CN112951516A - Data cable set serial production equipment - Google Patents
Data cable set serial production equipment Download PDFInfo
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- CN112951516A CN112951516A CN202110099478.4A CN202110099478A CN112951516A CN 112951516 A CN112951516 A CN 112951516A CN 202110099478 A CN202110099478 A CN 202110099478A CN 112951516 A CN112951516 A CN 112951516A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0003—Apparatus or processes specially adapted for manufacturing conductors or cables for feeding conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0235—Stranding-up by a twisting device situated between a pay-off device and a take-up device
- H01B13/0257—Stranding-up by a twisting device situated between a pay-off device and a take-up device being a perforated disc
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/24—Sheathing; Armouring; Screening; Applying other protective layers by extrusion
Abstract
The invention discloses a data cable set serial production device, which relates to the field of cable production and comprises a group twisting mechanism, a sheath cabling mechanism, a cooling mechanism, a traction mechanism and a take-up mechanism, wherein the data cable sequentially passes through the group twisting mechanism, the sheath cabling mechanism, the cooling mechanism, the traction mechanism and the take-up mechanism; the group twisting mechanism is used for gathering the single data cable wires and twisting the data cable into a cable core; the sheath cabling mechanism is used for injection molding the data cable to achieve the purposes that the cable core is not untwisted and loosened and the appearance quality of the sheath is improved; the cooling mechanism is used for cooling the extruded data cable; the traction mechanism is used for providing traction force for the data cable so as to enable the data cable to normally work and move forward; the take-up mechanism is used for taking up the molded data cable on the take-up roller and eliminating the phenomenon of twisting and knotting of the cable, so that the purpose of straightening the cable when the cable is released is achieved. The equipment mainly solves the problem that the layout of the factory equipment is limited by the site, and if the width or the length is not enough, the site space is saved, the production personnel are saved, the transfer of intermediate products is reduced, and the product quality is more stable.
Description
Technical Field
The invention relates to the field of cable production, in particular to a serial production device for a data cable set.
Background
Data cables are mainly divided into two categories: one is the american push 100 omega cable, mainly for Unshielded Twisted Pair (UTP); the other is the 150 omega cable pursued in europe, mainly for Shielded Twisted Pair (STP). With the high-speed development of optical communication technology, optical cables are commonly used in backbone networks and inter-office relay lines of wired communication networks in China, and the fact that optical fibers enter an access network becomes a necessary trend. However, the optical cable laying cost is too high, the joint cost and the terminal photoelectric conversion cost are expensive, so the subscriber line of the access network still takes the metal cable as the main part for a long time before the popularization of the optical fiber. The metal cable mainly comprises a full-plastic cable, a coaxial cable and a data cable. The data cable is an ideal transmission medium of the broadband access network at present, has the advantages of low manufacturing cost, simple structure, good expandability and convenient network upgrade, and is mainly used for building comprehensive wiring, cell computer comprehensive wiring and the like. The main defects of the data cable in the existing production preparation are as follows: materials produced by the data cable need to be carried for many times and cannot be processed in place at one time, and the field for producing the data cable is restricted due to the existing equipment, so that the quality of the produced data cable can not reach the standard in many times.
Disclosure of Invention
The invention aims to provide a data cable set serial production device which is integrated into a mode from twisted pair production to sheath serial production by the traditional twisted pair, cabling and sheath processes, mainly solves the problem that the layout of factory equipment is limited by places, such as insufficient width or length, saves the place space, saves production personnel, reduces the transfer of intermediate products and has more stable product quality.
The purpose of the invention is realized by the following technical scheme:
a series production device for data cable sets comprises a group twisting mechanism, a sheath cabling mechanism, a cooling mechanism, a traction mechanism and a take-up mechanism, wherein the group twisting mechanism, the sheath cabling mechanism, the cooling mechanism, the traction mechanism and the take-up mechanism sequentially pass through by a data cable;
the group twisting mechanism comprises a rotating cylinder arranged on a rack, the rotating cylinder is provided with a plurality of rotating shafts which rotate around the rotating cylinder and are connected in a detachable mode, the rotating shafts are used for penetrating coils of data cables, the rotating cylinder is provided with a plurality of wire holes through which the data cables pass, one side, close to the wire holes, of the rotating cylinder is provided with a limiting disc used for gathering single data cables, the limiting disc is fixed on the rack, one end, far away from the rotating cylinder, of the limiting disc is provided with a rotating shaft, the rotating shaft is sequentially fixed with a plurality of rotating discs rotating along with the rotating shaft from large to small, a plurality of through holes for the data cables to pass through are formed in the periphery of the rotating discs, one end, far away from the rotating cylinder, of each rotating disc is provided with a rotating traction cone arranged through the center, and the rotating traction cone is used for the data, the other end of the rotary traction conical cylinder is provided with a movable limiting mechanism for clamping and limiting a data cable, and one end of the limiting mechanism, which is far away from the rotary traction conical cylinder, is provided with a sheath cabling mechanism;
the sheath cabling mechanism comprises an insulation rotary drum which is used for placing an insulation coil and is arranged through the center, one end of the insulation rotary drum is rotatably connected with the rack, the other end of the insulation rotary drum is provided with an extruding machine, an extruding machine head is arranged on the extruding machine, a molding extruding shaft is movably arranged through the extruding machine head, one end of the molding extruding shaft rotatably penetrates through the rack, the end of the molding extruding shaft is connected with a conical sleeve arranged through the center, the other end of the conical sleeve rotatably penetrates through the rack, and one end, away from the molding extruding shaft, of the conical sleeve is provided with a cooling mechanism;
the cooling mechanism comprises rotating mechanisms which are symmetrically arranged on the rack and used for transmitting and rotating the data cable, a cooling groove is arranged between the two rotating mechanisms, a plurality of spraying water taps used for cooling and spraying water to the data cable are respectively arranged on two sides of the cooling groove, the spraying water taps are both fixed on the cooling groove, the cooling groove is fixed on the rack, and a traction mechanism is arranged at one end of the cooling groove, which is far away from the jacket cabling mechanism;
the traction mechanism comprises a traction machine arranged on the rack, the traction machine is used for providing traction force for the stranded data cable, one end, far away from the cooling mechanism, of the traction machine is provided with a wire winding mechanism used for winding the data cable in a looping mode, the wire winding mechanism comprises a wire winding roller, and the wire winding roller is movably arranged on the movable frame.
Preferably, stop gear includes that two symmetries set up and are used for carrying out the spacing hoop of centre gripping to data cable, two spacing hoop passes through bolt swing joint, two the one end that spacing hoop deviates from each other has the movable rod respectively threaded connection, the other end of movable rod passes the backup pad, the one end and the connecting plate of backup pad are connected, a side end and the frame fixed connection of connecting plate.
Preferably, the rotating mechanism comprises two pairs of first rollers for transmitting the data cable in a rotating manner, the first rollers are respectively connected with the supporting column through bearings in a rotating manner, and the other end of the supporting column is in threaded connection with the rack through a bolt.
Preferably, the cooling tank is provided with a channel for passing through the data cable, and the bottom end of the cooling tank is provided with a water pipe joint for passing water.
Preferably, be equipped with the bulge detection machine between cooling body and the drive mechanism, the bulge detection machine is used for detecting the shaping quality of the data cable that passes through, the bulge detection machine with still be equipped with the inker between the drive mechanism, the inker is used for printing on the data cable that passes through, the bulge detection machine with the inker sets up in the frame.
Preferably, one end of the conical sleeve, which is far away from the molding extrusion molding shaft, is rotatably connected with the frame through a bearing; the extruding machine is arranged on the machine frame.
Preferably, be equipped with drive mechanism between drive mechanism and the admission machine structure, drive mechanism includes that two pairs are used for rotating the second gyro wheel of conveying to the data cable, the second gyro wheel passes through bearing pivoted and is connected with the spliced pole, the other end of spliced pole passes through bolt and frame threaded connection, the both sides of second gyro wheel are equipped with the baffle that is used for preventing the data cable landing respectively, the one end of baffle is fixed with the frame respectively.
Preferably, two ends of a rotating shaft through which the rotating cylinder penetrates are movably arranged on the rack through bearings;
one end of the rotating shaft penetrates through the rack through the bearing in a rotating mode, and the end of the rotating shaft is connected with a third driving motor which is fixedly connected with the rack.
Preferably, receive the line roller and wear to be equipped with the second pivot, bearing pivoted passing adjustable shelf is passed through at the both ends of second pivot, receive the setting of line roller activity on the adjustable shelf, the one end of second pivot is connected with second driving motor, second driving motor is connected with the adjustable shelf, the setting of adjustable shelf activity is in the frame.
The invention has the beneficial effects that: the equipment is brand-new data cable production equipment and production technology, and is integrated into a mode from twisted pair production to sheath series production through the traditional twisted pair, cabling and sheath procedures. The equipment comprises a group twisting mechanism, a sheath cabling mechanism, a cooling mechanism, a traction mechanism and a take-up mechanism, wherein the data cable sequentially passes through the group twisting mechanism, the sheath cabling mechanism, the cooling mechanism, the traction mechanism and the take-up mechanism; the group twisting mechanism of the equipment comprises a rotating cylinder arranged on a frame, the rotating cylinder is provided with a plurality of rotating shafts which can rotate around the rotating cylinder and are detachably connected, the rotating shafts are used for penetrating coils of data cables, the rotating cylinder is provided with a plurality of wire holes through which the data cables pass, and a plurality of data cable coils are respectively and movably arranged on the rotating shafts, under the action of traction force of the traction mechanism, the wire penetrates through the wire hole of the rotary cylinder, then penetrates through a limiting hole formed on a limiting disc arranged on the frame, and then sequentially passes through holes respectively formed on a plurality of rotary discs arranged on the rotary shaft from big to small, the data cables are limited and drawn close, and a plurality of data cables passing through the rotary traction conical barrel are limited by a limiting mechanism, so that the plurality of data cables are combined into a cable core, and the bundled cable core is subjected to injection molding when passing through the sheath cabling mechanism, and the group stranding mechanism is used for gathering the single data cable and stranding the data cable into the cable core.
The sheath stranding mechanism is including being used for laying insulating coil and the insulating rotary drum that leads to the heart and set up, insulating rotary drum is used for the cover to establish insulating coil material, when the cable core passes through in the insulating rotary drum, the cover is equipped with insulating coil on the insulating rotary drum, insulating material on the insulating coil, such as tinfoil or insulating rubber, drive down at pivoted insulating rotary drum, twine insulating material on the cable core, the winding has insulating material's cable core under drive mechanism's traction force effect through the extruding machine and pass the extruding machine head that is used for moulding plastics that sets up on the extruding machine, the cable core that the extruding machine head will pass is moulded plastics, form a complete data cable, and wear to be equipped with shaping extrusion molding shaft at the extrusion molding machine head, through the slew velocity of control shaping extrusion molding shaft, let shaping extrusion molding shaft with the even parcel of material of moulding plastics on.
The cooling mechanism is used for conveying the pivoted slewing mechanism to the data cable including the symmetry setting in the frame, be equipped with the cooling bath between two slewing mechanism, the both sides of cooling bath are equipped with a plurality of spray faucets that are used for cooling the water spray to the data cable respectively, it all fixes on the cooling bath to spray to shine tap, the cooling bath is fixed in the frame, when injection moulding's data cable passes through the cooling mechanism, the slewing mechanism who sets up at the cooling bath both ends of cooling mechanism is used for carrying out the transmission to the data cable, reduce the resistance, and conveniently control the speed through the cooling bath, make a plurality of spray faucets that its cooling bath top both sides set up respectively carry out abundant cooling to heating injection moulding's cable core, guarantee its quality of moulding plastics.
The traction mechanism comprises a tractor arranged on the rack, and the tractor is used for providing traction force for the twisted data cable and controlling the traction speed of the data cable, so that other mechanisms are controlled, and the quality of the manufactured data cable is ensured; meanwhile, one end, far away from the cooling mechanism, of the tractor is provided with a take-up mechanism used for coiling and taking up the data cable, the take-up mechanism comprises a take-up roller, the take-up roller is movably arranged on a movable frame, the take-up roller can move back and forth along with the movable frame by controlling the movable frame, and the forming cable core wound on the take-up roller is uniformly wound by controlling the rotating speed of the take-up roller, so that the transportation is facilitated.
This equipment is by traditional hank to, cabling, sheath process, assembles into from hank to the mode of producing to sheath serial-type production, receives the place restriction when mainly having solved factory's equipment overall arrangement, if width or length wait inadequately, has saved the place space, has saved producers, has lacked the intermediate product and has transported, and product quality is more stable.
Drawings
FIG. 1 is a schematic structural diagram of a serial production apparatus for collecting data cables according to the present invention;
FIG. 2 is a partially enlarged view of the group twisting mechanism shown in FIG. 1A;
FIG. 3 is a schematic structural view of a limiting mechanism of the group twisting mechanism at A of the present invention;
FIG. 4 is a schematic partially exploded view of a spacing mechanism of the group stranding mechanism according to the present invention at A;
FIG. 5 is an enlarged partial schematic view of the jacket cabling mechanism of FIG. 1 at B in accordance with the present invention;
FIG. 6 is a schematic view of the cooling mechanism of FIG. 1 at C in accordance with the present invention;
FIG. 7 is an exploded view of a portion of the cooling mechanism of the present invention at C;
FIG. 8 is an exploded view of a portion of the rotating mechanism of the cooling mechanism of the present invention at C;
FIG. 9 is a partially enlarged view of the connection structure of the bulge detecting machine and the printer shown in FIG. 1 at F according to the present invention;
FIG. 10 is an enlarged view of a portion of the coupling structure of the traction mechanism and the transmission mechanism shown in FIG. 1 at D according to the present invention;
FIG. 11 is a partially exploded view of the traction mechanism and drive mechanism of the present invention at D;
FIG. 12 is an enlarged view of a portion of the take-up mechanism shown in FIG. 1 at E according to the present invention;
in the figure, 1-group stranding mechanism, 2-sheath cabling mechanism, 3-cooling mechanism, 4-traction mechanism, 5-take-up mechanism, 6-bulge detection machine, 7-printer, 8-transmission mechanism, 11-rotary drum, 12-limiting disc, 13-rotary shaft, 14-rotary traction cone drum, 15-limiting mechanism, 151-limiting hoop, 152-movable rod, 153-supporting plate, 154-connecting plate, 21-insulating rotary drum, 23-extruder, 24-molding extrusion shaft, 25-conical sleeve, 211-insulating groove, 31-rotating mechanism, 32-cooling groove, 41-traction machine, 51-take-up roller, 52-movable frame, 81-second roller, 82-connecting column, 83-baffle, 111-rotating shaft, 112-line hole, 131-rotating disk, 132-third driving motor, 231-extrusion machine head, 311-first roller, 312-supporting column, 321-spray water tap and 322-water pipe connector.
Detailed Description
The technical solutions of the present invention are further described in detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following.
As shown in fig. 1, a data cable set serial production device comprises a group twisting mechanism 1, a sheath cabling mechanism 2, a cooling mechanism 3, a traction mechanism 4 and a take-up mechanism 5, wherein the data cables sequentially pass through the group twisting mechanism, the sheath cabling mechanism 2, the cooling mechanism 3, the traction mechanism 4 and the take-up mechanism 5; the group twisting mechanism 1 comprises a rotary barrel 11 arranged on a rack, the rotary barrel 11 is provided with a plurality of rotating shafts 111 rotating around the rotary barrel 11 and detachably connected, the rotating shafts 111 are used for penetrating coils of data cables, the rotary barrel 11 is provided with a plurality of wire holes 112 through which the data cables pass, one side of the rotary barrel 11 close to the wire holes 112 is provided with a limiting disc 12 used for carrying out concentrated drawing on a single data cable, the limiting disc 12 is fixed on the rack, one end of the limiting disc 12 far away from the rotary barrel 11 is provided with a rotating shaft 13, the rotating shaft 13 is fixed with a plurality of rotating discs 131 rotating along with the rotating shaft 13 from large to small in sequence, the rotating discs 131 are provided with a plurality of through holes for passing through the data cables, one end of the rotating disc 131 far away from the rotary barrel 11 is provided with a rotary traction cone 14 arranged through the center, the rotary traction cone 14 is used for passing through the data cables and limiting the data cables, the other end of the rotary traction A sheath cabling mechanism 2 is arranged at one end of the limiting mechanism 15, which is far away from the rotary traction conical cylinder 14; the sheath cabling mechanism 2 comprises an insulation rotary drum 21 which is used for placing an insulation coil and is arranged through the center, one end of the insulation rotary drum 21 is rotatably connected with the rack, an extruding machine 23 is arranged at the other end of the insulation rotary drum 21, an extruding machine head 231 is arranged on the extruding machine 23, a forming extruding shaft 24 is movably arranged through the extruding machine head 231, one end of the forming extruding shaft 24 rotatably penetrates through the rack, the end head of the forming extruding shaft is connected with a conical sleeve 25 arranged through the center, the other end of the conical sleeve rotatably penetrates through the rack, and a cooling mechanism is arranged at one end, away from the forming extruding shaft 24, of; the cooling mechanism 3 comprises rotating mechanisms 31 which are symmetrically arranged on the rack and used for transmitting and rotating the data cable, a cooling groove 32 is arranged between the two rotating mechanisms, a plurality of spraying water taps 321 used for cooling and spraying water on the data cable are respectively arranged on two sides of the cooling groove 32, the spraying water taps 321 are fixed on the cooling groove 32, the cooling groove 32 is fixed on the rack, and a traction mechanism 4 is arranged at one end of the cooling groove 32, which is far away from the jacket cabling mechanism 2; the traction mechanism 4 comprises a traction machine 41 arranged on the rack, the traction machine 41 is used for providing traction force for the stranded data cable, one end, far away from the cooling mechanism 3, of the traction machine 41 is provided with a wire take-up mechanism 5 used for coiling the data cable, the wire take-up mechanism 5 comprises a wire take-up roller 51, and the wire take-up roller 51 is movably arranged on a movable frame 52. The equipment is brand-new data cable production equipment and production technology, and is integrated into a mode from twisted pair production to sheath series production through the traditional twisted pair, cabling and sheath procedures.
Further, as shown in fig. 2 to 4, when the device is used for producing data cables, firstly, the coils of a single data cable are respectively placed on the rotating shaft 111 of the rotating drum 11, then one end of each single data cable sequentially passes through the group twisting mechanism 1, the sheath cabling mechanism 2, the cooling mechanism 3, the traction mechanism 4 and the take-up mechanism 5, each single data cable is made into a cable core, and the cable core is subjected to injection molding and then is collected in a loop form to be used. The group twisting mechanism 1 of the production line equipment comprises a rotating cylinder 11 arranged on a rack, wherein the rotating cylinder 11 is provided with a plurality of rotating shafts 111 which rotate around the rotating cylinder 11 and are detachably connected in a surrounding manner, the rotating shafts 111 are used for penetrating coils of data cables, and two ends of the rotating shafts 111 penetrated by the rotating cylinder 11 are movably arranged on the rack through bearings, so that certain mobility of the rotating cylinder 11 is ensured, and knotting is reduced; in addition, a wire hole position disc 12 which allows a plurality of data cables to pass through is arranged on a rotating cylinder 11 and fixed on a rack, one end, far away from the rotating cylinder 11, of the limiting disc 12 is provided with a rotating shaft 13, the rotating shaft 13 is sequentially fixed with a plurality of rotating discs 131 rotating along with the rotating shaft 13 from large to small, a plurality of through holes for allowing the data cables to pass through are formed in the periphery of each rotating disc 131, one end, far away from the rotating cylinder 11, of each rotating disc 131 is provided with a rotating traction cone 14 which is arranged in a through manner, the rotating traction cone 14 is used for allowing the data cables to pass through and limiting the data cables, the other end, far away from the rotating traction cone 14, of each rotating traction cone 14 is provided with a movable limiting mechanism 15 which is used for. Each coil wound with a single data cable is respectively arranged on the rotating shaft 111, under the action of traction force of the traction mechanism 4, each single data cable passes through the wire hole 112, the limiting disc 12 arranged on the other side of the wire hole 112 concentrates and draws the single data cable together, the data cables are concentrated and drawn together again through the plurality of rotating discs 131 fixed from large to small in sequence through the rotating shaft 13, so that each data cable relatively drawn together passes through the rotary traction cone 14, the data cables are concentrated and limited, the limiting mechanism 15 arranged at one end, far away from the rotating discs 131, of the rotary traction cone 14 clamps and limits each data cable concentrated together, and the quality of injection molding of the data cable by the sheath cabling mechanism 2 is guaranteed. In this embodiment, the limiting mechanism 15 includes two symmetrically arranged limiting hoops 151 for clamping and limiting the data cable, the two limiting hoops 151 are movably connected through a bolt, one ends of the two limiting hoops 151, which are away from each other, are respectively in threaded connection with a movable rod 152, the other end of the movable rod 152 penetrates through a supporting plate 153, one end of the supporting plate 153 is connected with a connecting plate 154, and one side end of the connecting plate 154 is fixedly connected with the rack; the movable rods 152 are respectively rotated to drive the limiting hoops 151 of the threads at the other ends of the movable rods 152 to relatively close, and then let a plurality of data cables of bundling pass through the gap between two spacing hoops 151, two spacing hoops 151 carry on the spacing to the data cable that passes through from it, one end of the rotating shaft 13 passes the stander and the end connects with the third driving motor 132 through the bearing rotation, the third driving motor 132 is fixedly connected with stander, in this way, through controlling the third driving motor 132 to drive the rotating shaft 13 to rotate, so that the rotating disk 131 provided at the rotating shaft 13 rotates and twists the plurality of data cables respectively passing through the through-holes of the rotating disk 131 into one cable core, under the limiting protection action of the limiting mechanism 15, when the data cable twisted into the cable core passes through the sheath cabling mechanism 2, the data cable can be guaranteed not to be loose when being twisted into a cable core, and the quality problem of the cable core is avoided.
Further, as shown in fig. 5, the data cables passing through the limiting mechanism 15 are injection molded by two limiting hoops 151 of the limiting mechanism 15 and tightly abutted to the bundled cable entering the sheath cabling mechanism 2. This sheath cabling mechanism 2 is including being used for laying insulating coil and leading to the insulating rotary drum 21 that the heart set up, the one end and the frame of insulating rotary drum 21 rotate and are connected, the outer wall of insulating rotary drum 21 is equipped with and is used for driving insulating rotary drum 21 pivoted first actuating mechanism, the other end of insulating rotary drum 22 is equipped with extruding machine 23, install extrusion molding aircraft nose 231 on the extruding machine 23, extrusion molding aircraft nose 231 activity is worn to be equipped with the fretwork and is led to the shaping extrusion molding axle 24 that the heart set up, the one end pivoted of shaping extrusion molding axle 24 passes frame and end and is connected with the toper sleeve 25 that leads to the heart and set up, the other end pivoted of toper sleeve 25 passes the frame, the outer wall of shaping extrusion molding axle 24 is equipped with and is. The first driving mechanism comprises a first driving gear, one end of the insulating rotary drum 21 penetrates through the first driving gear, the end head of the insulating rotary drum is rotatably connected with the rack through a bearing, the insulating rotary drum 21 is provided with a plurality of insulating grooves for allowing insulating materials wrapping data cables to pass through, a through cavity of the insulating rotary drum 21 is used for allowing the data cables to pass through, the first driving gear is meshed with a first driving motor gear, the first driving motor gear is connected with an output shaft of a first motor, the first motor is fixedly connected with the rack, meanwhile, limiting rods are in threaded connection with two sides of the insulating rotary drum 21, and an insulating coil is arranged between the two limiting rods and used for limiting the insulating coil; the second actuating mechanism who sets up then includes second drive gear, second drive gear and frame are passed to shaping extrusion molding axle 24 one end, and rotate with the frame through the bearing and be connected, the logical heart cavity of shaping extrusion molding axle 24 is used for data cable to pass, the meshing of second drive gear has second driving motor gear, second driving motor gear is connected with the output shaft of second motor, second motor and frame fixed connection, the one end that shaping extrusion molding axle 24 was kept away from to taper sleeve 25 in addition passes through the bearing and rotates with the frame to be connected. The bundled data cables firstly pass through the insulation rotary drum 21 of the sheath cabling mechanism 2 under the action of traction force and pass through the insulation rotary drum 21, an insulation coil which rotates along with the insulation rotary drum 21 is sleeved on the insulation rotary drum 21, insulation or shielding materials such as rubber or tin foil are wound on the insulation coil, one end of each insulation material enters the insulation rotary drum 21 from an insulation groove formed in the insulation rotary drum 21 and is sleeved on the surface of the bundled data cables passing through the insulation rotary drum 21, and then the insulation rotary drum 21 is driven to rotate by a first driving mechanism connected with the insulation rotary drum 21 in a matching mode, so that the insulation materials are uniformly wound on the surface of the bundled data cables passing through the insulation rotary drum 21.
Further, the bundled data cable, wound with an insulating material (rubber or tin foil), is injection molded by pulling through an extruder 23. The extruding machine 23 of this equipment lays in the frame, and install extrusion molding's extrusion molding aircraft nose 231 on extruding machine 23, this extrusion molding aircraft nose 231 is moulded plastics for the cable of moulding plastics specially of supporting design, and this extrusion molding aircraft nose 231 is brand-new design, wear to establish a novel design's shaping extrusion molding axle 24 in current aircraft nose, this shaping extrusion molding axle 24 spiral fretwork sets up, and the pivoted passes extrusion molding aircraft nose 231, in order to guarantee can be with the even parcel of material of moulding plastics on the data cable surface, the one end of this shaping extrusion molding axle 24 is connected with second actuating mechanism, slew velocity through controlling second actuating mechanism, the shaping extrusion molding axle 24 that makes spiral fretwork set up will mould plastics the even injection moulding of material on the data cable surface through its gap. In order to enable the injection molding material wrapped on the surface of the data cable to be tightly bonded, one end of the molding extrusion molding shaft 24 is rotatably connected with a conical sleeve 25 which is arranged through the center, the other end of the conical sleeve 25 rotatably penetrates through the rack, so that the injection molded data cable passes through the conical sleeve 25, the injection molding material on the surface is tightly attached to the data cable, and the injection molding quality of the injection molding material is guaranteed.
Further, as shown in fig. 6 to 8, after the data cable twisted into the cable core is injection molded, the data cable passes through the cooling mechanism under the action of a pulling force to be cooled. The cooling mechanism 3 comprises rotating mechanisms 31 which are symmetrically arranged on the rack and used for transmitting and rotating the data cable, a cooling groove 32 is arranged between the two rotating mechanisms, a plurality of spraying faucets 321 used for cooling and spraying water on the data cable are respectively arranged on two sides of the cooling groove 32, the spraying faucets 321 are all fixed on the cooling groove 32, and the cooling groove 32 is fixed on the rack; the cooling tank 32 is provided with a channel for passing a data cable, the bottom end of the cooling tank 32 is provided with a water pipe joint 322 for passing water, the two rotating mechanisms 31 comprise two pairs of first rollers 311 for transmitting the data cable in a rotating manner, the first rollers 311 are respectively connected with the supporting column 312 through bearings in a rotating manner, and the other end of the supporting column 312 is in threaded connection with the rack through bolts. The data cable twisted into the cable core passes through a channel arranged in the cooling tank 32 in a penetrating manner, a plurality of water spray taps 321 are arranged on two sides of the top end of the cooling tank 32 in parallel and in a staggered manner, water is supplied to each water spray tap 321, the sprayed water is sprayed on the data cable which passes through the channel of the cooling tank 32 and is just subjected to injection molding, the injection molding material of the data cable is subjected to cooling molding, and the sprayed water is recycled for cyclic utilization through a water pipe connected to a water pipe joint 322 arranged at the bottom end of the cooling tank 32 in a penetrating manner; the rotation mechanism 31 that the symmetry set up at cooling bath 32 both ends then can realize going the transmission conveying to the data cable of process, reduces the resistance to and the convenient speed of controlling through cooling bath 32, make its refrigerated more abundant, the better of laminating.
Further, as shown in fig. 9 to 10, the data cable after cooling comes to the pulling mechanism 4 as the pulling force acts. This drive mechanism 4 is including setting up the tractor 41 in the frame, tractor 41 is used for providing traction force to the data cable that twists, in order to guarantee the outgoing quality of its data cable, be equipped with bulge detection machine 6 between cooling body 3 and drive mechanism 4, bulge detection machine 6 is used for detecting the shaping quality of the data cable that passes through, still be equipped with printer 7 between bulge detection machine 6 and the drive mechanism 4, printer 7 is used for printing onto the data cable that passes through to bulge detection machine 6 and printer 7 set up in the frame. The data cable after being detected and printed with characters enters the next procedure for processing under the action of the tractor 41.
Further, as shown in fig. 11, the data cable is processed and needs to be coiled for use. Therefore, a transmission mechanism 8 and a take-up mechanism 5 are added in the production line of the equipment. The concrete design is as follows: a transmission mechanism 8 is additionally arranged between the traction mechanism 4 and the take-up mechanism 5; this drive mechanism 8 includes that two pairs are used for rotating the second gyro wheel 81 of conveying to the data cable, and second gyro wheel 81 passes through bearing pivoted and is connected with spliced pole 82, and the other end of spliced pole 82 passes through bolt and frame threaded connection, and the both sides of second gyro wheel 81 are equipped with the baffle 83 that is used for preventing the data cable landing respectively, and the one end of baffle 83 is fixed with the frame respectively to admission machine provides power for the data cable, makes it can be received into the cable of lopping by admission machine. This drive mechanism 8 is provided with two pairs of second gyro wheels 81, and two gyro wheels of every pair of gyro wheels roll the setting relatively, and the spliced pole 82 of each second gyro wheel 81 roll connection with it passes through bolt and frame threaded connection, can adjust the relative distance between every pair of second gyro wheels 81 like this, come the not data cable of equidimension size of adaptation, avoid the data cable to take place the dislocation landing when receiving the line simultaneously, set up the baffle 83 that can the activity regulation respectively in two pairs of second gyro wheels 81's both sides, the baffle 83 of both sides can block that the data cable moves about from second gyro wheel 81, thereby make admission mechanism 5 can be better receive the data cable.
Further, as shown in fig. 12, the take-up mechanism 5 for taking up the produced data cable includes a take-up roller 51, the take-up roller 51 is movably disposed on a movable frame 52, and the specific implementation structure may be: the wire take-up roller 51 penetrates through a second rotating shaft, two ends of the second rotating shaft penetrate through the movable frame 52 through rotation of the bearing, the wire take-up roller 51 is movably arranged on the movable frame 52, one end of the second rotating shaft is connected with a second driving motor 53, the second driving motor 53 is connected with the movable frame 52, and the movable frame 52 is movably arranged on the rack. This adjustable shelf 52 can come and go the activity in the frame, with the even winding of data cable on receiving line roller 51 to wait to use, the structure that the specific setting of adjustable shelf 52 can be: set up electronic slider in the bottom of adjustable shelf 52, establish simultaneously in the frame with the spout of electronic slider activity adaptation, electronic slider and spout activity adaptation to set up an automated control's stroke controller respectively at the both ends of adjustable shelf 52, stroke controller can install on the adjustable shelf, also can install in the frame, only can receive control signal all go. Thus, after the electric slider drives the movable frame 52 to move a certain distance on the frame, the stroke controller can control the electric slider to move back and forth, and further control the movement of the take-up roller 51, so that the data cable is uniformly wound on the take-up roller 51 for use. This equipment is by traditional hank to, cabling, sheath process, assembles into from hank to the mode of producing to sheath serial-type production, receives the place restriction when mainly having solved factory's equipment overall arrangement, if width or length wait inadequately, has saved the place space, has saved producers, has lacked the intermediate product and has transported, and product quality is more stable.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. A series production device for data cable sets is characterized by comprising a group twisting mechanism, a sheath cabling mechanism, a cooling mechanism, a traction mechanism and a take-up mechanism, wherein the group twisting mechanism, the sheath cabling mechanism, the cooling mechanism, the traction mechanism and the take-up mechanism sequentially pass through by a data cable;
the group twisting mechanism comprises a rotating cylinder arranged on a rack, the rotating cylinder is provided with a plurality of rotating shafts which rotate around the rotating cylinder and are connected in a detachable mode, the rotating shafts are used for penetrating coils of data cables, the rotating cylinder is provided with a plurality of wire holes through which the data cables pass, one side, close to the wire holes, of the rotating cylinder is provided with a limiting disc used for gathering single data cables, the limiting disc is fixed on the rack, one end, far away from the rotating cylinder, of the limiting disc is provided with a rotating shaft, the rotating shaft is sequentially fixed with a plurality of rotating discs rotating along with the rotating shaft from large to small, a plurality of through holes for the data cables to pass through are formed in the periphery of the rotating discs, one end, far away from the rotating cylinder, of each rotating disc is provided with a rotating traction cone arranged through the center, and the rotating traction cone is used for the data, the other end of the rotary traction conical cylinder is provided with a movable limiting mechanism for clamping and limiting a data cable, and one end of the limiting mechanism, which is far away from the rotary traction conical cylinder, is provided with a sheath cabling mechanism;
the sheath cabling mechanism comprises an insulation rotary drum which is used for placing an insulation coil and is arranged through the center, one end of the insulation rotary drum is rotatably connected with the rack, the other end of the insulation rotary drum is provided with an extruding machine, an extruding machine head is arranged on the extruding machine, a molding extruding shaft is movably arranged through the extruding machine head, one end of the molding extruding shaft rotatably penetrates through the rack, the end of the molding extruding shaft is connected with a conical sleeve arranged through the center, the other end of the conical sleeve rotatably penetrates through the rack, and one end, away from the molding extruding shaft, of the conical sleeve is provided with a cooling mechanism;
the cooling mechanism comprises rotating mechanisms which are symmetrically arranged on the rack and used for transmitting and rotating the data cable, a cooling groove is arranged between the two rotating mechanisms, a plurality of spraying water taps used for cooling and spraying water to the data cable are respectively arranged on two sides of the cooling groove, the spraying water taps are both fixed on the cooling groove, the cooling groove is fixed on the rack, and a traction mechanism is arranged at one end of the cooling groove, which is far away from the jacket cabling mechanism;
the traction mechanism comprises a traction machine arranged on the rack, the traction machine is used for providing traction force for the stranded data cable, one end, far away from the cooling mechanism, of the traction machine is provided with a wire winding mechanism used for winding the data cable in a looping mode, the wire winding mechanism comprises a wire winding roller, and the wire winding roller is movably arranged on the movable frame.
2. The series production equipment for the data cable assemblies according to claim 1, wherein the limiting mechanism comprises two symmetrically arranged limiting hoops for clamping and limiting the data cable, the two limiting hoops are movably connected through a bolt, one ends of the two limiting hoops, which are away from each other, are respectively in threaded connection with a movable rod, the other ends of the movable rods penetrate through a supporting plate, one end of the supporting plate is connected with a connecting plate, and one side end of the connecting plate is fixedly connected with the rack.
3. The series production equipment for the data cable assemblies as claimed in claim 1, wherein the rotating mechanism comprises two pairs of first rollers for transmitting the data cables in a rotating manner, the first rollers are respectively connected with a supporting column in a rotating manner through bearings, and the other end of the supporting column is in threaded connection with the rack through a bolt.
4. The series production equipment for the data cable assemblies as claimed in claim 1, wherein the cooling tank is opened with a passage for the data cable to pass through, and the bottom end of the cooling tank is provided with a water pipe joint for water to pass through.
5. The serial production equipment for the data cable assembly according to claim 1, wherein a bulge detector is arranged between the cooling mechanism and the traction mechanism, the bulge detector is used for detecting the forming quality of the passing data cable, a printer is further arranged between the bulge detector and the traction mechanism, the printer is used for printing characters on the passing data cable, and the bulge detector and the printer are arranged on the frame.
6. The tandem production equipment for the data cable assembly according to claim 1, wherein one end of the tapered sleeve, which is far away from the molding extrusion shaft, is rotatably connected with the frame through a bearing; the extruding machine is arranged on the machine frame.
7. The serial production equipment for the data cable assemblies according to claim 1, wherein a transmission mechanism is arranged between the traction mechanism and the take-up mechanism, the transmission mechanism comprises two pairs of second rollers for transmitting the rotation of the data cable, the second rollers are connected with the connecting column through bearings in a rotating manner, the other end of the connecting column is in threaded connection with the rack through bolts, two sides of the second rollers are respectively provided with a baffle for preventing the data cable from sliding off, and one end of the baffle is respectively fixed with the rack.
8. The series production equipment for the data cable assemblies according to claim 1, wherein both ends of a rotating shaft through which the rotating cylinder is inserted are movably arranged on the frame through bearings;
one end of the rotating shaft penetrates through the rack through the bearing in a rotating mode, and the end of the rotating shaft is connected with a third driving motor which is fixedly connected with the rack.
9. The series production equipment for the data cable assemblies according to claim 1, wherein a second rotating shaft is arranged in the wire take-up roller in a penetrating manner, two ends of the second rotating shaft penetrate through the movable frame through bearings in a rotating manner, the wire take-up roller is movably arranged on the movable frame, one end of the second rotating shaft is connected with a second driving motor, the second driving motor is connected with the movable frame, and the movable frame is movably arranged on the rack.
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| CN114496401A (en) * | 2022-01-30 | 2022-05-13 | 郑州恒天铜业有限公司 | Be applied to new energy automobile's anticorrosion cable and production facility |
| CN115295217A (en) * | 2022-08-19 | 2022-11-04 | 三元科技（深圳）有限公司 | Cable for high-definition image transmission of medical equipment |
| CN117163751A (en) * | 2023-11-04 | 2023-12-05 | 泰鑫化纤（中国）有限公司 | High-efficient weaving yarn rolling equipment |
| CN117497251A (en) * | 2023-12-06 | 2024-02-02 | 东超电缆有限公司 | Cable production cabling equipment and method |
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