CN112957766A

CN112957766A - Lycopene extraction

Info

Publication number: CN112957766A
Application number: CN202110198193.6A
Authority: CN
Inventors: 吐尔逊娜依·迪力夏提; 刘旭新
Original assignee: Xinjiang Agricultural Vocational Technical College
Current assignee: Xinjiang Agricultural Vocational Technical College
Priority date: 2021-02-22
Filing date: 2021-02-22
Publication date: 2021-06-15

Abstract

The invention relates to the technical field of lycopene extraction, and discloses lycopene extraction, which comprises a shell component, an extraction component and a filtering component; the shell assembly comprises a tank body, plate bodies, a top cover, a feeding port, a support frame and a liquid outlet, wherein the plate bodies are symmetrically arranged on the outer side wall of the tank body, the top cover is arranged at the top of the tank body, the feeding port is arranged at the top of the top cover, the support frame is arranged at the bottom of the plate bodies, and the liquid outlet is arranged at the bottom of the tank body; through the setting of leaching component, a control motor work, a shaft body drives a plurality of filter screens one and carries out work, when producing lycopene stoste in tomato ketchup mixing process, filter the liquid of output through the weeping groove by filter screen one and lead to in the weeping pipe, leading-in to the filtering component in, thereby increased the volume of drawing of stoste, and after mixing the fixed time, open the solenoid valve, lead to filter screen two with whole liquid in, make the stoste collected once more.

Description

Lycopene extraction

Technical Field

The invention relates to the technical field of extraction of lycopene, in particular to extraction of lycopene.

Background

Lycopene, a carotenoid found in plant foods, is also a red pigment. Deep red needle crystal, which is dissolved in chloroform, benzene and grease and is not dissolved in water. Is unstable to light and oxygen and turns brown when encountering iron. Molecular formula C40H56, relative molecular mass 536.85. The molecular structure has 11 conjugated double bonds and 2 non-conjugated double bonds, and the straight chain type hydrocarbon is formed. Has no physiological activity of vitamin A, but has strong antioxidant function. The content of ripe red plant fruits is higher, and the ripe red plant fruits are more abundant in tomatoes, carrots, watermelons, pawpaw, guavas and the like. Can be used as pigment in food processing, and also can be used as raw material of antioxidant health food; the extraction of the lycopene is generally obtained by the steps of extracting, filtering, concentrating and crystallizing the tomato paste at low temperature.

In the existing lycopene extraction process, lycopene is easy to lose under the conditions of high temperature, illumination, oxygen and the like because of instability, and the extraction of lycopene is influenced because the viscosity of tomatoes is increased and the stirring and mixing effect is poor.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides lycopene extraction, has the advantages of twice filtration, and solves the problem of low extraction efficiency.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme: lycopene extraction, comprising a shell component, an extraction component and a filtering component;

the shell assembly comprises a tank body, plate bodies, a top cover, a feeding port, a support frame and a liquid outlet, wherein the plate bodies are symmetrically arranged on the outer side wall of the tank body, the top cover is arranged at the top of the tank body, the feeding port is arranged at the top of the top cover, the support frame is arranged at the bottom of the plate bodies, and the liquid outlet is arranged at the bottom of the tank body;

the leaching component comprises a first motor, a first shaft body, a frame body, a first filter screen, a liquid leakage groove, a liquid leakage pipe, a liquid outlet pipe, an electromagnetic valve and an inner barrel, wherein the first motor is arranged at the top of the top cover, an output shaft of the first motor is connected with the first shaft body, a plurality of frame bodies are regularly arranged on the outer side wall of the first shaft body, the first filter screen is arranged on the inner side wall of the frame body, the inner side wall of the tank body is rotatably connected with the inner barrel, the liquid leakage groove is formed in the inner barrel, the liquid leakage pipe and the liquid outlet pipe are arranged at the bottom of the inner barrel, the liquid leakage pipe is communicated with the liquid leakage groove, the electromagnetic valve is arranged on the outer side wall of the liquid outlet pipe, the filtering component is arranged at the bottom of the.

Preferably, the frame body is fixedly connected with the inner barrel.

Preferably, the top of the top cover is provided with an air suction opening.

Preferably, the filtering assembly comprises a barrel body, a pressurizing pipe, a second filter screen and a second shaft body, the barrel body is arranged at the bottom of the inner barrel, the inner side wall of the barrel body is rotatably connected with the second shaft body, the second filter screen is arranged on the inner side wall of the barrel body, and the pressurizing pipe is arranged on the second shaft body and penetrates through the second filter screen and the outer side wall of the barrel body.

Preferably, the outer side wall of the second shaft body is close to the connecting plate is arranged above the second filter screen, the bottom of the connecting plate is provided with a scraper, and the outer side wall of the second shaft body is close to the auger is arranged below the second filter screen.

Preferably, the support frame is symmetrically provided with lifting components, each lifting component comprises a first bevel gear, a second motor, a bearing seat, a threaded sleeve, a screw and a jacking plate, the bearing seat is arranged on one side of the support frame, the threaded sleeve is rotatably connected to the bearing seat, the outer side wall of the threaded sleeve is provided with the first bevel gear, the support frame is connected with the second motor, the output shaft of the second motor is connected with the second bevel gear, the second bevel gear is meshed with the first bevel gear, the inner side wall of the threaded sleeve is in threaded connection with the screw, and the jacking plate is arranged at the top of the screw.

Preferably, the jacking plate is of an arc-shaped structure.

(III) advantageous effects

Compared with the prior art, the invention provides lycopene extraction, and has the following beneficial effects:

this lycopene draws, setting through the extraction subassembly, a control motor work, a shaft body drives a plurality of filter screens one and carries out work, when producing lycopene stoste in tomato ketchup mixing process, filter the liquid of output through the weeping groove by filter screen one and lead to in the weeping pipe, leading-in to the filtering component in, thereby increased the volume of drawing of stoste, and after mixing a certain period, open the solenoid valve, lead to whole liquid in the filter screen two, make the stoste collected once more.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is an enlarged schematic view of the filter assembly of the present invention.

In the figure: 1. a housing assembly; 11. a tank body; 12. a plate body; 13. a top cover; 14. a feed inlet; 15. a support frame; 16. an air extraction opening; 17. a liquid outlet; 2. a leaching assembly; 21. a first motor; 22. a first shaft body; 23. a frame body; 24. a first filter screen; 25. a liquid leakage groove; 26. a liquid leakage pipe; 27. a liquid outlet pipe; 28. an electromagnetic valve; 29. an inner barrel; 3. a filter assembly; 31. a barrel body; 32. a pressurizing pipe; 33. a connecting plate; 34. a second filter screen; 35. a packing auger; 36. a squeegee; 37. a second shaft body; 4. a lifting assembly; 41. a first bevel gear; 42. a second bevel gear; 43. a second motor; 44. a bearing seat; 45. a threaded bushing; 46. a screw; 47. and (4) jacking the plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, lycopene extraction, comprising a housing assembly 1, a leaching assembly 2, and a filtering assembly 3;

the shell assembly 1 comprises a tank body 11, plate bodies 12, a top cover 13, a feed inlet 14, a support frame 15 and a liquid outlet 17, wherein the plate bodies 12 are symmetrically arranged on the outer side wall of the tank body 11, the top cover 13 is arranged on the top of the tank body 11, the feed inlet 14 is arranged on the top of the top cover 13, the support frame 15 is arranged at the bottom of the plate body 12, and the liquid outlet 17 is arranged at the bottom of the tank body 11;

the leaching component 2 comprises a motor I21, a shaft I22, a frame 23, a filter screen I24, a liquid leakage groove 25, a liquid leakage pipe 26, a liquid outlet pipe 27, an electromagnetic valve 28 and an inner barrel 29, the top of the top cover 13 is provided with the first motor 21, the output shaft of the first motor 21 is connected with the first shaft body 22, a plurality of frame bodies 23 are regularly arranged on the outer side wall of the first shaft body 22, the filter screen I24 is arranged on the inner side wall of each frame body 23, the inner side wall of the tank body 11 is rotatably connected with the inner barrel 29, the inner barrel 29 is internally provided with the liquid leakage groove 25, the bottom of the inner barrel 29 is provided with the liquid leakage pipe 26 and the liquid outlet pipe 27, the liquid leakage pipe 26 is communicated with the liquid leakage groove 25, the electromagnetic valve 28 is arranged on the outer side wall of the liquid outlet pipe 27, the filtering component 3 is arranged at the bottom of the inner barrel 29, and the electromagnetic valve 28 and the first motor 21 are both electrically connected with an external power supply.

In this embodiment, specifically, the frame 23 is fixedly connected to the inner barrel 29;

the frame 23 drives the inner barrel 29 to rotate, and the inner barrel 29 rubs with the tank body 11, so that partial heat is generated to heat the tomato sauce.

In this embodiment, specifically, the top of the top cover 13 is provided with an air extraction opening 16;

the air compressor is connected to the air extraction port 16 to extract air from the inner tub 29, thereby keeping the inner tub 29 in a vacuum state.

In this embodiment, specifically, the filtering assembly 3 includes a barrel 31, a pressure pipe 32, a second filter screen 34 and a second shaft 37, the bottom of the inner barrel 29 is provided with the barrel 31, the inner side wall of the barrel 31 is rotatably connected to the second shaft 37, the inner side wall of the barrel 31 is provided with the second filter screen 34, and the second shaft 37 penetrates through the second filter screen 34 and is provided with the pressure pipe 32 on the outer side wall of the barrel 31;

and opening the electromagnetic valve 28, leading the liquid to the second filter screen 34 through the liquid outlet pipe 27, driving the second shaft body 37 to rotate by the first shaft body 22, driving the scraper 36 to rotate by the rotation of the connecting plate 33, and uniformly dispersing the liquid mixture to the second filter screen 34 to quickly obtain the stock solution.

In this embodiment, specifically, a connecting plate 33 is arranged on the outer side wall of the second shaft body 37 close to the upper part of the second filter screen 34, a scraper 36 is arranged at the bottom of the connecting plate 33, and an auger 35 is arranged on the outer side wall of the second shaft body 37 close to the lower part of the second filter screen 34;

the second shaft body 37 drives the connecting plate 33 to rotate, so that the scraper 36 on the connecting plate 33 disperses the stock solution on the second filter screen 34, and the stock solution is quickly filtered.

In this embodiment, specifically, the lifting assemblies 4 are symmetrically arranged on the support frame 15, each lifting assembly 4 includes a first bevel gear 41, a second bevel gear 42, a second motor 43, a bearing seat 44, a threaded sleeve 45, a screw 46 and a lifting plate 47, the bearing seat 44 is arranged on one side of the support frame 15, the threaded sleeve 45 is rotatably connected to the bearing seat 44, the first bevel gear 41 is arranged on the outer side wall of the threaded sleeve 45, the second motor 43 is connected to the support frame 15, the output shaft of the second motor 43 is connected to the second bevel gear 42, the second bevel gear 42 is meshed with the first bevel gear 41, the screw 46 is in threaded connection with the inner side wall of the threaded sleeve 45, and the lifting plate 47 is arranged at the top of the screw 46;

when the inner barrel 29 is jacked, the motor II 43 is controlled to work, the bevel gear II 42 drives the bevel gear I41 to rotate, the threaded sleeve 45 rotates in the bearing seat 44, the screw rod 46 rotates in the threaded sleeve 45, the height of the jacking plate 47 is increased, the inner barrel 29 is led out of the tank body 11, and a user can clean the inner barrel 29 conveniently.

In this embodiment, specifically, the lifting plate 47 has an arc-shaped structure;

the jacking plate 47 is used for jacking the inner barrel 29, and the contact area of the jacking plate and the inner barrel is increased due to the arc structure.

The working principle is as follows: when the tomato sauce mixing device is used, firstly, tomato sauce is led into the inner barrel 29 through the feed port 14, the air compressor is connected with the air extraction port 16, air in the inner barrel 29 is extracted, the inner barrel 29 is in a vacuum state, the motor I21 is controlled to work, the shaft I22 is driven to rotate, the frame body 23 drives the inner barrel 29 to rotate in the tank body 11, tomato sauce in the inner barrel 29 is mixed, the inner barrel 29 and the tank body 11 rub to generate heat, the heat can be transferred into the tomato sauce, the temperature of the tomato sauce is raised, when a raw liquid of lycopene is generated in the tomato sauce mixing process, the produced liquid is filtered by the filter screen I24, led into the liquid leakage pipe 26 through the liquid leakage groove 25, led into the filter component 3, then, the electromagnetic valve 28 is opened, the liquid is led onto the filter screen II 34 through the liquid outlet pipe 27, the shaft I22 drives the shaft II 37 to rotate, and the connecting plate 33 rotates, the scraper 36 is driven to rotate, the liquid mixture is uniformly dispersed on the second filter screen 34, so that stock solution is quickly obtained, and finally, the stock solution is led out from the liquid outlet 17 at a constant speed through the operation of the auger 35.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Lycopene extraction, which is characterized in that: comprises a shell component (1), a leaching component (2) and a filtering component (3);

the shell assembly (1) comprises a tank body (11), plate bodies (12), a top cover (13), a feeding port (14), a supporting frame (15) and a liquid outlet (17), wherein the plate bodies (12) are symmetrically arranged on the outer side wall of the tank body (11), the top cover (13) is arranged on the top of the tank body (11), the feeding port (14) is arranged on the top of the top cover (13), the supporting frame (15) is arranged at the bottom of the plate body (12), and the liquid outlet (17) is arranged at the bottom of the tank body (11);

the leaching component (2) comprises a motor I (21), a shaft I (22), a frame body (23), a filter screen I (24), a liquid leakage groove (25), a liquid leakage pipe (26), a liquid outlet pipe (27), an electromagnetic valve (28) and an inner barrel (29), wherein the motor I (21) is arranged at the top of the top cover (13), an output shaft of the motor I (21) is connected with the shaft I (22), the frame bodies (23) are regularly arranged on the outer side wall of the shaft I (22), the filter screen I (24) is arranged on the inner side wall of each frame body (23), the inner side wall of the tank body (11) is rotatably connected with the inner barrel (29), the liquid leakage groove (25) is formed in the inner barrel (29), the liquid leakage pipe (26) and the liquid outlet pipe (27) are arranged at the bottom of the inner barrel (29), and the liquid leakage pipe (26) is communicated with the liquid leakage groove (25, the electromagnetic valve (28) is arranged on the outer side wall of the liquid outlet pipe (27), the filtering component (3) is arranged at the bottom of the inner barrel (29), and the electromagnetic valve (28) and the first motor (21) are both electrically connected with an external power supply.

2. Lycopene extraction according to claim 1, characterized in that: the frame body (23) is fixedly connected with the inner barrel (29).

3. Lycopene extraction according to claim 1, characterized in that: and an air suction opening (16) is formed in the top of the top cover (13).

4. Lycopene extraction according to claim 1, characterized in that: the filtering component (3) comprises a barrel body (31), a pressurizing pipe (32), a second filter screen (34) and a second shaft body (37), the barrel body (31) is arranged at the bottom of the inner barrel (29), the inner side wall of the barrel body (31) is rotatably connected with the second shaft body (37), the second filter screen (34) is arranged on the inner side wall of the barrel body (31), and the pressurizing pipe (32) is arranged on the outer side wall of the barrel body (31) of the second shaft body (37) in a penetrating mode through the second filter screen (34).

5. Lycopene extraction according to claim 4, characterized in that: the lateral wall of the second shaft body (37) is close to the connecting plate (33) is arranged above the second filter screen (34), the bottom of the connecting plate (33) is provided with a scraping plate (36), and the lateral wall of the second shaft body (37) is close to the packing auger (35) is arranged below the second filter screen (34).

6. Lycopene extraction according to claim 1, characterized in that: the lifting components (4) are symmetrically arranged on the supporting frame (15), the lifting components (4) comprise a bevel gear I (41), a bevel gear II (42), a motor II (43), a bearing seat (44), a threaded sleeve (45), a screw rod (46) and a jacking plate (47), one side of the support frame (15) is provided with the bearing seat (44), the bearing seat (44) is rotatably connected with the threaded sleeve (45), the outer side wall of the threaded sleeve (45) is provided with the bevel gear I (41), the support frame (15) is connected with the second motor (43), the output shaft of the second motor (43) is connected with the second bevel gear (42), the second bevel gear (42) is meshed with the first bevel gear (41), the inner side wall of the threaded sleeve (45) is in threaded connection with the screw (46), and the top of the screw (46) is provided with the jacking plate (47).

7. Lycopene extraction according to claim 6, characterized in that: the jacking plate (47) is of an arc-shaped structure.