CN216412762U - Sheath cladding device for cable manufacture - Google Patents

Abstract

The utility model discloses a sheath cladding device for cable production, which comprises a base, wherein a cable reel mounting rack, a cleaning mechanism, a cladding mechanism, a cooling mechanism and a finished product take-up mechanism are sequentially arranged on the base; the special cooling mechanism can shape the coating material which is coated on the surface of the cable core and is not solidified, so that the production efficiency is improved, meanwhile, the coating material can be more compactly coated on the cable core due to rapid expansion caused by heat and contraction caused by cold, and the cable core also has certain strength due to rapid temperature difference change.

Description

Sheath cladding device for cable manufacture

Technical Field

The utility model relates to the technical field of cable processing, in particular to a sheath coating device for cable production.

Background

The cable is used for transmitting electric (magnetic) energy, information and wire products for realizing electromagnetic energy conversion, the generalized electric wire and cable is also called as cable for short, and the narrow cable is insulated cable, which can be defined as: an aggregate consisting of; one or more insulated wire cores, and their may have the coating, total protective layer and outer jacket, the cable may have additional uninsulated conductor too, in order to transmit the electricity (magnetic) energy, information and realize the wire rod products of electromagnetic energy conversion, the wire and cable is usually made by three processes of drawing, stranding, coating, so, the improvement of the production process of the wire and cable is the basis of guaranteeing and improving its quality, the coating is one of the main processes in the production run, the cable coats the production facility and liquefies first then solidifies and adheres to the surface of the cable to the rubber class, thus reach the insulating effect;

but current cladding device can't clean the cable that does not carry out the cladding, just leads to adnexed dust and some impurity to be wrapped into together on the cable to greatly reduced finished product quality, the cladding effect is not good moreover, and the line intensity of producing is lower, and efficiency is slower.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a sheath covering device for cable production, which solves the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: a sheath cladding device for cable production comprises a base, wherein a cable reel mounting rack, a cleaning mechanism, a cladding mechanism, a cooling mechanism and a finished product take-up mechanism are sequentially arranged on the base;

the wrapping mechanism comprises a machine body shell, a first wiring cavity is arranged in the machine body shell, a heating wire is wound on the outer wall of the first wiring cavity, the heating wire is connected with a heating motor through a signal line, the heating motor is fixed in the machine body shell, a heat-preservation and heat-insulation shell is wrapped on the heating wire, one end of the first wiring cavity is connected with one end of a second wiring cavity, an extrusion cavity is arranged on the periphery of the second wiring cavity, a material conveying pipeline is connected above the extrusion cavity, the material conveying pipeline is connected with a material storage box, a compression pump is arranged at the joint of the material conveying pipeline and the material storage box, a material charging opening is arranged on the material storage box, an extrusion outlet is arranged on one side of the extrusion cavity, one end of the extrusion outlet is connected with the other end of the second wiring cavity, the other end of the extrusion outlet is connected with a wire outlet, and the wire outlet is in a circular shape, the wire outlet is internally wound with a circle of electromagnetic induction coil, and the inner wall of the wire outlet is embedded with a wear-resistant rubber ring.

Preferably, the cleaning mechanism comprises two supporting plates, a driving roller and a driven roller are arranged between the two supporting plates respectively, a transmission belt is connected between the driving roller and the driven roller, one side of the driving roller is connected with a rotating motor, the driving roller and the driven roller are located on the same vertical line and are arranged adjacently, and a layer of cleaning soft adhesive layer is wrapped on the driving roller and the driven roller.

Preferably, the cooling mechanism includes the mount pad, be equipped with C type mounting bracket on the mount pad, be equipped with the cold air duct on the inner wall on the C type mounting bracket, be equipped with a plurality of air conditioning shower nozzles on the cold air duct, the refrigerator is being connected to the one end of cold air duct, the handing-over department of cold air duct and refrigerator is equipped with the booster pump.

Preferably, the finished product take-up mechanism comprises two mounting plates, each mounting plate is provided with a rotary connecting disc, a detachable recovery roller is arranged between the rotary connecting discs, and the rotary connecting disc on one side is connected with an adjustable uniform-speed motor.

Compared with the prior art, the utility model has the beneficial effects that:

the electric cable core preheating device is simple in structure, novel in design and high in automation degree, the liquefied coating material can coat the electric cable core better by preheating the electric cable core through the heating wire, and meanwhile, the periphery of the heating wire is also coated with the heat-preservation and heat-insulation shell to effectively prevent heat from volatilizing, so that the electric cable can be heated at constant temperature all the time, and the coating effect is effectively improved;

according to the utility model, the wear-resistant rubber ring is arranged on the inner wall of the wire outlet, and can rotate under the drive of the magnetic field of the electromagnetic induction coil, so that the surface of the cable which is just wrapped is polished to be flat, the coating material is more uniformly coated, and the strength of the whole cable is improved;

the special cooling mechanism can shape the coating material which is coated on the surface of the cable core and is not solidified, so that the production efficiency is improved, meanwhile, the coating material can be more compactly coated on the cable core due to rapid expansion caused by heat and contraction caused by cold, and the coating material has certain strength due to rapid temperature difference change;

according to the utility model, the finished product take-up mechanism is used for pulling out the cable, the automatic operation is realized, the production speed can be accelerated, the cable can quickly pass through the coating mechanism and be coated by the coating material, and the production efficiency is improved.

Drawings

FIG. 1 is a schematic side view of the overall structure of the present invention;

FIG. 2 is a schematic cross-sectional view of the coating mechanism of the present invention;

FIG. 3 is a schematic front view of the cleaning mechanism of the present invention;

FIG. 4 is a schematic front view of the cooling mechanism of the present invention;

FIG. 5 is a schematic front view of a finished product take-up mechanism according to the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, the present invention provides a technical solution: a sheath cladding device for cable production comprises a base 1, wherein a cable reel mounting rack 11, a cleaning mechanism 2, a cladding mechanism 3, a cooling mechanism 4 and a finished product take-up mechanism 5 are sequentially arranged on the base;

the coating mechanism 3 comprises a machine body shell 31, a first wire routing cavity 32 is arranged in the machine body shell 31, the first wire routing cavity 32 is wound on the outer wall of the first wire routing cavity 32, a heating wire 321 is wound on the outer wall of the first wire routing cavity 32, the liquefied coating material can better coat the cable core by preheating the cable core through the heating wire, the heating wire 321 is connected with a heating motor 322 through a signal line and drives the heating wire to generate heat through the heating motor, the heating motor 322 is fixed in the machine body shell 31, and a heat preservation and insulation shell 323 is wrapped on the heating wire 321 and can effectively prevent heat from volatilizing and enable a cable to be heated at constant temperature all the time;

in the above embodiment, the liquefied coating material is added into the storage tank through the feeding port, and then enters the feeding pipeline from the storage tank, and at the same time, the compression pump pressurizes the coating material, so that the coating material enters the extrusion chamber under high pressure;

one side of extrusion chamber 331 is equipped with extrusion export 3311 for extrude cladding material and carry out the cladding to the cable core, the one end of extrusion export 3311 and the other end that the line chamber 33 was walked to the second meet, the other end that extrudes export 3311 meets with outlet 34, outlet 34 is ring shape, outlet 34's inside is around having round electromagnetic induction coil 341, through connecting the power machine, can make solenoid produce current, and the current can generate circular surrounding magnetic field, it has wear-resisting rubber ring 35 to inlay on outlet 34's the inner wall, and wear-resisting rubber ring's core adopts magnet to make, and it can rotate in the magnetic field that electromagnetic induction coil produced to make wear-resisting rubber ring rotate in outlet department.

In the utility model, the cleaning mechanism 2 comprises two support plates 21, a driving roller 22 and a driven roller 23 are respectively arranged between the two support plates 21, wherein the driving roller is a rotating bearing, a transmission belt 24 is connected between the driving roller 22 and the driven roller 23, the rotating driving roller drives the driven roller to rotate together through the transmission belt, one side of the driving roller 22 is connected with a rotating motor 25, the driving roller is automatically rotated through the rotating motor, the driving roller 22 and the driven roller 23 are positioned on the same vertical line and are adjacently arranged, a cable core can conveniently pass through the driving roller 22 and the driven roller 23 by adopting the arrangement, the driving roller 22 and the driven roller 23 are respectively wrapped with a layer of cleaning soft rubber layer 26, the cleaning soft rubber layer can be torn off after being stained with dust and impurities, a new cleaning soft rubber layer is wrapped again, when the cable core passes through, can stick dust impurities on the cable core and is used for cleaning the cable core.

In the utility model, the cooling mechanism 4 comprises a mounting base 41, a C-type mounting frame 42 is arranged on the mounting base 41, a cold air pipe 43 is arranged on the inner wall of the C-type mounting frame 42, a plurality of cold air nozzles 431 are arranged on the cold air pipe 43, the cold air pipe can carry out cooling in all directions by arranging the plurality of nozzles, one end of the cold air pipe 43 is connected with a refrigerator 44, the refrigerator is used for producing cold air and conveying the cold air to the cold air pipe, a pressurizing air pump 45 is arranged at the joint of the cold air pipe 43 and the refrigerator 44, and the cold air can be pressurized by the pressurizing air pump, so that the cold air can be sprayed out quickly and cooled.

In the utility model, the finished product take-up mechanism 5 comprises two mounting plates 51, each mounting plate 51 is provided with a rotary connecting disc 52 which can rotate, one of the rotary connecting discs is in driving rotation, the other rotary connecting disc is in driven rotation, a detachable recovery rolling shaft is arranged between the two rotary connecting discs, the detachable recovery rolling shaft is not only used for recovering cables, but also is a linkage bearing between the rotary connecting discs at two sides, the rotary connecting disc 52 at one side is connected with an adjustable uniform-speed motor 53, when the adjustable uniform-speed motor drives one rotary connecting disc at one side to rotate at a uniform speed, the rotary connecting disc at the other side can be driven to rotate together through the connection of the detachable recovery rolling shaft, so that the uniform-speed rotation of the detachable recovery rolling shaft is realized, and the automatic recovery of the cables is realized.

The working principle is as follows: firstly, a heating motor in the coating mechanism is started, the first wiring cavity is heated, and then liquid coating materials are added into the storage box for standby;

secondly, mounting the cable reel with the cable core on a cable reel mounting rack, then enabling one end of the cable core to pass through the cleaning mechanism, enter the first routing cavity and the second routing cavity until the cable core penetrates out of the wire outlet, and then winding the cable coil on the detachable recovery roller after passing through the cooling mechanism;

at the moment, the adjustable constant-speed motor is started to drive the detachable recovery rolling shaft to roll the stay wire, and meanwhile, the driving rolling shaft and the driven rolling shaft of the cleaning mechanism are started to rotate for cleaning the surface of the cable core and starting the refrigerator to start refrigeration;

at the moment, the cable core enters the cleaning mechanism first, and the cleaned cable core enters the coating mechanism under the pulling of the finished product take-up mechanism;

after entering the coating mechanism, the cable is heated in the first wiring cavity and then enters the second wiring cavity, a coating material is extruded from an extrusion outlet at the tail end of the second wiring cavity to coat the cable core, the coated cable enters a wire outlet, and the surface of the coated cable is polished to be smooth by a wear-resistant rubber ring on the wire outlet;

and at the moment, the coated cable continues to enter the cooling mechanism under the pulling of the finished product take-up mechanism, the material coated on the surface of the cable is rapidly cooled, and then the finished product take-up mechanism winds the cable.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1. The utility model provides a sheath cladding device for cable manufacture, includes base (1), its characterized in that: the base is sequentially provided with a cable reel mounting rack (11), a cleaning mechanism (2), a coating mechanism (3), a cooling mechanism (4) and a finished product take-up mechanism (5);

the coating mechanism (3) comprises a machine body shell (31), a first wiring cavity (32) is arranged in the machine body shell (31), the first wiring cavity (32) is arranged, a heating wire (321) is wound on the outer wall of the first wiring cavity (32), the heating wire (321) is connected with a heating motor (322) through a signal line, the heating motor (322) is fixed in the machine body shell (31), a heat-preservation and heat-insulation shell (323) is wrapped on the heating wire (321), one end of the first wiring cavity (32) is connected with one end of a second wiring cavity (33), an extrusion cavity (331) is arranged on the periphery of the second wiring cavity (33), a material conveying pipeline (332) is connected above the extrusion cavity (331), the material conveying pipeline (332) is connected with a material storage box (333), a compression pump (334) is arranged at the junction of the material conveying pipeline (332) and the material storage box (333), be equipped with on storage case (333) and add material mouthful (3331), one side of extrusion chamber (331) is equipped with extrusion export (3311), the one end of extrusion export (3311) and the other end that the second walked line chamber (33) connect mutually, the other end and outlet (34) of extrusion export (3311) meet, outlet (34) are ring shape, the inside of outlet (34) is around having round electromagnetic induction coil (341), wear-resisting rubber ring (35) have been inlayed on the inner wall of outlet (34).

2. A sheath covering apparatus for cable production according to claim 1, wherein: clean mechanism (2) include two backup pads (21), be equipped with initiative roller bearing (22) and driven roller bearing (23) between two backup pads (21) respectively, be connected with drive belt (24) between initiative roller bearing (22) and the driven roller bearing (23), rotating electrical machines (25) are being connected to one side of initiative roller bearing (22), initiative roller bearing (22) and driven roller bearing (23) are located same vertical line, and adjacent setting, it has clean soft glue layer (26) of one deck to all wrap up on initiative roller bearing (22) and the driven roller bearing (23).

3. A sheath covering apparatus for cable production according to claim 1, wherein: cooling body (4) include mount pad (41), be equipped with C type mounting bracket (42) on mount pad (41), be equipped with cold air duct (43) on the inner wall on C type mounting bracket (42), be equipped with a plurality of air conditioning shower nozzles (431) on cold air duct (43), refrigerator (44) is being connected to the one end of cold air duct (43), the handing-over department of cold air duct (43) and refrigerator (44) is equipped with booster pump (45).

4. A sheath covering apparatus for cable production according to claim 1, wherein: finished product admission machine constructs (5) include two mounting panels (51), every all be equipped with swivelling joint dish (52) on mounting panel (51), two be equipped with between the swivelling joint dish and dismantle the recovery roller bearing, one side swivelling joint dish (52) be connected adjustable uniform velocity motor (53).

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