CN112027641A - Mixer feeding and discharging conveyor and using method thereof - Google Patents
Mixer feeding and discharging conveyor and using method thereof Download PDFInfo
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- CN112027641A CN112027641A CN202010763658.3A CN202010763658A CN112027641A CN 112027641 A CN112027641 A CN 112027641A CN 202010763658 A CN202010763658 A CN 202010763658A CN 112027641 A CN112027641 A CN 112027641A
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- 238000007599 discharging Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000000855 fermentation Methods 0.000 claims abstract description 127
- 230000004151 fermentation Effects 0.000 claims abstract description 127
- 239000000463 material Substances 0.000 claims abstract description 34
- 230000008569 process Effects 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 57
- 230000033001 locomotion Effects 0.000 claims description 18
- 238000011049 filling Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000011068 loading method Methods 0.000 claims description 6
- 210000000078 claw Anatomy 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 3
- 239000012257 stirred material Substances 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 239000010806 kitchen waste Substances 0.000 abstract description 6
- 238000004064 recycling Methods 0.000 abstract description 2
- 238000003756 stirring Methods 0.000 description 5
- 239000002994 raw material Substances 0.000 description 4
- 230000007306 turnover Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/716—Feed mechanisms characterised by the relative arrangement of the containers for feeding or mixing the components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/75—Discharge mechanisms
- B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/23—Devices for tilting and emptying of containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/25—Mixing waste with other ingredients
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a mixer feeding and discharging conveyor and a using method thereof, wherein the mixer feeding and discharging conveyor comprises an underframe assembly, a lifter, a controller and the like; the base frame assembly is arranged on a frame of the fermentation equipment, the lifter is arranged on the movable base frame assembly, and the base frame assembly is electrically connected with the lifter and the controller. The invention can pour the materials in the fermentation cylinder into the stirrer, move the fermentation cylinder to the bottom of the stirrer to receive the materials discharged by the fermentation cylinder, and then transfer the fermentation cylinder to the next process equipment, has the advantages of small volume, stable pouring and the like, and is suitable for being widely applied to relevant equipment in the technical fields of environment-friendly and harmless treatment and recycling of kitchen waste.
Description
Technical Field
The invention belongs to the technical field of environment-friendly and harmless treatment and resource utilization of kitchen waste, and particularly relates to a feeding and discharging conveyor of a stirring machine and a using method thereof.
Background
In the technical field of environment-friendly and harmless treatment and recycling of kitchen waste, the company applies an invention patent of kitchen/kitchen waste ecological treatment machine and treatment method (application number: 201911304952.1) in 2019, 12 and 17, the invention obtains better effect in specific application, and a necessary process flow is involved in the application of the patent: the materials are fermented for 2-4 days in a fermentation cylinder of a fermentation bin to become fermented clinker, the materials are transferred to a stirrer to be added with slurry and stirred to become fermented raw materials, and then the materials are transferred to the fermentation cylinder of the fermentation bin to be fermented again, and the equipment and the method used in the process have some defects: firstly, the moisture of the fermented raw material is gradually reduced in the fermentation process, and a large amount of hyphae grow in the fermented raw material and are connected into blocks, so that the fermented raw material is difficult to smoothly discharge from the bottom of a fermentation cylinder sometimes, and the running stability of equipment is influenced; secondly, materials discharged from the bottom of the fermentation cylinder by the fermentation clinker in the process flow are sequentially transferred into the stirrer through the flat belt conveyor, the spiral conveyor and the scraper conveyor, the materials discharged from the stirrer are sent into the distributing machine through the lifting bucket, and then the materials are sequentially reloaded into the fermentation cylinder through the distributing machine, the whole material circulation process passes through 5 groups of equipment, under the condition that more equipment works cooperatively, the shutdown of any equipment can be caused by the fault, and the risk of the complete machine fault shutdown is high; meanwhile, the material circulation conveying equipment is traditional equipment, is large in size, occupies a large space in a whole machine system, and is not beneficial to equipment miniaturization design.
If the problems can be solved, the method is helpful for reducing the failure rate, reducing the volume of the equipment, reducing the use and maintenance cost and enabling the equipment to have more market competitiveness.
Disclosure of Invention
The invention aims to provide a stirrer feeding and discharging conveyor and a using method thereof, and solves the technical problems that when a kitchen/kitchen waste ecological processor is used for kitchen waste fermentation treatment, material circulation equipment occupies a large space, discharging reliability is poor, and using and maintaining costs are high.
The purpose of the invention and the technical problem to be solved are realized by adopting the following technical scheme:
in a first aspect, the invention provides a mixer feeding and discharging conveyor, which comprises an underframe assembly, a lifter and a controller, wherein the underframe assembly is arranged on a frame of fermentation equipment, the lifter is arranged on a movable underframe assembly, and the underframe assembly and the lifter are electrically connected with the controller;
the chassis assembly comprises a supporting chassis, a moving platform, a moving linear guide mechanism, a moving power device and a fermentation cylinder placing frame, wherein the supporting chassis is arranged on a frame of fermentation equipment;
the lifting machine consists of a lifting fixing frame, a lifting guide mechanism, a lifting platform, a lifting power device, a turning support, a turning power device, a fermentation cylinder clamping jaw and a fermentation cylinder turning and lifting cylinder; the lifting fixing frame is installed on the supporting bottom frame, the lifting guide mechanism is installed between the lifting fixing frame and the lifting platform, one end of the lifting power device is installed on a frame of fermentation equipment, the other end of the lifting power device is installed on the lifting platform, the overturning support is connected to the lifting platform through the overturning power device, the fermentation cylinder clamping claw is installed on the overturning support, the fermentation cylinder overturning lifting cylinder is installed on the overturning support, and the lifting power device, the overturning power device, the fermentation cylinder clamping claw and the fermentation cylinder overturning lifting cylinder are electrically connected with the controller;
the fermentation cylinder clamping jaw comprises clamping jaw cylinder, link mechanism, centre gripping clamping jaw, the clamping jaw cylinder is installed on the upset support, the piston rod with link mechanism connects, link mechanism with the upset support is articulated, the centre gripping clamping jaw is installed on link mechanism.
Preferably, the feeding and discharging conveyor of the blender further comprises an auxiliary elevator, wherein the auxiliary elevator consists of an auxiliary lifting support, an auxiliary lifting guide mechanism, an auxiliary lifting platform and an auxiliary lifting power device; the auxiliary lifting support is installed on the supporting bottom frame, the auxiliary lifting guide mechanism is installed between the auxiliary lifting support and the auxiliary lifting platform, one end of the auxiliary lifting power device is installed on the auxiliary lifting support or on a frame of the fermentation equipment, the other end of the auxiliary lifting power device is installed on the auxiliary lifting platform, and the lifting power device is electrically connected with the controller.
Preferably, in the feeding and discharging conveyor of the stirring machine, the moving linear guide mechanism is a moving linear guide rail and a moving slide block, the moving linear guide rail is mounted on the support base frame, and the moving slide block is mounted on the moving platform.
Preferably, in the above blender feeding and discharging conveyor, the moving power device is an air cylinder or is composed of a moving speed-reducing servo motor, a moving driving sprocket, a moving driven sprocket and a moving driving chain; the movable driving chain is arranged on the movable platform and forms a chain transmission mechanism with the movable driving chain wheel and the movable driven chain wheel.
Preferably, in the feeding and discharging conveyor for a blender, the lifting guide mechanism is a lifting linear guide rail and a lifting slide block, the lifting linear guide rail is mounted on the lifting fixing frame, and the lifting slide block is mounted on the lifting platform.
Preferably, in the feeding and discharging conveyor for a blender, the lifting power device is a lifting cylinder or is composed of a lifting servo gear motor, a lifting driving sprocket, a lifting driven sprocket and a lifting driving chain, the lifting servo gear motor and the lifting driven sprocket are mounted on the lifting fixing frame, the lifting driving sprocket is mounted on a main shaft of the lifting servo gear motor, the lifting driving chain is connected to the lifting platform, and the lifting driving sprocket, the lifting driven sprocket and the lifting driving chain form a chain transmission combination.
Preferably, in the blender feeding and discharging conveyor, the turning power device is a swinging cylinder or a speed reduction servo motor.
In a second aspect, the present invention provides a method for using a material loading and unloading conveyor of a blender, comprising the following steps:
s1: starting the equipment: starting the material loading and unloading conveyor of the stirrer to enable each functional unit to be in a starting standby state;
s2: and (3) returning the motion to zero: each motion mechanism carries out initialization motion under the control of the controller, and position information is calibrated;
s3: grabbing a fermentation cylinder: when a fermentation cylinder is conveyed to the material receiving position of the elevator, the controller receives an upper signal and controls the mechanism to act: the lifting platform is lifted to a grabbing position, and the clamping jaw air cylinder of the fermentation cylinder clamping jaw pushes the clamping jaw to close and fix the fermentation cylinder;
s4: putting the materials in the fermentation cylinder into a stirrer: under the control of the controller, the fermentation cylinder overturning and lifting cylinder is pushed out to prop against the bottom of the fermentation cylinder, the overturning power device drives the overturning bracket to overturn for 120-190 degrees, the fermentation cylinder is made to stand upside down above the stirrer, fermented materials are poured into the stirrer, after a certain time delay, the overturning power device drives the overturning bracket to rotate back to a grabbing position, and the fermentation cylinder overturning and lifting cylinder is retracted;
s5: the fermentation cylinder is moved to the bottom of the stirrer for filling: the controller controls the mechanism to move, the moving power device drives the moving platform to move to the position under the lifting platform, the lifting power device drives the lifting platform to descend, the fermentation cylinder is placed on the fermentation cylinder placing frame, the clamping jaws loosen the fermentation cylinder, the lifting power device drives the lifting platform to ascend, the moving power device drives the moving platform to move to the position under the discharge port of the stirrer, the controller sends a material receiving preparation signal, and the stirrer reloads the stirred material to the fermentation cylinder;
s6: removing the fermentation cylinder: the controller controls the mechanism to move after receiving a fermentation cylinder filling completion signal, the mobile power device drives the mobile platform to move to the position under the lifting platform, the lifting power device drives the lifting platform to descend, the clamping jaws clamp the fermentation cylinder to fix the fermentation cylinder on the lifting platform, and the lifting power device drives the lifting platform to ascend and transmit the fermentation cylinder to next process equipment;
s7: the circulation goes on unloading to the mixer: and S6, repeating the steps S3-S6 by the blender feeding and discharging conveyor, and realizing the whole mechanical automatic operation of automatically going upstairs and downstairs.
Preferably, in S6, after the controller receives the fermentation cylinder filling completion signal, the controller controls the mechanism to move, the auxiliary lifting power device drives the auxiliary lifting platform to descend to the lowest point, the mobile power device drives the mobile platform to move right above the auxiliary lifting platform, and the auxiliary lifting power device drives the auxiliary lifting platform to ascend to transfer the fermentation cylinder to the next process equipment.
Preferably, in S7, after S5 is completed, the mixer feeding and discharging conveyor repeats steps S3 to S5, and step S6 is synchronized with steps S3 to S5, so that the whole mechanized automatic operation of automatically going upstairs and downstairs is realized.
Compared with the prior art, the invention has obvious advantages and beneficial effects. By the technical scheme, the feeding and discharging conveyor of the stirring machine and the using method thereof at least have the following advantages and beneficial effects:
firstly, during the fermentation process, the fermentation materials are carried together with the fermentation cylinder, and compared with the method of directly conveying the fermentation materials, the equipment does not directly contact the fermentation materials, so that the workload of periodical cleaning is reduced, and the stability of the equipment is improved;
secondly, the fermented materials are poured out from the top of the fermentation cylinder, and the discharging is stable;
thirdly, the movement mechanism of the equipment has light weight, small movement resistance, small installed capacity and more energy conservation;
fourthly, the equipment has compact structure and small occupied space.
The foregoing description is only an overview of the technical solutions of the present invention, and the present invention can be implemented in accordance with the content of the description in order to make the technical means of the present invention more clearly understood, and the following features are preferably implemented in order to make the above and other objects, features, and advantages of the present invention more clearly understood, and are described in detail below with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic front view of a structure according to a first embodiment of the present invention.
Fig. 2 is a schematic front view of a fermentation cylinder clamping jaw according to a first embodiment of the invention.
Fig. 3 is a schematic front view of a structure according to a second embodiment of the present invention.
[ description of main element symbols ]
1: the chassis assembly 11: supporting chassis
12: the moving platform 13: movable linear guide mechanism
131: moving linear guide 132: movable sliding block
14: moving power unit 141: movable speed-reducing servo motor
142: moving the driving sprocket 143: movable driven chain wheel
144: moving the drive chain 15: fermentation cylinder placing rack
2: elevator machine
21: the lifting fixing frame 22: lifting guide mechanism
221: lifting linear guide 222: lifting slide block
23: the lifting platform 24: lifting power device
241: elevating servo deceleration motor 242: lifting driving chain wheel
243: elevating driven sprocket 244: lifting driving chain
25: turning over the bracket 26: turnover power device
27: fermentation cylinder clamping jaw 271: clamping jaw cylinder
272: the link mechanism 273: clamping jaw
28: fermentation cylinder overturning lifting cylinder
3: the controller 4: auxiliary elevator
41: auxiliary lifting support 42: auxiliary lifting guide mechanism
43: auxiliary lifting platform 44: an auxiliary lifting power device.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description will be made with reference to the accompanying drawings and preferred embodiments of the present invention for the feeding and discharging conveyor of the blender and the method of using the same, and the detailed implementation, structure, features and effects thereof.
The first embodiment is as follows:
referring to fig. 1 to 2, a mixer feeding and discharging conveyor according to a first embodiment of the present invention mainly includes an underframe assembly 1, a lifter 2, and a controller 3, wherein the underframe assembly 1 is mounted on a frame of a fermentation apparatus, the lifter 2 is mounted on the movable underframe assembly, and the underframe assembly 1 and the lifter 2 are electrically connected to the controller 3;
the base frame assembly 1 is composed of a supporting base frame 11, a moving platform 12, a moving linear guide mechanism 13, a moving power device 14 and a fermentation cylinder placing frame 15, the supporting base frame 11 is installed on a frame of fermentation equipment, the moving linear guide mechanism 13 is installed between the supporting base frame 11 and the moving platform 12, the moving power device 14 is installed between the supporting base frame 11 and the moving platform 12, the fermentation cylinder placing frame 15 is installed on the moving platform 13, and the moving power device 14 is electrically connected with the controller 3;
the lifter 2 consists of a lifting fixing frame 21, a lifting guide mechanism 22, a lifting platform 23, a lifting power device 24, a turnover support 25, a turnover power device 26, a fermentation cylinder clamping jaw 27 and a fermentation cylinder turnover lifting cylinder 28; the lifting fixing frame 21 is installed on the supporting base frame 11, the lifting guide mechanism 22 is installed between the lifting fixing frame 21 and the lifting platform 23, one end of the lifting power device 24 is installed on a frame of the fermentation equipment, the other end of the lifting power device is installed on the lifting platform 23, the overturning support 25 is connected to the lifting platform 23 through the overturning power device 26, the fermentation cylinder clamping jaw 27 is installed on the overturning support 25, the fermentation cylinder overturning lifting cylinder 28 is installed on the overturning support, and the lifting power device 24, the overturning power device 26, the fermentation cylinder clamping jaw 27 and the fermentation cylinder overturning lifting cylinder 28 are electrically connected with the controller 3;
the fermentation cylinder clamping jaw 27 consists of a clamping jaw air cylinder 271, a connecting rod mechanism 272 and a clamping jaw 273, wherein the clamping jaw air cylinder 271 is installed on the overturning bracket 25, a piston rod is connected with the connecting rod mechanism 272, the connecting rod mechanism 273 is hinged with the overturning bracket 25, and the clamping jaw 273 is installed on the connecting rod mechanism 272;
the moving linear guide mechanism 13 is a moving linear guide rail and a moving slider 131, the moving linear guide rail 131 is installed on the support chassis 11, and the moving slider 132 is installed on the moving platform 12; the mobile power device 14 is a cylinder; the cylinder seat is arranged on the supporting bottom frame 11, the cylinder piston rod is arranged on the moving platform 12, and the cylinder can drive the moving platform 12 to do linear motion relative to the supporting bottom frame 11;
the lifting guide mechanism 22 is a lifting linear guide rail 221 and a lifting slider 222, the lifting linear guide rail 221 is installed on the lifting fixed frame 21, and the lifting slider 222 is installed on the lifting platform 23; the lifting power device 24 is an air cylinder, the cylinder body of the air cylinder is arranged on the frame of the fermentation equipment, the piston rod is arranged on the lifting platform 23, and the air cylinder can drive the lifting platform 23 to do linear motion relative to the fixed frame 21
The turning power device 26 is a swing cylinder and can drive the turning support 25 to make relative rotation movement with respect to the lifting platform 23.
Example two:
referring to fig. 3, the second blender feeding and discharging conveyor of the present invention is similar to the first blender feeding and discharging conveyor, except that:
in order to immediately add new stirred materials after the materials are discharged by one-time stirring and reduce the waiting time of loading and unloading of the stirrer, an auxiliary lifting machine 4 is arranged, wherein the auxiliary lifting machine 4 consists of an auxiliary lifting support 41, an auxiliary lifting guide mechanism 42, an auxiliary lifting platform 43 and an auxiliary lifting power device 44; the auxiliary lifting support 41 is mounted on the supporting base frame 11, the auxiliary lifting guide mechanism 42 is mounted between the auxiliary lifting support 41 and the auxiliary lifting platform 43, one end of the auxiliary lifting power device 44 is mounted on a frame of the fermentation equipment, the other end of the auxiliary lifting power device is mounted on the auxiliary lifting platform 43, and the lifting power device 44 is electrically connected with the controller 3; the auxiliary lifting power device 44 can drive the auxiliary lifting platform 43 and the auxiliary lifting support 41 to perform relative linear motion;
the moving power device 14 consists of a moving speed-reducing servo motor 141, a moving driving chain wheel 142, a moving driven chain wheel 143 and a moving driving chain 144; the moving and moving deceleration servo motor 141 and the moving driven sprocket 142 are installed on the supporting base frame 11, the moving drive sprocket 142 is installed on a main shaft of the moving deceleration servo motor 141, the moving drive chain 144 is installed on the moving platform 12 and forms a chain transmission mechanism with the moving drive sprocket 142 and the moving driven sprocket 143, and the moving power device 14 can drive the moving platform 12 and the supporting base frame 11 to make relative linear motion;
the lifting power device 24 is composed of a lifting servo speed reducing motor 241, a lifting driving sprocket 242, a lifting driven sprocket 243 and a lifting driving chain 244, the lifting servo speed reducing motor 241 and the lifting driven sprocket 243 are installed on the lifting fixing frame 21, the lifting driving sprocket 242 is installed on a main shaft of the lifting servo speed reducing motor 241, the lifting driving chain 244 is connected to the lifting platform 23, the lifting driving sprocket 242, the lifting driven sprocket 243 and the lifting driving chain 244 form a chain transmission combination, and the lifting power device 24 can drive the lifting platform 23 and the lifting fixing frame 21 to make a relative linear motion;
the turning power device 26 is a speed-reducing servo motor and can drive the turning support 25 to make relative rotation movement with respect to the lifting platform 23.
The use method of the feeding and discharging conveyor of the stirring machine comprises the following steps:
s1: starting the equipment: starting the material loading and unloading conveyor of the stirrer to enable each functional unit to be in a starting standby state;
s2: and (3) returning the motion to zero: each motion mechanism performs initialization motion under the control of the controller 3 to calibrate position information;
s3: grabbing a fermentation cylinder: when a fermentation cylinder is conveyed to the material receiving position of the elevator, the controller 3 receives an upper signal and controls the mechanism to act: the lifting platform 23 is lifted to a grabbing position, and the clamping jaw air cylinder 271 of the fermentation cylinder clamping jaw 27 pushes the clamping jaw 273 to close and fix the fermentation cylinder;
s4: putting the materials in the fermentation cylinder into a stirrer: under the control of the controller 3, the fermentation cylinder overturning and lifting cylinder 28 is pushed out to prop against the bottom of the fermentation cylinder, the overturning power device 26 drives the overturning bracket to overturn by 25-190 degrees, so that the fermentation cylinder is inverted above the stirrer, fermented materials are poured into the stirrer, after a certain time delay, the overturning power device 26 drives the overturning bracket 25 to rotate to a grabbing position, and the fermentation cylinder overturning and lifting cylinder 28 is retracted;
s5: the fermentation cylinder is moved to the bottom of the stirrer for filling: the controller 3 controls the mechanism to move, the mobile power device 14 drives the mobile platform 12 to move to a position right below the lifting platform 23, the lifting power device 24 drives the lifting platform 23 to descend, the fermentation cylinder is placed on the fermentation cylinder placing frame 15, the clamping jaws 273 loosen the fermentation cylinder, the lifting power device 24 drives the lifting platform 23 to ascend, the mobile power device 14 drives the mobile platform 12 to move to a position right below a discharge port of the mixer, the controller 3 sends a material receiving preparation ready signal, and the mixer reloads the mixed material to the fermentation cylinder;
s6: removing the fermentation cylinder: the controller 3 controls the mechanism to move after receiving a fermentation cylinder filling completion signal, the mobile power device 14 drives the mobile platform 12 to move to a position right below the lifting platform 23, the lifting power device 24 drives the lifting platform 23 to descend, the clamping jaws 273 clamp the fermentation cylinder, the fermentation cylinder is fixed on the lifting platform 23, the lifting power device 24 drives the lifting platform 23 to ascend, and the fermentation cylinder is transmitted to next process equipment,
s7: the circulation goes on unloading to the mixer: and S6, repeating the steps S3-S6 by the blender feeding and discharging conveyor, and realizing the whole mechanical automatic operation of automatically going upstairs and downstairs.
Yet another embodiment of the method of using the present invention on a blender loading and unloading conveyor is similar to the previous embodiment, except that:
in order to improve the working efficiency, an auxiliary elevator is arranged; at step S6: moving out of the fermentation cylinder: after receiving the fermentation cylinder filling completion signal, the controller 3 controls the mechanism to move, the auxiliary power device 44 drives the auxiliary lifting platform 43 to descend to the lowest point, the mobile power device 14 drives the mobile platform 12 to move right above the auxiliary lifting platform 43, and the auxiliary lifting power device 44 drives the auxiliary lifting platform to ascend 43 to transfer the fermentation cylinder to the next process equipment;
s7: the circulation goes on unloading to the mixer: and S5, repeating the steps S3-S5 by the blender feeding and discharging conveyor, and synchronously carrying out the step S6 and the steps S3-S5 to realize the whole mechanical automatic operation of automatically going upstairs and downstairs.
Although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a material conveyer on mixer, its characterized in that includes: the device comprises an underframe assembly, a lifter and a controller; the underframe assembly is arranged on a frame of the fermentation equipment, the lifter is arranged on the movable underframe assembly, and the underframe assembly and the lifter are electrically connected with the controller;
the chassis assembly comprises a supporting chassis, a moving platform, a moving linear guide mechanism, a moving power device and a fermentation cylinder placing frame, wherein the supporting chassis is arranged on a frame of fermentation equipment;
the lifter consists of a lifting fixing frame, a lifting guide mechanism, a lifting platform, a lifting power device, a turning support, a turning power device, a fermentation cylinder clamping jaw and a fermentation cylinder turning and lifting cylinder; the lifting fixing frame is installed on the supporting bottom frame, the lifting guide mechanism is installed between the lifting fixing frame and the lifting platform, one end of the lifting power device is installed on a frame of fermentation equipment, the other end of the lifting power device is installed on the lifting platform, the overturning support is connected to the lifting platform through the overturning power device, the fermentation cylinder clamping claw is installed on the overturning support, the fermentation cylinder overturning lifting cylinder is installed on the overturning support, and the lifting power device, the overturning power device, the fermentation cylinder clamping claw and the fermentation cylinder overturning lifting cylinder are electrically connected with the controller; the fermentation cylinder clamping jaw comprises clamping jaw cylinder, link mechanism, centre gripping clamping jaw, the clamping jaw cylinder is installed on the upset support, the piston rod with link mechanism connects, link mechanism with the upset support is articulated, the centre gripping clamping jaw is installed on link mechanism.
2. The mixer infeed conveyor of claim 1, wherein: the auxiliary lifting device comprises an auxiliary lifting support, an auxiliary lifting guide mechanism, an auxiliary lifting platform and an auxiliary lifting power device; the auxiliary lifting support is installed on the supporting bottom frame, the auxiliary lifting guide mechanism is installed between the auxiliary lifting support and the auxiliary lifting platform, one end of the auxiliary lifting power device is installed on the auxiliary lifting support or on a frame of the fermentation equipment, the other end of the auxiliary lifting power device is installed on the auxiliary lifting platform, and the lifting power device is electrically connected with the controller.
3. The mixer infeed conveyor of claim 1, wherein: the moving linear guide mechanism comprises a moving linear guide rail and a moving sliding block, the moving linear guide rail is installed on the supporting bottom frame, and the moving sliding block is installed on the moving platform.
4. The mixer infeed conveyor of claim 1, wherein: the moving power device is an air cylinder or consists of a moving speed-reducing servo motor, a moving driving chain wheel, a moving driven chain wheel and a moving driving chain; the movable driving chain is arranged on the movable platform and forms a chain transmission mechanism with the movable driving chain wheel and the movable driven chain wheel.
5. The mixer infeed conveyor of claim 1, wherein: the lifting guide mechanism comprises a lifting linear guide rail and a lifting slide block, the lifting linear guide rail is installed on the lifting fixing frame, and the lifting slide block is installed on the lifting platform.
6. The mixer infeed conveyor of claim 1, wherein: the lifting power device is a lifting cylinder or consists of a lifting servo speed reducing motor, a lifting driving chain wheel, a lifting driven chain wheel and a lifting driving chain, the lifting servo speed reducing motor is arranged on the lifting fixing frame, the lifting driving chain wheel is arranged on a main shaft of the lifting servo speed reducing motor, the lifting driving chain is connected to the lifting platform, and the lifting driving chain wheel is arranged on the lifting driven chain wheel and the lifting driving chain forms a chain transmission combination.
7. The mixer infeed conveyor of claim 1, wherein: the turning power device is a swinging cylinder or a speed-reducing servo motor.
8. The use method of the mixer feeding and discharging conveyor according to any one of claims 1 to 7, characterized in that: comprises the following steps:
s1: starting the equipment: starting the material loading and unloading conveyor of the stirrer to enable each functional unit to be in a starting standby state;
s2: and (3) returning the motion to zero: each motion mechanism carries out initialization motion under the control of the controller, and position information is calibrated;
s3: grabbing a fermentation cylinder: when a fermentation cylinder is conveyed to the material receiving position of the elevator, the controller receives an upper signal and controls the mechanism to act: the lifting platform is lifted to a grabbing position, and the clamping jaw air cylinder of the fermentation cylinder clamping jaw pushes the clamping jaw to close and fix the fermentation cylinder;
s4: putting the materials in the fermentation cylinder into a stirrer: under the control of the controller, the fermentation cylinder overturning and lifting cylinder is pushed out to prop against the bottom of the fermentation cylinder, the overturning power device drives the overturning bracket to overturn for 120-190 degrees, the fermentation cylinder is made to stand upside down above the stirrer, fermented materials are poured into the stirrer, after a certain time delay, the overturning power device drives the overturning bracket to rotate back to a grabbing position, and the fermentation cylinder overturning and lifting cylinder is retracted;
s5: the fermentation cylinder is moved to the bottom of the stirrer for filling: the controller controls the mechanism to move, the moving power device drives the moving platform to move to the position under the lifting platform, the lifting power device drives the lifting platform to descend, the fermentation cylinder is placed on the fermentation cylinder placing frame, the clamping jaws loosen the fermentation cylinder, the lifting power device drives the lifting platform to ascend, the moving power device drives the moving platform to move to the position under the discharge port of the stirrer, the controller sends a material receiving preparation signal, and the stirrer reloads the stirred material to the fermentation cylinder;
s6: removing the fermentation cylinder: the controller controls the mechanism to move after receiving a fermentation cylinder filling completion signal, the mobile power device drives the mobile platform to move to the position under the lifting platform, the lifting power device drives the lifting platform to descend, the clamping jaws clamp the fermentation cylinder to fix the fermentation cylinder on the lifting platform, and the lifting power device drives the lifting platform to ascend and transmit the fermentation cylinder to next process equipment;
s7: the circulation goes on unloading to the mixer: and S6, repeating the steps S3-S6 by the blender feeding and discharging conveyor, and realizing the whole mechanical automatic operation of automatically going upstairs and downstairs.
9. The method of using a mixer feeder-unloader as set forth in claim 8, wherein: in S6, the controller controls the mechanism to move after receiving the fermentation cylinder filling completion signal, the auxiliary lifting power device drives the auxiliary lifting platform to descend to the lowest point, the mobile power device drives the mobile platform to move right above the auxiliary lifting platform, and the auxiliary lifting power device drives the auxiliary lifting platform to ascend to transfer the fermentation cylinder to the next process equipment.
10. The method of using a mixer feeder-unloader as set forth in claim 8, wherein: in the step S7, after the step S5 is finished, the steps S3 to S5 are repeated by the stirrer feeding and discharging conveyor, and the step S6 is synchronized with the steps S3 to S5, so that the whole mechanical automatic operation of automatically going upstairs and downstairs is realized.
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| CN202010763658.3A CN112027641A (en) | 2020-08-01 | 2020-08-01 | Mixer feeding and discharging conveyor and using method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114405347A (en) * | 2021-12-17 | 2022-04-29 | 苏州盛悦石墨烯科技有限公司 | Functionalized modified graphene manufacturing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114405347A (en) * | 2021-12-17 | 2022-04-29 | 苏州盛悦石墨烯科技有限公司 | Functionalized modified graphene manufacturing equipment |
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