CN112993713A - Manufacturing and forming process of carbon fiber wiring terminal - Google Patents
Manufacturing and forming process of carbon fiber wiring terminal Download PDFInfo
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- CN112993713A CN112993713A CN202110155846.2A CN202110155846A CN112993713A CN 112993713 A CN112993713 A CN 112993713A CN 202110155846 A CN202110155846 A CN 202110155846A CN 112993713 A CN112993713 A CN 112993713A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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Abstract
The invention relates to a carbon fiber connecting terminal manufacturing and forming process, which uses a low-carbon fiber connecting terminal manufacturing and forming device, wherein the carbon fiber connecting terminal manufacturing and forming device comprises an installation bottom plate, a supporting column, a supporting Contraband-shaped frame, a positioning mechanism, a bending mechanism and a supporting mechanism.
Description
Technical Field
The invention relates to the technical field of wiring terminal manufacturing, in particular to a carbon fiber wiring terminal manufacturing and forming process.
Background
The most common way of transferring, transporting and transmitting electric energy is through cables, and at the starting point or the end point of the electric energy and the signal transmission, even some intermediate points, the electric energy and the signal transmission are required to be transferred to the cables through equipment. Generally, cables and devices are connected by terminals. The terminal is an accessory product for realizing electrical connection, and is industrially classified into the category of connectors. With the development of the electronic industry, the use range and the variety of the wiring terminals are more and more, and the wiring terminals which are used most widely include a hardware terminal, a carbon fiber terminal, a nut terminal, a spring terminal and the like besides a PCB terminal.
Carbon fiber has good electrically conductive heat conductivility to have advantages such as the heat dissipation is even, the intensification is fast, energy-concerving and environment-protective, by wide application in carbon fiber electric heater field, for example, comparatively large-scale heating installation such as carbon fiber warm-up, carbon fiber wall formula room heater, carbon fiber vertical room heater all adopts carbon fiber cable or the hot rail of being made by the carbon fiber as the heat source, and carbon fiber heater wire inner core is the stranded filament, and the outer line skin is the silica gel material. When the carbon fiber is used as a heating body, the carbon fiber is required to be connected with a metal wire through a carbon fiber wiring terminal so as to be communicated with an external power supply wire. Traditional carbon fiber binding post often cuts the shaping of bending again after processing through dividing the carbon fiber piece, often can have following problem at the in-process of bending the shaping operation:
1. traditional carbon fiber binding post bends when shaping operation because of the soft fine and thin of carbon fiber texture, and the carbon fiber terminal piece after cutting often has the discontinuous fracture surface that cuts, leads to the shearing of carbon fiber piece among the later stage shaping operation in-process ability very poor, is difficult to carry out stable location and centre gripping to it at the initial stage of the operation of bending, is difficult to guarantee that the carbon fiber terminal keeps the state placed in the middle when the operation of bending, and the both sides atress of carbon fiber terminal when avoiding the operation of bending is inhomogeneous leads to the fracture.
2. Traditional carbon fiber terminal bending forming operation in-process, be difficult to the operation of bending in step to the both sides of a plurality of carbon fiber terminals, be difficult to support the crooked inner wall of carbon fiber terminal at the in-process of bending, the radian of bending of guaranteeing carbon fiber terminal keeps unanimous with required radian of bending, be difficult to carry out the diversified support of going up down to the crooked outer wall of carbon fiber terminal and lean on, reduce the resilience deformation that leads to because of carbon fiber terminal self toughness, promote the operating efficiency that carbon fiber terminal bent the operation.
Disclosure of Invention
In order to solve the problems, the invention provides a manufacturing and forming process of a carbon fiber connecting terminal, which can solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: the utility model provides a carbon fiber binding post makes forming technology, its has used a carbon fiber binding post to make forming device, and this carbon fiber binding post makes forming device includes mounting plate, support column, supports Contraband type frame, positioning mechanism, bending mechanism and supporting mechanism, and concrete technology is as follows when adopting above-mentioned carbon fiber binding post to make forming device to carbon fiber binding post to make the shaping operation:
s1, positioning and clamping: firstly, manually placing a carbon fiber wiring terminal to be bent and molded on a support Contraband type frame between a positioning mechanism and a bending mechanism, and then positioning and clamping the carbon fiber wiring terminal through the positioning mechanism;
s2, bending and forming: bending the carbon fiber wiring terminal into a required shape through a bending mechanism;
s3, limiting and supporting: step S2, the side wall of the bent carbon fiber wiring terminal is limited and supported through a supporting mechanism, so that the carbon fiber wiring terminal is shaped;
s4, collection and storage: after the step S3 is finished, manually taking out and collecting the bent and molded carbon fiber wiring terminals;
the corner all around of the lower extreme of mounting plate evenly is provided with the support column, and the downward support Contraband type frame of opening is installed to mounting plate's upper end, supports to install positioning mechanism on the Contraband type frame, is located to install on the support Contraband type frame of positioning mechanism one side and bends the mechanism, is located to bend and installs supporting mechanism through sliding fit on the support Contraband type frame of mechanism below.
The positioning mechanism comprises a positioning Contraband type frame, a positioning cylinder, a positioning sliding rod, a positioning sliding plate, a positioning sliding groove, a telescopic connecting rod, a positioning spring, a positioning base, a positioning support, a positioning rotating plate, a positioning ball and a compression spring, wherein a positioning Contraband type frame with a downward opening is arranged on a support Contraband type frame, positioning sliding rods are uniformly arranged on a support Contraband type frame positioned on the inner side of a positioning Contraband type frame, positioning sliding plates are arranged on the positioning sliding rods in a sliding fit manner, positioning sliding grooves are symmetrically arranged on a positioning Contraband type frame positioned above the positioning sliding rods, telescopic connecting rods are arranged in the positioning sliding grooves in a rotating fit manner, the moving end of each telescopic connecting rod is hinged with the positioning sliding rod for transmission, the positioning sliding plate positioned on the inner side of each telescopic connecting rod is connected with a positioning Contraband type frame through the positioning spring, the positioning cylinder is arranged in the middle of the upper end of, the location base is installed to the lower extreme of location slide, the location support is installed to the symmetry on the support Contraband type frame that is located location base both ends, install the location commentaries on classics board through normal running fit in the location support, the lower extreme of location commentaries on classics board evenly installs the location ball through normal running fit and fixes a position and is connected through compression spring between commentaries on classics board and the location support, be located and install the mechanism of bending on the contralateral support Contraband type frame of location Contraband type frame, promote the location commentaries on classics board through compression spring accessible spring action and compress tightly carbon fiber terminal, the frictional force of contact between reducible location commentaries on classics board of location ball of setting and location commentaries on classics board lower extreme and the carbon fiber terminal, avoid rigid contact to lead to carbon fiber terminal surface scratch loss, can make carbon fiber terminal place placed between two parties on.
The bending mechanism comprises a supporting seat, a bending bottom plate, a bending seat, a bending chute, a bending rotating shaft, a bending rotating rod, a limiting chute, a bending gear, a lifting chute, a bending rack, a driving wheel, a reset spring, a coiling rope, a guide wheel, a driving rotating shaft and a bending motor, wherein the bending bottom plate is uniformly arranged on a support Contraband type frame opposite to a positioning Contraband type frame, the bending bottom plate is of a double-layer structure, the bending bottom plate on one side of the positioning Contraband type frame is provided with the bending seat, the support Contraband type frame below the bending seat is provided with the supporting seat, the bending bottom plates on two sides of the bending seat are symmetrically provided with the bending chutes, the bending rotating shafts are symmetrically arranged in the bending chutes through sliding fit, the bending rotating rods are symmetrically arranged between the bending bottom plates through rotating fit, the limiting chutes are symmetrically arranged on the bending rotating rods, the end parts of the bending rotating shafts are arranged in the limiting, bending gears are symmetrically arranged on a bending rotating rod positioned on the outer side of the bending bottom plate, a lifting chute is arranged on the bending bottom plate positioned between the bending gears, a bending rack is arranged in the lifting chute in a sliding fit manner, the upper end of the bending rack is connected with the bending bottom plate through a reset spring and is respectively meshed with the bending gears on two sides for transmission, the lower end of the bending rack is provided with a transmission wheel through a rotating fit manner, guide wheels are symmetrically arranged on the bending bottom plates on two sides of the transmission wheel through a rotating fit manner, the guide wheels are positioned below the lifting chute, a driving rotating shaft is arranged on a support Contraband type frame positioned below the bending bottom plate through a bearing, a coiling rope is arranged on a support Contraband type frame, the other end of the coiling rope is connected with the driving rotating shaft through a coiling action, and the middle part of the coiling rope respectively abuts against the side, support Contraband and install the motor of bending through the motor cabinet on the type frame, the output shaft of the motor of bending is connected with the drive pivot through the shaft coupling, the pivot of bending that sets up through the multistation can be under the drive of the bull stick of bending and rotate along the crooked route of the spout of bending in step, further through leaning on the both sides that the effect drove a plurality of carbon fiber terminals and upwards bend the operation in step, the inner wall when setting up in the seat of bending of carbon fiber terminal top can be bent the carbon fiber terminal supports, support the promotion effect and make the carbon fiber terminal laminating on the outer wall of the seat of bending and bend into with the seat outer wall radian matched with shape of bending through leaning on of the pivot of bending.
Furthermore, the supporting mechanism comprises a shifting rotating rod, a shifting sliding block, a shifting sliding chute, a shifting rack, a shifting gear, a supporting rack, a square frame, a meshing tooth, a supporting rotating rod, a shifting spring, a fixed rod, a supporting sliding chute, a supporting spring and a supporting rotating shaft, wherein the shifting sliding chute is uniformly arranged on the supporting Contraband type frame between the bending bottom plate and the positioning Contraband type frame, the shifting sliding chute is uniformly arranged in the shifting sliding chute in a sliding fit manner, the shifting rotating rod is uniformly arranged on the shifting sliding block at the upper end of the supporting Contraband type frame in a rotating fit manner, the rotating end of the shifting rotating rod is connected with the bending rotating shaft in a rotating fit manner, the fixed rod is arranged in the middle of the shifting rotating rod, the supporting rotating rod is arranged on the shifting rotating rod below the fixed rod in a rotating fit manner, the supporting sliding chute is arranged in the middle, the fixed rod is in sliding fit with the supporting sliding groove, a supporting spring is arranged between the supporting sliding rod and the fixed rod, a supporting rotating shaft is arranged at the end part of the upper end of the supporting rotating rod in a rotating fit manner, shifting racks are symmetrically arranged at the lower end of the Contraband-shaped support in a sliding fit manner, a square support is arranged on the Contraband-shaped support between the shifting racks in a sliding fit manner, the square support is connected with the Contraband-shaped support through a shifting spring, the shifting racks are connected with a shifting slider arranged on one side of the bending seat in a rotating fit manner, the square support is connected with a shifting slider arranged on the other side of the bending seat in a rotating fit manner, meshing teeth are uniformly arranged on the side wall of the square support on two sides of the shifting racks, shifting gears are symmetrically arranged on the Contraband-shaped support between the shifting racks and the square support in a rotating fit manner, and the, the supporting gear is arranged on the driving rotating shaft on the inner side of the supporting Contraband-shaped frame through a spline, the supporting rack is arranged on the side wall of the shifting rack below the shifting gear, the supporting gear is meshed with the supporting rack for transmission, the shifting rotating rod is further driven to move synchronously towards one end of the bending seat through the inclined rotation of the shifting rotating rod, the free rotation of the supporting rotating rod on the shifting rotating rod at a certain angle can be realized under the pushing of the supporting spring through the sliding fit between the supporting sliding groove and the fixing rod, the supporting rotating shaft is further driven to rotate and is abutted against the outer wall of the middle part of the carbon fiber terminal after being bent, and the middle part of the carbon fiber terminal is supported through the supporting rotating shaft, so that the carbon fiber terminal can be prevented from bending and deforming outwards due to.
Furthermore, the positioning rotating plate is provided with an arc-shaped surface of a J-shaped structure, and the positioning balls are positioned in the J-shaped arc-shaped surface and the exposed height of the positioning balls is higher than the arc-shaped height of the J-shaped arc-shaped surface.
Furthermore, the bending seat is provided with an arc-shaped surface matched with the bending degree of the carbon fiber terminal during bending operation.
Furthermore, the shifting sliding blocks are located below the bending seat and located on two sides of the bending seat and are installed in a staggered mode, the shifting sliding blocks close to the end portions of two ends of the bending seat are connected with the shifting rack in a rotation fit mode, and the shifting sliding blocks close to the middle of the bending seat are connected with the square frame in a rotation fit mode.
Furthermore, the supporting sliding groove is an arc-shaped sliding groove, and the supporting rotating rod can freely rotate on the shifting rotating rod by a certain angle through sliding fit between the supporting sliding groove and the fixed rod.
The invention has the beneficial effects that:
1. according to the carbon fiber wiring terminal manufacturing and forming process, the positioning rotating plate is pushed to tightly press the carbon fiber terminal through the compression spring under the action of elastic force, the positioning balls arranged at the lower end of the positioning rotating plate can reduce the contact friction force between the positioning rotating plate and the carbon fiber terminal, the surface scratching loss of the carbon fiber terminal caused by rigid contact is avoided, the carbon fiber terminal can be placed in the center on the support Contraband-shaped frame through the common guiding action of the positioning support and the positioning rotating plate, the two ends of the positioning sliding plate can synchronously move up and down through the hinged transmission of the telescopic connecting rod, and further the positioning base applies balanced pressure to the carbon fiber terminal placed on the support Contraband-shaped frame, so that the stability of positioning clamping operation is improved.
2. According to the manufacturing and forming process of the carbon fiber terminal, the bending mechanism can synchronously rotate along the bending path of the bending chute under the driving of the bending rotating rod through the bending rotating shaft arranged in multiple stations, further, the two sides of the carbon fiber terminals are driven to synchronously bend upwards through the abutting action, the bending seat arranged above the carbon fiber terminals can support the inner wall of the carbon fiber terminals during bending, the carbon fiber terminals are attached to the outer wall of the bending seat through the abutting pushing action of the bending rotating shaft and are bent into the bending shape matched with the radian of the outer wall of the bending seat, the bottom of the carbon fiber terminals can be supported by the supporting seat, and the middle parts of the carbon fiber terminals are prevented from collapsing and deforming under the influence of bending stress during bending operation.
3. The invention provides a manufacturing and forming process of a carbon fiber terminal, a support mechanism further drives a support rotating rod to synchronously move towards one end of a bending seat through the inclined rotation of a shift rotating rod, the support rotating rod can freely rotate on the shift rotating rod at a certain angle under the pushing of a support spring through the sliding fit between a support sliding chute and a fixed rod, a support rotating shaft is further driven to rotate and is abutted against the outer wall of the bent middle part of a carbon fiber terminal, the middle part of the carbon fiber terminal is supported through the support rotating shaft, the carbon fiber terminal can be prevented from outwards bending and deforming due to the toughness of the carbon fiber terminal, the lower end, the middle part and the upper end of the carbon fiber terminal are synchronously supported through a support seat, the support rotating shaft and the bending rotating shaft during the bending operation, and the accuracy degree of the bending and shaping operation of the carbon fiber terminal is further improved, meanwhile, the springback phenomenon of the carbon fiber terminal after bending is avoided, and the working efficiency of the carbon fiber terminal bending operation is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a front view of the overall structure of the present invention;
FIG. 3 is a first cross-sectional schematic view of the present invention;
FIG. 4 is a second cross-sectional schematic view of the present invention;
FIG. 5 is a third schematic cross-sectional view of the present invention;
FIG. 6 is a schematic view of a partial perspective view of the bending mechanism of the present invention;
FIG. 7 is a first partial perspective view of the support mechanism of the present invention;
FIG. 8 is a second partial perspective view of the support mechanism of the present invention;
fig. 9 is a schematic partial perspective view of a carbon fiber connection terminal to be worked on according to the present invention.
Detailed Description
In order to make the technical problems, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments, it being understood that the specific embodiments described herein are only for the purpose of explaining the present invention and are not intended to limit the present invention.
Referring to fig. 1-9, a carbon fiber connecting terminal manufacturing and forming process uses a carbon fiber connecting terminal manufacturing and forming device, the carbon fiber connecting terminal manufacturing and forming device includes an installation bottom plate 1, a support pillar 2, a support Contraband-shaped frame 3, a positioning mechanism 4, a bending mechanism 5 and a support mechanism 6, and the carbon fiber connecting terminal manufacturing and forming process using the carbon fiber connecting terminal manufacturing and forming device is as follows:
s1, positioning and clamping: firstly, manually placing a carbon fiber wiring terminal to be bent and molded on a support Contraband type frame 3 between a positioning mechanism 4 and a bending mechanism 5, and then positioning and clamping the carbon fiber wiring terminal through the positioning mechanism 4;
s2, bending and forming: bending the carbon fiber wiring terminal into a required shape through a bending mechanism 5;
s3, limiting and supporting: step S2, the side wall of the bent carbon fiber wiring terminal is limited and supported by the supporting mechanism 6, so that the carbon fiber wiring terminal is shaped;
s4, collection and storage: after the step S3 is finished, manually taking out and collecting the bent and molded carbon fiber wiring terminals;
the corner all around of lower extreme of mounting plate 1 evenly is provided with support column 2, and the support Contraband type frame 3 that the opening is decurrent is installed to the upper end of mounting plate 1, installs positioning mechanism 4 on the support Contraband type frame 3, is located and installs bending mechanism 5 on the support Contraband type frame 3 of positioning mechanism 4 one side, installs supporting mechanism 6 through sliding fit on the support Contraband type frame 3 that is located bending mechanism 5 below.
The positioning mechanism 4 comprises a positioning Contraband type frame 4a, a positioning cylinder 4b, a positioning slide rod 4c, a positioning slide plate 4d, a positioning slide groove 4e, a telescopic connecting rod 4f, a positioning spring 4g, a positioning base 4h, a positioning bracket 4j, a positioning rotating plate 4k, a positioning ball 4m and a compression spring 4n, wherein a positioning Contraband type frame 4a with a downward opening is arranged on a supporting Contraband type frame 3, positioning slide rods 4c are uniformly arranged on the supporting Contraband type frame 3 positioned at the inner side of a positioning Contraband type frame 4a, positioning slide plates 4d are arranged on the positioning slide rods 4c through sliding fit, positioning slide grooves 4e are symmetrically arranged on the positioning Contraband type frame 4a positioned above the positioning slide rods 4c, the telescopic connecting rod 4f is arranged in the positioning slide grooves 4e through rotating fit, the moving end of the telescopic connecting rod 4f is hinged and driven with the positioning slide rods 4c, the positioning slide plate 4d positioned at the inner side of the telescopic connecting rod 4f is connected with a positioning Contraband type frame 4a through, the middle part of the upper end of a positioning Contraband type frame 4a is provided with a positioning cylinder 4b, the output shaft of the positioning cylinder 4b is connected with a positioning sliding plate 4d, the lower end of the positioning sliding plate 4d is provided with a positioning base 4h, the support Contraband type frame 3 at the two ends of the positioning base 4h is symmetrically provided with a positioning support 4J, the positioning support 4J is internally provided with a positioning rotating plate 4k through rotating fit, the lower end of the positioning rotating plate 4k is uniformly provided with positioning balls 4m through rotating fit, the positioning rotating plate 4k is connected with the positioning support 4J through compression springs 4n, the positioning rotating plate 4k is provided with an arc surface with a J-shaped structure, the positioning balls 4m are positioned in the J-shaped arc surface, the exposed height of the positioning balls 4m is higher than that of the J-shaped arc surface, and the support Contraband type frame 3 at the opposite side of the positioning Contraband type frame 4.
When the carbon fiber connecting terminal bending machine works, a carbon fiber connecting terminal to be bent is manually placed along the inner wall of a positioning support 4j, a compression spring 4n is arranged to push a positioning rotating plate 4k to compress the carbon fiber terminal under the action of elastic force, a positioning ball 4m arranged at the lower end of the positioning rotating plate 4k can reduce the contact friction force between the positioning rotating plate 4k and the carbon fiber terminal, the carbon fiber terminal can be placed in the middle on a support Contraband type frame 3 under the combined guide action of the positioning support 4j and the positioning rotating plate 4k and is supported by a support seat 5a, then a positioning sliding plate 4d is pushed by a positioning air cylinder 4b to move downwards along a positioning sliding rod 4c, a positioning base 4h is further driven to move downwards, the end part of the carbon fiber terminal is compressed under the combined action of the positioning base 4h and the support Contraband type frame 3, the articulated transmission of telescopic link 4f accessible of setting makes the both ends of location slide 4d carry out synchronous lift removal, further make the pressure that location base 4h was exerted on the carbon fiber terminal balanced, promote the stability of location centre gripping operation, the location spring 4g of setting can be drawn after the operation of location is ended and carry out quick reset motion through location slide 4d pulling location base 4h, make its position be higher than the height of the carbon fiber terminal after bending, be convenient for the operation of taking out of carbon fiber terminal.
The bending mechanism 5 comprises a supporting seat 5a, a bending bottom plate 5b, a bending seat 5c, a bending chute 5d, a bending rotating shaft 5e, a bending rotating rod 5f, a limiting chute 5g, a bending gear 5h, a lifting chute 5j, a bending rack 5k, a driving wheel 5m, a reset spring 5n, a winding rope 5p, a guide wheel 5q, a driving rotating shaft 5r and a bending motor 5t, wherein the supporting Contraband type frame 3 opposite to the positioning Contraband type frame 4a is uniformly provided with the bending bottom plate 5b, the bending bottom plate 5b is of a double-layer structure, the bending bottom plate 5b on one side of the positioning Contraband type frame 4a is provided with the bending seat 5c, the bending seat 5c is provided with an arc-shaped surface matched with the bending degree of the carbon fiber terminal during bending operation, the supporting seat 5a is arranged on the supporting Contraband type frame 3 below the bending seat 5c, the bending bottom plates 5b on two sides of the bending seat 5c are symmetrically provided with the bending chutes 5, bending rotating shafts 5e are symmetrically arranged in the bending sliding grooves 5d through sliding fit, bending rotating rods 5f are symmetrically arranged between the bending bottom plates 5b through rotating fit, limiting sliding grooves 5g are symmetrically arranged on the bending rotating rods 5f, the end parts of the bending rotating shafts 5e are positioned in the limiting sliding grooves 5g, the bending rotating shafts 5e are in sliding fit with the limiting sliding grooves 5g, bending gears 5h are symmetrically arranged on the bending rotating rods 5f positioned at the outer sides of the bending bottom plates 5b, lifting sliding grooves 5j are arranged on the bending bottom plates 5b positioned between the bending gears 5h, bending racks 5k are arranged in the lifting sliding grooves 5j through sliding fit, the upper ends of the bending racks 5k are connected with the bending bottom plates 5b through reset springs 5n, the bending racks 5k are respectively meshed with the bending gears 5h at two sides for transmission, and driving wheels 5m are arranged at the lower ends of the bending racks 5k, the bending bottom plates 5b located on two sides of the driving wheel 5m are symmetrically provided with guide wheels 5q through rotating fit, the guide wheels 5q are located below the lifting sliding groove 5j, a driving rotating shaft 5r is mounted on the support Contraband type frame 3 located below the bending bottom plate 5b through a bearing, a winding rope 5p is mounted on the support Contraband type frame 3, the other end of the winding rope 5p is connected with the driving rotating shaft 5r through winding, the middle part of the winding rope 5p is respectively abutted against the side walls of the driving wheel 5m and the guide wheels 5q through rotating fit, the support Contraband type frame 3 is provided with a bending motor 5t through a motor base, and an output shaft of the bending motor 5t is connected with the driving rotating shaft 5r through a coupler.
When the carbon fiber terminal bending machine works, after the carbon fiber terminal is positioned, the bending motor 5t is started to rotate forwards, the driving rotating shaft 5r is further driven to rotate, the winding rope 5p is driven to wind through the rotation of the driving rotating shaft 5r, the winding rope 5p in the winding movement process is further driven to slide downwards along the lifting chute 5j through the rotation fit between the driving wheels 5m after being guided by the guide wheel 5q, the return spring 5n is in a stretching state in the process, the winding rope 5p can always abut against the side wall of the driving wheel 5m and keep in a tightening state through the elastic force of the return spring 5n, the bending rotating rod 5f is further driven to rotate through the meshing transmission between the bending rack 5k and the bending gear 5h, and the bending rotating rod 5f further drives the bending rotating shaft 5e to rotate along the bending path of the bending chute 5d through the limiting effect of the limiting chute 5g during rotation, further drive the carbon fiber terminal through leaning on the effect and upwards bend the operation, set up the inner wall when bending seat 5c above the carbon fiber terminal can be bent the carbon fiber terminal and support, support the interior outer wall when bending the carbon fiber terminal simultaneously through bending seat 5c and pivot 5e of bending, can make the carbon fiber terminal laminating bend on the outer wall of seat 5c of bending and bend into with the seat 5c outer wall radian matched with shape of bending, the supporting seat 5a of setting can support the bottom of carbon fiber terminal, the deformation takes place to cave in at the middle part of the influence carbon fiber terminal that receives bending stress when avoiding bending the operation.
The supporting mechanism 6 comprises a shifting rotating rod 6a, a shifting sliding block 6b, a shifting sliding groove 6c, a shifting rack 6d, a shifting gear 6e, a supporting gear 6f, a supporting rack 6g, a square frame 6h, a meshing tooth 6j, a supporting rotating rod 6k, a shifting spring 6m, a fixing rod 6n, a supporting sliding groove 6p, a supporting spring 6q and a supporting rotating shaft 6r, wherein the supporting Contraband type frame 3 between the bending bottom plate 5b and the positioning Contraband type frame 4a is uniformly provided with the shifting sliding groove 6c, the shifting sliding groove 6c is uniformly provided with the shifting sliding block 6b through sliding fit, the shifting rotating rod 6a is uniformly arranged on the shifting sliding block 6b at the upper end of the supporting Contraband type frame 3 through rotating fit, the rotating end of the shifting rotating rod 6a is connected with the bending rotating shaft 5e through rotating fit, the middle part of the shifting rotating rod 6a is provided with the fixing rod 6n, a supporting rotating rod 6k is arranged on the shifting rotating rod 6a positioned below the fixed rod 6n through rotating fit, a supporting sliding groove 6p is arranged in the middle of the supporting rotating rod 6k, the fixed rod 6n is positioned in the supporting sliding groove 6p, the fixed rod 6n is in sliding fit with the supporting sliding groove 6p, a supporting spring 6q is arranged between the supporting sliding rod and the fixed rod 6n, a supporting rotating shaft 6r is arranged at the upper end part of the supporting rotating rod 6k through rotating fit, the supporting sliding groove 6p is an arc-shaped sliding groove, the supporting rotating rod 6k freely rotates on the shifting rotating rod 6a at a certain angle through the sliding fit between the supporting sliding groove 6p and the fixed rod 6n, shifting racks 6d are symmetrically arranged at the lower end of the supporting Contraband type frame 3 through sliding fit, a square frame 6h is arranged on the supporting Contraband type frame 3 positioned between the shifting racks 6d through sliding fit, the square frame 6h is connected with the supporting Contraband type frame 3 through a, the shifting slide blocks 6b are positioned below the bending seat 5c and the shifting slide blocks 6b positioned at two sides of the bending seat 5c are installed in a mutual dislocation way, the shifting slide blocks 6b close to the end parts of two ends of the bending seat 5c are connected with the shifting rack 6d in a rotation fit way, the shifting slide blocks 6b close to the middle part of the bending seat 5c are connected with the square rack 6h in a rotation fit way, the side walls of the square rack 6h positioned at two sides of the shifting rack 6d are uniformly provided with engaging teeth 6j, the shifting gears 6e are symmetrically installed on the support Contraband type rack 3 positioned between the shifting rack 6d and the square rack 6h in a rotation fit way, the shifting gears 6e are respectively engaged and driven with the shifting rack 6d and the engaging teeth 6j, the driving rotating shaft 5r positioned at the inner side of the support Contraband type rack 3 is provided with a support gear 6f through a spline, the side wall of the shifting rack 6d positioned below the shifting gear 6e is provided, and the supporting gear 6f is in meshed transmission with the supporting rack 6 g.
When the bending machine works specifically, when the bending rotating shaft 5e rotates along the curved path of the bending sliding groove 5d, the upper end of the shifting rotating rod 6a is further driven to move upwards synchronously through rotation fit, the supporting gear 6f is driven to rotate while the winding rope 5p is driven to wind by the driving rotating shaft 5r, the shifting rack 6d is further driven to slide towards one end of the supporting Contraband-shaped frame 3 through meshing transmission between the supporting gear 6f and the supporting rack 6g, the shifting rack 6d is further driven to rotate through meshing transmission, the shifting gear 6e is further driven to slide towards the other end of the supporting Contraband-shaped frame 3 through meshing transmission between the shifting rack 6f and the supporting rack 6g, the shifting sliding blocks 6b on two sides of the bending seat 5c are further driven to slide towards one end of the bending seat 5c centrally and synchronously along the shifting sliding groove 6c through synchronous movement of the shifting rack 6d and the square frame 6h in opposite directions And then, the lower end of the shifting rotating rod 6a is further driven to synchronously slide towards one end of the bending seat 5c, so that an inclined included angle is formed between the shifting rotating rod 6a and the support Contraband type frame 3, the carbon fiber terminal is pushed to be tightly attached to the outer wall of the bending seat 5c through the transmission fit between the shifting rotating rod 6a and the bending rotating shaft 5e, the support rotating rod 6k is further driven to synchronously move towards one end of the bending seat 5c through the inclined rotation of the shifting rotating rod 6a, the abutting limiting effect of the support Contraband type frame 3 on the support rotating shaft 6r is further relieved, then, the support rotating rod 6k is further pushed to rotate along the side wall of the shifting rotating rod 6a through the elastic force resetting effect of the support spring 6q, the support rotating shaft 6r is further driven to rotate and abut against the outer wall of the middle part of the bent carbon fiber terminal, and the middle part of the carbon fiber terminal is supported through the support rotating shaft 6r, so that the carbon fiber terminal can be prevented, through the lower extreme to the carbon fiber terminal when bending, the synchronous supporting operation in three position is carried out to middle part and upper end, the accurate degree of crooked design operation when further promoting the carbon fiber terminal operation of bending, avoid the resilience phenomenon after the carbon fiber terminal is bent simultaneously, after the design operation of bending is accomplished, through controlling bending motor 5t and reversing, further remove the supporting role of pivot 5e and support pivot 6r to the carbon fiber terminal of bending through rolling up rope 5p and support gear 6f, afterwards, further remove the positioning action of location base 4h to the carbon fiber terminal through location cylinder 4b, afterwards, the carbon fiber after will bending is taken out and is collected through the manual work.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a carbon fiber binding post makes forming technology, its has used a carbon fiber binding post to make forming device, and this carbon fiber binding post makes forming device include mounting plate (1), support column (2), support Contraband type frame (3), positioning mechanism (4), bending mechanism (5) and supporting mechanism (6), its characterized in that: the carbon fiber wiring terminal manufacturing and forming device has the following specific processes when the carbon fiber wiring terminal is manufactured and formed:
s1, positioning and clamping: firstly, manually placing a carbon fiber wiring terminal to be bent and molded on a support Contraband type frame (3) between a positioning mechanism (4) and a bending mechanism (5), and then positioning and clamping the carbon fiber wiring terminal through the positioning mechanism (4);
s2, bending and forming: bending the carbon fiber wiring terminal into a required shape through a bending mechanism (5);
s3, limiting and supporting: step S2, the side wall of the bent carbon fiber wiring terminal is limited and supported through a supporting mechanism (6), so that the carbon fiber wiring terminal is shaped;
s4, collection and storage: after the step S3 is finished, manually taking out and collecting the bent and molded carbon fiber wiring terminals;
supporting columns (2) are uniformly arranged at the corners around the lower end of the mounting base plate (1), a support Contraband-shaped frame (3) with a downward opening is mounted at the upper end of the mounting base plate (1), a positioning mechanism (4) is mounted on the support Contraband-shaped frame (3), a bending mechanism (5) is mounted on the support Contraband-shaped frame (3) positioned on one side of the positioning mechanism (4), and a supporting mechanism (6) is mounted on the support Contraband-shaped frame (3) positioned below the bending mechanism (5) in a sliding fit manner;
the positioning mechanism (4) comprises a positioning Contraband type frame (4a), a positioning cylinder (4b), a positioning slide rod (4c), a positioning sliding plate (4d), a positioning sliding groove (4e), a telescopic connecting rod (4f), a positioning spring (4g), a positioning base (4h), a positioning bracket (4j), a positioning rotating plate (4k), a positioning ball (4m) and a compression spring (4n), wherein the positioning Contraband type frame (3) is provided with a positioning Contraband type frame (4a) with a downward opening, the supporting Contraband type frame (3) positioned at the inner side of the positioning Contraband type frame (4a) is uniformly provided with the positioning slide rod (4c), the positioning sliding plate (4d) is arranged on the positioning slide rod (4c) in a sliding fit manner, the positioning sliding groove (4e) is symmetrically provided on the positioning Contraband type frame (4a) positioned above the positioning slide rod (4c), and the telescopic connecting rod (4f) is arranged in the positioning sliding groove (4e) in a rotating fit manner, the movable end of a telescopic connecting rod (4f) is hinged with a positioning slide rod (4c) for transmission, a positioning slide plate (4d) positioned on the inner side of the telescopic connecting rod (4f) is connected with a positioning Contraband type frame (4a) through a positioning spring (4g), the middle part of the upper end of a positioning Contraband type frame (4a) is provided with a positioning cylinder (4b), the output shaft of the positioning cylinder (4b) is connected with the positioning slide plate (4d), the lower end of the positioning slide plate (4d) is provided with a positioning base (4h), positioning brackets (4j) are symmetrically arranged on support Contraband type frames (3) positioned at the two ends of the positioning base (4h), a positioning rotating plate (4k) is arranged in the positioning brackets (4j) through rotating fit, the lower end of the positioning rotating plate (4k) is uniformly provided with positioning balls (4m) through rotating fit, and the positioning rotating plate (4k) is connected with the positioning brackets (4j) through compression springs (4, a bending mechanism (5) is arranged on the support Contraband type frame (3) positioned at the opposite side of the positioning Contraband type frame (4 a);
the bending mechanism (5) comprises a supporting seat (5a), a bending bottom plate (5b), a bending seat (5c), a bending chute (5d), a bending rotating shaft (5e), a bending rotating rod (5f), a limiting chute (5g), a bending gear (5h), a lifting chute (5j), a bending rack (5k), a driving wheel (5m), a reset spring (5n), a coiling rope (5p), a guide wheel (5q), a driving rotating shaft (5r) and a bending motor (5t), wherein the bending bottom plate (5b) is uniformly arranged on a support Contraband type frame (3) opposite to a positioning Contraband type frame (4a), the bending bottom plate (5b) is of a double-layer structure, the bending seat (5c) is arranged on the bending bottom plate (5b) on one side of the positioning Contraband type frame (4a), the supporting seat (5a) is arranged on a support Contraband type frame (3) below the bending seat (5c), bending sliding grooves (5d) are symmetrically formed in the bending bottom plates (5b) positioned on two sides of the bending seat (5c), bending rotating shafts (5e) are symmetrically installed in the bending sliding grooves (5d) through sliding fit, bending rotating rods (5f) are symmetrically installed between the bending bottom plates (5b) through rotating fit, limiting sliding grooves (5g) are symmetrically formed in the bending rotating rods (5f), the end portions of the bending rotating shafts (5e) are positioned in the limiting sliding grooves (5g), the bending rotating shafts (5e) are in sliding fit with the limiting sliding grooves (5g), bending gears (5h) are symmetrically installed on the bending rotating rods (5f) positioned on the outer sides of the bending bottom plates (5b), lifting sliding grooves (5j) are formed in the bending bottom plates (5b) positioned between the bending gears (5h), and bending racks (5k) are installed in the lifting sliding grooves (5j) through sliding fit, the upper end of a bending rack (5k) is connected with a bending bottom plate (5b) through a return spring (5n), the bending rack (5k) is respectively meshed with bending gears (5h) at two sides for transmission, the lower end of the bending rack (5k) is provided with a transmission wheel (5m) through a rotating fit, guide wheels (5q) are symmetrically arranged on the bending bottom plates (5b) at two sides of the transmission wheel (5m) through a rotating fit, the guide wheels (5q) are positioned below a lifting chute (5j), a driving rotating shaft (5r) is arranged on a support Contraband type frame (3) positioned below the bending bottom plate (5b) through a bearing, a coiling rope (5p) is arranged on a support Contraband type frame (3), the other end of the coiling rope (5p) is connected with the driving rotating shaft (5r) through a coiling action, and the middle part of the coiling rope (5p) is respectively abutted against the side walls of the transmission wheel (5m) and the guide wheels (5q) through a rotating fit, a bending motor (5t) is installed on the support Contraband type frame (3) through a motor base, and an output shaft of the bending motor (5t) is connected with a driving rotating shaft (5r) through a coupler.
2. The manufacturing and forming process of the carbon fiber connecting terminal according to claim 1, wherein the manufacturing and forming process comprises the following steps: the supporting mechanism (6) comprises a shifting rotating rod (6a), a shifting sliding block (6b), a shifting sliding groove (6c), a shifting rack (6d), a shifting gear (6e), a supporting gear (6f), a supporting rack (6g), a square frame (6h), meshing teeth (6j), a supporting rotating rod (6k), a shifting spring (6m), a fixing rod (6n), a supporting sliding groove (6p), a supporting spring (6q) and a supporting rotating shaft (6r), the shifting sliding groove (6c) is uniformly arranged on a supporting Contraband type frame (3) between a bending bottom plate (5b) and a positioning Contraband type frame (4a), the shifting sliding groove (6c) is uniformly provided with the shifting sliding block (6b) in a sliding fit manner, the shifting rotating rod (6a) is uniformly arranged on the shifting sliding block (6b) at the upper end of the supporting Contraband type frame (3) in a rotating fit manner, the rotating end of the shifting rotating rod (6a) is connected with the bending rotating shaft (5e) in a rotating fit mode, a fixing rod (6n) is arranged in the middle of the shifting rotating rod (6a), a supporting rotating rod (6k) is arranged on the shifting rotating rod (6a) below the fixing rod (6n) in a rotating fit mode, a supporting sliding chute (6p) is arranged in the middle of the supporting rotating rod (6k), the fixing rod (6n) is located in the supporting sliding chute (6p), the fixing rod (6n) is in sliding fit with the supporting sliding chute (6p), a supporting spring (6q) is arranged between the supporting sliding rod and the fixing rod (6n), a supporting rotating shaft (6r) is arranged at the end part of the upper end of the supporting rotating rod (6k) in a rotating fit mode, shifting racks (6d) are symmetrically arranged at the lower end of the supporting Contraband type rack (3) in a sliding fit mode, a square rack (6h) is arranged on the supporting Contraband type rack (6d, the square frame (6h) is connected with the support Contraband type frame (3) through a shifting spring (6m), the shifting rack (6d) is connected with a shifting slide block (6b) positioned on one side of the bending seat (5c) in a rotation matching mode, the square frame (6h) is connected with a shifting slide block (6b) positioned on the other side of the bending seat (5c) in a rotation matching mode, meshing teeth (6j) are uniformly arranged on the side wall of the square frame (6h) positioned on two sides of the shifting rack (6d), shifting gears (6e) are symmetrically arranged on the support Contraband type frame (3) positioned between the shifting rack (6d) and the square frame (6h) through rotation matching, the shifting gears (6e) are respectively in meshing transmission with the shifting rack (6d) and the meshing teeth (6j), a support gear (6f) is arranged on a driving rotating shaft (5r) positioned on the inner side of the support Contraband type frame (3), a supporting rack (6g) is arranged on the side wall of the shifting rack (6d) positioned below the shifting gear (6e), and the supporting gear (6f) is in meshing transmission with the supporting rack (6 g).
3. The manufacturing and forming process of the carbon fiber connecting terminal according to claim 1, wherein the manufacturing and forming process comprises the following steps: the positioning rotating plate (4k) is provided with an arc-shaped surface of a J-shaped structure, the positioning balls (4m) are positioned in the J-shaped arc-shaped surface, and the exposed height of the positioning balls (4m) is higher than the arc-shaped height of the J-shaped arc-shaped surface.
4. The manufacturing and forming process of the carbon fiber connecting terminal according to claim 1, wherein the manufacturing and forming process comprises the following steps: and an arc-shaped surface matched with the bending degree of the carbon fiber terminal in the bending operation is arranged on the bending seat (5 c).
5. The carbon fiber connecting terminal manufacturing and forming process according to claim 2, wherein: the shifting sliding blocks (6b) are located below the bending seat (5c) and are located on two sides of the bending seat (5c) and are installed in a mutually staggered mode, the shifting sliding blocks (6b) close to the end portions of two ends of the bending seat (5c) are connected with the shifting rack (6d) in a rotation fit mode, and the shifting sliding blocks (6b) close to the middle of the bending seat (5c) are connected with the square frame (6h) in a rotation fit mode.
6. The carbon fiber connecting terminal manufacturing and forming process according to claim 2, wherein: the supporting sliding groove (6p) is an arc-shaped sliding groove, and the supporting rotating rod (6k) freely rotates on the shifting rotating rod (6a) at a certain angle through sliding fit between the supporting sliding groove (6p) and the fixing rod (6 n).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110155846.2A CN112993713A (en) | 2021-02-04 | 2021-02-04 | Manufacturing and forming process of carbon fiber wiring terminal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110155846.2A CN112993713A (en) | 2021-02-04 | 2021-02-04 | Manufacturing and forming process of carbon fiber wiring terminal |
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| Publication Number | Publication Date |
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| CN112993713A true CN112993713A (en) | 2021-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110155846.2A Withdrawn CN112993713A (en) | 2021-02-04 | 2021-02-04 | Manufacturing and forming process of carbon fiber wiring terminal |
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| CN (1) | CN112993713A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117134176A (en) * | 2023-09-26 | 2023-11-28 | 南通龙海电子科技有限公司 | Bending device and bending method of wiring terminal |
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