CN112474943A - Batch production process of power wire clamps - Google Patents
Batch production process of power wire clamps Download PDFInfo
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- CN112474943A CN112474943A CN202011229309.XA CN202011229309A CN112474943A CN 112474943 A CN112474943 A CN 112474943A CN 202011229309 A CN202011229309 A CN 202011229309A CN 112474943 A CN112474943 A CN 112474943A
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- bending
- distance adjusting
- sliding
- positioning
- frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/10—Bending specially adapted to produce specific articles, e.g. leaf springs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/22—Auxiliary equipment, e.g. positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/36—Making other particular articles clips, clamps, or like fastening or attaching devices, e.g. for electric installation
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- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to a batch production process of power wire clamps, which uses a power wire clamp production device, and the power wire clamp production device comprises an installation bottom plate, a support column, a bending mechanism and a distance adjusting mechanism.
Description
Technical Field
The invention relates to the technical field of power accessory production, in particular to a batch production process of power wire clamps.
Background
The wire clamp is an iron or aluminum metal accessory capable of being fixed on a wire, most of the wire clamp needs to bear large tensile force during operation, and some wire clamps need to ensure good electrical contact.
When processing electric power fastener, need carry out stamping forming with the electric power fastener according to the mounted position of reality and installation object to bend into different shapes, however, often have following problem among the traditional electric power fastener stamping forming process: a. in the process of stamping and forming the power wire clamp, the bending angle of the power wire clamp is difficult to adjust, so that the power wire clamps with different specifications can be conveniently manufactured according to actual use requirements, and often the electric wire clamps to be bent are manually placed on the forming device one by one for forming and processing operation, a plurality of electric wire clamps cannot be simultaneously processed, the labor intensity of manual operation is high, the working efficiency of processing operation is reduced, and b, when the traditional electric wire clamps are subjected to punch forming operation, when the bending forming operation is carried out, the two ends of the power wire clamp are difficult to move and bend simultaneously, the deformation of the bending angle of the power wire clamp caused by overlarge stress on a single side is avoided, and also can not in time carry out ejecting with the electric power fastener after the operation of bending at every turn is accomplished, the manual work of being convenient for is taken away, promotes the operating efficiency of contour machining operation.
Disclosure of Invention
In order to solve the problems, the invention provides a batch production process of power wire clamps, which can solve the problems in the background art.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: the utility model provides an electric power fastener batch production technology, its used an electric power fastener apparatus for producing, this electric power fastener apparatus for producing includes mounting plate, support column, bending mechanism and roll adjustment mechanism, adopts above-mentioned electric power fastener apparatus for producing concrete method when operating to the electric power fastener as follows:
s1, placing a wire clamp: firstly, manually placing the power wire clamps to be bent on a bending mechanism one by one;
s2, distance adjustment and positioning: adjusting the relative position of each part in the distance adjusting mechanism according to the required specific bending angle so as to adapt to the angle shape requirement of the power wire clamp during bending operation;
s3, bending and keeping: after the step S2 is finished, bending the power wire clamp through the mutual matching of the bending mechanism and the distance adjusting mechanism, and keeping for a period of time;
s4, taking out and collecting: after the step S3 is completed, the bending mechanism resets, the electric wire clamp is ejected out of the device through the distance adjusting mechanism, and then the electric wire clamp is collected and stored manually;
the lower end of the mounting bottom plate is uniformly provided with supporting columns, the upper end of the mounting bottom plate is provided with a bending mechanism, and the mounting bottom plate positioned on one side of the bending mechanism is provided with a distance adjusting mechanism;
the bending mechanism comprises a bending chute frame, a bending cylinder, a bending sliding frame, a bending rack, a bending rotating shaft, a bending rotary drum, a bending gear ring, a bending cam, a bending base, a bending shaft and a positioning unit, wherein the upper end of a mounting base plate is symmetrically provided with the bending chute frame, the bending sliding frame is arranged in an inner cylinder of the bending chute frame through sliding fit, the mounting base plate is provided with the bending cylinder, an output shaft of the bending cylinder is connected with the bending sliding frame, the inner side wall of the bending sliding frame is symmetrically provided with the bending rack, the bending racks symmetrically arranged from left to right are arranged in a vertically staggered manner, the height of the bending rack on the inner wall at the rear side of the bending sliding frame is lower than that of the bending rack on the inner wall at the front side of the bending sliding frame, the mounting base plate on the inner side of the, the bending gear is meshed with a bending rack on the inner wall of the rear side of the bending sliding frame for transmission, the upper end of the bending rotating shaft is provided with a bending cam, a bending rotating drum is uniformly sleeved on the bending rotating shaft between the bending gear and the bending cam through rotating fit, the lower end of the bending rotating drum is provided with a bending gear ring, the bending gear ring is abutted against the bending gear through rotating fit, the bending gear ring is meshed with the bending rack on the inner wall of the front side of the bending sliding frame for transmission, the outer wall of the upper end of the bending rotating drum is provided with a bending base, the bending cam and the bending base are both provided with bending shafts with the same structural shape, a positioning unit is arranged on a mounting base plate on the rear side of the bending sliding groove frame, the bending sliding frame arranged in the bending mechanism can drive the bending gear and the bending gear ring to rotate simultaneously, when the bending sliding frame moves, the bending gear meshed with the bending rack and the bending gear ring 3h are opposite in rotation direction, so that synchronous bending operation on two ends of the power wire clamp is achieved.
Further, the positioning unit include the location bottom plate, the location balladeur train, the location spout, the location slide, location spring and location slide bar, be located and install the location bottom plate on the mounting plate of the spout frame rear side of bending, evenly install the location balladeur train on the location bottom plate, evenly install the location slide through normal running fit on the location balladeur train, the location spout has been seted up to the symmetry on the location balladeur train that is located the location slide below, the location slide bar is installed to the lower extreme of location slide, the location slide bar is located the location spout and location slide bar and location balladeur train sliding fit, the location spring is installed to the symmetry between location slide and the location balladeur train, and the location spring is located the location slide bar inboard, can place many electric power fastener of the operation of waiting to bend simultaneously.
Furthermore, the distance adjusting mechanism comprises a distance adjusting rotating shaft, a distance adjusting sliding seat, a distance adjusting sliding groove frame, a distance adjusting rack, a distance adjusting cylinder, a distance adjusting spring rod, a distance adjusting gear, a lifting sliding groove, a lifting cylinder, a lifting sliding rod, a lifting spring, a lifting sliding frame, a distance adjusting sliding groove, a distance adjusting cam, a supporting block, a distance adjusting telescopic rod and a distance adjusting sliding rod, wherein the distance adjusting rotating shaft is uniformly arranged on a mounting bottom plate positioned on the front side of the bending sliding groove frame, the distance adjusting gear is uniformly arranged on the distance adjusting rotating shaft positioned at the lower end of the mounting bottom plate through splines, the distance adjusting sliding groove frame is symmetrically arranged on the mounting bottom plate positioned at the outer side of the distance adjusting gear, the distance adjusting racks are symmetrically arranged in the distance adjusting sliding groove frame through sliding fit, the distance adjusting racks are in meshing transmission with the distance adjusting gear, the distance adjusting spring rods are symmetrically arranged on the mounting bottom plate positioned between the distance adjusting racks through rotating fit, two ends of the distance adjusting spring rods are, the distance adjusting device comprises a mounting base plate, a distance adjusting cylinder, a distance adjusting slide seat, distance adjusting slide rods, supporting blocks, distance adjusting telescopic rods, a distance adjusting cam, a lifting slide groove, a distance adjusting slide seat, a distance adjusting slide rod, a distance adjusting telescopic rod, a distance adjusting slide rod and a distance adjusting slide rod, wherein the distance adjusting cylinder is mounted on the mounting base plate, an output shaft of the distance adjusting cylinder is connected with the distance adjusting rack, the distance adjusting slide seat is mounted on the upper end of the mounting base plate through rotating fit, the distance adjusting slide seat is provided with the distance adjusting slide rod through sliding fit, the lifting slide bars are symmetrically installed in the lifting slide grooves, the lifting slide bars are installed on the lifting slide bars in a sliding fit mode, lifting springs are sleeved on the lifting slide bars located above the lifting slide bars, lifting cylinders are installed on the installation bottom plate, output shafts of the lifting cylinders are connected with the lifting slide bars, the arranged distance adjusting mechanisms can synchronously drive distance adjusting racks on two sides to perform relative synchronous motion through the transmission action of the distance adjusting spring bars, the distance adjusting spring bars can adapt to distance changes caused by angle changes during rotation through self telescopic characteristics, the power line can be clamped to the outside of the upward pushing device through the movement of the lifting slide bars pushed by the lifting cylinders, and manual taking out is facilitated.
Furthermore, the bending sliding frame can simultaneously drive the bending gear and the bending gear ring to simultaneously rotate through the meshing action of the bending racks staggered up and down, the bending racks are installed in a bilateral symmetry mode, when the bending sliding frame moves, the bending gear meshed with the bending racks and the bending gear ring are opposite in rotation direction, the bending gear drives the bending rotating shaft to clockwise rotate when rotating, and the bending gear ring drives the bending rotary drum to anticlockwise rotate when rotating.
Further, the roll adjustment gear be fan-shaped structure, evenly be provided with the meshing tooth on the arc outer wall of roll adjustment gear, through the setting of fan-shaped structure, when avoiding rotating taking place to interfere with the roll adjustment rack of opposite side, the roll adjustment pivot for the symmetry installation provides opposite direction's rotation effect.
Furthermore, the distance adjusting cam is of an incomplete oval structure, and the diameter change of the distance adjusting cam can push the distance adjusting telescopic rod to rotate and provide a supporting effect for the distance adjusting telescopic rod.
The invention has the beneficial effects that:
1. the invention provides a batch production process of power wire clamps, wherein a bending sliding frame arranged in a bending mechanism can drive a bending gear and a bending gear ring to rotate simultaneously through a bending rack which is staggered up and down through the meshing action, because the bending racks are installed in bilateral symmetry, when the bending sliding frame moves, the rotating directions of the bending gear and the bending gear ring which are meshed with the bending racks are opposite, a plurality of power wire clamps to be bent can be placed simultaneously through a positioning sliding frame arranged in multiple stations, the working efficiency of forming and processing operation is improved, under the pushing of the power wire clamps, the positioning sliding seat starts to rotate downwards through the sliding fit between a positioning sliding rod and a positioning sliding groove to yield for the movement of the power wire clamps, after the power wire clamps are completely rotated out of the positioning sliding frame, after the power wire clamps are pushed to rotate to a certain angle by a bending shaft, the bending starts after the stopping and limiting action of the distance adjusting slide rod, so that the required bending effect is achieved.
2. According to the batch production process of the power wire clamp, the distance adjusting mechanism can synchronously drive the distance adjusting racks on two sides to perform relative synchronous motion through the transmission action of the distance adjusting spring rod, the distance adjusting spring rod can adapt to distance change caused by angle change during rotation through the self telescopic characteristic, the distance adjusting telescopic rod is pushed to rotate through the characteristic that the diameter of the distance adjusting cam gradually changes while rotating, the distance adjusting slide rod is further pushed to slide in the distance adjusting sliding chute, the bending angle during bending operation of the power wire clamp can be controlled and adjusted by adjusting the relative position between the symmetrically installed distance adjusting slide rods, the power wire clamp can be pushed out of the device upwards through the movement of the lifting sliding frame pushed by the lifting cylinder, manual taking out is facilitated, and the working efficiency of forming operation is further improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a front view of the overall structure of the present invention;
FIG. 3 is a first cross-sectional view of the present invention;
FIG. 4 is a second cross-sectional view of the present invention;
FIG. 5 is a schematic view of a partial perspective view of the bending mechanism of the present invention;
FIG. 6 is a schematic view of a partial perspective structure of the positioning unit of the present invention;
FIG. 7 is a schematic view of a partial perspective view of the pitch adjustment mechanism of the present invention;
fig. 8 is a schematic perspective view of the work object clamp of the present invention.
Detailed Description
In order to make the technical problems, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments, it being understood that the specific embodiments described herein are only for the purpose of explaining the present invention and are not intended to limit the present invention.
Referring to 1-8, the batch production process of the power wire clamps uses a power wire clamp production device, the power wire clamp production device comprises an installation bottom plate 1, a support column 2, a bending mechanism 3 and a distance adjusting mechanism 4, and the specific method when the power wire clamp production device is adopted to produce and operate the power wire clamps is as follows:
s1, placing a wire clamp: firstly, manually placing the power wire clamps to be bent on the bending mechanism 3 one by one;
s2, distance adjustment and positioning: adjusting the relative position of each part in the distance adjusting mechanism 4 according to the required specific bending angle so as to adapt to the angle shape requirement of the power wire clamp during bending operation;
s3, bending and keeping: after the step S2 is finished, bending the power wire clamp through the mutual matching between the bending mechanism 3 and the distance adjusting mechanism 4, and keeping for a period of time;
s4, taking out and collecting: after the step S3 is completed, the bending mechanism 3 is reset, the electric wire clamps are ejected out of the device through the distance adjusting mechanism 4, and then collected and stored manually;
the lower end of the mounting base plate 1 is evenly provided with supporting columns 2, the upper end of the mounting base plate 1 is provided with a bending mechanism 3, and the mounting base plate 1 on one side of the bending mechanism 3 is provided with a distance adjusting mechanism 4.
The distance adjusting mechanism 4 comprises a distance adjusting rotating shaft 4a, a distance adjusting sliding seat 4b, a distance adjusting sliding groove frame 4c, a distance adjusting rack 4d, a distance adjusting cylinder 4e, a distance adjusting spring rod 4f, a distance adjusting gear 4g, a lifting sliding groove 4h, a lifting cylinder 4j, a lifting sliding rod 4k, a lifting spring 4m, a lifting sliding frame 4n, a distance adjusting sliding groove 4p, a distance adjusting cam 4q, a supporting block 4r, a distance adjusting telescopic rod 4s and a distance adjusting sliding rod 4t, wherein the distance adjusting rotating shaft 4a is uniformly arranged on the mounting bottom plate 1 positioned at the front side of the bending sliding groove frame 3a, the distance adjusting gear 4g is uniformly arranged on the distance adjusting rotating shaft 4a positioned at the lower end of the mounting bottom plate 1 through splines, the distance adjusting sliding groove frame 4c is symmetrically arranged on the mounting bottom plate 1 positioned at the outer side of the distance adjusting gear 4g, the distance adjusting rack 4d is symmetrically arranged in the distance adjusting sliding groove frame 4c through sliding fit, and the distance adjusting rack 4d is meshed with, the pitch adjusting gear 4g is of a fan-shaped structure, meshing teeth are uniformly arranged on the arc-shaped outer wall of the pitch adjusting gear 4g, the sector-shaped structure is arranged, when the pitch adjusting gear is prevented from interfering with a pitch adjusting rack 4d on the other side during rotation, a rotation effect in opposite directions is provided for the symmetrically installed pitch adjusting rotating shafts 4a, pitch adjusting spring rods 4f are symmetrically installed on the installation bottom plate 1 between the pitch adjusting racks 4d through rotary matching, two ends of each pitch adjusting spring rod 4f are respectively connected to the pitch adjusting racks 4d on the left side and the right side through rotary matching, a pitch adjusting cylinder 4e is installed on the installation bottom plate 1, an output shaft of each pitch adjusting cylinder 4e is connected with the pitch adjusting rack 4d, a pitch adjusting sliding seat 4b is installed on the pitch adjusting rotating shaft 4a at the upper end of the installation bottom plate 1 through rotary matching, a pitch adjusting sliding groove 4p is formed in the pitch adjusting sliding seat 4b at the, distance adjusting slide bars 4t are symmetrically installed in the distance adjusting slide grooves 4p through sliding fit, supporting blocks 4r are installed in the distance adjusting slide grooves 4p between the distance adjusting slide bars 4t through clamping fit, two ends of each supporting block 4r are respectively abutted against the distance adjusting slide bars 4t on the left side and the right side, distance adjusting telescopic rods 4s are symmetrically installed on the distance adjusting slide bases 4b through rotating fit, moving ends of the distance adjusting telescopic rods 4s are located in the distance adjusting slide grooves 4p, the distance adjusting telescopic rods 4s are in hinged transmission with the distance adjusting slide bars 4t, a distance adjusting cam 4q is installed at the upper end of a distance adjusting rotating shaft 4a, the distance adjusting cam 4q is located in the distance adjusting slide grooves 4p, the distance adjusting cam 4q is abutted against the distance adjusting telescopic rods 4s through sliding fit, the distance adjusting cam 4q is of an incomplete elliptic structure, and the self diameter change of the distance adjusting cam 4q can provide a supporting effect while the distance adjusting telescopic rods 4s are pushed to, a lifting sliding groove 4h is formed in the distance adjusting sliding seat 4b below the distance adjusting sliding groove 4p, a lifting sliding rod 4k is symmetrically arranged in the lifting sliding groove 4h, a lifting sliding frame 4n is arranged on the lifting sliding rod 4k in a sliding fit mode, a lifting spring 4m is sleeved on the lifting sliding rod 4k above the lifting sliding frame 4n, a lifting air cylinder 4j is arranged on the mounting bottom plate 1, and an output shaft of the lifting air cylinder 4j is connected with the lifting sliding frame 4 n.
During specific work, the distance adjusting rack 4d on one side is pushed to move through the distance adjusting cylinder 4e, the distance adjusting rack 4d on the other side can be synchronously driven to perform relative synchronous motion through the transmission action of the distance adjusting spring rod 4f, the distance adjusting spring rod 4f can adapt to distance change caused by angle change during rotation through the self telescopic characteristic, the distance adjusting rack 4d further drives the distance adjusting rotating shaft 4a to rotate through the meshing action between the distance adjusting rack 4d and the distance adjusting gear 4g, the distance adjusting cam 4q is driven to rotate through the distance adjusting rotating shaft 4a, the distance adjusting cam 4q pushes the distance adjusting telescopic rod 4s to rotate through the characteristic of gradual diameter change of the distance adjusting cam 4q while rotating, the distance adjusting slide bar 4t is further pushed to slide in the distance adjusting slide groove 4p, then, the supporting block 4r is placed in the distance adjusting slide groove 4p between the symmetrically installed distance adjusting slide bars 4t, and the supporting block 4r is abutted against the side wall of the distance adjusting slide bar 4t, and then, the electric wire clamp is bent through the bending mechanism 3, in the bending process, the electric wire clamp is bent under the blocking and limiting effect of the distance adjusting slide bar 4t, after the bending operation is finished, the lifting air cylinder 4j pushes the lifting sliding frame 4n to slide upwards along the lifting slide bar 4k, the electric wire clamp is pushed out of the device upwards through the lifting sliding frame 4n, the electric wire clamp is taken out manually, and then the lifting air cylinder 4j retracts to push the lifting sliding frame 4n to move downwards and reset under the elastic force restoring effect of the lifting spring 4 m.
The bending mechanism 3 comprises a bending chute frame 3a, a bending cylinder 3b, a bending sliding frame 3c, a bending rack 3d, a bending rotating shaft 3e, a bending rotating drum 3f, a bending gear 3g, a bending gear ring 3h, a bending cam 3j, a bending base 3k, a bending shaft 3m and a positioning unit 3n, the upper end of the installation base plate 1 is symmetrically provided with the bending chute frame 3a, the bending sliding frame 3c is installed in the inner cylinder of the bending chute frame 3a in a sliding fit manner, the installation base plate 1 is provided with the bending cylinder 3b, the output shaft of the bending cylinder 3b is connected with the bending sliding frame 3c, the inner side wall of the bending sliding frame 3c is symmetrically provided with the bending racks 3d, the bending racks 3d which are symmetrically installed in a left-right staggered manner are arranged in an up-down manner, the height of the bending rack 3d on the inner wall on the rear side of the bending sliding frame 3c is, a bending rotating shaft 3e is uniformly installed on the installation bottom plate 1 positioned at the inner side of the bending sliding frame 3c through a rotating fit, a bending gear 3g is uniformly installed at the lower end of the bending rotating shaft 3e through a spline, the bending gear 3g is engaged with a bending rack 3d on the inner wall at the rear side of the bending sliding frame 3c for transmission, a bending cam 3j is installed at the upper end of the bending rotating shaft 3e, a bending rotary drum 3f is uniformly sleeved on the bending rotating shaft 3e positioned between the bending gear 3g and the bending cam 3j through a rotating fit, a bending gear ring 3h is installed at the lower end of the bending rotary drum 3f, the bending gear ring 3h is abutted against the bending gear 3g through a rotating fit, the bending gear ring 3h is engaged with a bending rack 3d on the inner wall at the front side of the bending sliding frame 3c for transmission, because the bending racks 3d are installed in a left-right symmetry manner, when the bending sliding frame 3c moves, the bending gear 3g drives the bending rotating shaft 3e to rotate clockwise while rotating, the bending gear ring 3h drives the bending rotary drum 3f to rotate anticlockwise while rotating, the outer wall of the upper end of the bending rotary drum 3f is provided with a bending base 3k, the bending cam 3j and the bending base 3k are both provided with bending shafts 3m with the same structural shape, and the mounting base plate 1 located on the rear side of the bending chute frame 3a is provided with a positioning unit 3 n.
The positioning unit 3n comprises a positioning bottom plate 3n1, a positioning sliding frame 3n2, a positioning sliding groove 3n3, a positioning sliding seat 3n4, a positioning spring 3n5 and a positioning sliding rod 3n6, wherein the positioning bottom plate 3n1 is installed on the installation bottom plate 1 at the rear side of the bending sliding groove frame 3a, the positioning sliding frame 3n1 is evenly provided with a positioning sliding frame 3n2, the positioning sliding frame 3n2 is evenly provided with a positioning sliding seat 3n4 through rotation fit, the positioning sliding frame 3n2 below the positioning sliding seat 3n4 is symmetrically provided with a positioning sliding groove 3n3, the lower end of the positioning sliding seat 3n4 is provided with a positioning sliding rod 3n6, the positioning sliding rod 3n6 is located in the positioning sliding groove 3n3, the positioning sliding rod 3n6 is in sliding fit with the positioning sliding frame 3n2, the positioning spring 3n5 is symmetrically installed between the positioning sliding frame 3n4 and the positioning sliding frame 3n2, and the positioning spring 3n 5.
When the bending device works, after the position adjustment of the distance adjusting slide bar 4t is completed and the positioning is realized, firstly, the electric wire clamps to be bent are put into the positioning slide frame 3n2 one by manpower, the positioning slide frame 3n4 always abuts against the electric wire clamps under the elastic force of the positioning spring 3n5, then, the bending slide frame 3c is pushed to slide along the bending slide groove frame 3a through the bending air cylinder 3b, the bending slide frame 3c can drive the bending gear 3g and the bending gear ring 3h to rotate simultaneously through the vertically staggered bending rack 3d by the meshing action, because the bending rack 3d is installed in bilateral symmetry, when the bending slide frame 3c moves, the bending gear 3g meshed with the bending rack 3d and the bending gear ring 3h are opposite in rotation direction, and the bending gear 3g drives the bending rotating shaft 3e to rotate clockwise at the same time of rotation, the bending gear ring 3h drives the bending rotary drum 3f to rotate anticlockwise while rotating, the bending rotary drum 3e further drives the bending cam 3j to rotate clockwise, the bending rotary drum 3f drives the bending base 3k to rotate anticlockwise, so that the bending shaft 3m arranged on the bending base 3k and the bending cam 3j drives the electric wire clamp to move towards the outer side of the positioning sliding frame 3n2, the positioning sliding frame 3n4 starts to rotate downwards through the sliding fit between the positioning sliding rod 3n6 and the positioning sliding groove 3n3 under the pushing of the electric wire clamp, abdication is performed for the movement of the electric wire clamp, after the electric wire clamp is completely rotated out of the positioning sliding frame 3n2, the positioning sliding frame 3n4 resets again under the elastic force restoring effect of the positioning spring 3n5, after the bending shaft 3m pushes the electric wire clamp to rotate to a certain angle, the electric wire clamp starts to bend after being blocked and limited by the distance adjusting sliding rod 4t, thereby achieving the required bending effect.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides an electric power fastener batch production technology, its used an electric power fastener apparatus for producing, this electric power fastener apparatus for producing includes mounting plate (1), support column (2), bending mechanism (3) and roll adjustment mechanism (4), its characterized in that: the specific method for the batch production operation of the power wire clamps by adopting the power wire clamp production device is as follows:
s1, placing a wire clamp: firstly, manually placing the power wire clamps to be bent on a bending mechanism (3) one by one;
s2, distance adjustment and positioning: adjusting the relative position of each part in the distance adjusting mechanism (4) according to the required specific bending angle so as to adapt to the angle shape requirement of the power wire clamp during bending operation;
s3, bending and keeping: after the step S2 is finished, the bending operation is carried out on the power wire clamp through the mutual matching between the bending mechanism (3) and the distance adjusting mechanism (4), and the bending operation is kept for a period of time;
s4, taking out and collecting: after the step S3 is finished, the bending mechanism (3) is reset, the electric wire clamp is ejected out of the device through the distance adjusting mechanism (4), and then the electric wire clamp is collected and stored manually;
the lower end of the mounting base plate (1) is uniformly provided with supporting columns (2), the upper end of the mounting base plate (1) is provided with a bending mechanism (3), and the mounting base plate (1) positioned on one side of the bending mechanism (3) is provided with a distance adjusting mechanism (4);
the bending mechanism (3) comprises a bending chute frame (3a), a bending cylinder (3b), a bending sliding frame (3c), a bending rack (3d), a bending rotating shaft (3e), a bending rotating cylinder (3f), a bending gear (3g), a bending gear ring (3h), a bending cam (3j), a bending base (3k), a bending shaft (3m) and a positioning unit (3n), the bending chute frame (3a) is symmetrically installed at the upper end of the installation base plate (1), the bending sliding frame (3c) is installed in the inner cylinder of the bending chute frame (3a) through sliding fit, the bending cylinder (3b) is installed on the installation base plate (1), the output shaft of the bending cylinder (3b) is connected with the bending sliding frame (3c), the bending racks (3d) are symmetrically installed on the inner side wall of the bending sliding frame (3c), the bending racks (3d) which are symmetrically installed left and right are arranged in a vertical staggered manner, the height of a bending rack (3d) on the inner wall of the rear side of a bending sliding frame (3c) is lower than that of the bending rack (3d) on the inner wall of the front side of the bending sliding frame (3c), a bending rotating shaft (3e) is uniformly arranged on an installation base plate (1) on the inner side of the bending sliding frame (3c) through rotation fit, a bending gear (3g) is uniformly arranged at the lower end of the bending rotating shaft (3e) through a spline, the bending gear (3g) is in meshing transmission with the bending rack (3d) on the inner wall of the rear side of the bending sliding frame (3c), a bending rotary drum (3f) is uniformly sleeved on the upper end of the bending rotating shaft (3e) through rotation fit, a bending gear ring (3h) is arranged at the lower end of the bending rotary drum (3f), the bending gear ring (3h) abuts against a bending gear (3g) in a rotating fit mode, the bending gear ring (3h) is in meshed transmission with a bending rack (3d) on the inner wall of the front side of a bending sliding frame (3c), a bending base (3k) is installed on the outer wall of the upper end of a bending rotary drum (3f), bending shafts (3m) with the same structural shape are installed on a bending cam (3j) and the bending base (3k), and a positioning unit (3n) is installed on a mounting base plate (1) located on the rear side of a bending sliding groove frame (3 a).
2. The batch production process of the power wire clamp according to claim 1, characterized in that: the positioning unit (3n) comprises a positioning bottom plate (3n1), a positioning sliding frame (3n2), a positioning sliding groove (3n3), a positioning sliding seat (3n4), a positioning spring (3n5) and a positioning sliding rod (3n6), the positioning bottom plate (3n1) is installed on the installation bottom plate (1) located on the rear side of the bending sliding groove frame (3a), the positioning sliding frame (3n2) is uniformly installed on the positioning bottom plate (3n1), the positioning sliding seat (3n4) is uniformly installed on the positioning sliding frame (3n2) through rotating fit, the positioning sliding groove (3n3) is symmetrically arranged on the positioning sliding frame (3n2) located below the positioning sliding seat (3n4), the positioning sliding rod (3n6) is installed at the lower end of the positioning sliding seat (3n4), the positioning sliding rod (5733 n5) is located in the positioning sliding groove (3n3), the positioning sliding frame (3n6) is in sliding fit with the positioning sliding frame (3n2), the positioning sliding frame (593 n 593) is symmetrically installed with the positioning sliding spring (, and the positioning spring (3n5) is positioned inside the positioning slide bar (3n 6).
3. The batch production process of the power wire clamp according to claim 1, characterized in that: the distance adjusting mechanism (4) comprises a distance adjusting rotating shaft (4a), a distance adjusting sliding seat (4b), a distance adjusting sliding groove frame (4c), a distance adjusting rack (4d), a distance adjusting cylinder (4e), a distance adjusting spring rod (4f), a distance adjusting gear (4g), a lifting sliding groove (4h), a lifting cylinder (4j), a lifting sliding rod (4k), a lifting spring (4m), a lifting sliding frame (4n), a distance adjusting sliding groove (4p), a distance adjusting cam (4q), a supporting block (4r), a distance adjusting telescopic rod (4s) and a distance adjusting sliding rod (4t), wherein the distance adjusting rotating shaft (4a) is uniformly arranged on the mounting bottom plate (1) positioned at the front side of the bending sliding groove frame (3a), the distance adjusting gear (4g) is uniformly arranged on the distance adjusting rotating shaft (4a) positioned at the lower end of the mounting bottom plate (1) through splines, the distance adjusting sliding groove frame (4c) is symmetrically arranged on the mounting bottom plate (1) positioned at the outer side of the distance adjusting gear (4, distance adjusting racks (4d) are symmetrically installed in the distance adjusting sliding groove frames (4c) through sliding fit, the distance adjusting racks (4d) are in meshing transmission with distance adjusting gears (4g), distance adjusting spring rods (4f) are symmetrically installed on the installation bottom plate (1) between the distance adjusting racks (4d) through rotating fit, two ends of each distance adjusting spring rod (4f) are respectively connected to the distance adjusting racks (4d) on the left side and the right side through rotating fit, a distance adjusting cylinder (4e) is installed on the installation bottom plate (1), an output shaft of each distance adjusting cylinder (4e) is connected with the distance adjusting rack (4d), a distance adjusting sliding seat (4b) is installed on a distance adjusting rotating shaft (4a) at the upper end of the installation bottom plate (1) through rotating fit, a distance adjusting sliding groove (4p) is formed in the distance adjusting sliding seat (4b) at the upper end of the distance adjusting rotating shaft (4a), and distance adjusting sliding rods (4t) are symmetrically installed in the distance adjusting sliding groove (4p) through sliding fit, a supporting block (4r) is installed in a distance adjusting sliding chute (4p) positioned between distance adjusting sliding rods (4t) in a clamping fit manner, two ends of the supporting block (4r) are respectively abutted against the distance adjusting sliding rods (4t) on the left side and the right side, distance adjusting telescopic rods (4s) are symmetrically installed on a distance adjusting sliding seat (4b) in a rotating fit manner, the moving end of each distance adjusting telescopic rod (4s) is positioned in the distance adjusting sliding chute (4p), the distance adjusting telescopic rods (4s) are in hinged transmission with the distance adjusting sliding rods (4t), a distance adjusting cam (4q) is installed at the upper end of a distance adjusting rotating shaft (4a), the distance adjusting cam (4q) is positioned in the distance adjusting sliding chute (4p), the distance adjusting cam (4q) is abutted against the distance adjusting telescopic rods (4s) in a sliding fit manner, a lifting sliding chute (4h) is arranged in the distance adjusting sliding seat (4b) positioned below the distance adjusting sliding chute (4p), and lifting sliding rods (4k), the lifting sliding rod (4k) is provided with a lifting sliding frame (4n) in a sliding fit mode, the lifting sliding rod (4k) positioned above the lifting sliding frame (4n) is sleeved with a lifting spring (4m), the mounting base plate (1) is provided with a lifting cylinder (4j), and an output shaft of the lifting cylinder (4j) is connected with the lifting sliding frame (4 n).
4. The batch production process of the power wire clamp according to claim 1, characterized in that: bending sliding frame (3c) through rack (3d) accessible meshing effect of bending of dislocation set from top to bottom drive gear (3g) of bending simultaneously and bend ring gear (3h) and rotate simultaneously, because rack (3d) of bending is bilateral symmetry installation, when sliding frame (3c) of bending removes, with gear (3g) of bending and the ring gear (3h) of bending that rack (3d) engaged with must rotate opposite direction, gear (3g) of bending drive pivot (3e) of bending when the pivoted and rotate clockwise, ring gear (3h) of bending drive rotary drum (3f) of bending when the pivoted and carry out anticlockwise rotation.
5. The batch production process of the power wire clamp according to claim 3, characterized in that: roll adjustment gear (4g) be fan-shaped structure, evenly be provided with the meshing tooth on the arc outer wall of roll adjustment gear (4g), through the setting of fan-shaped structure, when avoiding rotating taking place to interfere with roll adjustment rack (4d) of opposite side, roll adjustment pivot (4a) for the symmetrical installation provide opposite direction's rotation effect.
6. The batch production process of the power wire clamp according to claim 3, characterized in that: the distance adjusting cam (4q) is of an incomplete oval structure, and the diameter change of the distance adjusting cam (4q) can push the distance adjusting telescopic rod (4s) to rotate and provide a supporting effect for the distance adjusting telescopic rod (4 s).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011229309.XA CN112474943A (en) | 2020-11-06 | 2020-11-06 | Batch production process of power wire clamps |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011229309.XA CN112474943A (en) | 2020-11-06 | 2020-11-06 | Batch production process of power wire clamps |
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| Publication Number | Publication Date |
|---|---|
| CN112474943A true CN112474943A (en) | 2021-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011229309.XA Withdrawn CN112474943A (en) | 2020-11-06 | 2020-11-06 | Batch production process of power wire clamps |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113370575A (en) * | 2021-07-01 | 2021-09-10 | 武汉智慧小七科技有限公司 | Buffer layer laying system and method for packing box in logistics transfer center |
| CN115815387A (en) * | 2023-02-15 | 2023-03-21 | 湖南旺达机械制造有限公司 | Improved bending machine |
-
2020
- 2020-11-06 CN CN202011229309.XA patent/CN112474943A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113370575A (en) * | 2021-07-01 | 2021-09-10 | 武汉智慧小七科技有限公司 | Buffer layer laying system and method for packing box in logistics transfer center |
| CN115815387A (en) * | 2023-02-15 | 2023-03-21 | 湖南旺达机械制造有限公司 | Improved bending machine |
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Application publication date: 20210312 |