CN113002867A - Multi-material mixing automatic packaging system - Google Patents
Multi-material mixing automatic packaging system Download PDFInfo
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- CN113002867A CN113002867A CN202110251923.4A CN202110251923A CN113002867A CN 113002867 A CN113002867 A CN 113002867A CN 202110251923 A CN202110251923 A CN 202110251923A CN 113002867 A CN113002867 A CN 113002867A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 62
- 239000000463 material Substances 0.000 title claims abstract description 27
- 238000001746 injection moulding Methods 0.000 claims abstract description 31
- 238000003860 storage Methods 0.000 claims abstract description 26
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 230000000712 assembly Effects 0.000 claims abstract description 10
- 238000000429 assembly Methods 0.000 claims abstract description 10
- 238000012546 transfer Methods 0.000 claims description 18
- 238000007789 sealing Methods 0.000 claims description 17
- 239000012785 packaging film Substances 0.000 claims description 15
- 229920006280 packaging film Polymers 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 7
- 239000000284 extract Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 28
- 238000011068 loading method Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 8
- 238000012545 processing Methods 0.000 abstract description 6
- 239000004033 plastic Substances 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- 230000015654 memory Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 238000012858 packaging process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
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- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention discloses a multi-material mixing automatic packaging system which comprises a feeding mechanical arm, a stacking assembly, a transferring mechanical arm, a storage assembly, a plate extracting mechanical arm, a conveying assembly, a packaging assembly, a discharging assembly and a control device for controlling the assemblies to operate in a coordinated mode, wherein the stacking assembly is arranged on the feeding mechanical arm; the automatic production line can be directly arranged on one side of the injection molding machine and is matched with the injection molding machine to form an integrated automatic production line, so that the production and processing of automatic injection molding, feeding, stacking, tray loading, packaging and discharging are realized, the secondary pollution of products is avoided, the production efficiency and the production automation process are greatly improved, and the labor cost is effectively saved.
Description
Technical Field
The invention relates to the technical field of plastic tableware production, in particular to a multi-material mixing automatic packaging system.
Background
The existing production of mixing and packaging the plate, the knife, the fork and the spoon is generally carried out by 4-5 workers, the plate is firstly put on a feeding conveyor belt, then plastic tableware workpieces such as the knife, the fork and the spoon are put on the plate, and finally the plate and the knife, the fork and the spoon which enter a packaging machine are sent into the packaging machine for packaging.
This packaging process automation degree is low, inefficiency, has seriously wasted labour cost, and materials such as tableware work piece need rely on the injection molding machine production back to take out the pile up neatly to corresponding year material instrument on, by the packing of dishing again after the manual work shifts, causes the secondary pollution of product easily, and can't form continuous efficient on-line production packaging assembly line.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a multi-material mixing automatic packaging system which can be installed on an injection molding machine and can integrate, stack, package and output plastic tableware.
In order to achieve the purpose, the invention adopts the following technical scheme:
a multi-material mixing automatic packaging system comprises a feeding mechanical arm, a stacking assembly, a transferring mechanical arm, a storage assembly, a plate extracting mechanical arm, a conveying assembly, a packaging assembly, a discharging assembly and a control device for controlling the assemblies to operate in a coordinated mode;
the feeding manipulator is used for extracting tableware workpieces to feed and moving the tableware workpieces to the stacking assembly;
the stacking assembly is used for stacking the tableware workpieces orderly and sending the orderly stacked tableware workpieces out in groups according to a preset number;
a plurality of plates are stored in the storage component;
the plate extracting mechanical arm extracts plates from the storage assembly and sends the plates into the conveying assembly;
the transfer manipulator is used for group grabbing tableware workpieces from the stacking assembly and transferring the tableware workpieces to empty plates on the conveying assembly;
the conveying assembly conveys the plate containing the tableware workpieces into the packaging assembly;
the packaging assembly is used for sealing and packaging the plate containing the tableware workpiece and sending the plate to the unloading assembly, and the unloading assembly is used for unloading the material subjected to film sealing and packaging.
Furthermore, the feeding manipulator is a servo manipulator with more than three shafts and is used for extracting tableware workpieces produced by injection molding in the injection molding machine, and the grabbing end of the feeding manipulator is provided with a first sucking disc group used for extracting the tableware workpieces.
Further, the stacking assembly comprises a stacking slide rail, a stacking tray slidably mounted on the stacking slide rail, and a rodless cylinder for driving the stacking tray to slide, wherein a stacking die for stacking tableware is arranged on the stacking tray.
Further, the stacking assemblies are two and are arranged in a height mode.
Further, the transfer manipulator is a manipulator with more than three shafts and is used for grabbing and transferring the tableware workpieces on the stacking assembly in groups, and the grabbing end of the transfer manipulator is provided with a second clamping group used for picking up the tableware workpieces.
Further, the storage component comprises a storage box, a lifting component arranged in the storage box and a plate supporting plate driven by the lifting component to lift, wherein plate columns formed by a plurality of orderly stacked plates are placed on the plate supporting plate, and the number of the plate columns is more than two.
Furthermore, the plate picking manipulator is a manipulator with more than two shafts and is used for picking and transferring plates on the single-row plate columns, and the picking end of the plate picking manipulator is provided with a third sucker group used for picking the tableware workpieces.
Furthermore, the conveying assembly is a chain wheel and chain transmission mechanism driven by a servo motor, and a chain of the chain wheel and chain transmission mechanism is connected with a pushing finger used for separating and pushing the plates to advance.
Further, the packaging assembly comprises a film discharging assembly used for sending out the packaging film, a bag making device used for making the packaging film into the packaging film wrapping the workpiece, a middle sealing assembly used for sealing the packaging bag filled with the workpiece, a flattening conveying assembly used for flattening the sealed packaging bag and a transverse sealing and transverse cutting assembly used for cutting off the packaging bag.
Further, the discharging component is a belt conveyor.
The invention has the following beneficial effects:
the automatic production line can be directly arranged on one side of the injection molding machine and is matched with the injection molding machine to form an integrated automatic production line, so that the production and processing of automatic injection molding, feeding, stacking, tray loading, packaging and discharging are realized, the secondary pollution of products is avoided, the production efficiency and the production automation process are greatly improved, and the labor cost is effectively saved.
Drawings
FIG. 1 is a schematic perspective view of the present invention in cooperation with an injection molding machine;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is an enlarged view of FIG. 1 at B;
FIG. 4 is a schematic top view of the feeding manipulator of the present invention;
fig. 5 is a schematic front view of the feeding manipulator hidden in the present invention;
FIG. 6 is a schematic top view of the palletising assembly;
FIG. 7 is a schematic perspective view of the storage assembly and the plate picking robot;
FIG. 8 is a side view of the storage assembly and the plate picking robot in cooperation;
FIG. 9 is a side cross-sectional view of the transport assembly;
in the figure: 1. a feeding manipulator; 2. a stacking assembly; 3. transferring the manipulator; 4. a storage assembly; 5. a plate extracting manipulator; 6. a delivery assembly; 7. a packaging assembly; 8. a discharge assembly; 9. a control device; 10. an injection molding machine; 11. a first suction disc group; 21. a stacking slide rail; 22. stacking trays; 23. a rodless cylinder; 24. stacking the dies; 31. a second grasping group; 41. a storage tank; 42. a lifting assembly; 43. a plate pallet; 44. a plate column; 51. a third sucker group; 61. a chain wheel and chain transmission mechanism; 62. pushing fingers; 71. placing the membrane assembly; 72. a bag making device; 73. a middle sealing component; 74. the transverse seal transects the assembly.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments so as to more clearly understand the technical idea of the invention claimed.
As shown in fig. 1-9, the multi-material mixing automatic packaging system of the present invention comprises a feeding manipulator 1, a stacking component 2, a transferring manipulator 3, a storage component 4, a plate picking manipulator 5, a conveying component 6, a packaging component 7, a discharging component 8 and a control device 9 for controlling the components to operate in coordination;
the feeding manipulator 1 is used for picking up tableware workpieces for feeding and moving the tableware workpieces to the stacking assembly 2;
the stacking assembly 2 is used for stacking the tableware workpieces orderly and feeding the stacked tableware workpieces in groups according to a preset number;
a plurality of plates are stored in the storage component 4;
the plate taking mechanical arm 5 takes the plate from the storage component 4 and sends the plate into the conveying component 6;
the transfer manipulator 3 group-grabs the tableware workpieces from the stacking assembly 2 and transfers the tableware workpieces to the empty plates on the conveying assembly 6;
the conveying assembly 6 conveys the plate containing the tableware workpieces into the packaging assembly 7;
the packaging component 7 seals and packages the plate containing the tableware workpiece and sends the plate to the unloading component 8, and the unloading component 8 unloads the material after the film sealing and packaging.
It is worth mentioning that, an injection molding machine for producing tableware work piece is located 1 one side of material loading manipulator, it can change injection mold and mould plastics the tableware material of making in sword, fork, the spoon or arbitrary combination according to the production demand, correspondingly, material loading manipulator 1 once only snatchs the tableware of injection molding machine output in batches.
The automatic feeding device is arranged on one side of the injection molding machine 10, tableware workpieces on the injection molding machine 10 can be taken out through the feeding mechanical arm 1 for stacking and packaging, so that the feeding mechanical arm and the injection molding machine 10 are matched to form an integrated automatic production line, an assembly line processing mode of automatic injection molding, component stacking, mixed packaging and blanking is realized, the production efficiency and the production automation process are greatly improved, and the labor cost is effectively saved.
The control device 9 includes one or more processors, memories, and a control panel, the processors and the memories may be connected by a bus or other means, and the processors and the control panel may be connected by a bus or other means, and in this embodiment, the processors and the control panel are preferably connected by a bus.
The processor is used to implement the various control logic of the system, which may be a general purpose processor, a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), a Field Programmable Gate Array (FPGA), a single chip microcomputer, ARM (AcornRISC computer chip) or other programmable logic device, discrete gate or transistor logic, discrete hardware components, or any combination of these components. Also, the processor 110 may be any conventional processor, microprocessor, or state machine. Processor 110 may also be implemented as a combination of computing devices, e.g., a combination of a DSP and a microprocessor, a plurality of microprocessors, one or more microprocessors in conjunction with a DSP core, or any other such configuration.
The memory, which is a non-volatile computer-readable storage medium, may be used to store non-volatile software programs, non-volatile computer-executable programs, and modules. The processor executes various functional applications and data processing of the system by executing the nonvolatile software programs, instructions and units stored in the memory, namely, the packaging process of the automatic packaging system is realized.
The invention can be directly installed on one side of an injection molding machine 10 to realize the production and processing of automatic injection molding, feeding, stacking, tray loading, packaging and blanking, and the concrete engineering is as follows: the injection molding machine 10 is used for producing tableware such as plastic knives, forks and spoons, a mold can be replaced according to requirements for matched production or alternative production, after the injection molding machine produces a full-page tableware workpiece, a mold cavity is opened, the feeding mechanical arm 1 moves into the mold cavity to grab the full-page tableware workpiece and moves above the stacking assembly 2, the tableware workpiece is gradually released on the stacking assembly 2 to be arranged according to preset grouping information matched with a stacking grouping area of the stacking assembly 2, and the tableware workpiece on the stacking assembly 2 is stored in a grouping mode; in the process of storing the stacked tableware workpieces in groups by the stacking assembly 2, the plate picking manipulator 5 picks plates from the storage assembly 4 and places the plates on the conveying assembly 6 at equal intervals, and the conveying assembly 6 can carry out stepping conveying, namely, the fixed-point parking of the plates can be controlled; when no-load plates are stopped at the preset positions of the conveying assemblies 6, the transfer mechanical arm 3 grabs the tableware workpieces on the stacking assemblies 2 group by group and places the tableware workpieces on the no-load plates, and after the tableware workpieces are placed on the no-load plates, the conveying assemblies 6 drive the plates to move forward one station, so that new no-load plates are positioned at the placing stations of the transfer mechanical arm 3, and the one-by-one tableware workpiece loading process is realized; during the step-by-step conveying process of the conveying assembly 6, the plate loaded with the tableware is conveyed into the packaging assembly 7, the packaging assembly 7 performs bag sealing and packaging, and the packaged product is conveyed into the discharging assembly 8 for blanking treatment.
Preferably, the loading robot 1 is a servo robot with more than three axes, and is used for picking up the tableware workpiece produced by injection molding in the injection molding machine 10, and the picking end of the loading robot has a first suction disc set 11 for picking up the tableware workpiece.
Specifically, the feeding manipulator 1 needs to have a displacement means with three degrees of freedom, and moves the tableware workpiece from the injection molding machine to the position above the stacking assembly 2, and the feeding manipulator 1 is a servo manipulator with more than three axes.
In this embodiment, the feeding manipulator is preferably a five-axis manipulator, and after the tableware workpiece is turned over, the workpiece can be rotated along a vertical axis, so that the tableware workpiece can be stacked corresponding to the stacking assemblies 2 in different stacking forms, and the application range of the invention is widened.
In addition, the feeding manipulator 1 snatchs and releases the tableware work piece through first sucking disc group 11, can ensure that the tableware work piece can go up unloading steadily, and can not cause the damage to the tableware work piece surface, and the sucking disc that corresponds on the first sucking disc group 11 of control ventilates, can independently control the release of local tableware work piece to realize the weight release of tableware work piece in on pile up neatly subassembly 2, provide the technological basis for realizing grouping pile up neatly process.
More specifically, the suckers of the first group 11 are arranged in a matrix, and correspond to the injection-molded tableware workpiece of the injection-molding machine 10.
Preferably, the stacking assembly 2 comprises a stacking slide rail 21, a stacking tray 22 slidably mounted on the stacking slide rail 21, and a rodless cylinder 23 for driving the stacking tray 22 to slide, wherein a stacking mold 24 for stacking tableware is arranged on the stacking tray 22.
The sliding position of the stacking tray 22 on the stacking slide rail 21 comprises a feeding station and a discharging station, wherein the feeding station is used for being matched with the feeding manipulator 1 to stack the grouped tableware workpieces, and the discharging station is used for being matched with the transferring manipulator 3 to transfer and tray the grouped tableware workpieces; the rodless cylinder 23 is used for driving the pallet 22 to switch between a feeding station and a discharging station on the pallet slide rail 21.
Specifically, when tableware workpieces are required to be grouped and stacked, the rodless cylinder 23 drives the stacking tray 22 to move to the feeding station, and after the feeding manipulator 1 grabs the tableware workpieces in whole edition, the tableware workpieces are released in batches and in groups in the stacking molds 24 on the stacking tray 22 at the feeding station, so that grouped stacking is completed; when the stacking molds 24 on the stacking tray are fully loaded with the tableware workpieces, the rodless cylinder 23 drives the stacking tray 22 to move to the blanking station, and then the transfer manipulator 3 operates to transfer the tableware workpieces on the stacking tray 22 at the blanking station in groups.
Preferably, the pallet 22 has a plurality of spaced apart palletising dies 24 thereon, each palletising die 24 being adapted to palletise a set of cutlery pieces.
The stacking dies 24 arranged at intervals are beneficial to grouping the stacking in different areas and also beneficial to the transferring mechanical arm 3 to grab the tableware workpieces in groups.
In the present embodiment, each of the palletising moulds 24 is adapted to carry a plurality of cutlery pieces, preferably 5 in the present embodiment.
Preferably, the stacking assemblies 2 are two and arranged in a high-low mode.
Set up the pile up neatly subassembly 2 of two height settings, can make two pile up neatly subassemblies 2 switch over in material loading station and unloading station in turn, a pile up neatly subassembly 2 promptly when carrying out the pile up neatly material loading, another pile up neatly subassembly 2 can shift the unloading, can effectively improve the production continuity, saves the interrupted time of unloading on the pile up neatly subassembly 2 to improve production efficiency.
Preferably, the transfer robot 3 is a three-axis or more robot for grasping and transferring the tableware pieces in groups on the palletizing assembly 2, and the grasping end thereof has a second grasping group 31 for picking up the tableware pieces.
The transfer manipulator 3 needs to have the displacement characteristics of grabbing the tableware workpieces on different stacking molds 24 and transferring the tableware workpieces to the idle-load plate on the fixed point position, so that the three-degree-of-freedom operation function is needed, and the transfer manipulator is a manipulator with more than three shafts; in this embodiment, a three-axis robot is preferable.
Specifically, the second gripper 31 has suction cups corresponding to the arrangement positions of the tableware pieces on the pallet mold 24, so that the corresponding number and positions of the tableware pieces on the pallet mold 24 can be gripped.
Preferably, the storage assembly 4 includes a storage box 41, a lifting assembly 42 disposed in the storage box 41, and a plate supporting plate 43 driven by the lifting assembly 42 to lift, wherein plate posts 44 composed of a plurality of stacked plates are disposed on the plate supporting plate 43, and the number of the plate posts 44 is more than two.
The storage assembly 4 is used for storing dishes and supplying the dishes to the dish picking manipulator 5; when the plate picking manipulator 5 is used specifically, the plate on the top of the plate column 44 can be taken away, after the plate is taken away, the corresponding lifting component 42 drives the plate supporting plate 43 to lift, and then the plate column 44 is driven to lift by the height of one plate thickness, so that the plate picking manipulator 5 can grab the next plate; due to the adoption of the lift design of the lifting component 42, the problem that the plate picking manipulator 5 needs to increase the descending stroke every time to pick the plate is avoided, so that the plate picking manipulator 5 is the same in use when transferring the plate every time, and a technical basis is provided for timing plate feeding and continuous production.
In this embodiment, the plate columns 44 are arranged in two rows and symmetrically, and the plate lifting unit 42 is activated to lift the plate supporting plate 43 only after the plate picking robot 5 picks up the plate on the top surface of the plate column 44.
Preferably, the plate picking robot 5 is a two-axis or more robot for picking and transferring the plates on the single row of plate columns 44, and the picking end thereof has a third suction cup group 51 for picking up the tableware workpiece.
Preferably, the feeding end of the conveying assembly 6 is located between two rows of the plate columns 44, so that the plate picking manipulator 5 can pick and transfer the plates to the conveying assembly 6 located between the two plate columns 44 only by having the characteristics of lifting to pick the plates and horizontally displacing above the two plate columns 44.
Preferably, in this embodiment, the plate picking robot 5 is a two-axis robot, wherein the horizontal displacement function of the plate picking robot 5 is preferably servo drive control, and the lifting function of the plate picking robot 5 is preferably cylinder drive control.
In particular, the number of suction cups of said third group of suction cups 51 corresponds to the number of dish columns 44 in a row of dish columns 44, so that a row of dishes can be gripped at a time and transferred into a preset position of the transport assembly 6; specifically, a corresponding number of plates can be transferred according to the packaging requirements for stacking, for example, when 5 plates are stacked together, 5 tableware can be transferred to the plate by correspondingly matching with the transfer manipulator 3, and then the packaging is carried out, so that 5 plates and 5 tableware can be packaged together; accordingly, after the conveying assembly 6 is advanced one row of plate distance, the corresponding conveying position can be vacant, and then the plate picking manipulator 5 can be started to carry out plate hanging operation of the next batch of plates.
Preferably, the conveying assembly 6 is a chain wheel and chain transmission mechanism 61 driven by a servo motor, and a pushing finger 62 for separating and pushing the plates to advance is connected to the chain of the chain wheel and chain transmission mechanism 61.
The servo motor is driven by the control device 9 to control the rotation amount and the starting and stopping states, so that the step conveying of the chain is realized, and the return finger 62 on the chain can push the plates on the chain to advance at a fixed distance, so that the step conveying of the plates is realized.
Preferably, the packaging assembly 7 comprises a film releasing assembly 71 for sending out the packaging film, a bag making device 72 for making the packaging film into the packaging film for wrapping the workpiece, a middle sealing assembly 73 for sealing the packaging bag containing the workpiece, a flattening conveying assembly 6 for flattening the sealed packaging bag, and a transverse sealing and transverse cutting assembly 74 for cutting the packaging bag.
The conveying assembly 6 extends into the packaging assembly 7, the plate loaded with the tableware workpieces enters the film placing assembly 71, and the packaging film released by the film placing assembly 71 covers and wraps the top surface and two sides of the plate loaded with the tableware workpieces; the bag making device 72 rolls the packaging film into a barrel shape so as to completely wrap the plate carrying the tableware workpiece, then the middle sealing component 73 seals the overlapped folded edges of the barrel-shaped packaging film to enable the packaging film to be bonded into an integral barrel film, then the flattening conveying component 6 flattens the packaging film on the plate carrying the tableware workpiece, and finally the transverse sealing and transverse cutting component 74 seals and cuts the packaging film at the plate position to complete the packaging process.
Preferably, the discharging assembly 8 is a belt conveyor; and the belt conveyor is used for receiving the packaged workpieces and outputting and blanking the workpieces.
The automatic production line can be directly arranged on one side of the injection molding machine 10 and is matched with the injection molding machine 10 to form an integrated automatic production line, so that the production and processing of automatic injection molding, feeding, stacking, tray loading, packaging and discharging are realized, the secondary pollution of products is avoided, the production efficiency and the production automation process are greatly improved, and the labor cost is effectively saved.
Various other changes and modifications to the above-described embodiments and concepts will become apparent to those skilled in the art from the above description, and all such changes and modifications are intended to be included within the scope of the present invention as defined in the appended claims.
Claims (10)
1. The utility model provides a many materials mix automatic packaging system which characterized in that: the automatic plate-picking machine comprises a feeding manipulator (1), a stacking assembly (2), a transferring manipulator (3), a storage assembly (4), a plate-picking manipulator (5), a conveying assembly (6), a packaging assembly (7), a discharging assembly (8) and a control device (9) for controlling the assemblies to operate in a coordinated manner;
the feeding manipulator (1) is used for picking up tableware workpieces for feeding and moving the tableware workpieces to the stacking assembly (2);
the stacking assembly (2) is used for orderly stacking the tableware workpieces and sending out the orderly stacked tableware workpieces in groups according to a preset number;
a plurality of plates are stored in the storage component (4);
the plate extracting mechanical arm (5) extracts plates from the storage component (4) and sends the plates into the conveying component (6);
the transfer manipulator (3) is used for group grabbing tableware workpieces from the stacking assembly (2) and transferring the tableware workpieces to empty plates on the conveying assembly (6);
the conveying assembly (6) conveys the plate containing the tableware workpieces into the packaging assembly (7);
the packaging component (7) seals the film of the plate containing the tableware workpiece and sends the plate to the unloading component (8), and the unloading component (8) unloads the material after film sealing and packaging.
2. The multi-material mixing automatic packaging system of claim 1, wherein: the feeding manipulator (1) is a servo manipulator with more than three shafts and is used for extracting tableware workpieces produced by injection molding in the injection molding machine (10), and a first sucking disc group (11) used for extracting the tableware workpieces is arranged at the grabbing end of the feeding manipulator.
3. The multi-material mixing automatic packaging system of claim 1, wherein: the stacking component (2) comprises a stacking slide rail (21), a stacking disc (22) slidably mounted on the stacking slide rail (21) and a rodless cylinder (23) used for driving the stacking disc (22) to slide, and a stacking die (24) used for stacking tableware is arranged on the stacking disc (22).
4. The multi-material mixing automatic packaging system of claim 1, wherein: the stacking assemblies (2) are two and are arranged in a height mode.
5. The multi-material mixing automatic packaging system of claim 1, wherein: the transfer manipulator (3) is a manipulator with more than three shafts and is used for grabbing and transferring the tableware workpieces on the stacking assembly (2) in groups, and the grabbing end of the transfer manipulator is provided with a second clamping group (31) used for picking the tableware workpieces.
6. The multi-material mixing automatic packaging system of claim 1, wherein: the storage component (4) comprises a storage box (41), a lifting component (42) arranged in the storage box (41) and a plate supporting plate (43) driven by the lifting component (42) to lift, wherein plate columns (44) formed by a plurality of stacked plates are placed on the plate supporting plate (43), and the plate columns (44) are more than two rows.
7. The multi-material mixing automatic packaging system of claim 6, wherein: the plate picking manipulator (5) is a manipulator with more than two shafts and is used for picking and transferring plates on the single-row plate column (44), and the picking end of the plate picking manipulator is provided with a third sucker group (51) for picking the tableware workpiece.
8. The multi-material mixing automatic packaging system of claim 1, wherein: the conveying assembly (6) is a chain wheel and chain transmission mechanism (61) driven by a servo motor, and a chain of the chain wheel and chain transmission mechanism (61) is connected with a pushing finger (62) used for separating and pushing the plates to advance.
9. The multi-material mixing automatic packaging system of claim 1, wherein: the packaging assembly (7) comprises a film releasing assembly (71) for sending out a packaging film, a bag making device (72) for making the packaging film into the packaging film wrapping a workpiece, a middle sealing assembly (73) for sealing the packaging bag containing the workpiece, a flattening conveying assembly (6) for flattening the sealed packaging bag and a transverse sealing and transverse cutting assembly (74) for cutting the packaging bag.
10. The multi-material mixing automatic packaging system of claim 1, wherein: the discharging component (8) is a belt conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110251923.4A CN113002867A (en) | 2021-03-08 | 2021-03-08 | Multi-material mixing automatic packaging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110251923.4A CN113002867A (en) | 2021-03-08 | 2021-03-08 | Multi-material mixing automatic packaging system |
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|---|---|
| CN113002867A true CN113002867A (en) | 2021-06-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110251923.4A Pending CN113002867A (en) | 2021-03-08 | 2021-03-08 | Multi-material mixing automatic packaging system |
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| CN (1) | CN113002867A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU2002230498A1 (en) * | 2000-11-27 | 2002-06-03 | The Procter & Gamble Company | Dishwashing method |
| CN102442442A (en) * | 2011-09-08 | 2012-05-09 | 金华万得福日用品有限公司 | Automatic packaging equipment for disposable dinnerware |
| CN102717905A (en) * | 2012-06-28 | 2012-10-10 | 成都巨龙生物科技有限公司 | Instant product of rice dumpling and fermented glutinous rice and processing method for instant product |
| CN205770429U (en) * | 2016-05-24 | 2016-12-07 | 佛山市南海区川一精密机械有限公司 | A kind of many knife-fork-spoon tablewares produce equipment |
| CN207533974U (en) * | 2017-11-16 | 2018-06-26 | 无锡佳力欣精密机械有限公司 | A kind of thrust bearing lathe feed mechanism |
| CN109573200A (en) * | 2019-01-30 | 2019-04-05 | 郑州莱发科技有限公司 | A kind of tableware automatic assembling combination unit |
-
2021
- 2021-03-08 CN CN202110251923.4A patent/CN113002867A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU2002230498A1 (en) * | 2000-11-27 | 2002-06-03 | The Procter & Gamble Company | Dishwashing method |
| CN102442442A (en) * | 2011-09-08 | 2012-05-09 | 金华万得福日用品有限公司 | Automatic packaging equipment for disposable dinnerware |
| CN102717905A (en) * | 2012-06-28 | 2012-10-10 | 成都巨龙生物科技有限公司 | Instant product of rice dumpling and fermented glutinous rice and processing method for instant product |
| CN205770429U (en) * | 2016-05-24 | 2016-12-07 | 佛山市南海区川一精密机械有限公司 | A kind of many knife-fork-spoon tablewares produce equipment |
| CN207533974U (en) * | 2017-11-16 | 2018-06-26 | 无锡佳力欣精密机械有限公司 | A kind of thrust bearing lathe feed mechanism |
| CN109573200A (en) * | 2019-01-30 | 2019-04-05 | 郑州莱发科技有限公司 | A kind of tableware automatic assembling combination unit |
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Application publication date: 20210622 |
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