CN112978393B - Auxiliary system and method for automatic unstacking of fired bricks - Google Patents
Auxiliary system and method for automatic unstacking of fired bricks Download PDFInfo
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- CN112978393B CN112978393B CN202110394759.2A CN202110394759A CN112978393B CN 112978393 B CN112978393 B CN 112978393B CN 202110394759 A CN202110394759 A CN 202110394759A CN 112978393 B CN112978393 B CN 112978393B
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000011451 fired brick Substances 0.000 title claims 2
- 239000011449 brick Substances 0.000 claims abstract description 159
- 239000010410 layer Substances 0.000 claims description 83
- 230000007246 mechanism Effects 0.000 claims description 13
- 239000011229 interlayer Substances 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000004826 seaming Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000011120 plywood Substances 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 239000002356 single layer Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
Description
技术领域technical field
本发明涉及工业自动化技术领域,具体涉及一种有效防止在进行砖垛卸垛时间隔交错码放的砖垛层与层之间的粘连的烧结砖自动卸垛的辅助系统及方法。The invention relates to the technical field of industrial automation, in particular to an auxiliary system and method for automatic unstacking of sintered bricks which can effectively prevent the adhesion between layers of brick stacks interlaced at intervals during brick stack unstacking.
背景技术Background technique
砖瓦等墙材是建筑围护结构的主体材料,以烧结成型为主。为了提高焙烧环节的稳定性和能效,砖坯通常间隔交错码放成垛,这给后续卸砖环节带来了麻烦。因为砖坯经过焙烧后,垛堆层与层之间极易发生粘连。Wall materials such as bricks and tiles are the main materials of the building envelope, which are mainly sintered. In order to improve the stability and energy efficiency of the firing process, the bricks are usually stacked in staggered intervals, which brings troubles to the subsequent brick unloading process. Because after the adobe is baked, the adhesion between the stacked layers is very easy to occur.
现有机器人或自动化设备进行砖坯卸垛时,多采用分层卸砖方法,通过上下夹手配合打破单层砖同下层砖间粘接状态,再将单层砖从窑车上抓取搬运下来,去粘连、合缝和抓取搬运等多个步骤串行操作,设备运行效率低。When existing robots or automation equipment unload bricks, layered brick unloading method is often used, and the bonding state between the single-layer brick and the lower brick is broken through the cooperation of the upper and lower hands, and then the single-layer brick is grabbed and transported from the kiln car , Multiple steps such as debonding, jointing and grabbing are operated in series, and the operation efficiency of the equipment is low.
发明内容Contents of the invention
本发明的目的在于提供一种有效防止在进行砖垛卸垛时间隔交错码放的砖垛层与层之间的粘连,提高了砖垛卸垛效率,保证了烧结砖质量的烧结砖自动卸垛的辅助系统及方法,以解决上述背景技术中存在的至少一项技术问题。The object of the present invention is to provide an automatic unstacking of sintered bricks that effectively prevents the adhesion between layers of brick stacks stacked at intervals during brick stack destacking, improves the efficiency of brick stack destacking, and ensures the quality of sintered bricks. The auxiliary system and method are provided to solve at least one technical problem existing in the above-mentioned background technology.
为了实现上述目的,本发明采取了如下技术方案:In order to achieve the above object, the present invention has taken the following technical solutions:
本发明提供一种烧结砖自动卸垛的辅助系统,包括:The invention provides an auxiliary system for automatic unstacking of sintered bricks, including:
卸垛辅助装置;所述卸垛辅助装置可对砖垛的相邻的三层砖之间去粘连;其中,所述砖垛的相邻层之间砖的码放方向垂直,且位于同一层的相邻的砖之间有间隔;Unstacking auxiliary device; the unstacking auxiliary device can remove the adhesion between adjacent three layers of bricks in the brick stack; wherein, the stacking direction of the bricks between the adjacent layers of the brick stack is vertical, and it is located on the same layer There are spaces between adjacent bricks;
定位装置;所述定位装置对需要去粘连的三层砖进行定位,并将定位信息发送至控制装置;A positioning device; the positioning device locates the three-layer bricks that need to be debonded, and sends the positioning information to the control device;
控制装置;所述控制根据定位信息控制所述卸垛辅助装置对需要去粘连的三层砖进行去粘连。A control device; the control controls the destacking auxiliary device to debond the three-layer bricks that need to be debonded according to the positioning information.
优选的,所述卸垛辅助装置包括:Preferably, the depalletizing auxiliary device includes:
竖直升降机构,所述竖直升降机构上设置有平移夹持装置,所述平移夹持装置可在所述竖直升降机构的作用下实现竖直升降;A vertical lifting mechanism, the vertical lifting mechanism is provided with a translation clamping device, and the translation clamping device can realize vertical lifting under the action of the vertical lifting mechanism;
所述平移夹持装置可夹持住需要去粘连的三层砖的上层砖和下层砖,对中间层砖进行合拢,使三层砖之间实现去粘连。The translation clamping device can clamp the upper brick and the lower brick of the three-layer bricks that need to be debonded, and close the middle bricks so that the three-layer bricks can be debonded.
优选的,竖直升降机构包括:分别设置在砖垛两侧的第一滚珠丝杠和第二滚珠丝杠,所述第一滚珠丝杠和所述第二滚珠丝杠均竖直设置。Preferably, the vertical lifting mechanism includes: a first ball screw and a second ball screw respectively arranged on both sides of the brick stack, and the first ball screw and the second ball screw are both arranged vertically.
优选的,所述平移夹持装置包括:Preferably, the translation clamping device includes:
连接在所述第一滚珠丝杠和所述第二滚珠丝杠之间的连接横梁,所述连接横梁上设置有辅助夹板组件和合拢夹块组件;所述辅助夹板组件在第三滚珠丝杠和第四滚珠丝杠的共同驱动下对需要去粘连的三层砖的上层砖和下层砖进行夹持,所述合拢夹块组件在第五滚珠丝杠和第六滚珠丝杠的共同驱动下对中间层砖进行合拢;所述第三滚珠丝杠、所述第四滚珠丝杠、所述第五滚珠丝杠和所述第六滚珠丝杠均设置在所述连接横梁上。The connecting beam connected between the first ball screw and the second ball screw, the connecting beam is provided with an auxiliary splint assembly and a closing clamp block assembly; the auxiliary splint assembly is connected to the third ball screw Under the common drive of the fourth ball screw, the upper brick and the lower brick of the three-layer brick that need to be debonded are clamped, and the closing clamp block assembly is jointly driven by the fifth ball screw and the sixth ball screw The middle layer bricks are closed; the third ball screw, the fourth ball screw, the fifth ball screw and the sixth ball screw are all arranged on the connecting beam.
优选的,所述连接横梁的两端分别安装在所述第一滚珠丝杠和所述第二滚珠丝杠的滑块上,所述控制装置控制所述第一滚珠丝杠和所述第二滚珠丝杠的驱动电机同步运动,使所述连接横梁的两端始终处于同一水平高度。Preferably, the two ends of the connecting beam are installed on the sliders of the first ball screw and the second ball screw respectively, and the control device controls the first ball screw and the second ball screw. The driving motor of the ball screw moves synchronously, so that the two ends of the connecting beam are always at the same level.
优选的,所述辅助夹板组件包括:安装在所述第三滚珠丝杠的滑块上的第一夹板、安装在所述第四滚珠丝杠的滑块上的第二夹板,所述第一夹板和所述第二夹板均包括上夹板和下夹板;所述上夹板和所述下夹板的两端通过连接板连接。Preferably, the auxiliary clamping plate assembly includes: a first clamping plate installed on the slider of the third ball screw, a second clamping plate installed on the slider of the fourth ball screw, the first Both the splint and the second splint include an upper splint and a lower splint; both ends of the upper splint and the lower splint are connected by a connecting plate.
优选的,所述合拢夹块组件包括:安装在所述第五滚柱丝杠的滑块上的第一夹块、安装在所述第六滚珠丝杠的滑块上的第二夹块;所述第一夹块位于所述第一夹板的上夹板和下夹板之间,所述第二夹块位于所述第二夹板的上夹板和下夹板之间。Preferably, the closing clamp block assembly includes: a first clamping block installed on the slider of the fifth roller screw, a second clamping block installed on the slider of the sixth ball screw; The first clamping block is located between the upper clamping plate and the lower clamping plate of the first clamping plate, and the second clamping block is located between the upper clamping plate and the lower clamping plate of the second clamping plate.
优选的,所述第一夹块和所述第二夹块的上下表面均设有滑槽,所述上夹板和所述下夹板上与所述第一夹块和所述第二夹块相对的面上设有与所述滑槽匹配的滑轨。Preferably, the upper and lower surfaces of the first clamping block and the second clamping block are provided with slide grooves, and the upper clamping plate and the lower clamping plate are opposite to the first clamping block and the second clamping block A slide rail matching the chute is provided on the surface.
优选的,所述控制装置控制所述第三滚珠丝杠和所述第四滚珠丝杠的驱动电机同步运动,使所述第一夹板和所述第二夹板同向或相向移动;所述控制装置控制所述第五滚珠丝杠和所述第六滚珠丝杠的驱动电机同步运动,使所述第一夹块和所述第二夹块同向或相向移动。Preferably, the control device controls the driving motors of the third ball screw and the fourth ball screw to move synchronously, so that the first splint and the second splint move in the same direction or in opposite directions; the control The device controls the driving motors of the fifth ball screw and the sixth ball screw to move synchronously, so that the first clamping block and the second clamping block move in the same direction or in opposite directions.
第二方面,本发明提供一种利用如上所述的烧结砖自动卸垛的辅助系统进行烧结砖自动卸垛的方法,包括:In the second aspect, the present invention provides a method for automatic unstacking of sintered bricks using the auxiliary system for automatic unstacking of sintered bricks as described above, including:
步骤1:根据定位装置的定位信息,控制装置控制辅助夹板组件和合拢组件停留在需要去粘连的砖垛的上三层砖的位置;其中,砖垛采用间隔交错多层码放,相邻层的砖放置方向垂直,且同一层相邻的砖之间有摆放间隔;Step 1: According to the positioning information of the positioning device, the control device controls the auxiliary splint assembly and the closing assembly to stay at the position of the upper three layers of bricks that need to be debonded; wherein, the brick stacks are stacked in multiple layers at intervals, and the adjacent layers The bricks are placed in a vertical direction, and there is a space between adjacent bricks on the same layer;
步骤2:控制第三滚珠丝杠和第四滚珠丝杠将第一夹板和第二夹板在砖长度方向同步相向运动,将上一层与上三层砖块隔层夹紧固定;Step 2: Control the third ball screw and the fourth ball screw to move the first splint and the second splint synchronously in the length direction of the brick, and clamp and fix the upper layer and the upper three layers of brick interlayers;
步骤3:通过第五滚珠丝杠和第六滚珠丝杠带动合拢夹块在砖厚度方向同步相向运动,使中间的上二层砖实现合拢,与相邻层发生相对位移,消除层间粘连,同时实现合缝;Step 3: The fifth ball screw and the sixth ball screw drive the closing clamps to move synchronously in the thickness direction of the bricks, so that the upper two layers of bricks in the middle can be closed, and the relative displacement with the adjacent layer occurs, eliminating the interlayer adhesion. Simultaneously achieve seaming;
步骤4:控制第三滚珠丝杠和第四滚珠丝杠将第一夹板和第二夹板在砖长度方向同步向背运动,松开砖垛上一层和上三层砖;Step 4: Control the third ball screw and the fourth ball screw to move the first splint and the second splint backwards synchronously in the brick length direction, and loosen the upper layer and the upper three layers of bricks;
步骤5:将已经去除粘连的上一层砖块搬运到指定位置;Step 5: Move the upper layer of bricks that have been removed from the adhesion to the designated location;
步骤6:通过第五滚珠丝杠和第六滚珠丝杠带动合拢夹块在砖厚度方向同步相背运动,松开砖垛上二层;Step 6: The fifth ball screw and the sixth ball screw drive the closing clamps to move synchronously and oppositely in the brick thickness direction, and loosen the upper two layers of the brick stack;
步骤7:将已经去除粘连的上二层砖块搬运到指定位置;Step 7: Move the upper two-layer bricks that have been removed from the adhesion to the designated location;
步骤8:由于上一层和上二层已经被搬离,控制第一滚珠丝杠和第二滚珠丝杠使连接横梁下降,停留在新的上一层至上三层位置,即返回步骤1,由此循环往复的进行卸垛工作。Step 8: Since the upper floor and the upper second floor have been moved away, control the first ball screw and the second ball screw to lower the connecting beam and stay at the new upper layer to the upper third floor position, that is, return to step 1. Thus, the unstacking work is carried out in a cycle.
本发明有益效果:可以同时去除上下三层的粘连,一个搬运周期可以搬运两层砖垛,提高了卸垛系统的卸垛效率。The invention has beneficial effects: the adhesion of the upper and lower layers can be removed at the same time, two layers of brick stacks can be transported in one transport cycle, and the destacking efficiency of the destacking system is improved.
本发明附加的方面和优点将在下面的描述中部分给出,这些将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in part in the description which follows, and will become apparent from the description, or may be learned by practice of the invention.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.
图1为本发明实施例所述的烧结砖自动卸垛的辅助系统整体结构图。Fig. 1 is an overall structural diagram of an auxiliary system for automatic unstacking of sintered bricks according to an embodiment of the present invention.
图2为本发明实施例所述的卸垛辅助装置结构图。Fig. 2 is a structural diagram of the depalletizing auxiliary device according to the embodiment of the present invention.
图3为本发明实施例所述的辅助夹持装置结构图。Fig. 3 is a structural diagram of the auxiliary clamping device according to the embodiment of the present invention.
图4为本发明实施例所述的砖垛卸垛过程中砖垛状态变化示意图。Fig. 4 is a schematic diagram of state changes of brick stacks during the brick stack unstacking process according to the embodiment of the present invention.
其中:4-定位装置;5-控制装置;1-第一滚珠丝杠;2-第二滚珠丝杠;3-连接横梁;50-第一夹板;60-第二夹板;51-上夹板;61-下夹板;7-连接板;8-第一夹块;9-第二夹块;10-滑槽;11-第一连接杆;12-第二连接杆。Among them: 4-positioning device; 5-control device; 1-first ball screw; 2-second ball screw; 3-connecting beam; 50-first splint; 60-second splint; 51-upper splint; 61-lower clamping plate; 7-connecting plate; 8-first clamping block; 9-second clamping block; 10-chute; 11-first connecting rod; 12-second connecting rod.
具体实施方式detailed description
下面详细叙述本发明的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过附图描述的实施方式是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with the drawings are exemplary, and are only used to explain the present invention, but not to be construed as limiting the present invention.
本技术领域技术人员可以理解,除非另外定义,这里使用的所有术语(包括技术术语和科学术语)具有与本发明所属领域中的普通技术人员的一般理解相同的意义。Those skilled in the art can understand that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
还应该理解的是,诸如通用字典中定义的那些术语应该被理解为具有与现有技术的上下文中的意义一致的意义,并且除非像这里一样定义,不会用理想化或过于正式的含义来解释。It should also be understood that terms such as those defined in commonly used dictionaries should be understood to have a meaning consistent with the meaning in the context of the prior art, and will not be interpreted in an idealized or overly formal sense unless defined as herein Explanation.
本技术领域技术人员可以理解,除非特意声明,这里使用的单数形式“一”、“一个”、“所述”和“该”也可包括复数形式。应该进一步理解的是,本发明的说明书中使用的措辞“包括”是指存在所述特征、整数、步骤、操作、元件和/或组件,但是并不排除存在或添加一个或多个其他特征、整数、步骤、操作、元件和/或它们的组。Those skilled in the art will understand that unless otherwise stated, the singular forms "a", "an", "said" and "the" used herein may also include plural forms. It should be further understood that the word "comprising" used in the description of the present invention refers to the presence of said features, integers, steps, operations, elements and/or components, but does not exclude the presence or addition of one or more other features, Integers, steps, operations, elements and/or groups thereof.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
在本说明书的描述中,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of this specification, the terms "first" and "second" are used for description purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.
在本说明书的描述中,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本技术和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本技术的限制。In the description of this specification, the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", " The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the technology and simplifying the description, rather than indicating or implying the referred device or positional relationship. Elements must have certain orientations, be constructed and operate in certain orientations, and thus should not be construed as limitations on the technology.
除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“设置”应做广义理解,例如,可以是固定相连、设置,也可以是可拆卸连接、设置,或一体地连接、设置。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本技术中的具体含义。Unless otherwise expressly specified and limited, the terms "mounted", "connected", "connected" and "arranged" should be interpreted broadly, for example, may be fixedly connected, arranged, or detachably connected, arranged, or integrated Connect and set up. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present technology according to specific situations.
为便于理解本发明,下面结合附图以具体实施例对本发明作进一步解释说明,且具体实施例并不构成对本发明实施例的限定。In order to facilitate the understanding of the present invention, the present invention will be further explained below with specific embodiments in conjunction with the accompanying drawings, and the specific embodiments are not intended to limit the embodiments of the present invention.
本领域技术人员应该理解,附图只是实施例的示意图,附图中的部件并不一定是实施本发明所必须的。Those skilled in the art should understand that the drawings are only schematic diagrams of the embodiments, and the components in the drawings are not necessarily necessary for implementing the present invention.
实施例Example
如图1所示,本发明实施例提供了一种烧结砖自动卸垛的辅助系统,包括:As shown in Figure 1, the embodiment of the present invention provides an auxiliary system for automatic unstacking of sintered bricks, including:
卸垛辅助装置;所述卸垛辅助装置可对砖垛的相邻的三层砖之间去粘连;其中,所述砖垛的相邻层之间砖的码放方向垂直,且位于同一层的相邻的砖之间有间隔;Unstacking auxiliary device; the unstacking auxiliary device can remove the adhesion between adjacent three layers of bricks in the brick stack; wherein, the stacking direction of the bricks between the adjacent layers of the brick stack is vertical, and it is located on the same layer There are spaces between adjacent bricks;
定位装置;所述定位装置对需要去粘连的三层砖进行定位,并将定位信息发送至控制装置;A positioning device; the positioning device locates the three-layer bricks that need to be debonded, and sends the positioning information to the control device;
控制装置;所述控制根据定位信息控制所述卸垛辅助装置对需要去粘连的三层砖进行去粘连。A control device; the control controls the destacking auxiliary device to debond the three-layer bricks that need to be debonded according to the positioning information.
所述卸垛辅助装置包括:The depalletizing auxiliary device includes:
竖直升降机构,所述竖直升降机构上设置有平移夹持装置,所述平移夹持装置可在所述竖直升降机构的作用下实现竖直升降;A vertical lifting mechanism, the vertical lifting mechanism is provided with a translation clamping device, and the translation clamping device can realize vertical lifting under the action of the vertical lifting mechanism;
所述平移夹持装置可夹持住需要去粘连的三层砖的上层砖和下层砖,对中间层砖进行合拢,使三层砖之间实现去粘连。The translation clamping device can clamp the upper brick and the lower brick of the three-layer bricks that need to be debonded, and close the middle bricks so that the three-layer bricks can be debonded.
竖直升降机构包括:分别设置在砖垛两侧的第一滚珠丝杠和第二滚珠丝杠,所述第一滚珠丝杠和所述第二滚珠丝杠均竖直设置。The vertical lifting mechanism includes: a first ball screw and a second ball screw respectively arranged on both sides of the brick pile, and both the first ball screw and the second ball screw are vertically arranged.
所述平移夹持装置包括:The translation clamping device includes:
连接在所述第一滚珠丝杠和所述第二滚珠丝杠之间的连接横梁,所述连接横梁上设置有辅助夹板组件和合拢夹块组件;所述辅助夹板组件在第三滚珠丝杠和第四滚珠丝杠的共同驱动下对需要去粘连的三层砖的上层砖和下层砖进行夹持,所述合拢夹块组件在第五滚珠丝杠和第六滚珠丝杠的共同驱动下对中间层砖进行合拢;所述第三滚珠丝杠、所述第四滚珠丝杠、所述第五滚珠丝杠和所述第六滚珠丝杠均设置在所述连接横梁上。The connecting beam connected between the first ball screw and the second ball screw, the connecting beam is provided with an auxiliary splint assembly and a closing clamp block assembly; the auxiliary splint assembly is connected to the third ball screw Under the common drive of the fourth ball screw, the upper brick and the lower brick of the three-layer brick that need to be debonded are clamped, and the closing clamp block assembly is jointly driven by the fifth ball screw and the sixth ball screw The middle layer bricks are closed; the third ball screw, the fourth ball screw, the fifth ball screw and the sixth ball screw are all arranged on the connecting beam.
所述连接横梁的两端分别安装在所述第一滚珠丝杠和所述第二滚珠丝杠的滑块上,所述控制装置控制所述第一滚珠丝杠和所述第二滚珠丝杠的驱动电机同步运动,使所述连接横梁的两端始终处于同一水平高度。The two ends of the connecting beam are respectively installed on the sliders of the first ball screw and the second ball screw, and the control device controls the first ball screw and the second ball screw The drive motors move synchronously so that the two ends of the connecting beam are always at the same level.
所述辅助夹板组件包括:安装在所述第三滚珠丝杠的滑块上的第一夹板、安装在所述第四滚珠丝杠的滑块上的第二夹板,所述第一夹板和所述第二夹板均包括上夹板和下夹板;所述上夹板和所述下夹板的两端通过连接板连接。The auxiliary clamping plate assembly includes: a first clamping plate installed on the slider of the third ball screw, a second clamping plate installed on the slider of the fourth ball screw, the first clamping plate and the The second splints each include an upper splint and a lower splint; both ends of the upper splint and the lower splint are connected by a connecting plate.
所述合拢夹块组件包括:安装在所述第五滚柱丝杠的滑块上的第一夹块、安装在所述第六滚珠丝杠的滑块上的第二夹块;所述第一夹块位于所述第一夹板的上夹板和下夹板之间,所述第二夹块位于所述第二夹板的上夹板和下夹板之间。The folding clip assembly includes: a first clip installed on the slider of the fifth roller screw, a second clip installed on the slider of the sixth ball screw; A clamping block is located between the upper clamping plate and the lower clamping plate of the first clamping plate, and the second clamping block is located between the upper clamping plate and the lower clamping plate of the second clamping plate.
所述第一夹块和所述第二夹块的上下表面均设有滑槽,所述上夹板和所述下夹板上与所述第一夹块和所述第二夹块相对的面上设有与所述滑槽匹配的滑轨。The upper and lower surfaces of the first clamping block and the second clamping block are provided with slide grooves, and the upper clamping plate and the lower clamping plate are opposite to the first clamping block and the second clamping block. A slide rail matching the chute is provided.
所述控制装置控制所述第三滚珠丝杠和所述第四滚珠丝杠的驱动电机同步运动,使所述第一夹板和所述第二夹板同向或相向移动。The control device controls the driving motors of the third ball screw and the fourth ball screw to move synchronously, so that the first clamping plate and the second clamping plate move in the same direction or opposite to each other.
所述控制装置控制所述第五滚珠丝杠和所述第六滚珠丝杠的驱动电机同步运动,使所述第一夹块和所述第二夹块同向或相向移动。The control device controls the driving motors of the fifth ball screw and the sixth ball screw to move synchronously, so that the first clamping block and the second clamping block move in the same direction or in opposite directions.
在本实施例1中,使用烧结砖自动卸垛的辅助系统进行砖垛卸垛的工作流程如下:In this embodiment 1, the workflow of brick stack destacking using the auxiliary system for automatic destacking of sintered bricks is as follows:
首先控制装置获取定位装置的定位信息,该定位信息包括需要进行去粘连的砖垛的三层砖的位置信息。控制装置获取定位信息后,根据定位信息控制第一滚珠丝杠和所述第二滚珠丝杠的驱动电机转动,带动连接横梁升降至合适的位置,处于该位置时,第一夹板的上夹板和下夹板以及第二夹板的上夹板和下夹板正好分别处于上层砖的两侧和下层砖的两侧,第一夹块和第二夹块正好处于中间层砖的两侧。通过控制装置控制第三滚珠丝杠和第四滚珠丝杠的驱动电机运行,使第一夹板和第二夹板同向移动,则对上层砖和下层砖进行加紧,第五滚珠丝杠和第六滚珠丝杠带动第一夹块和第二夹块同向移动,加紧中间层砖,使中间层砖靠拢,从而实现中间层砖与上层转下层砖之间的去粘连。Firstly, the control device obtains the positioning information of the positioning device, and the positioning information includes the position information of the three-layer bricks of the brick stack that needs to be debonded. After the control device obtains the positioning information, it controls the driving motors of the first ball screw and the second ball screw to rotate according to the positioning information, and drives the connecting beam to lift to a suitable position. When in this position, the upper splint of the first splint and the The upper plywood and the lower plywood of the lower plywood and the second plywood are just in place on both sides of the upper brick and the two sides of the lower brick respectively, and the first clamping block and the second clamping block are just in time on both sides of the middle layer brick. The driving motors of the third ball screw and the fourth ball screw are controlled by the control device to make the first splint and the second splint move in the same direction, and then the upper brick and the lower brick are tightened, and the fifth ball screw and the sixth The ball screw drives the first clamping block and the second clamping block to move in the same direction, tightening the middle layer bricks, making the middle layer bricks close together, so as to realize the debonding between the middle layer bricks and the upper and lower layer bricks.
实施例2Example 2
本实施例2中,针对烧结砖高效自动卸垛的需求,提出一种用于烧结砖自动卸垛的辅助系统,在砖垛一侧配置能够垂直升降的辅助装置,采用平移夹持方式隔层夹紧砖,同时完成两层砖的去粘连处理,辅助自动卸垛设备完成砖坯的抓取搬运。In Example 2, an auxiliary system for automatic depalletizing of sintered bricks is proposed in response to the demand for efficient automatic depalletizing of sintered bricks. An auxiliary device capable of vertical lifting is arranged on one side of the brick stack, and a translational clamping method is used for the interlayer Clamp the bricks, complete the debonding treatment of the two layers of bricks at the same time, and assist the automatic depalletizing equipment to complete the grabbing and handling of the bricks.
如附图1所示,卸垛系统包括控制装置5、辅助夹持装置(包括辅助夹板组件和合拢夹块组件)、垂直升降机构(由第一滚珠丝杠1和第二滚珠丝杠2组成)和激光雷达测量装置(即定位装置4)。控制装置5控制激光雷达通过垂直方向导轨移动到指定位置,进行数据的扫描获取工作,为辅助夹持装置提供定位信息。此处激光雷达扫描方法为已有的识别定位方法,用于方法的整体描述,不在本发明的保护范围之内。As shown in Figure 1, the depalletizing system includes a control device 5, an auxiliary clamping device (including an auxiliary splint assembly and a closing clamp assembly), a vertical lifting mechanism (composed of a first ball screw 1 and a second ball screw 2 ) and laser radar measuring device (ie positioning device 4). The control device 5 controls the lidar to move to a designated position through the vertical guide rail, scans and acquires data, and provides positioning information for the auxiliary clamping device. The lidar scanning method here is an existing identification and positioning method, which is used for the overall description of the method and is not within the protection scope of the present invention.
辅助夹持装置通过控制装置5的控制的在连接横梁3上到达砖垛的上三层,进行砖垛的去黏连和合拢工序。The auxiliary clamping device reaches the upper three layers of the brick stack on the connecting beam 3 through the control of the control device 5, and performs the debonding and closing process of the brick stack.
如附图2所示,第一滚珠丝杠1的驱动电机和第二滚珠丝杠2的驱动电机带动第一滚珠丝杠1的滑块和第二滚珠丝杠2的滑块同步上下移动,从而带动连接横梁上下升降,连接横梁带动辅助夹板组件和合拢夹块组件上下移动到指定的位置。第三滚珠丝杠(图中未显示)和第四滚珠丝杠(图中未显示)分别带动第一夹板50和第二夹板60沿水平横梁同向或相向移动,第一夹板50和第二夹板60分别通过第一连接杆11连接在滑块上;第五滚珠丝杠(图中未显示)和第六滚珠丝杠(图中未显示)分别带动第一夹块8和第二夹块9同向或相向运动;第一夹块8和第二夹块9分别通过第二连接杆12连接在滑块上。As shown in Figure 2, the drive motor of the first ball screw 1 and the drive motor of the second ball screw 2 drive the slider of the first ball screw 1 and the slider of the second ball screw 2 to move up and down synchronously, Thereby the connecting crossbeam is driven up and down, and the connecting crossbeam drives the auxiliary clamping plate assembly and the closing clamping block assembly to move up and down to a designated position. The third ball screw (not shown in the figure) and the fourth ball screw (not shown in the figure) respectively drive the
通过第三滚珠丝杠、第四滚珠丝杠、第五滚珠丝杠和第六滚珠丝杠的作用,可以实现第一夹板、第二夹板、第一夹块、第二夹块的同步运动和相对运动,从而能实现上层砖和下层砖的夹紧、松开,以及中间层砖的合拢。Through the action of the third ball screw, the fourth ball screw, the fifth ball screw and the sixth ball screw, the synchronous movement and Relative movement, so as to realize the clamping and loosening of the upper brick and the lower brick, and the closing of the middle brick.
对于滚珠丝杠,为本领域常规技术设备,第一滚珠丝杠、第二滚珠丝杠、第三滚珠丝杠、第四滚珠丝杠、第五滚珠丝杠以及第六滚珠丝杠的结构在此不再赘述。第三滚珠丝杠、第四滚珠丝杠、第五滚珠丝杠以及第六滚珠丝杠在连接横梁上的连接方式,本领域技术人员根据其作用可无需创造性性劳动实现,如,可在连接横梁的两端固定焊接与连接横梁垂直的安装板,该安装板的长度方向与连接横梁的长度方向垂直,然后将第三滚珠丝杠、第四滚珠丝杠、第五滚珠丝杠以及第六滚珠丝杠的两端均连接在安装板上。As for the ball screw, it is conventional technical equipment in this field, the structures of the first ball screw, the second ball screw, the third ball screw, the fourth ball screw, the fifth ball screw and the sixth ball screw are in This will not be repeated here. The connection mode of the third ball screw, the fourth ball screw, the fifth ball screw and the sixth ball screw on the connecting beam can be realized by those skilled in the art without creative labor according to their functions. The two ends of the beam are fixedly welded to the mounting plate perpendicular to the connecting beam, the length direction of the mounting plate is perpendicular to the length direction of the connecting beam, and then the third ball screw, the fourth ball screw, the fifth ball screw and the sixth ball screw Both ends of the ball screw are attached to the mounting plate.
如附图3所示,辅助夹板(上夹板51和下夹板61)通过连接紧固件(连接板7)连接固定在一起,可以实现同步的相向、相背移动。上夹板51和下夹板1与合拢夹块(第一夹块、第二夹块)之间通过滑槽10连接在一起,通过滑槽也可以实现辅助夹板与合拢夹块的相对运动。As shown in accompanying drawing 3, the auxiliary splints (
第三滚珠丝杠和第四滚珠丝杠的驱动电机驱动各自的滑块移动,从而带动第一连接杆11使第一夹板50和第二夹板60能沿着水平连接横梁3水平移动,到达任意指定位置。同样的,第五滚珠丝杠和第六滚珠丝杠的驱动电机驱动各自的滑块移动,从而带动第二连接杆12使第一夹块8和第二夹块9沿着水平连接横梁3水平移动,到达指定位置。The driving motors of the third ball screw and the fourth ball screw drive the respective sliders to move, thereby driving the first connecting
利用上述的烧结砖自动卸垛的辅助系统,实现了砖垛的去粘连卸垛,其工作流程如附图4所示,具体步骤为:Utilizing the auxiliary system for automatic depalletizing of sintered bricks mentioned above, the debonding and depalletizing of brick stacks is realized. The working process is shown in Figure 4, and the specific steps are as follows:
步骤1:砖垛采用间隔交错多层码放,由上至下分别定义为上一层、上二层、上三层…;相邻层的砖放置方向垂直,且同一层相邻的砖之间有摆放间隔,如,第一层的砖长度方向为前后方向,则相邻的第二层的砖长度方向为左右摆放,其它层依次类推;Step 1: Brick stacks are stacked in multiple layers at intervals, defined from top to bottom as upper layer, upper second layer, upper third layer...; the placement direction of bricks on adjacent layers is vertical, and the distance between adjacent bricks on the same layer There is a placement interval, for example, the length direction of the bricks on the first layer is the front and back direction, then the length direction of the bricks on the adjacent second layer is placed left and right, and so on for other layers;
步骤2:根据激光雷达测量装置的定位信息,控制装置控制辅助夹板组件和合拢组件停留在需要去粘连的上三层的位置;Step 2: According to the positioning information of the laser radar measuring device, the control device controls the auxiliary splint assembly and the closing assembly to stay at the position of the upper three layers that need to be debonded;
步骤3:控制第三滚珠丝杠和第四滚珠丝杠将第一夹板和第二夹板在砖长度方向同步相向运动,将上一层与上三层砖块隔层夹紧固定;Step 3: Control the third ball screw and the fourth ball screw to move the first splint and the second splint synchronously in the length direction of the brick, and clamp and fix the upper layer and the upper three layers of brick interlayers;
步骤4:通过第五滚珠丝杠和第六滚珠丝杠带动合拢夹块在砖厚度方向同步相向运动,使中间的上二层砖实现合拢,与相邻层发生相对位移,消除层间粘连,同时实现合缝;Step 4: The fifth ball screw and the sixth ball screw drive the closing clamps to move synchronously in the thickness direction of the bricks, so that the upper two layers of bricks in the middle can be closed, and the relative displacement with the adjacent layer occurs, eliminating the interlayer adhesion. Simultaneously achieve seaming;
步骤5:控制第三滚珠丝杠和第四滚珠丝杠将第一夹板和第二夹板在砖长度方向同步向背运动,松开砖垛上一层和上三层砖;Step 5: Control the third ball screw and the fourth ball screw to move the first splint and the second splint backwards synchronously in the brick length direction, and loosen the upper layer and the upper three layers of bricks;
步骤6:将已经去除粘连的上一层砖块搬运到指定位置;Step 6: Move the upper layer of bricks that have been removed from the adhesion to the designated location;
步骤7:通过第五滚珠丝杠和第六滚珠丝杠带动合拢夹块在砖厚度方向同步相背运动,松开砖垛上二层;Step 7: Use the fifth ball screw and the sixth ball screw to drive the closing clamps to move synchronously and oppositely in the brick thickness direction, and loosen the upper layer of the brick stack;
步骤8:将已经去除粘连的上二层砖块搬运到指定位置;Step 8: Move the upper two-layer bricks that have been removed from the adhesion to the designated location;
步骤9:由于上一层和上二层已经被搬离,控制第一滚珠丝杠和第二滚珠丝杠使连接横梁3下降,停留在新的上一层至上三层位置,即返回步骤2,由此循环往复的进行卸垛工作。Step 9: Since the upper floor and the upper second floor have been moved away, control the first ball screw and the second ball screw to lower the connecting beam 3 and stay at the position of the new upper floor to the upper third floor, that is, return to step 2 , so that the unstacking work is carried out in a cycle.
以上所述仅为本公开的优选实施例而已,并不用于限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变化。凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above descriptions are only preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. For those skilled in the art, the present disclosure may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present disclosure shall be included within the protection scope of the present disclosure.
上述虽然结合附图对本公开的具体实施方式进行了描述,但并非对本公开保护范围的限制,所属领域技术人员应该明白,在本发明公开的技术方案的基础上,本领域技术人员在不需要付出创造性劳动即可做出的各种修改或变形,都应涵盖在本发明的保护范围之内。Although the specific implementation of the present disclosure has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present disclosure. Those skilled in the art should understand that on the basis of the technical solutions disclosed in the present invention, those skilled in the art do not need to pay Various modifications or deformations that can be made through creative labor shall be covered within the scope of protection of the present invention.
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