CN112975232A - Welding workstation - Google Patents
Welding workstation Download PDFInfo
- Publication number
- CN112975232A CN112975232A CN202110422377.6A CN202110422377A CN112975232A CN 112975232 A CN112975232 A CN 112975232A CN 202110422377 A CN202110422377 A CN 202110422377A CN 112975232 A CN112975232 A CN 112975232A
- Authority
- CN
- China
- Prior art keywords
- welding
- tool
- rotating frame
- area
- room
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 156
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 230000004888 barrier function Effects 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 241000834287 Cookeolus japonicus Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
Abstract
The invention discloses a welding workstation, which comprises a welding room, a welding manipulator and at least one positioner, wherein the welding room is provided with a welding manipulator and a welding manipulator; the positioner is arranged in the welding room and is suitable for mounting a tool; the welding manipulator is arranged in the welding room and is suitable for acting to weld a workpiece arranged on the tool; the positioner is provided with a rotating frame suitable for bearing the tool; the rotating frame is connected with at least one lifting mechanism; the lifting mechanism is connected with at least one sliding component, and is suitable for acting to drive the sliding component to move upwards to jack up the tool on the rotating frame and to drive the sliding component to move downwards to be separated from the tool so that the tool falls on the rotating frame; the sliding component is suitable for enabling the jacked tool to freely slide when jacking the tool. The invention can improve the convenience of moving the tool, is beneficial to adjusting the position of the tool, is convenient to operate, and saves trouble and labor.
Description
Technical Field
The invention relates to a welding workstation.
Background
At present, in order to prevent waste gas generated by welding from polluting the environment, a welding workstation with a welding room is generally adopted to weld workpieces. In current weldment work station, the work piece is fixed on the frock, and the frock is connected on the machine of shifting, and is right through welding machines the work piece welds, then prevents that waste gas from wafting in the room of welding of rethread, and then prevents the polluted environment. However, in the existing welding workstation, because the tool is heavy, the tool is difficult to move on the positioner, and further the position of the tool is difficult to adjust, and a plurality of persons are often required to apply force to move the tool on the positioner at the same time, so that the operation is inconvenient, time-consuming and labor-consuming.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the defects of the prior art and provide a welding workstation, which can improve the convenience of moving a tool, is beneficial to adjusting the position of the tool, is convenient to operate, and saves trouble and labor.
In order to solve the technical problems, the technical scheme of the invention is as follows: a welding workstation comprises a welding room, at least one welding manipulator and at least one positioner; wherein,
the positioner is arranged in the welding room and is suitable for mounting a tool;
the welding manipulator is arranged in the welding room and is suitable for acting to weld a workpiece arranged on the tool; wherein,
the positioner is provided with a rotating frame suitable for bearing the tool;
the rotating frame is connected with at least one lifting mechanism;
the lifting mechanism is connected with at least one sliding component, and is suitable for acting to drive the sliding component to move upwards to jack up the tool on the rotating frame and to drive the sliding component to move downwards to be separated from the tool so that the tool falls on the rotating frame;
the sliding component is suitable for enabling the jacked tool to freely slide when jacking the tool.
Further provides a concrete scheme of the sliding component, and the sliding component is a universal ball or a pulley.
Further provides a specific scheme of the lifting mechanism, wherein the lifting mechanism comprises a supporting plate and at least one power component; wherein,
the supporting plate is connected to the rotating frame in a sliding mode;
the sliding component is connected to the supporting plate;
the power component is connected to the rotating frame, connected with the supporting plate and suitable for acting to drive the supporting plate to move up and down, and further drives the sliding component to move up and down.
Further, in order to enable the supporting plate to be kept horizontal, the lifting mechanism further comprises a horizontal limiting assembly corresponding to the supporting plate, and the horizontal limiting assembly comprises a left limiting block and a right limiting block; wherein,
the left limiting block is connected to the rotating frame and is suitable for abutting against the upper end face of one end of the supporting plate when the supporting plate moves upwards to the proper position, and the right limiting block is connected to the rotating frame and is suitable for abutting against the upper end face of the other end of the supporting plate when the supporting plate moves upwards to the proper position so that the supporting plate is kept horizontal.
Further in order to position the tooling, the welding workstation further comprises at least one positioning pin and at least one pressing device; wherein,
positioning holes which correspond to the positioning pins one to one are formed in the rotating frame;
the tool is provided with limiting holes corresponding to the positioning holes one by one, and the limiting holes are suitable for being aligned with the corresponding positioning holes when the tool is installed in place;
the positioning pins are suitable for being inserted into corresponding limiting holes and corresponding positioning holes so as to limit the position of the tool on the rotating frame;
the pressing device is connected to the rotating frame and is suitable for acting when the tool is dropped on the rotating frame and installed in place so as to press and fix the tool on the rotating frame.
The specific structure of the positioner is further provided, and the positioner further comprises a main seat body, an auxiliary seat body and a rotary driving mechanism; wherein,
one end part of the rotating frame is rotatably connected to the main seat body;
the other end of the rotating frame is connected with a rotating shaft and is rotatably connected to the auxiliary seat body through the rotating shaft;
the rotary driving mechanism is connected to the main seat body, is connected with the rotary frame and is suitable for driving the rotary frame to rotate;
the rotating shaft is connected with a conducting ring;
the auxiliary seat body is connected with a conductive block in a sliding manner;
an elastic piece which is suitable for tightly pushing the conductive block on the peripheral part of the conductive ring is arranged between the conductive block and the auxiliary seat body.
Further, in order to arrange the wire harnesses in order, the welding workstation further comprises a base and a welding base; wherein,
the welding base is connected to the base, and the welding manipulator is connected to the welding base;
the main seat body and the auxiliary seat body are both arranged on the base;
a first lead channel is arranged in the welding base;
a second lead channel is arranged in the main seat body;
a third wire channel is arranged in the auxiliary seat body;
and the base is internally provided with a wiring channel which is respectively communicated with the first wire channel, the second wire channel and the third wire channel and is suitable for arranging wires.
Furthermore, a welding area and working areas corresponding to the position changing machines one by one are arranged in the welding room, the welding manipulator is installed in the welding area, and the position changing machines are installed in the corresponding working areas; wherein,
the welding room is provided with a shading device which corresponds to the operation area and is arranged between the welding area and the corresponding operation area, and/or the welding room is also provided with a safety grating which corresponds to the operation area and is suitable for detecting whether a person enters the corresponding operation area.
There is further provided a concrete structure of the shade apparatus, the shade apparatus including:
the shading curtain is connected to the welding room in a sliding mode;
the shading driving component is connected to the welding room and connected with the shading curtain, and the shading driving component is suitable for driving the shading curtain to move to a position between the welding area and the corresponding operation area so as to separate the welding area from the corresponding operation area, and driving the shading curtain to move to a position between the welding area and the corresponding operation area.
Furthermore, at least two operation areas are arranged, and a light barrier is arranged between every two adjacent operation areas;
and/or the welding room is provided with working doors which correspond to the operation areas one by one, and rolling doors which are suitable for opening and closing the working doors are arranged at the working doors;
and/or at least one illuminating lamp is respectively arranged on the inner side and the outer side of the welding room;
and/or the top of the welding room is provided with a mounting platform, the periphery of the mounting platform is provided with guard rails, and the outer side wall of the welding room is connected with a ladder stand;
and/or the top of the welding room is also provided with at least one air outlet;
and/or a welding wire area having a welding wire barrel adapted to be placed in the welding area;
and/or a gun cleaner is also arranged in the welding area;
and/or the welding room is also provided with an access door communicated with the welding area.
After the technical scheme is adopted, the power component drives the supporting plate to move upwards, and then the sliding component is driven to move upwards to jack up the tool on the rotating frame. The tool can freely slide on the sliding component, and after the tool slides in place, the positioning pins are inserted into the corresponding limiting holes and the corresponding positioning holes to limit the position of the tool on the rotating frame; then the power component drives the supporting plate to move downwards, and further drives the sliding component to move downwards to be separated from the tool so that the tool falls on the rotating frame; then will through closing device will the frock compresses tightly to be fixed on the swivel mount, improved the removal greatly the convenience of the frock on the swivel mount is favorable to adjusting the position of frock, only needs alone just can operate, convenient operation, and it is laborsaving to save trouble.
Drawings
FIG. 1 is a schematic view of the internal structure of a welding station of the present invention;
FIG. 2 is a schematic structural view of a welding manipulator, positioner, base and welding base of the present invention;
FIG. 3 is a cross-sectional view of the welding robot, positioner, base and weld base of the present invention;
FIG. 4 is a schematic structural diagram of the positioner of the present invention;
FIG. 5 is a schematic structural diagram of a lift mechanism of the present invention;
FIG. 6 is a schematic view of the overall structure of the shading device of the present invention;
FIG. 7 is a partial detailed structural diagram of the shading device of the present invention;
fig. 8 is an external configuration view of the welding station of the present invention.
Detailed Description
In order that the present invention may be more readily and clearly understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
As shown in fig. 1 to 5, a welding workstation comprises a welding room 1, at least one welding manipulator 2 and at least one positioner 3; wherein,
the positioner 3 is arranged in the welding room 1, and a tool is suitable for being installed on the positioner 3;
the welding manipulator 2 is arranged in the welding room 1 and is suitable for acting to weld a workpiece arranged on the tool; wherein,
the positioner 3 is provided with a rotating frame 4 suitable for bearing the tool;
the rotating frame 4 is connected with at least one lifting mechanism 100;
the lifting mechanism 100 is connected with at least one sliding component 5, and the lifting mechanism 100 is suitable for acting to drive the sliding component 5 to move upwards to jack up the tool on the rotating frame 4 and acting to drive the sliding component 5 to move downwards to be separated from the tool so that the tool falls on the rotating frame 4;
the sliding component 5 is suitable for jacking up the tool, so that the jacked tool can freely slide, the convenience of moving the tool on the rotating frame 4 is greatly improved, the position of the tool can be adjusted, the tool can be operated by only one person, and the tool is convenient to operate and labor-saving. In this embodiment, welding machines hand 2 is equipped with 1, machine of shifting 3 is equipped with 4, every be equipped with two on the swivel mount 4 lift mechanism 100, every be equipped with 6 on the lift mechanism 100 slide part 5. Specifically, a welding gun is connected to the welding manipulator 2, and the specific structure of the welding manipulator 2 is the prior art well known to those skilled in the art, and is not described in detail in this embodiment.
As shown in fig. 5, the sliding member 5 may be a universal ball or a pulley; specifically, the pulley can be a universal pulley; in this embodiment, the sliding component 5 is a heavy-duty universal ball, and the specific structure of the heavy-duty universal ball is the prior art well known to those skilled in the art, and is not described in detail in this embodiment. Further specifically, the universal balls are also called universal conveying balls, universal ball bearings, steel ball wheels and bulleyes, the universal balls roll flexibly, and the tool running on the universal balls can slide flexibly, so that the tool is convenient to move, and the labor intensity of workers is greatly reduced.
As shown in fig. 4 and 5, the lifting mechanism 100 may be, for example, but not limited to, a structure including a pallet 6 and at least one power unit 7; wherein,
the supporting plate 6 is connected to the rotating frame 4 in a sliding manner;
the sliding component 5 is connected to the supporting plate 6;
the power part 7 is connected to the rotating frame 4, connected with the supporting plate 6 and suitable for acting to drive the supporting plate 6 to move up and down so as to drive the sliding part 5 to move up and down; in this embodiment, the power unit 7 may be, but is not limited to, a driving cylinder, and the rotating frame 4 is further connected with a hand valve adapted to control the driving cylinder. Specifically, it is equipped with two to drive actuating cylinder, the cylinder body that drives actuating cylinder is connected on swivel mount 4, drive actuating cylinder's piston rod with layer board 6 links to each other, every be equipped with a plurality of edges on the layer board 6 the universal ball that the length direction of layer board 6 arranged in proper order.
As shown in fig. 4 and 5, the lifting mechanism 100 may further include a horizontal limiting component corresponding to the supporting plate 6, and the horizontal limiting component may include a left limiting block 8 and a right limiting block 9; wherein,
the left limit block 8 is connected to the rotating frame 4 and is suitable for abutting against the upper end surface of one end part of the supporting plate 6 when the supporting plate 6 moves upwards to a proper position, and the right limit block 9 is connected to the rotating frame 4 and is suitable for abutting against the upper end surface of the other end part of the supporting plate 6 when the supporting plate 6 moves upwards to a proper position so as to keep the supporting plate 6 horizontal; specifically, the mounting heights and the strokes of the two driving cylinders are difficult to keep absolutely the same, so that the supporting plate 6 may incline after being lifted, and the heights of the two end parts of the supporting plate 6 are adjusted through the left limiting block 8 and the right limiting block 9, so that the supporting plate 6 is kept horizontal.
As shown in fig. 4 and 5, the welding station may further comprise at least one positioning pin and at least one pressing device 10; wherein,
positioning holes 11 which correspond to the positioning pins one by one are formed in the rotating frame 4;
the tooling is provided with limiting holes which correspond to the positioning holes 11 one by one, and the limiting holes are suitable for aligning with the corresponding positioning holes 11 when the tooling is installed in place;
the positioning pins are suitable for being inserted into corresponding limiting holes and corresponding positioning holes 11 so as to limit the position of the tool on the rotating frame 4;
the pressing device 10 is connected to the rotating frame 4 and is suitable for acting when the tool is dropped on the rotating frame 4 and is installed in place so as to press and fix the tool on the rotating frame 4; specifically, the pressing device 10 includes at least one pressing plate adapted to press the tool onto the rotating frame 4, and the pressing plate is connected to the rotating frame 4 through a bolt.
As shown in fig. 2 to 4, the positioner 3 may further include a main seat 12, an auxiliary seat 13, and a rotation driving mechanism 14; wherein,
one end of the rotating frame 4 is rotatably connected to the main seat 12;
the other end of the rotating frame 4 is connected with a rotating shaft 15 and is rotatably connected to the auxiliary seat body 13 through the rotating shaft 15;
the rotary driving mechanism 14 is connected to the main base 12, connected to the rotary frame 4, and adapted to drive the rotary frame 4 to rotate;
the rotating shaft 15 is connected with a conductive ring 16;
the auxiliary seat body 13 is connected with a conductive block 17 in a sliding way;
an elastic member 18 adapted to tightly press the conductive block 17 against the outer periphery of the conductive ring 16 is disposed between the conductive block 17 and the sub-base 13; specifically, the auxiliary seat 13 is connected to a guide sleeve 19, the conductive block 17 is connected to a guide post slidably connected to the guide sleeve 19, and the elastic element 18 may be a spring sleeved on the guide post. Further specifically, the conductive block 17 is electrically connected to an external electric welding machine through a wire, and the conductive block 17 is further electrically connected to the workpiece on the tool through the conductive ring 16, the rotating shaft 15, the rotating frame 4 and the tool. In this embodiment, the rotary drive mechanism 14 may be a servo motor.
As shown in fig. 2 to 4, the welding workstation may further include a base 20 and a welding base 21; wherein,
the welding base 21 is connected to the base 20, and the welding manipulator 2 is connected to the welding base 21;
the main seat body 12 and the auxiliary seat body 13 are both mounted on the base 20;
a first lead channel 22 is arranged in the welding base 21;
a second wire channel 23 is arranged in the main seat body 12;
a third wire channel 24 is arranged in the auxiliary seat body 13;
a wiring channel 25 which is respectively communicated with the first wire channel 22, the second wire channel 23 and the third wire channel 24 and is suitable for arranging wires is arranged in the base 20, so that the wiring harness is arranged more orderly; in this embodiment, the welding room 1 is also installed on the base 20, and the base 20 can be disassembled into several pieces for transportation and expansion.
As shown in fig. 1 to 3, a welding area 200 and a working area 300 corresponding to the positioner 3 one to one may be provided in the welding room 1, the welding manipulator 2 is installed in the welding area 200, and the positioner 3 is installed in the corresponding working area 300; wherein,
the welding room 1 is provided with a shading device 400 which corresponds to the operation area 300 and is arranged between the welding area 200 and the corresponding operation area 300, and the welding room 1 is also provided with a safety grating 26 which corresponds to the operation area 300 and is suitable for detecting whether a person enters the corresponding operation area 300; in this embodiment, the safety light grating 26 is connected to the base 20, and the specific structure of the safety light grating 26 is the prior art well known to those skilled in the art, and is not described in detail in this embodiment. Specifically, when the safety light barrier 26 detects that someone enters the corresponding working area 300, the controller controls the welding robot 2 to stop welding workpieces in the working area 300.
As shown in fig. 1, 6 and 7, the light shielding device 400 includes, for example but not limited to, the following structures:
a light shielding curtain 27, wherein the light shielding curtain 27 is connected to the welding room 1 in a sliding manner;
a shade driving member 28 connected to the welding booth 1 and connected to the shade 27, the shade driving member 28 adapted to drive the shade 27 to move between the welding area 200 and the corresponding work area 300 to partition the welding area 200 and the corresponding work area 300, and to drive the shade 27 to move out between the welding area 200 and the corresponding work area 300; in the present embodiment, the light-shielding driving member 28 may be an air cylinder.
As shown in fig. 1, 2 and 8, at least two working areas 300 are provided, and a light barrier 29 is provided between adjacent working areas 300; in the present embodiment, the welding area 200 is provided in the middle of the welding chamber 1, at least two work areas 300 are provided on two sides of the welding area 200, respectively, and when a worker enters one of the work areas 300, the light barrier 29 can prevent the arc light in the adjacent work area 300 from stabbing the eyes of the worker;
the welding room 1 is provided with working doors 30 corresponding to the working areas 300 one by one, and rolling doors suitable for opening and closing the working doors 30 are installed at the working doors 30;
the inner side and the outer side of the welding room 1 are respectively provided with at least one illuminating lamp;
the top of the welding room 1 is provided with a mounting platform 31, the periphery of the mounting platform 31 is provided with guard rails 32, and the outer side wall of the welding room 1 is connected with a ladder 33; specifically, the electric welding machine, the control cabinet and the like are all mounted on the mounting platform 31;
the top of the welding room 1 is also provided with at least one air outlet 34;
the welding area 200 is provided with a welding wire area suitable for placing a welding wire barrel 35;
a gun cleaner is also installed in the welding area 200; specifically, the specific structure of the gun cleaner is the prior art well known to those skilled in the art, and details are not described in this embodiment.
The welding room 1 also has an access door 36 communicating with the welding area 200; wherein,
specifically, one side end of the access door 36 is hinged to the welding room 1, the other side end of the access door 36 is provided with a bolt, the welding room 1 is provided with a lock seat, the lock seat is provided with a lock hole matched with the bolt, and the bolt is suitable for being inserted into the lock hole to lock the access door 36; wherein,
the welding workstation further comprises a door lock sensor and a controller;
the door lock sensor is installed in the lock seat and is suitable for sending a stop signal to the controller when the bolt is detected to be withdrawn from the lock hole, the input end of the controller is connected with the door lock sensor, and the controller is in control connection with the welding manipulator 2 and is suitable for controlling the welding manipulator 2 to stop acting when receiving the stop signal. In this embodiment, the door lock sensor may be a proximity switch or a photoelectric sensor.
The working principle of the invention is as follows:
the power component 7 drives the supporting plate 6 to move upwards, and then drives the sliding component 5 to move upwards to jack up the tool on the rotating frame 4. At the moment, the tool can freely slide on the sliding component 5, and after the tool slides in place, the positioning pins are inserted into the corresponding limiting holes and the corresponding positioning holes 11 to limit the position of the tool on the rotating frame 4; then the power component 7 drives the supporting plate 6 to move downwards, and further drives the sliding component 5 to move downwards to be separated from the tool so that the tool falls on the rotating frame 4; then will through closing device 10 the frock compresses tightly to be fixed on swivel mount 4, has improved the removal greatly the convenience of the frock on the swivel mount 4 is favorable to adjusting the position of frock, only needs alone just can operate, convenient operation, and it is laborsaving to save trouble.
The above embodiments are described in further detail to solve the technical problems, technical solutions and advantages of the present invention, and it should be understood that the above embodiments are only examples of the present invention and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms indicating an orientation or positional relationship are based on the orientation or positional relationship shown in the drawings only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the present invention, unless otherwise expressly stated or limited, the first feature may be present on or under the second feature in direct contact with the first and second feature, or may be present in the first and second feature not in direct contact but in contact with another feature between them. Also, the first feature being above, on or above the second feature includes the first feature being directly above and obliquely above the second feature, or merely means that the first feature is at a higher level than the second feature. A first feature that underlies, and underlies a second feature includes a first feature that is directly under and obliquely under a second feature, or simply means that the first feature is at a lesser level than the second feature.
Claims (10)
1. A welding workstation is characterized by comprising a welding room (1), at least one welding manipulator (2) and at least one positioner (3); wherein,
the positioner (3) is arranged in the welding room (1), and a tool is suitable to be installed on the positioner (3);
the welding manipulator (2) is arranged in the welding room (1) and is suitable for acting to weld a workpiece arranged on the tool; wherein,
the positioner (3) is provided with a rotating frame (4) suitable for bearing the tool;
the rotating frame (4) is connected with at least one lifting mechanism (100);
the lifting mechanism (100) is connected with at least one sliding component (5), the lifting mechanism (100) is suitable for acting to drive the sliding component (5) to move upwards to jack up the tool on the rotating frame (4), and is suitable for acting to drive the sliding component (5) to move downwards to be separated from the tool so that the tool falls on the rotating frame (4);
the sliding component (5) is suitable for enabling the jacked tool to freely slide when jacking up the tool.
2. Welding station according to claim 1, characterized in that the glide member (5) is a universal ball or a pulley.
3. The welding workstation of claim 1, wherein the lift mechanism (100) comprises a pallet (6) and at least one powered member (7); wherein,
the supporting plate (6) is connected to the rotating frame (4) in a sliding manner;
the sliding component (5) is connected to the supporting plate (6);
the power part (7) is connected to the rotating frame (4), connected with the supporting plate (6) and suitable for acting to drive the supporting plate (6) to move up and down, and further drives the sliding part (5) to move up and down.
4. The welding workstation according to claim 3, characterized in that said lifting mechanism (100) further comprises a horizontal stop assembly corresponding to said pallet (6), said horizontal stop assembly comprising a left stop block (8) and a right stop block (9); wherein,
the left limiting block (8) is connected to the rotating frame (4) and is suitable for abutting against the upper end face of one end of the supporting plate (6) when the supporting plate (6) moves upwards to the position, and the right limiting block (9) is connected to the rotating frame (4) and is suitable for abutting against the upper end face of the other end of the supporting plate (6) when the supporting plate (6) moves upwards to the position so that the supporting plate (6) is kept horizontal.
5. The welding station according to claim 1, characterized in that it further comprises at least one positioning pin and at least one pressing device (10); wherein,
positioning holes (11) which correspond to the positioning pins one by one are formed in the rotating frame (4);
the tool is provided with limiting holes which correspond to the positioning holes (11) one by one, and the limiting holes are suitable for aligning with the corresponding positioning holes (11) when the tool is installed in place;
the positioning pins are suitable for being inserted into corresponding limiting holes and corresponding positioning holes (11) so as to limit the position of the tool on the rotating frame (4);
the pressing device (10) is connected to the rotating frame (4) and is suitable for acting when the tool is dropped on the rotating frame (4) and installed in place so as to press and fix the tool on the rotating frame (4).
6. The welding workstation according to claim 1, characterized in that said positioner (3) further comprises a main seat (12), an auxiliary seat (13) and a rotary drive mechanism (14); wherein,
one end part of the rotating frame (4) is rotatably connected to the main seat body (12);
the other end of the rotating frame (4) is connected with a rotating shaft (15) and is rotatably connected to the auxiliary seat body (13) through the rotating shaft (15);
the rotary driving mechanism (14) is connected to the main base body (12), connected with the rotating frame (4) and suitable for driving the rotating frame (4) to rotate;
the rotating shaft (15) is connected with a conductive ring (16);
the auxiliary seat body (13) is connected with a conductive block (17) in a sliding way;
an elastic piece (18) which is suitable for tightly pushing the conductive block (17) on the peripheral part of the conductive ring (16) is arranged between the conductive block (17) and the auxiliary seat body (13).
7. The welding workstation of claim 6, characterized in that it further comprises a base (20) and a welding base (21); wherein,
the welding base (21) is connected to the base (20), and the welding manipulator (2) is connected to the welding base (21);
the main seat body (12) and the auxiliary seat body (13) are both arranged on the base (20);
a first lead channel (22) is arranged in the welding base (21);
a second lead channel (23) is arranged in the main seat body (12);
a third wire channel (24) is arranged in the auxiliary seat body (13);
the base (20) is provided with a wiring channel (25) which is respectively communicated with the first lead channel (22), the second lead channel (23) and the third lead channel (24) and is suitable for arranging leads.
8. The welding workstation according to claim 1, characterized in that a welding area (200) and working areas (300) corresponding to the position changing machines (3) one by one are arranged in the welding room (1), the welding manipulator (2) is installed in the welding area (200), and the position changing machines (3) are installed in the corresponding working areas (300); wherein,
the welding room (1) is internally provided with a shading device (400) which corresponds to the operation area (300) and is arranged between the welding area (200) and the corresponding operation area (300), and/or the welding room (1) is also internally provided with a safety grating (26) which corresponds to the operation area (300) and is suitable for detecting whether a person enters the corresponding operation area (300).
9. The welding workstation of claim 8, wherein the shutter device (400) comprises:
a window blind (27), wherein the window blind (27) is connected to the welding room (1) in a sliding manner;
a shading driving component (28), the shading driving component (28) is connected on the welding room (1) and is connected with the shading curtain (27), the shading driving component (28) is suitable for driving the shading curtain (27) to move between the welding area (200) and the corresponding working area (300) so as to separate the welding area (200) and the corresponding working area (300), and is suitable for driving the shading curtain (27) to move to withdraw between the welding area (200) and the corresponding working area (300).
10. The welding workstation of claim 8,
at least two working areas (300) are arranged, and a light barrier (29) is arranged between every two adjacent working areas (300);
and/or the welding room (1) is provided with working doors (30) which correspond to the operation areas (300) one by one, and rolling doors suitable for opening and closing the working doors (30) are arranged at the working doors (30);
and/or the inner side and the outer side of the welding room (1) are respectively provided with at least one illuminating lamp;
and/or the top of the welding room (1) is provided with a mounting platform (31), the periphery of the mounting platform (31) is provided with guard rails (32), and the outer side wall of the welding room (1) is connected with a ladder stand (33);
and/or the top of the welding chamber (1) is also provided with at least one air outlet (34);
and/or a welding wire area in the welding area (200) suitable for placing a welding wire barrel (35);
and/or a gun cleaner is also installed in the welding area (200);
and/or the welding house (1) further has an access door (36) communicating with the welding area (200).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110422377.6A CN112975232A (en) | 2021-04-20 | 2021-04-20 | Welding workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110422377.6A CN112975232A (en) | 2021-04-20 | 2021-04-20 | Welding workstation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112975232A true CN112975232A (en) | 2021-06-18 |
Family
ID=76341176
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110422377.6A Pending CN112975232A (en) | 2021-04-20 | 2021-04-20 | Welding workstation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112975232A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117086549A (en) * | 2023-10-18 | 2023-11-21 | 常州凯特工业机器人有限公司 | Welding workstation and welding method thereof |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203018936U (en) * | 2012-12-15 | 2013-06-26 | 广州松兴电器有限公司 | Gas-filled tank sealing automatic welding-positioning device |
| CN204171511U (en) * | 2014-09-23 | 2015-02-25 | 福建明鑫机器人科技有限公司 | Arbitrarily angled upset positioner Welder house system |
| CN205989131U (en) * | 2016-08-25 | 2017-03-01 | 天津瑞松北斗汽车装备有限公司 | A kind of intelligent robot integrated system |
| CN206998105U (en) * | 2017-08-08 | 2018-02-13 | 成都润博科技有限公司 | A kind of integral and intelligent welding robot system |
| CN108080874A (en) * | 2017-12-12 | 2018-05-29 | 江苏大德重工股份有限公司 | Positioner positive location mechanism |
| CN207900439U (en) * | 2018-01-24 | 2018-09-25 | 珠海瑞凌焊接自动化有限公司 | Scaffold automatic welding machine |
| CN208374550U (en) * | 2018-06-11 | 2019-01-15 | 重庆延锋安道拓锋奥汽车部件系统有限公司 | A kind of automobile chair frame multistation arc welding system |
| CN208772686U (en) * | 2018-09-13 | 2019-04-23 | 佛山市新工智能化设备有限公司 | A kind of robot welding workstation |
| CN209867793U (en) * | 2019-04-15 | 2019-12-31 | 成都天元模具技术有限责任公司 | Bearing station suitable for positioner |
| CN210549068U (en) * | 2019-05-21 | 2020-05-19 | 台州市热火机器人有限公司 | Four-station axisymmetric walking welding device |
| CN210615612U (en) * | 2019-08-08 | 2020-05-26 | 武汉东焊汽车装备有限公司 | Automobile body fixture quick-change device |
-
2021
- 2021-04-20 CN CN202110422377.6A patent/CN112975232A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203018936U (en) * | 2012-12-15 | 2013-06-26 | 广州松兴电器有限公司 | Gas-filled tank sealing automatic welding-positioning device |
| CN204171511U (en) * | 2014-09-23 | 2015-02-25 | 福建明鑫机器人科技有限公司 | Arbitrarily angled upset positioner Welder house system |
| CN205989131U (en) * | 2016-08-25 | 2017-03-01 | 天津瑞松北斗汽车装备有限公司 | A kind of intelligent robot integrated system |
| CN206998105U (en) * | 2017-08-08 | 2018-02-13 | 成都润博科技有限公司 | A kind of integral and intelligent welding robot system |
| CN108080874A (en) * | 2017-12-12 | 2018-05-29 | 江苏大德重工股份有限公司 | Positioner positive location mechanism |
| CN207900439U (en) * | 2018-01-24 | 2018-09-25 | 珠海瑞凌焊接自动化有限公司 | Scaffold automatic welding machine |
| CN208374550U (en) * | 2018-06-11 | 2019-01-15 | 重庆延锋安道拓锋奥汽车部件系统有限公司 | A kind of automobile chair frame multistation arc welding system |
| CN208772686U (en) * | 2018-09-13 | 2019-04-23 | 佛山市新工智能化设备有限公司 | A kind of robot welding workstation |
| CN209867793U (en) * | 2019-04-15 | 2019-12-31 | 成都天元模具技术有限责任公司 | Bearing station suitable for positioner |
| CN210549068U (en) * | 2019-05-21 | 2020-05-19 | 台州市热火机器人有限公司 | Four-station axisymmetric walking welding device |
| CN210615612U (en) * | 2019-08-08 | 2020-05-26 | 武汉东焊汽车装备有限公司 | Automobile body fixture quick-change device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117086549A (en) * | 2023-10-18 | 2023-11-21 | 常州凯特工业机器人有限公司 | Welding workstation and welding method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110434437B (en) | Welding workstation | |
| CN112975232A (en) | Welding workstation | |
| CA3235555A1 (en) | A tunnel drilling equipment and construction method thereof | |
| CN116393726B (en) | Automatic processing equipment for mechanical production | |
| CN112264791A (en) | Ground moving type shaft end bolt tightening machine and use method thereof | |
| CN117123813A (en) | Movable flange end face turning equipment | |
| CN108910756B (en) | Power battery lifting machine and method thereof | |
| CN217730608U (en) | Bolt pretension wall climbing robot | |
| CN113916176B (en) | Six-hole position degree automatic detector for movable end section jacket | |
| CN212668484U (en) | Motor end cover feeding device | |
| CN114405756A (en) | Gluing and curing equipment | |
| CN214109786U (en) | Flexible machining platform device | |
| CN114487090A (en) | Framework integral magnetic powder flaw detection device and method | |
| CN110524231B (en) | Unscrewing machine | |
| CN113374409A (en) | Tunnel inner wall punching robot and punching method | |
| CN112756953A (en) | Automatic assembly system and method for main reducing component of drive axle | |
| KR20130028557A (en) | Heavy weight up and down device for machine tool | |
| CN112427938A (en) | Multifunctional locking device of pilot valve for mining equipment | |
| CN220388913U (en) | Door and window welding seam grinding device | |
| CN117086834A (en) | Automatic workpiece overturning device and overturning method thereof | |
| CN115356055B (en) | Helium detection modularized vacuum box equipment | |
| CN216912647U (en) | Positioning device and equipment | |
| CN219297068U (en) | Electromechanical installation elevating platform with clamping structure | |
| CN220260092U (en) | Vehicle chassis tightening equipment and vehicle production line | |
| CN114291769B (en) | Multi-functional lifting platform for coal mining |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210618 |