CN112885538A - Rubber sleeve cable talcum powder coating device and coating method - Google Patents
Rubber sleeve cable talcum powder coating device and coating method Download PDFInfo
- Publication number
- CN112885538A CN112885538A CN202110274665.1A CN202110274665A CN112885538A CN 112885538 A CN112885538 A CN 112885538A CN 202110274665 A CN202110274665 A CN 202110274665A CN 112885538 A CN112885538 A CN 112885538A
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- powder coating
- coating device
- talcum powder
- cable
- cable core
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/32—Filling or coating with impervious material
- H01B13/321—Filling or coating with impervious material the material being a powder
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2613—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electric Cables (AREA)
Abstract
The invention discloses a rubber sleeve cable talcum powder coating device and a coating method, and the rubber sleeve cable talcum powder coating device comprises a driving motor, a powder coating device, a clamping die, a guide pipe and a wrapping machine, wherein the powder coating device, the clamping die, the guide pipe and the wrapping machine are sequentially arranged along the penetrating direction of a cable core, talcum powder is filled in the powder coating device, the driving motor is connected with the powder coating device, the powder coating device is controlled to rotate by the driving motor to coat the talcum powder on the cable core, the outlet of the powder coating device is connected with the inlet of the guide pipe through the clamping die, the outlet of the guide pipe is close to the wrapping inlet of the wrapping machine, the cable core coated with the talcum powder enters the guide pipe and moves to the wrapping inlet of the wrapping machine along the guide pipe, the guide pipe does not move. According to the invention, the talcum powder does not fall off in the circulation process and is not easy to accumulate, the cable sheath and insulation finished products are easy to peel off in the later period, the talcum powder coating can be completed during cabling, the working aging is not occupied, the structure is simple, the operation is convenient, no talcum powder is suspended in the air, and the safety is high.
Description
Technical Field
The invention belongs to the technical field of rubber sheathed wires and cables, and particularly relates to a rubber sheathed cable talcum powder coating device and a coating method.
Background
With the increasing use of electric energy in social development, the requirements of various cables are increasing. The rubber sleeve cable has high utilization rate in connection of various equipment and electrical cabinets due to excellent high-temperature resistance, waterproof performance, bending performance and the like. However, the rubber sleeve cable has the defects that the pressure is high when the sheath of the rubber sleeve cable is extruded, the powder eating phenomenon between the sheath and the core insulation is serious, the sheath and the core insulation are easy to adhere, the sheath is not easy to peel off during wiring, and the time and the labor are consumed especially for batch processing of cable ends by submersible pump manufacturers and the like.
The most common way to prevent adhesion in the industry today is to coat talc powder or wrap tape between the core insulation and the jacket. The conventional production mode is that talcum powder is coated when the insulated wire core is rewound, so that the wire cores are prevented from being adhered to each other, and the falling of the talcum powder on the wire core is obvious along with the subsequent circulation and processing of a semi-finished product of the cable. The common treatment mode is as follows: 1. when the large-length wire core is produced, the talcum powder on the cable core is easily accumulated at the machine head and possibly blocks the machine head mold core to influence the cable quality; 2. the wrapping tape is wrapped after cabling, in the mode, when the density of the tape is low, a sheath can easily penetrate through the wrapping tape and be adhered with the insulation, when the density is high, the tape is not easy to break when the end is manufactured by mechanically stripping the sheath, and when the pressure in a sulfur connecting pipe in sheath production is high, the friction force between the wrapping tape and the wire core is high, and the insulation of the wire core can be damaged when the mechanical stripping pulling is carried out.
Disclosure of Invention
Aiming at solving the problems in the prior art, the invention aims to provide a rubber sleeve cable talcum powder coating device and a coating method, which can avoid the phenomenon that a sheath and insulation eat powder, and can be quickly and conveniently peeled off in the later period aiming at rubber sleeve cables, especially waterproof cables.
In order to achieve the purpose and achieve the technical effect, the invention adopts the technical scheme that:
the utility model provides a rubber sleeve cable talcum powder coating device, includes driving motor and along the whitewashed device, card mould, pipe and the winding machine that the cable core direction of penetrating set gradually, the inside talcum powder that is equipped with of whitewashed device, driving motor links to each other with whitewashed device, through the rotatory talcum powder that drives in the drive motor control whitewashed device, with the talcum powder coating on getting into the cable core inside whitewashed device, whitewashed device export meets with the pipe entry through the card mould, the pipe export is close to winding the winding machine around the winding entry, the cable core after scribbling the talcum powder gets into the pipe and advances to winding the winding machine around the winding entry along the pipe, the pipe does not move along with the cable core, the cable core is promptly by the winding machine band after leaving the pipe, through band with the talcum powder cladding on the cable core.
Furthermore, the guide pipe is of a hollow cylindrical structure, extends from the outlet of the powder coating device to the wrapping inlet of the wrapping machine, and does not affect wrapping of the wrapping belt.
Further, the inner wall of the conduit is coated with an ultra-smooth layer with the thickness of 0.1-1 mm.
Further, the outer wall of the conduit is coated with a negative ion release layer with the thickness of 0.05-0.8 mm.
Further, the driving motor is a variable frequency motor.
Further, the driving motor is respectively connected with the client and the service terminal, and the client and the service terminal are in two-way communication.
Further, the driving motor is respectively connected with the client and the service terminal through a wireless communication module, the client and the service terminal are in two-way communication through the wireless communication module, the wireless communication module is any one of a WiFi module, a 4G module and a 5G module, and the client is a smart phone or a tablet computer.
Furthermore, the clamping die is transversely placed at the outlet of the powder coating device, the clamping die is of a hollow round table-shaped structure, and the guide pipe is embedded in the outlet of the clamping die, which faces the wrapping machine.
The invention discloses a method for coating talcum powder on an elastic sleeve cable, which comprises the following steps: a single cable core or a cable core obtained by assembling a plurality of cable cores through a cabling cradle and a first clamping die enters a powder coating device in advance, a driving motor is started and controls the powder coating device to rotate, talc powder in the powder coating device is driven to rotate, the talc powder is coated on the cable core entering the powder coating device, the powder coating is completed when the cable core advances, the cable core coated with the talc powder extends out of the powder coating device and enters a guide pipe through the clamping die, the cable core advances to a wrapping inlet of the wrapping machine along the guide pipe, the cable core is wrapped with a wrapping belt around the wrapping machine after leaving the guide pipe, the talc powder is wrapped on the cable core through the wrapping belt, and the talc powder cannot scatter or break away.
Compared with the prior art, the invention has the beneficial effects that:
1. the talcum powder is coated between the cable core and the wrapping tape, so that the talcum powder is prevented from falling off in the circulation process, the talcum powder is not easy to accumulate on a machine head, the cable quality is improved, the outage rate is reduced, the fact that a sheath and insulation extruded in the later period are not adhered to the cable core can be guaranteed, the purpose that the sheath or the insulation is directly pulled and peeled or insulated after the finished cable is mechanically ring-cut can be achieved, the cable core and the insulation are not damaged, and the later-period end manufacturing efficiency of the cable is;
2. the cable core is coated with talcum powder and then enters the conduit after being cabled or cable-forming is not needed, so that the phenomenon that the talcum powder falls off due to shaking of the cable core when a wrapping head of a wrapping machine wraps the cable core is avoided; the outlet of the conduit is close to the wrapping belt of the wrapping machine, the cable core is wrapped by the wrapping belt after leaving the conduit, and the talcum powder cannot scatter and separate; the device can finish the talcum powder coating simultaneously during the cabling process, does not occupy more tables, more personnel and more production time effects, improves the economic value, has stronger practicability and is easier to popularize and use;
3. the rubber sleeve cable talcum powder coating device is simple in structure, easy to install, convenient to operate and stable in production, talcum powder is almost coated in a closed space and immediately wrapped by the wrapping belt after being coated, air pollution caused by suspension of the talcum powder is avoided, the working environment of workers is improved, and safety is high.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure of the present invention.
Detailed Description
The following detailed description of the embodiments of the present invention is provided to enable those skilled in the art to more easily understand the advantages and features of the present invention, and to clearly and clearly define the scope of the present invention.
As shown in fig. 1-2, a rubber sleeve cable talcum powder coating device comprises a driving motor 1, a powder coating device 3, a clamping die 6, a guide pipe 4 and a wrapping machine 5 which are sequentially arranged along the penetrating direction of a cable core 8, the talcum powder is arranged in the powder coating device 3, the driving motor 1 is connected with the powder coating device 3, it is rotatory and drive the talcum powder rotation in it to control powder coating device 3 through driving motor 1, with the talcum powder coating on getting into the inside cable core 8 of powder coating device 3, powder coating device 3 export meets with pipe 4 entry through card mould 6, the adjacent entry of wrapping around of chartered plane 5 of pipe 4 export, the cable core after the talcum powder coating gets into pipe 4 and advances to the entry of wrapping around chartered plane 5 along pipe 4, cable core 8 leaves behind pipe 4 and is wrapped the band by wrapping around chartered plane 5 promptly, wrap talcum powder on cable core 8 through the band, obtain cable core 81 around the band after wrapping.
The pipe 4 is hollow cylinder structure, can adopt the pipe 4 of suitable length according to actual demand, ensures that pipe 4 can extend to adjacent 5 around package entrances and do not influence the band around the package from the 3 exports of dusting device.
The clamp die 6 is transversely and fixedly arranged at the outlet of the powder coating device 3, the clamp die 6 is of a hollow round table-shaped structure, the diameter of the clamp die 6 is gradually reduced along the penetrating direction of the cable core 8, one end of the guide pipe 4 is embedded into the outlet of the clamp die 6 facing the wrapping machine 5, the other end of the guide pipe 4 is suspended or fixed in position through the existing support structure, the guide pipe 4 is ensured not to shake along with the wrapping tape or the rotation of the powder coating device 3, and the guide pipe 4 does not move back and forth along with the production of the cable core 8.
In a specific embodiment, the inner wall of the conduit 4 is coated with an ultra-smooth layer with the thickness of 0.1-1mm, and the talcum powder can not be adhered to the inner wall of the conduit 4, so that the interior of the conduit 4 is kept clean.
As a specific implementation mode, the outer wall of the conduit 4 is coated with an anion release layer with the thickness of 0.05-0.8mm, so that anions can be conveniently released to the outside, and the air quality is improved.
The driving motor 1 is a variable frequency motor, the model of the variable frequency motor can be YX3-80M2-2, YX3-90S-4 or YX3-90S-2, and the rotating speed of the powder coating device 3 can be adjusted through the driving motor 1 according to production requirements.
As a specific implementation manner, the driving motor 1 may further selectively and respectively connect with a client and a service terminal through a wireless communication module, the client and the service terminal are in two-way communication through the wireless communication module, the wireless communication module is any one of a WiFi module, a 4G module and a 5G module, and the client is a smart phone or a tablet computer. The user can remotely send instructions such as starting, rotating speed adjusting or closing to the driving motor 1 through the client or the service terminal, the driving motor 1 responds according to the received instructions, and the driving motor 1 can also transmit the motor running state, the motor running data and the like to the client and the service terminal to realize remote checking.
As a specific implementation mode, the outlet of the powder coating device 3 and/or the inlet of the guide pipe 4 are uniformly provided with the powder coating 7 towards the cable core 8 along the circumferential direction, the garbage can structures such as the powder bearing groove are selectively arranged below the powder coating 7, when the cable core 8 penetrates out of the powder coating device 3 after the talcum powder is coated inside the powder coating device 3, the redundant talcum powder accumulated on the surface of the cable core 8 can be brushed off by the powder coating, the even coating of the talcum powder on the circumferential surface of the cable core 8 is ensured as far as possible, the powder coating is not too thick or too thin, the dropped talcum powder directly falls into the powder bearing groove, the recycling is convenient, and the resource waste is avoided.
A rubber sleeve cable talcum powder coating method comprises the following steps:
under the traction action, a cable core 8 obtained without cabling enters the powder coating device 3, or a plurality of cable cores are assembled by a cabling machine 9 and then enter the powder coating device 3 through a cable core 8 formed by a first clamping die 2, the driving motor 1 is started and controls the powder coating device 3 to rotate and drive the talcum powder in the powder coating device to rotate, the talcum powder is coated on the surface of the cable core 8 entering the powder coating device 3, the powder coating is carried out while the cable core 8 advances, the talcum powder is fully coated, the cable core 8 coated with the talcum powder enters the conduit 4 and advances to the wrapping inlet of the wrapping machine 5 along the conduit 4, the phenomenon that the talcum powder falls off due to the shaking of the cable core 8 when the wrapping head is wrapped is avoided, the outlet of the conduit 4 is close to the wrapping belt, the cable core 8 can be wrapped by the wrapping belt of the wrapping machine 5 after leaving the conduit 4, and the talcum powder is wrapped on the cable core 8, finally, the wrapped cable core 81 is obtained, the talcum powder cannot scatter or separate, and finally, after the cable core 81 is insulated by a sheath of a sulfur connecting machine or extruded by the sheath, the cable core and the insulation or the sheath are not adhered, the friction force is small, and the cable core is convenient to mechanically peel.
The parts of the invention not specifically described can be realized by adopting the prior art, and the details are not described herein.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (9)
1. The utility model provides a rubber sleeve cable talcum powder coating device, its characterized in that, includes driving motor and penetrates powder coating device, card mould, pipe and the winding machine that the direction set gradually along the cable core, powder coating device inside is equipped with the talcum powder, and driving motor links to each other with the powder coating device, and it is rotatory to control the powder coating device through driving motor and drive the talcum powder in it rotatory, coats the talcum powder on getting into the inside cable core of powder coating device, and the powder coating device export meets with the pipe entry through the card mould, and the pipe export is close to winding the winding machine around the package entry, and the cable core after the talcum powder coating gets into the pipe and advances to winding the package entry along the pipe to the winding machine, and the pipe does not move along with the cable core, and the cable core is left the pipe and is immediately wrapped the package band around the package machine, wraps the talcum powder on.
2. The apparatus as claimed in claim 1, wherein the conduit is a hollow cylinder structure, and extends from the outlet of the powder coating apparatus to the inlet of the wrapping machine without affecting the wrapping of the wrapping tape.
3. The apparatus as claimed in claim 1 or 2, wherein the inner wall of the conduit is coated with a super-slip layer with a thickness of 0.1-1 mm.
4. The apparatus as claimed in claim 1 or 2, wherein the outer wall of the conduit is coated with a negative ion release layer having a thickness of 0.05-0.8 mm.
5. The apparatus of claim 1, wherein the drive motor is a variable frequency motor.
6. The apparatus of claim 1, wherein the drive motor is connected to a client and a service terminal, respectively, and the client and the service terminal are in two-way communication.
7. The rubber sleeve cable talcum powder coating device of claim 6, wherein the driving motor is connected with a client and a service terminal through a wireless communication module respectively, the client and the service terminal are in two-way communication through the wireless communication module, the wireless communication module is any one of a WiFi module, a 4G module and a 5G module, and the client is a smart phone or a tablet computer.
8. The device for coating the talcum powder on the rubber sleeve cable according to claim 1, wherein the clamping die is transversely arranged at an outlet of the powder coating device, the clamping die is of a hollow round table-shaped structure, and the guide pipe is embedded at an outlet of the clamping die, which faces the wrapping machine.
9. A rubber sleeve cable talcum powder coating method is characterized in that the rubber sleeve cable talcum powder coating device of any one of claims 1 to 8 is adopted, and the rubber sleeve cable talcum powder coating method comprises the following steps:
the utility model discloses a powder coating device, including the talcum powder, the powder coating device is installed on the conveyer belt, the talcum powder is fixed on the conveyer belt, the powder coating device is fixed on the conveyer belt, the talcum powder is fixed on the conveyer belt, the powder coating device is fixed on the conveyer belt, the talcum powder is fixed on the conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110274665.1A CN112885538A (en) | 2021-03-15 | 2021-03-15 | Rubber sleeve cable talcum powder coating device and coating method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110274665.1A CN112885538A (en) | 2021-03-15 | 2021-03-15 | Rubber sleeve cable talcum powder coating device and coating method |
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| CN112885538A true CN112885538A (en) | 2021-06-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110274665.1A Pending CN112885538A (en) | 2021-03-15 | 2021-03-15 | Rubber sleeve cable talcum powder coating device and coating method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114188093A (en) * | 2021-12-10 | 2022-03-15 | 安卡机器人电缆（苏州）有限公司 | Processing technology of low-smoke halogen-free flexible control cable |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105390217A (en) * | 2015-10-27 | 2016-03-09 | 合肥安奎思成套设备有限公司 | Flat ribbon cable forming device |
| KR101708913B1 (en) * | 2016-04-19 | 2017-02-21 | 이경호 | Insulation cord for easy construction and manufacturing method |
| CN207913974U (en) * | 2018-01-25 | 2018-09-28 | 深圳市鸿兴线缆科技有限公司 | A kind of dedicated static powder-spraying device of cable processing technology |
-
2021
- 2021-03-15 CN CN202110274665.1A patent/CN112885538A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105390217A (en) * | 2015-10-27 | 2016-03-09 | 合肥安奎思成套设备有限公司 | Flat ribbon cable forming device |
| KR101708913B1 (en) * | 2016-04-19 | 2017-02-21 | 이경호 | Insulation cord for easy construction and manufacturing method |
| CN207913974U (en) * | 2018-01-25 | 2018-09-28 | 深圳市鸿兴线缆科技有限公司 | A kind of dedicated static powder-spraying device of cable processing technology |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114188093A (en) * | 2021-12-10 | 2022-03-15 | 安卡机器人电缆（苏州）有限公司 | Processing technology of low-smoke halogen-free flexible control cable |
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