mechanism.
6. The laminating machine of claim 1, wherein: the cutter mechanism (4) comprises a cutter fixing seat (401), a vertical cutter assembly and a rotary cutter assembly are arranged on the cutter fixing seat (401), a left-right moving assembly used for driving the cutter fixing seat (401) to move left and right is arranged on one side, located on the cutter fixing seat (401), of the rack, and the vertical cutter assembly, the rotary cutter assembly and the left-right moving assembly are electrically connected with the control mechanism respectively.
7. The laminating machine of claim 6, wherein: the vertical cutter assembly comprises an upper cutter assembly and a lower cutter assembly, and the upper cutter assembly and the lower cutter assembly are consistent in structure and are symmetrically arranged;
go up the sword subassembly and include top rest (402), top rest (402) are fixed to be set up on sword fixing base (401), be provided with third cylinder (404) that top knife (403) and drive top knife (403) reciprocated on top rest (402), the drive shaft and the top knife (403) fixed connection of third cylinder (404), the stiff end of third cylinder (404) is fixed to be set up on sword fixing base (401), the one side that lies in top rest (402) on sword fixing base (401) is provided with knife rest fine setting subassembly (405) that are used for finely tuning top rest (402) position, third cylinder (404) and control mechanism electric connection.
8. The laminating machine of claim 6, wherein: the rotary knife assembly comprises a blade (406) and a rotary air cylinder (407) for driving the blade (406) to rotate so as to cut off the thin film, wherein the rotary air cylinder (407) is electrically connected with a control mechanism.
9. The laminating machine of claim 6, wherein: the left-right moving assembly comprises a third motor (408), the third motor (408) is connected with two servo modules (410) through a coupler and a second transmission shaft (409), the two servo modules (410) are arranged in an up-down symmetrical mode, the upper cutter assembly and the lower cutter assembly are respectively arranged on the two servo modules (410) in a symmetrical mode, and the third motor (408) is electrically connected with a control mechanism.
10. The laminating machine of claim 1, wherein: the blanking mechanism (5) comprises a second left side wall (501) and a second right side wall (502), a plurality of third transmission shafts (503) are arranged between the second left side wall (501) and the second right side wall (502), each third transmission shaft (503) is provided with a third roller (504), both ends of each third transmission shaft (503) are provided with a third synchronous wheel (505), a second synchronous belt (506) is arranged between every two adjacent third synchronous wheels (505), the second synchronous belts (506) on the second left side wall (501) and the second right side wall (502) are arranged in a staggered mode, and one third synchronous wheel (505) on one side of the rewinding mechanism (3) is close to and connected with the second synchronous wheel (304) through the third synchronous belt (306).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110427180.1A CN113021870A (en) | 2021-04-21 | 2021-04-21 | Film coating machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110427180.1A CN113021870A (en) | 2021-04-21 | 2021-04-21 | Film coating machine |
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| CN113021870A true CN113021870A (en) | 2021-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110427180.1A Pending CN113021870A (en) | 2021-04-21 | 2021-04-21 | Film coating machine |
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| CN (1) | CN113021870A (en) |
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| JPH09241039A (en) * | 1996-03-05 | 1997-09-16 | Yutaka Kawaguchi | Film laminating device to plate glass |
| CN204184982U (en) * | 2014-10-27 | 2015-03-04 | 浙江诚康钢管有限公司 | A kind of steel plate belt conveyor upper steel plate position limiting structure |
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| CN106541674A (en) * | 2016-11-04 | 2017-03-29 | 深圳市龙锋泰自动化有限公司 | The online film covering method of full-automatic glass |
| CN208648352U (en) * | 2018-07-01 | 2019-03-26 | 苏州美力美机械设备有限公司 | Cleaning glass overlay film cutting integration machine is thinned |
| CN110053998A (en) * | 2019-04-28 | 2019-07-26 | 胡良峰 | A kind of printing machine rolling-up mechanism with paper cutting and discharging |
| CN209777105U (en) * | 2019-03-20 | 2019-12-13 | 天津市进灿特种玻璃科技有限公司 | Special glass makes with conveyer that has crashproof structure |
| CN209812460U (en) * | 2019-04-16 | 2019-12-20 | 蓝思智能机器人(长沙)有限公司 | Film cutting equipment for film-coated workpiece assembly |
| CN211542381U (en) * | 2020-01-09 | 2020-09-22 | 湖南湘玻节能材料有限公司 | Two-way pad pasting device |
-
2021
- 2021-04-21 CN CN202110427180.1A patent/CN113021870A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09241039A (en) * | 1996-03-05 | 1997-09-16 | Yutaka Kawaguchi | Film laminating device to plate glass |
| CN204184982U (en) * | 2014-10-27 | 2015-03-04 | 浙江诚康钢管有限公司 | A kind of steel plate belt conveyor upper steel plate position limiting structure |
| CN205467804U (en) * | 2016-02-05 | 2016-08-17 | 福莱特玻璃集团股份有限公司 | Automatic sticking film machine of glass |
| CN106541674A (en) * | 2016-11-04 | 2017-03-29 | 深圳市龙锋泰自动化有限公司 | The online film covering method of full-automatic glass |
| CN208648352U (en) * | 2018-07-01 | 2019-03-26 | 苏州美力美机械设备有限公司 | Cleaning glass overlay film cutting integration machine is thinned |
| CN209777105U (en) * | 2019-03-20 | 2019-12-13 | 天津市进灿特种玻璃科技有限公司 | Special glass makes with conveyer that has crashproof structure |
| CN209812460U (en) * | 2019-04-16 | 2019-12-20 | 蓝思智能机器人(长沙)有限公司 | Film cutting equipment for film-coated workpiece assembly |
| CN110053998A (en) * | 2019-04-28 | 2019-07-26 | 胡良峰 | A kind of printing machine rolling-up mechanism with paper cutting and discharging |
| CN211542381U (en) * | 2020-01-09 | 2020-09-22 | 湖南湘玻节能材料有限公司 | Two-way pad pasting device |
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Application publication date: 20210625 |