CN113001736A - Distributing device of concrete prefabricated member - Google Patents
Distributing device of concrete prefabricated member Download PDFInfo
- Publication number
- CN113001736A CN113001736A CN202110403338.1A CN202110403338A CN113001736A CN 113001736 A CN113001736 A CN 113001736A CN 202110403338 A CN202110403338 A CN 202110403338A CN 113001736 A CN113001736 A CN 113001736A
- Authority
- CN
- China
- Prior art keywords
- distributing
- concrete
- hopper
- frame
- cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
Abstract
The application discloses a distributing device for a concrete prefabricated part, which comprises a material storage table and a distributing mechanism; the material storage platform comprises a frame, and a liftable material storage hopper is arranged on the frame; the distributing mechanism comprises a support, a balance crane is mounted on the support, a mounting support is mounted at the tail end of the balance crane in a hoisting mode, a distributing hopper is arranged on the mounting support and elastically connected with the mounting support, and a distributing baffle is arranged at the lower opening of the distributing hopper; the support below is equipped with the manipulator, and the installing support drives the cloth fill translation with the end-to-end connection of manipulator under the order about of manipulator, and the cloth fill translation in-process is balanced to be hung and is removed along with the cloth fill. This openly adopts the robot to carry out pay-off and cloth, can not only reduce artifical quantity, reduces personnel working strength, has still saved the transport flow of concrete, helps improving production efficiency, in addition, utilizes the robot to remove the cloth and fights, and the cloth is nimble, fights for fixed cloth, can realize the cloth of different prefabs, makes equipment have stronger commonality.
Description
Technical Field
The invention relates to the technical field of concrete prefabricated part processing equipment, in particular to a distributing device of a concrete prefabricated part.
Background
In the traditional production process of the concrete prefabricated part, after the concrete is mixed, the concrete is conveyed into a hopper beside a mould by adopting a conveying device, and then the concrete is loaded into the mould by a worker by using a spade. Because the mould volume is big, the required concrete of single mould is more, and the work load of artifical cloth is big, and is inefficient, easily causes the material extravagant, is difficult to the uniform quality.
With the development of automation, the production of concrete prefabricated members begins to use an automatic production line. Because the concrete prefabricated member is of many kinds, if want to produce different prefabricated members, often need many production lines, the commonality is poor.
Disclosure of Invention
The application provides a distributing device of concrete prefabricated member adopts the robot to pay-off and cloth, can not only reduce artifical quantity, reduces personnel working strength, has still saved the transport flow of concrete, helps improving production efficiency, in addition, utilizes the robot to remove the cloth and fights, fights for fixed cloth, can realize the cloth of different prefabricated members, makes equipment have stronger commonality, is applicable to multiple small-size prefabricated member mould, and the cloth is more nimble.
In order to achieve the purpose, the technical scheme of the disclosure is as follows: a distributing device for a concrete prefabricated part comprises a conveyor belt for conveying a prefabricated part mould, a material storage platform for storing concrete, and a distributing mechanism for pouring the concrete in the material storage platform to the prefabricated part mould;
the distributing mechanism comprises a support, a balance crane is mounted on the support, a mounting support is mounted at the tail end of the balance crane in a hoisting mode, a distributing hopper is arranged on the mounting support and is elastically connected with the mounting support, and a distributing baffle and a distributing oil cylinder for driving the distributing baffle to open and close are arranged at the lower opening of the distributing hopper; the support below is equipped with the robot hand, and the terminal and the installing support of robot hand are connected, drive the translation of cloth fill under the driving of robot hand, and the cloth fill translation in-process is balanced to be hung and is removed along with the cloth fill.
In some embodiments, the material storage platform comprises a frame, a liftable material storage hopper is arranged on the frame, the material storage hopper can descend to pour stirred concrete, a material baffle plate and a material baffle oil cylinder for driving the material baffle plate to open and close are arranged at the lower opening of the material storage hopper, and the material baffle plate is opened after the material storage hopper ascends to pour the concrete into the material distribution equipment.
In some embodiments, the storage hopper capacity is at least greater than the blender capacity.
In some embodiments, a stirring blade is disposed in the storage hopper, and a motor for driving the stirring blade to rotate is disposed outside the storage hopper.
In some embodiments, the storage hopper is provided with lifting power by two lifting cylinders which are respectively arranged at two sides of the frame, and the telescopic ends of the lifting cylinders act on the telescopic storage hopper.
In some embodiments, a fixed frame is arranged in the frame, the fixed frame is slidably arranged on the frame through a slide rail, the material storage hopper is fixedly arranged on the fixed frame, the lifting oil cylinder is fixedly arranged on the frame, a cross rod is fixedly arranged at the telescopic end of the lifting oil cylinder, gears are fixedly arranged at two ends of the cross rod through bearings, a chain is arranged on the gears, one end of the chain is fixedly connected with the lower end of the frame, and the other end of the chain is fixedly connected with the fixed frame.
In some embodiments, two sides of the distributing hopper are provided with connecting beams, and the connecting beams are connected with the mounting bracket through high-strength compression springs.
In some embodiments, the bottom of the robot is provided with a horizontal moving platform for driving the robot to translate.
The beneficial effects of this disclosure are:
1. this open large capacity hopper storage that adopts the liftable stirs good concrete, can conveniently get the material, and the mixer interval of stopping down is shorter moreover, is favorable to accelerating the work beat, improves production efficiency.
2. This openly adopts the robot to pay-off and cloth, can not only reduce artifical quantity, reduces personnel working strength, has still saved the transport flow of concrete, helps improving production efficiency.
3. In this cloth mechanism, hoist and mount cloth fill by mobilizable balance, can alleviate the burden of robot arm, reduce equipment trouble risk to practice thrift the running cost.
4. In this cloth mechanism, utilize the robot to remove the cloth fill, the cloth is nimble, for fixed cloth fill, can realize the cloth of different prefabs, makes equipment have stronger commonality.
5. In this cloth mechanism, the robot can horizontal translation to home range increases, and the cloth is more nimble.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention.
FIG. 1 is a schematic view of the overall structure of a distributing device for a concrete prefabricated member according to the present disclosure;
FIG. 2 is a schematic structural diagram of a material storage table in a material distribution device of a concrete prefabricated member according to the present disclosure;
FIG. 3 is a schematic structural view of a storage hopper in a distributing device for concrete precast members according to the present disclosure;
FIG. 4 is a schematic structural diagram of a material distributing mechanism in a material distributing device for concrete precast members according to the present disclosure;
fig. 5 is a schematic view of the connection of the distribution hopper and the mounting bracket.
Detailed Description
The embodiment of the application provides a distributing device of concrete prefabricated member, has solved the technical problem that artifical cloth working strength is big, work efficiency is low among the prior art.
In order to solve the technical problems, the general idea of the embodiment of the application is as follows:
as shown in fig. 1 to 5, a distributing apparatus for concrete precast products includes a conveyor belt 3 for conveying precast product molds, a stock table 1 for storing concrete, and a distributing mechanism 2 for pouring the concrete of the stock table 1 to the precast product molds.
The distributing mechanism 2 comprises a support 21, a balance crane 22 is installed on the support 21, an installation support 23 is hung at the tail end of the balance crane 22, a distributing hopper 24 is arranged on the installation support 23, the distributing hopper 24 is elastically connected with the installation support 23, a distributing baffle 25 and a distributing oil cylinder 26 for driving the distributing baffle 25 to open and close are arranged at the lower opening of the distributing hopper 24, the distributing baffle 25 is hinged with the distributing hopper 24, the distributing oil cylinder 26 is hinged with the distributing hopper 24, the output end of the distributing oil cylinder 26 is hinged with the distributing baffle 25, and the distributing baffle 25 is controlled to rotate through the extension and retraction of the distributing oil cylinder 26, so that the distributing baffle 25 opens or closes the distributing hopper 24; a robot 27 is arranged below the support 21, the tail end of the robot 27 is connected with the mounting support 23, the distributing hopper 24 is driven by the robot 27 to move horizontally, the distributing hopper 24 is moved to the storage hopper 12 to be loaded, the distributing hopper 24 is moved above the prefabricated part mold to be loaded, and in the moving process of the distributing hopper 24, the balance crane 22 moves along with the distributing hopper 24.
In the distributing mechanism, the distributing hopper is moved by a robot arm, so that the distributing is flexible, and the distributing mechanism can realize the distributing of different prefabricated parts relative to the fixed distributing hopper, so that the equipment has strong universality. The robot is used for feeding and distributing materials, so that the labor consumption can be reduced, the working strength of personnel is reduced, the conveying flow of concrete is saved, and the improvement of the production efficiency is facilitated.
As shown in fig. 1, 2 and 3, the material storage table 1 includes a frame 11, a liftable material storage hopper 12 is arranged on the frame 11, the material storage hopper 12 descends to pour the stirred concrete, a material baffle 13 and a material baffle cylinder 14 for driving the material baffle 13 to open and close are arranged at a lower opening of the material storage hopper 12, and the material baffle 13 is opened after the material storage hopper 12 ascends to pour the concrete into a material distribution hopper 24.
Specifically, the striker plate 13 is hinged with the lower opening of the storage hopper 12, the base of the striker cylinder 14 is hinged with the storage hopper 12, the telescopic end of the striker cylinder 14 is hinged with the striker plate 13, and the striker plate 13 is controlled to rotate through the telescopic action of the striker cylinder 14, so that the striker plate 13 can open and close the lower opening of the storage hopper 12;
or, the striker plate 13 and the lower opening of the storage hopper 12 are slidably arranged, the striker cylinder 14 is fixedly arranged on the storage hopper 12, the output end of the striker cylinder 14 is fixedly connected with the striker plate 13, the striker plate 13 is controlled to move back and forth through the expansion and contraction of the striker cylinder 14, and then the striker plate 13 is opened and closed to the lower opening of the storage hopper 12.
Be equipped with stirring vane (not drawn in the figure) in holding hopper 12 to and hold hopper 12 and be equipped with the motor 15 that orders about stirring vane is rotatory outward, stirring vane during operation not only can prevent that the concrete from taking place the segregation, can also assist the unloading.
The storage hopper 12 is connected with the frame 11 in a sliding mode, the storage hopper 12 is provided with lifting power by the lifting oil cylinders 16, the number of the lifting oil cylinders 16 is two, the lifting oil cylinders are respectively arranged on two sides of the frame 11, the telescopic ends of the lifting oil cylinders 16 are used on the telescopic storage hopper 12, the lifting oil cylinders 16 on two sides uniformly apply power to the storage hopper 12, and the stability of equipment operation can be guaranteed.
Specifically, as shown in fig. 2, a fixing frame 121 is disposed in the frame 11, the fixing frame 121 is slidably disposed on the frame 11 through a sliding rail 122, the material storage hopper 12 is fixedly disposed on the fixing frame 121, the lifting cylinder 16 is fixedly disposed on the frame 11, a cross rod 123 is fixedly disposed at an expansion end of the lifting cylinder 16, gears 124 are fixedly disposed at two ends of the cross rod 123 through bearings, a chain 125 is disposed on the gears 124, one end of the chain 125 is fixedly connected with a lower end of the frame 11, the other end of the chain 125 is fixedly connected with the fixing frame 121, and a tangent line of the vertical direction of the gears 124 is located on a side surface of the fixing frame 121. The lifting oil cylinder 16 extends out to enable the cross rod 123 to rise, so that transmission occurs between the gear 124 and the chain 125, one end of the chain 125 is fixedly connected with the frame 11, so that the fixing frame 121 rises, the lifting of the storage hopper 12 is realized, the lifting oil cylinder 16 descends, the storage hopper descends under the action of gravity, and the operation is more convenient; because the chains 125 are respectively located at two sides of the lifting cylinder 16, the lifting cylinder 16 is stressed more evenly, the lifting cylinder 16 is prevented from being stressed by radial force, the stability of the lifting cylinder 16 is improved, and meanwhile, the fixing frame 121 and the lifting cylinder 16 are flexibly matched through the chains 125, the fixing frame 121 is prevented from shaking to influence the lifting cylinder 16, the stability of the lifting cylinder 16 is further improved, and the lifting cylinder 16 is prevented from being damaged by radial force.
In the distributing mechanism, the distributing hopper is hoisted by the movable balance crane, so that the burden of a manipulator can be reduced, the equipment failure risk is reduced, and the operation cost is saved.
In the material distributing mechanism, the robot hand can transversely translate, so that the moving range is enlarged, and the material distribution is more flexible.
As shown in fig. 5, two sides of the distribution hopper 24 are fixedly provided with connecting beams 28, and the connecting beams 28 are connected with the mounting bracket 23 through high-strength compression springs 29 or buffer hydraulic cylinders, so as to realize the elastic connection between the distribution hopper and the mounting bracket. The elastic connection can improve the stress condition of the robot hand, reduce the burden of equipment and further reduce the operation cost.
As shown in fig. 1 and 4, a horizontal moving platform 30 for driving the robot to translate is arranged at the bottom of the robot 27, the horizontal moving platform 30 may be a seventh axis or a horizontal trolley, the horizontal moving platform is in the prior art, linear motion is realized in multiple ways in the prior art, the specific structure of the horizontal moving platform is not protected by the present application, and details are not repeated here, and under the action of the horizontal moving platform 30, the range of motion of the robot 27 is increased, and the material distribution is more flexible.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (8)
1. The distributing device for the precast concrete is characterized by comprising a conveyor belt for conveying a precast concrete mould, a material storage platform for storing concrete, and a distributing mechanism for pouring the concrete of the material storage platform to the precast concrete mould;
the distributing mechanism comprises a support, a balance crane is mounted on the support, a mounting support is mounted at the tail end of the balance crane in a hoisting mode, a distributing hopper is arranged on the mounting support and is elastically connected with the mounting support, and a distributing baffle and a distributing oil cylinder for driving the distributing baffle to open and close are arranged at the lower opening of the distributing hopper; the support below is equipped with the robot hand, and the terminal and the installing support of robot hand are connected, drive the translation of cloth fill under the driving of robot hand, and the cloth fill translation in-process is balanced to be hung and is removed along with the cloth fill.
2. The distributing device for the precast concrete according to claim 1, wherein the material storage platform comprises a frame, a liftable material storage hopper is arranged on the frame, the material storage hopper can be lowered to pour the stirred concrete, a material baffle plate and a material baffle oil cylinder for driving the material baffle plate to open and close are arranged at the lower opening of the material storage hopper, and the material baffle plate is opened after the material storage hopper is raised to pour the concrete into the distributing device.
3. A distributor for concrete precast elements according to claim 2 wherein said storage hopper has a capacity at least greater than the capacity of the mixer.
4. The apparatus for distributing a concrete preform as claimed in claim 2, wherein the storage hopper is provided therein with a stirring blade, and the storage hopper is externally provided with a motor for rotating the stirring blade.
5. The concrete precast member distribution device according to claim 2, wherein the storage hopper is provided with lifting power by two lifting cylinders, the two lifting cylinders are respectively arranged at both sides of the frame, and the telescopic ends of the lifting cylinders act on the telescopic storage hopper.
6. The distributing device for the concrete precast elements according to claim 2, wherein a fixing frame is arranged in the frame, the fixing frame is slidably arranged on the frame through a sliding rail, the material storage hopper is fixedly arranged on the fixing frame, the lifting oil cylinder is fixedly arranged on the frame, a cross rod is fixedly arranged at the telescopic end of the lifting oil cylinder, gears are fixedly arranged at the two ends of the cross rod through bearings, a chain is arranged on the gears, one end of the chain is fixedly connected with the lower end of the frame, and the other end of the chain is fixedly connected with the fixing frame.
7. The apparatus as claimed in claim 1, wherein the distributing hopper is provided with connecting beams at both sides thereof, and the connecting beams are connected with the mounting brackets by high-strength compression springs.
8. The apparatus for distributing the precast concrete according to claim 1, wherein a horizontal moving platform for driving the robot to translate is provided at the bottom of the robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110403338.1A CN113001736A (en) | 2021-04-15 | 2021-04-15 | Distributing device of concrete prefabricated member |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110403338.1A CN113001736A (en) | 2021-04-15 | 2021-04-15 | Distributing device of concrete prefabricated member |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113001736A true CN113001736A (en) | 2021-06-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110403338.1A Pending CN113001736A (en) | 2021-04-15 | 2021-04-15 | Distributing device of concrete prefabricated member |
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| Country | Link |
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| CN (1) | CN113001736A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114876206A (en) * | 2022-05-12 | 2022-08-09 | 商丘工学院 | Automatic watering device of construction concrete |
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| CN211137598U (en) * | 2019-10-09 | 2020-07-31 | 洛阳中冶建材设备有限公司 | Robot distributing device |
| CN212554367U (en) * | 2020-04-20 | 2021-02-19 | 北京好运达智创科技有限公司 | Automatic distributing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US20180345533A1 (en) * | 2017-05-31 | 2018-12-06 | Cazza Inc. | Mobile three-dimensional printer with layer smoothing |
| CN107953441A (en) * | 2017-12-13 | 2018-04-24 | 泉州市鲤城黄石机械有限公司 | Dry-hang block machine |
| CN209302930U (en) * | 2018-09-14 | 2019-08-27 | 苏州鸿博斯特超净科技股份有限公司 | Floated weight transfer robot and polycrysalline silcon production line |
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| CN110142860A (en) * | 2019-06-27 | 2019-08-20 | 北京好运达智创科技有限公司 | A kind of sleeper concrete material distributing machine |
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| CN114876206A (en) * | 2022-05-12 | 2022-08-09 | 商丘工学院 | Automatic watering device of construction concrete |
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Application publication date: 20210622 |
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