CN117497251A - Cable production cabling equipment and method - Google Patents

Cable production cabling equipment and method Download PDF

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Publication number
CN117497251A
CN117497251A CN202311664363.0A CN202311664363A CN117497251A CN 117497251 A CN117497251 A CN 117497251A CN 202311664363 A CN202311664363 A CN 202311664363A CN 117497251 A CN117497251 A CN 117497251A
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CN
China
Prior art keywords
sliding
conductor
seat
rotating
enabling
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Granted
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CN202311664363.0A
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Chinese (zh)
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CN117497251B (en
Inventor
董海港
方长明
杨青华
周永健
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Dongchao Cable Co ltd
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Dongchao Cable Co ltd
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Priority to CN202311664363.0A priority Critical patent/CN117497251B/en
Priority claimed from CN202311664363.0A external-priority patent/CN117497251B/en
Publication of CN117497251A publication Critical patent/CN117497251A/en
Application granted granted Critical
Publication of CN117497251B publication Critical patent/CN117497251B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • H01B13/0207Details; Auxiliary devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/26Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
    • H01B13/2613Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Ropes Or Cables (AREA)

Abstract

The invention relates to the technical field of cable production, and provides cable production cabling equipment and a cable production cabling method, wherein the cable production cabling equipment comprises a twisting cage body, a die set, a wrapping mechanism, a traction mechanism and a wire collecting mechanism, wherein the twisting cage body comprises two rotating discs, a fixed cylinder is fixedly connected between the two rotating discs, a driving seat is arranged at the bottom of each rotating disc, a distribution board is fixedly connected to one end of the fixed cylinder, which is far away from the rotating disc, and the cable production cabling equipment further comprises a plurality of sliding rails, movable seats and conductor clamping assemblies, the number of the sliding rails is set to be the same, the sliding rails are fixedly arranged on the fixed cylinder through fixed installation assemblies, the movable seats are arranged in the sliding rails, and the conductor clamping assemblies are arranged on the movable seats. Through the technical scheme, the problem that cables are easy to loosen after the cables are formed in the subsequent cabling operation after the conductors fall off from the processing shaft in the cabling operation process in the prior art is solved.

Description

Cable production cabling equipment and method
Technical Field
The invention relates to the technical field of cable production, in particular to cable production cabling equipment and a cable production cabling method.
Background
The cable is a conventional part for conveying electric energy in the prior art, common cable conductive materials generally comprise copper wires and aluminum wires, and in the production process of the cable, the copper wires and the aluminum wires are required to be twisted, extruded, cabled and extruded in sequence, so that the production operation of the cable can be completed, and in order to improve the safety of the cable in the current conveying process, the common cable is formed by cabling a plurality of extruded conductors, and the cabling process is to package the cable by twisting the conductors together through a wrapping belt, so that the subsequent rubber-plastic extrusion operation of the cable is facilitated.
The existing cabling equipment generally comprises a twisting cage, a mold table, a wrapping mechanism, a traction mechanism and a wire collecting mechanism, wherein the twisting cage body comprises two rotating discs, the two rotating discs are fixedly connected through a fixed cylinder, a driving device is arranged on one rotating disc, a plurality of fixed frames are arranged between the two rotating discs and used for fixing a processing shaft for winding conductors, the processing shaft can rotate in the fixed frames, the rotating discs drive the plurality of fixed frames to rotate in the actual cabling process, so that the aim of twisting the conductors together in the rotation process is fulfilled, the traction mechanism drives a cable to move towards the wire collecting mechanism, and finally, the part of the conductor after cabling is pulled to the wire collecting mechanism, so that cabling operation on the conductors is realized.
In the process of cabling a plurality of conductors, the conductors need to be tightly stretched enough after being twisted together, so that the problem that the cables are loose in the subsequent cable processing and using processes is avoided, the conductors need to be kept under enough tension in the cable processing and using processes, the existing method for controlling the conductor conveying tension is to keep tension in the conductor conveying process through the damping property between the processing shaft and the fixed frame, but as the cabling process is carried out, the conductors are finally separated from the processing shaft after the cable is about to be formed, in the process of conveying the conductors, the conductors are loose in the rotating and moving processes because one end of the conductors is separated from the processing shaft, so that the cable processed in the final stage of the cable forming process often has the problem that the cable is not in compliance with the actual outer diameter required by the cables, and the existing operators need to not only slow down the speed of the cable forming equipment, but also need to use adhesive tapes to additionally wrap the conductors which are twisted together, so that the labor is not only increased, but also the cable forming speed of a plurality of conductors is wasted.
Disclosure of Invention
The invention provides cable production cabling equipment and a cable production cabling method, which solve the problem that in the related art, cables after cables are easily loosened during subsequent cabling operation after conductors fall off from a processing shaft in the cabling operation process.
The technical scheme of the invention is as follows: the utility model provides a cable manufacture cabling equipment, includes hank cage body, mould group, lapping mechanism, traction mechanism and take-up mechanism, wherein, hank cage body includes two rolling discs, two fixedly connected with fixed barrel between the rolling disc, every the bottom of rolling disc all is provided with the drive seat, fixed barrel is kept away from the one end fixedly connected with distribution board of rolling disc still includes:
the sliding rails are arranged in a plurality, and the sliding rails are fixedly arranged on the fixed cylinder body through the fixed mounting assembly;
the movable seats are arranged in each sliding rail;
the conductor clamping assemblies are arranged on each movable seat and are used for enabling conductors to stably move;
the number of the rotating groove bodies is kept consistent with that of the sliding rails;
traction stretching assemblies are arranged in each rotary groove body and between the corresponding movable seat, and are used for enabling the movable seat and the conductor to move with tension.
For the fixed installation of slide rail to guide the removal of haulage rope, preferably, fixed mounting subassembly includes solid fixed ring, support piece, mounting groove body and guide wheel, gu fixed ring fixed connection is in on the fixed barrel, every the slide rail all pass through support piece with gu fixed ring fixed connection, the quantity of mounting groove body with the quantity of slide rail is unanimous, every the equal fixed connection of mounting groove body is in on the solid fixed ring, every all rotate in the mounting groove body and be connected with the guide wheel.
In order to carry out fixed centre gripping to the conductor in the conductor removal in-process, further, conductor clamping assembly includes sliding frame, sliding seat, promotes the cell body, removes screw rod, grip pulley and removes spacing subassembly, all fixedly connected with on the both sides of removing the seat sliding frame, every all sliding connection has in the sliding frame the sliding seat, every all sliding connection has on the sliding seat promote the cell body, promote the cell body with be provided with the pressure spring between the sliding seat, threaded connection has on the sliding frame remove the screw rod, remove the screw rod with the sliding seat rotates to be connected, every it is connected with all to rotate through the pivot in the promotion cell body the grip pulley, it sets up to remove spacing subassembly the pivot with between the sliding seat.
In order to make the clamping wheel stop rotating after the conductor is conveyed to the tail end, on the basis of the scheme, the movable limiting assembly comprises a fixed groove body, a meshing strip and a spring, each sliding seat is fixedly connected with the fixed groove body, the rotating shaft penetrates through the bottom of the pushing groove body, a limiting groove is formed in the bottom of the rotating shaft, and the spring is arranged between the meshing strip and the inner side wall of the fixed groove body.
In order to enable the movable seat to smoothly enter the guide channel, the movable seat further comprises movable damping components, the bottom and two sides of each movable seat are respectively provided with the movable damping components, each movable damping component comprises a movable groove body, an elastic pad and a rotating wheel, a sliding groove is formed in the movable seat corresponding to the movable groove body, the movable groove bodies are connected in the corresponding sliding grooves in a sliding mode, the elastic pads are arranged between the movable groove bodies and the sliding grooves, and each movable groove body is connected with the rotating wheel in a rotating mode.
In order to fix the movable seat on one side of the sliding rail, which is close to the rotating disc, the movable seat is further provided with electromagnetic equipment on the basis of the scheme, wherein the electromagnetic equipment is arranged on the sliding rail and is magnetically connected with the movable seat.
In order to make the conductor tail end possess sufficient tension through the rotation of rolling barrel in the in-process that the conductor tail section removed, on the basis of this scheme, further, pull tensile subassembly includes rolling barrel, haulage rope, rotation seat and guide way, the rolling barrel passes through the axis of rotation and rotates to be connected in the rotation cell body, the one end of haulage rope with rolling barrel fixed connection, the haulage rope winding sets up on the rolling barrel, the other end of haulage rope passes through the rotation seat with move the seat and rotate to be connected, the line distribution board is close to the one end fixedly connected with of slide rail guide way.
In order to avoid the traction rope to appear the messy problem in traction and rolling, on the basis of this scheme, still further still include traction rope arrangement subassembly, every all be provided with on the rotation cell body traction rope arrangement subassembly, traction rope arrangement subassembly includes meshing cover, rotation screw rod, thread bush and drive gear, meshing cover fixed connection is in on the rotation cell body, rotation screw rod sliding connection is in the meshing cover, rotation screw rod's one end fixedly connected with promotes the strip, the thread bush rotates to be connected on the meshing cover, rotation screw rod threaded connection is in the thread bush, the quantity of drive gear is established to two, two drive gear meshes, one of them drive gear fixed cover is established in the axis of rotation, another drive gear fixed cover is established on the thread bush.
In order to control the tension of rolling barrel rotation in-process, on the basis of this scheme, still further, still include tension control assembly, every rotate the cell body with all be provided with between the axis of rotation tension control assembly, tension control assembly includes sliding tray body, damping strip and drive screw, sliding tray body fixed connection is in rotate on the cell body, the damping strip passes through slider sliding connection and is in the sliding tray body, correspond in the axis of rotation damping strip has seted up the damping groove, drive screw threaded connection is in on the sliding tray body, drive screw with the slider rotates to be connected.
The cable production cabling method using the cable production cabling equipment comprises the following steps of:
firstly, moving a movable seat to one side of a sliding rail, which is close to a rotating disc, fixing the movable seat on the sliding rail through electromagnetic equipment, then placing a conductor on a processing shaft on a fixed frame, enabling the conductor to pass through a space between two clamping wheels, enabling the conductor to sequentially pass through a guide channel, a wire distribution disc, a die set, a wrapping mechanism and a traction mechanism, driving the rotating disc to rotate through a driving seat, enabling a plurality of conductors to be twisted into a whole, and guiding a cable after cabling to a wire collecting mechanism through the traction mechanism to finish cabling operation of the cable;
secondly, after a conductor passes through the two clamping wheels, the moving screw rod is rotated, the moving screw rod pushes the sliding seat to move in the sliding frame, the conductor is clamped between the two clamping wheels, the pressure spring is compressed between the pushing groove body and the sliding seat, after the tail section of the conductor moves between the two clamping wheels, the pushing groove body slides on the sliding seat under the action of the pressure spring, the clamping wheels and the rotating shaft move in the direction of the conductor, the tail section of the conductor is clamped between the two clamping wheels, the meshing strip enters the limiting groove under the action of the spring, the rotating shaft and the clamping wheels stop rotating through meshing cooperation between the meshing strip and the limiting groove, the tail section of the conductor and the moving seat are kept fixed through the two clamping wheels, and the moving seat moves along with the conductor after the magnetic connection relation between electromagnetic equipment and the moving seat is released;
step three, the movable seat follows the conductor and slides on the sliding rail, finally, the movable seat follows the conductor and passes through the guide channel and the fixed port together, the traction rope moves together along with the movable seat, the winding cylinder body and the rotating shaft are driven to rotate in the rotating groove body by the traction rope, and under the friction damping effect between the damping strip and the damping groove, the winding cylinder body is enabled to rotate to have enough tension, the traction rope is enabled to pull the movable seat and the conductor, the conductor can be kept stable in the moving process, and finally, a plurality of conductors can finish cable operation.
The working principle and the beneficial effects of the invention are as follows:
1. according to the invention, a plurality of processing shafts for winding conductors are fixed on a fixed frame, a rotating disc is driven, a plurality of conductors are subjected to cabling operation in the moving process, a movable seat is fixed at one end of a sliding rail close to the rotating disc through electromagnetic equipment, the conductors pass through two clamping wheels in the moving process, the positions of sliding seats are adjusted through movable screws, the conductors are clamped by the two clamping wheels, the conductors can be ensured not to move randomly in the normal conveying process of the conductors, the conveying stability of the conductors in the cabling process is improved, and the problem that the positions of the conductor head sections are easy to be extruded out or are thinner in the extruding process is solved, so that the outer diameter of the conductor tail end positions on the processing shafts is slightly smaller than the integral outer diameter of the conductors, after the conductors are conveyed out of the rotating disc, the conductors are moved under the action of a pressure spring, the tail sections of the conductors are clamped by the clamping wheels, the rotating shafts and the clamping wheels stop rotating in the limiting grooves at the bottoms of the rotating shafts under the action of springs, the two clamping wheels are clamped between the two clamping wheels, the conductors are enabled to move along with the moving direction of the movable seat, and the conductor is enabled to move along with the moving direction of the moving disc, and the magnetic cable is enabled to move along with the moving disc, and the moving direction of the conductor is enabled to be a complete, and the moving cable is enabled to move along with the moving disc is completely, and the moving tension is enabled to have the problem along with the moving wire guide seat is completely along with the moving cable moving the moving guide seat and the moving cable is completely;
2. in the invention, in the process that the movable seat and the conductor move together, firstly, the moving path of the movable seat on the sliding rail is matched with the conveying path of the conductor, and in order to ensure that the movable seat can ensure the stability of the movable seat when passing through the guide channel and the wire distribution board, a plurality of movable damping components are arranged on the outer wall of the movable seat, so that the vibration effect of the movable seat in the moving process is effectively reduced, and the sufficient tension is ensured when the conductor is conveyed;
3. according to the invention, when the traction rope moves along with the moving seat, and the traction rope is unreeled on the winding cylinder, in order to ensure that the traction rope is not messy on the winding cylinder in the unreeling and winding processes of the traction rope, the screw sleeve is driven to rotate through the transmission gear in the rotating process of the winding cylinder and the rotating shaft, so that the rotating screw rod moves in the meshing sleeve, the rotating screw rod and the pushing strip transversely move on one side of the winding cylinder, the pushing effect is achieved on one side of the traction rope, and the phenomenon of random winding and unreeling operation of the traction rope is avoided;
4. according to the invention, in the moving process of the moving seat, the sliding block and the damping strip are driven to move in the sliding groove body through the transmission screw rod, so that damping fit is carried out between the damping strip and the damping groove, tension is kept in the rotating process of the winding cylinder body and the rotating shaft, enough tension is kept in the moving process of the traction rope, the moving seat and the conductor, the cabling operation of the conductor is kept stable, and when the released traction rope is required to be wound and rotated, friction force between the damping strip and the damping groove can be reduced, and the traction rope can be wound and rotated more easily by an operator;
5. therefore, the cable production cabling equipment can ensure enough tension in the conveying process of the conductor in the process of cabling the conductor tail section, ensure that the outer diameter of the cable obtained by cabling is qualified and tight enough, and is convenient for subsequent processing and use of the cable.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of the structure of the fixed cylinder, the sliding rail, the movable seat and the rotary groove in the invention;
FIG. 2 is a schematic view of the structure of the invention in which the fixed cylinder, the fixed mounting assembly, the sliding rail and the traction and stretching assembly are matched;
FIG. 3 is a schematic view of a partial enlarged structure at A in FIG. 2 according to the present invention;
FIG. 4 is a schematic view of the present invention with a partially cut-away configuration of the slide rail, the movable mount, the rotary trough and the conductor clamping assembly engaged;
FIG. 5 is a schematic view of a partially enlarged structure of the present invention at B in FIG. 4;
FIG. 6 is a schematic view of the present invention with a partial cross-section of the motion block, conductor clamping assembly, rotating slot, and traction tension assembly engaged;
FIG. 7 is a schematic view of a structure of the invention with a partial cross section of the rotating housing, conductor clamping assembly, movement limiting assembly and movement damping assembly engaged;
FIG. 8 is a schematic view of a conductor clamping assembly and a motion limiter assembly of the present invention in partial cross-section;
FIG. 9 is a schematic diagram of the configuration of the rotating trough body and the traction rope arrangement assembly of the present invention;
fig. 10 is a schematic overall structure of the present invention.
In the figure: 100. a fixed mounting assembly; 200. a conductor clamping assembly; 300. a movement limiting assembly; 400. moving the shock absorbing assembly; 500. a traction and stretching assembly; 600. a traction rope arrangement assembly; 700. a tension control assembly;
1. a die set; 2. a wrapping mechanism; 3. a traction mechanism; 4. a wire winding mechanism; 5. a rotating disc; 6. fixing the cylinder; 7. a distribution board; 8. a slide rail; 9. a movable seat; 10. rotating the tank body; 11. a fixing ring; 12. a support; 13. installing a groove body; 14. a guide wheel; 15. a sliding frame; 16. a sliding seat; 17. pushing the groove body; 18. a pressure spring; 19. moving the screw; 20. a clamping wheel; 21. a fixed groove body; 22. a meshing strip; 23. a spring; 24. moving the tank body; 25. an elastic pad; 26. a rotating wheel; 27. an electromagnetic device; 28. winding a cylinder; 29. a rotating shaft; 30. a traction rope; 31. a rotating seat; 32. a guide channel; 33. a meshing sleeve; 34. rotating the screw; 35. pushing the strip; 36. a thread sleeve; 37. a transmission gear; 38. a sliding groove body; 39. damping strips; 40. a slide block; 41. a drive screw; 42. a rotating shaft.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 10, this embodiment proposes a cable production cabling equipment, including a twisting cage body, a die set 1, a wrapping mechanism 2, a traction mechanism 3 and a take-up mechanism 4, wherein the twisting cage body includes two rotating discs 5, a fixed cylinder 6 is fixedly connected between the two rotating discs 5, a driving seat is provided at the bottom of each rotating disc 5, a distributing disc 7 is fixedly connected to one end of the fixed cylinder 6 far away from the rotating disc 5, in the cabling equipment technology, the die set 1, the wrapping mechanism 2, the traction mechanism 3 and the take-up mechanism 4 are all conventional technologies known in the art, wherein the die set 1 is used for shaping between a plurality of conductors twisted together and fillers, the wrapping mechanism 2 is used for wrapping the plurality of conductors twisted together, ensuring that the plurality of conductors are shaped together, driving the plurality of conductors to move towards the take-up mechanism 4 through the traction mechanism 3, completing the moving operation of conductors in the cabling process, then installing a containing shaft on the take-up mechanism 4, mixing the cables on the containing shaft, completing the cable winding operation on the containing shaft, and completing the cable winding operation, and avoiding the complete mutual opening of the conductors and the conductors, and the complete cable winding operation, and the complete filling operation.
The device comprises a fixed cylinder 6, a plurality of sliding rails 8, a plurality of supporting pieces 12, a mounting groove 13 and guide wheels 14, wherein the fixed cylinder 6 is fixedly provided with the sliding rails 8 through the fixed mounting assembly 100, the fixed mounting assembly 100 comprises a fixed ring 11, the supporting pieces 12, the mounting groove 13 and the guide wheels 14, the fixed ring 11 is fixedly connected with the fixed cylinder 6, each sliding rail 8 is fixedly connected with the fixed ring 11 through the supporting pieces 12, the number of the mounting groove 13 is consistent with that of the sliding rails 8, each mounting groove 13 is fixedly connected with the guide wheels 14, the number of the sliding rails 8 is consistent with that of the fixed frames, the sliding rails 8 are fixedly connected with the fixed cylinder 6 through the fixed ring 11, the sliding rails 8 can rotate along with the fixed cylinder 6, and after the movable seat 9 is moved out from the sliding rails 8, the traction rope 30 can move along with the movable seat 9, the traction rope 30 can fall onto the guide wheels 14 through gaps of the sliding rails 8, and the traction rope 30 can continue to stably pull the movable seat 9;
the movable seat 9 is fixed on one side of the sliding rail 8 close to the rotating disc 5 through the electromagnetic device 27, and the electromagnetic device 27 is arranged on the sliding rail 8, the electromagnetic device 27 is magnetically connected with the movable seat 9, the electromagnetic device 27 is an existing device which is common in real life and generates magnetic force through power supply, and one side of the movable seat 9 close to the electromagnetic device 27 is iron.
A moving seat 9 is arranged in each sliding rail 8, a conductor clamping assembly 200 is arranged on each moving seat 9, the conductor clamping assembly 200 is used for enabling a conductor to stably move, the conductor clamping assembly 200 comprises a sliding frame 15, sliding seats 16, a pushing groove body 17, a moving screw 19, clamping wheels 20 and a moving limiting assembly 300, the sliding frames 15 are fixedly connected to the two sides of each moving seat 9, the sliding seats 16 are slidably connected to each sliding frame 15, pushing groove bodies 17 are slidably connected to each sliding seat 16, a pressure spring 18 is arranged between the pushing groove bodies 17 and the sliding seats 16, the sliding frames 15 are in threaded connection with the moving screw 19, the moving screw 19 is in rotary connection with the sliding seats 16, the clamping wheels 20 are rotatably connected to the inside of each pushing groove body 17 through a rotary shaft 42, the moving limiting assembly 300 is arranged between the rotary shaft 42 and the sliding seats 16, after the moving seats 9 are fixed on the sliding rails 8, in the process of the first beginning of the conductor, the conductor passes through the two clamping wheels 20, the moving screw 19 is rotated to push the sliding seats 16 in the sliding frames 15, the conductors are pushed by the sliding wheels 16, the sliding wheels 20 are enabled to move, the conductor is enabled to be pushed by the moving screw 19, the conductor is enabled to move in the sliding frames 15, the conductor is enabled to be pushed by the sliding wheels, the conductor to move between the clamping wheels 20 and the clamping wheels 20 are enabled to be compressed between the two conductor clamping wheels and the conductor bodies are not to rotate along with the rotary shafts, and the clamping grooves 20 are enabled to stably move along with the rotary shafts, and the conductor clamping grooves are controlled to move along with the moving grooves, and the moving grooves are in the moving grooves and between the moving surfaces and between the moving bodies and between the surfaces are prevented from being in the moving bodies and between the moving bodies and 20 and the stable;
the movement limiting assembly 300 comprises a fixed slot body 21, a meshing strip 22 and a spring 23, each sliding seat 16 is fixedly connected with the fixed slot body 21, a rotating shaft 42 penetrates through the bottom of the pushing slot body 17, a limiting slot is formed in the bottom of the rotating shaft 42, the spring 23 is arranged between the meshing strip 22 and the inner side wall of the fixed slot body 21, and the head section position of a conductor is required to be matched with traction equipment because of the fact that the existing extrusion equipment extrudes an insulating layer on the surface of the conductor, so that the problem that the insulating layer cannot be extruded or is extruded thinly often occurs at the head section position of the conductor, when the conductor is wound on a processing shaft, the head section position in a conductor extrusion procedure becomes the tail section position of the conductor during cabling operation, after the tail section of the conductor falls off from the processing shaft, because the inner diameter of the tail section of the conductor is smaller than the whole outer diameter of the conductor, the pushing groove body 17 slides on the sliding seat 16 under the action of the pressure spring 18, the clamping wheel 20 and the rotating shaft 42 move towards the direction of the conductor, the meshing strip 22 which does not correspond to the limiting groove originally enters the limiting groove under the action of the spring 23 because the rotating shaft 42 moves, the rotating shaft 42 and the clamping wheel 20 stop rotating through meshing fit between the meshing strip 22 and the limiting groove, the tail section of the conductor and the moving seat 9 are kept fixed through the two clamping wheels 20, after the magnetic connection fit between the electromagnetic equipment 27 and the moving seat 9 is released, the moving seat 9 moves on the sliding rail 8 along with the movement of the conductor, and finally the moving seat 9 and the conductor pass through the fixing port of the guide channel 32 and the distributor disc 7 together, so that the moving seat 9 completes the traction operation on the conductor.
The movable shock-absorbing assembly 400 is further arranged at the bottom and on two sides of each movable seat 9, each movable shock-absorbing assembly 400 comprises a movable groove body 24, an elastic pad 25 and a rotating wheel 26, a sliding groove is formed in each movable seat 9 corresponding to the movable groove body 24, the movable groove bodies 24 are slidably connected in the corresponding sliding grooves, the elastic pad 25 is arranged between each movable groove body 24 and each sliding groove, the rotating wheels 26 are rotatably connected in each movable groove body 24, in order to enable the movable seat 9 to smoothly pass through the guide channel 32 and the fixed opening together with the conductor, after the movable seat 9 enters the guide channel 32, the rotating wheels 26 are contacted with the inner wall of the guide channel 32, the movable groove bodies 24 and the rotating wheels 26 are kept stable through the elastic pad 25, and the movable seat 9 can stably move in the guide channel 32 and the fixed opening.
The number of the rotating groove bodies 10 is consistent with that of the sliding rails 8, traction stretching assemblies 500 are arranged in each rotating groove body 10 and between the corresponding moving seats 9, the traction stretching assemblies 500 are used for enabling the moving seats 9 and the moving of the conductors to have tension, each traction stretching assembly 500 comprises a winding cylinder 28, a traction rope 30, a rotating seat 31 and a guide channel 32, the winding cylinders 28 are rotationally connected in the rotating groove bodies 10 through rotating shafts 29, one ends of the traction ropes 30 are fixedly connected with the winding cylinders 28, the traction ropes 30 are wound on the winding cylinders 28, the other ends of the traction ropes 30 are rotationally connected with the moving seats 9 through rotating seats 31, one ends of the distribution boards 7, close to the sliding rails 8, are fixedly connected with the guide channels 32, sufficient tension is generated in the process of enabling the conductors and the moving seats 9 to be qualified, when the moving seats 9 slide from the sliding rails 8, the winding cylinders 28 and the rotating shafts 29 are rotated in the rotating grooves 10 along with the drawing ropes 30, the moving of the conductors continues to keep tension through the traction ropes 30 and the winding cylinders 28, and the conductors can be stably subjected to cable-forming operation.
Still include haulage rope arrangement subassembly 600, all be provided with haulage rope arrangement subassembly 600 on every rotation cell body 10, haulage rope arrangement subassembly 600 includes meshing cover 33, rotating screw 34, thread bush 36 and drive gear 37, meshing cover 33 fixed connection is on rotating cell body 10, rotating screw 34 sliding connection is in meshing cover 33, the one end fixedly connected with push rod 35 of rotating screw 34, thread bush 36 rotates to be connected on meshing cover 33, rotating screw 34 threaded connection is in thread bush 36, the quantity of drive gear 37 is established to two, two drive gears 37 meshing, one of them drive gear 37 fixed cover is established on axis of rotation 29, another drive gear 37 fixed cover is established on thread bush 36, when haulage rope 30 moves along with moving seat 9 together, in order to guarantee to unreel and wind in-process to haulage rope 30, the messy problem can not appear on winding barrel 28, in the in-process that winding barrel 28 and axis of rotation 29 rotate, drive thread bush 36 through drive gear 37 rotates, make rotating screw 34 remove in meshing cover and push rod 34 and move in the rotation, the random promotion strip 35 plays the effect of rolling barrel 30 and the side of rolling up, the random movement of haulage rope 30 is played to the winding barrel 30.
The tension control assembly 700 is further arranged between each rotating groove body 10 and the rotating shaft 29, the tension control assembly 700 comprises a sliding groove body 38, damping strips 39 and a transmission screw 41, the sliding groove bodies 38 are fixedly connected to the rotating groove bodies 10, the damping strips 39 are connected to the sliding groove bodies 38 in a sliding mode through sliding blocks 40, damping grooves are formed in the rotating shafts 29 corresponding to the damping strips 39, the transmission screw 41 is connected to the sliding groove bodies 38 in a threaded mode, the transmission screw 41 is connected with the sliding blocks 40 in a rotating mode, in order to control tension when the winding drum 28 rotates, the winding drum 28 can generate enough tension between the traction ropes 30 and conductors in the unreeling process of the traction ropes 30, the sliding blocks 40 and the damping strips 39 are pushed to move in the sliding groove bodies 38 through the transmission screw 41, large damping performance is generated between the damping strips 39 and the damping grooves, and when the winding drum 28 winds the traction ropes 30 after the conductors are cabled, the damping strips 39 are removed from the damping grooves through the transmission screw 41, and operators can conveniently rotate the winding drum 28 to wind the traction ropes 30.
The cable production cabling method using the cable production cabling equipment comprises the following steps of:
firstly, moving a movable seat 9 to one side of a sliding rail 8, which is close to a rotating disc 5, fixing the movable seat 9 on the sliding rail 8 through an electromagnetic device 27, then placing a conductor on a processing shaft on a fixed frame, enabling the conductor to pass through a space between two clamping wheels 20, enabling the conductor to sequentially pass through a guide channel 32, a wire distribution disc 7, a die set 1, a wrapping mechanism 2 and a traction mechanism 3, driving the rotating disc 5 to rotate through a driving seat, enabling a plurality of conductors to be twisted into a whole, and guiding a cable after being formed to a wire collecting mechanism 4 through the traction mechanism 3, so as to complete the cable forming operation of the cable;
step two, after a conductor passes through the two clamping wheels 20, the moving screw 19 is rotated, the moving screw 19 pushes the sliding seat 16 to move in the sliding frame 15, the conductor is clamped between the two clamping wheels 20, the pressure spring 18 is compressed between the pushing groove body 17 and the sliding seat 16, after the tail section of the conductor moves between the two clamping wheels 20, the pushing groove body 17 slides on the sliding seat 16 under the action of the pressure spring 18, the clamping wheels 20 and the rotating shaft 42 move towards the direction of the conductor, the tail section of the conductor is clamped between the two clamping wheels 20, the meshing strip 22 enters into the limiting groove under the action of the spring 23, the rotating shaft 42 and the clamping wheels 20 stop rotating through meshing cooperation between the meshing strip 22 and the limiting groove, the tail section of the conductor and the moving seat 9 are kept fixed through the two clamping wheels 20, and the moving seat 9 moves along with the conductor after the magnetic connection relation between the electromagnetic equipment 27 and the moving seat 9 is released;
step three, in the process that the movable seat 9 follows the conductor to slide on the sliding rail 8, finally, the movable seat 9 follows the conductor to pass through the guide channel 32 and the fixed port, the traction rope 30 moves along with the movable seat 9, the winding cylinder 28 and the rotating shaft 29 are driven to rotate in the rotating groove body 10 by the traction rope 30, and under the friction damping effect between the damping strip 39 and the damping groove, the winding cylinder 28 is enabled to rotate with enough tension, so that the traction rope 30 generates tension on the movable seat 9 and the conductor, the conductor can be kept stable in the moving process, and finally, a plurality of conductors can complete cable operation.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (10)

1. The utility model provides a cable manufacture cabling equipment, includes hank cage body, mould group (1), around chartered plane (2), traction mechanism (3) and take-up mechanism (4), wherein, hank cage body includes two rolling disc (5), two fixedly connected with fixed barrel (6) between rolling disc (5), every the bottom of rolling disc (5) all is provided with the drive seat, fixed barrel (6) are kept away from one end fixedly connected with distribution board (7) of rolling disc (5), its characterized in that still includes:
the number of the sliding rails (8) is set to be a plurality, and the sliding rails (8) are fixedly arranged on the fixed cylinder (6) through the fixed mounting assembly (100);
the movable seats (9) are arranged in each sliding rail (8);
-conductor gripping assemblies (200), each of said mobile seats (9) being provided with said conductor gripping assemblies (200), said conductor gripping assemblies (200) being adapted to move a conductor stably;
the number of the rotating groove bodies (10) is consistent with that of the sliding rails (8);
traction stretching assemblies (500) are arranged in each rotary groove body (10) and between the corresponding movable seats (9), and the traction stretching assemblies (500) are used for enabling the movable seats (9) and the conductor to move to have tension.
2. A cabling plant according to claim 1, wherein said fixed mounting assembly (100) comprises:
the fixing ring (11), the said fixing ring (11) is fixedly connected to said fixed cylinder (6);
the support pieces (12), each sliding rail (8) is fixedly connected with the fixed ring (11) through the support piece (12);
the number of the mounting groove bodies (13) is consistent with that of the sliding rails (8), and each mounting groove body (13) is fixedly connected to the fixing ring (11);
and the guide wheels (14) are rotatably connected in each mounting groove body (13).
3. A cable production cabling plant according to claim 2, wherein the conductor clamping assembly (200) comprises:
the sliding frames (15) are fixedly connected to the two sides of the movable seat (9);
the sliding seats (16) are slidably connected in each sliding frame (15) respectively;
the pushing groove bodies (17) are slidably connected to each sliding seat (16), and a pressure spring (18) is arranged between each pushing groove body (17) and each sliding seat (16);
the sliding frame (15) is connected with the moving screw (19) in a threaded manner, and the moving screw (19) is rotationally connected with the sliding seat (16);
the clamping wheels (20) are rotatably connected with the clamping wheels (20) through rotating shafts (42) in the pushing groove bodies (17);
and the movement limiting assembly (300) is arranged between the rotating shaft (42) and the sliding seat (16).
4. A cabling plant for cable manufacture according to claim 3, wherein the movement limiting assembly (300) comprises:
the fixed groove bodies (21) are fixedly connected to the sliding seats (16);
the rotating shaft (42) penetrates through the bottom of the pushing groove body (17), and a limiting groove is formed in the bottom of the rotating shaft (42);
and a spring (23), wherein the spring (23) is arranged between the engagement strip (22) and the inner side wall of the fixed groove body (21).
5. A cabling plant according to claim 4, further comprising a mobile damping assembly (400), the mobile damping assembly (400) being provided on the bottom and on both sides of each mobile seat (9), the mobile damping assembly (400) comprising:
the movable base (9) is provided with a sliding groove corresponding to the movable groove body (24), and the movable groove body (24) is connected in the corresponding sliding groove in a sliding way;
an elastic pad (25), wherein an elastic pad (25) is arranged between the movable groove body (24) and the sliding groove;
and the rotating wheels (26) are rotatably connected in each moving groove body (24).
6. The cabling plant of claim 5, further comprising:
and the electromagnetic equipment (27) is arranged on the sliding rail (8), and the electromagnetic equipment (27) is magnetically connected with the movable seat (9).
7. A cable production cabling plant according to claim 6, wherein the traction tension assembly (500) comprises:
the winding cylinder body (28), the winding cylinder body (28) is rotationally connected in the rotary groove body (10) through a rotary shaft (29);
the traction rope (30), one end of the traction rope (30) is fixedly connected with the winding cylinder (28), and the traction rope (30) is wound on the winding cylinder (28);
the other end of the traction rope (30) is rotationally connected with the movable seat (9) through the rotary seat (31);
and one end of the distribution board (7) close to the sliding rail (8) is fixedly connected with the guide channel (32).
8. A cable production cabling plant according to claim 7, further comprising a haulage rope arrangement assembly (600), said haulage rope arrangement assembly (600) being provided on each of said rotating trough bodies (10), said haulage rope arrangement assembly (600) comprising:
the meshing sleeve (33), the meshing sleeve (33) is fixedly connected to the rotary groove body (10);
the rotating screw rod (34), the rotating screw rod (34) is connected in the meshing sleeve (33) in a sliding way, and one end of the rotating screw rod (34) is fixedly connected with a pushing strip (35);
the thread sleeve (36), the thread sleeve (36) is rotatably connected to the engagement sleeve (33), and the rotary screw (34) is in threaded connection with the thread sleeve (36);
the number of the transmission gears (37) is two, the two transmission gears (37) are meshed, one transmission gear (37) is fixedly sleeved on the rotating shaft (29), and the other transmission gear (37) is fixedly sleeved on the threaded sleeve (36).
9. A cabling plant as claimed in claim 8, further comprising tension control assemblies (700), said tension control assemblies (700) being provided between each of said rotary trough bodies (10) and said rotary shafts (29), said tension control assemblies (700) comprising:
the sliding groove body (38), the sliding groove body (38) is fixedly connected to the rotating groove body (10);
the damping strip (39) is connected in the sliding groove body (38) in a sliding way through a sliding block (40), and a damping groove is formed on the rotating shaft (29) corresponding to the damping strip (39);
the transmission screw (41) is in threaded connection with the sliding groove body (38), and the transmission screw (41) is in rotary connection with the sliding block (40).
10. A cable production cabling method using a cable production cabling apparatus as claimed in claim 9, comprising the steps of:
s1, firstly, moving a movable seat (9) to one side, close to a rotating disc (5), of a sliding rail (8), fixing the movable seat (9) on the sliding rail (8) through electromagnetic equipment (27), then placing a conductor on a processing shaft on a fixed frame, enabling the conductor to pass through a space between two clamping wheels (20), enabling the conductor to sequentially pass through a guide channel (32), a distributing disc (7), a die set (1), a wrapping mechanism (2) and a traction mechanism (3), driving the rotating disc (5) to rotate through a driving seat, enabling a plurality of conductors to be twisted into a whole, and guiding a cable after being formed to a wire collecting mechanism (4) through the traction mechanism (3), so as to complete the cable forming operation of the cable;
s2, after a conductor passes through two clamping wheels (20), rotating a moving screw (19), enabling the moving screw (19) to push a sliding seat (16) to move in a sliding frame (15), enabling the conductor to be clamped between the two clamping wheels (20), enabling a pressure spring (18) to be compressed between a pushing groove body (17) and the sliding seat (16), enabling the pushing groove body (17) to slide on the sliding seat (16) under the action of the pressure spring (18) after the tail section of the conductor moves between the two clamping wheels (20), enabling the clamping wheels (20) and a rotating shaft (42) to move towards the direction of the conductor, enabling the tail section of the conductor to be clamped between the two clamping wheels (20), enabling an engagement bar (22) to enter a limiting groove under the action of a spring (23), enabling the rotating shaft (42) and the clamping wheels (20) to stop rotating through engagement between the engagement bar (22) and the limiting groove, enabling the tail section of the conductor and the moving seat (9) to be kept fixed under the action of the pressure spring (18), and enabling the tail section of the conductor to follow the electromagnetic device (27) to move together with the moving seat (9);
s3, sliding the movable seat (9) on the sliding rail (8) along with the conductor, and finally enabling the movable seat (9) to pass through the guide channel (32) and the fixed opening together along with the movable seat (9), enabling the traction rope (30) to move along with the movable seat (9), driving the winding cylinder (28) and the rotating shaft (29) to rotate in the rotating groove body (10) through the traction rope (30), enabling the winding cylinder (28) to rotate under the friction damping effect between the damping strip (39) and the damping groove to have enough tension, enabling the traction rope (30) to pull the movable seat (9) and the conductor, enabling the conductor to be kept stable in the moving process, and finally enabling a plurality of conductors to complete cable operation.
CN202311664363.0A 2023-12-06 Cable production cabling equipment and method Active CN117497251B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311664363.0A CN117497251B (en) 2023-12-06 Cable production cabling equipment and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311664363.0A CN117497251B (en) 2023-12-06 Cable production cabling equipment and method

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CN117497251A true CN117497251A (en) 2024-02-02
CN117497251B CN117497251B (en) 2024-05-24

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2920437A (en) * 1956-11-08 1960-01-12 Sthn United Telephone Cables Machines for twisting together electric conductors
CN112951516A (en) * 2021-03-17 2021-06-11 成都大唐线缆有限公司 Data cable set serial production equipment
CN115295254A (en) * 2022-10-10 2022-11-04 国昌线缆有限责任公司 Cabling machine for cables and processing method
CN115472342A (en) * 2022-09-24 2022-12-13 华辰电缆有限公司 Cabling machine for composite cable and processing technology
CN116190007A (en) * 2023-04-21 2023-05-30 坤越线缆有限公司 Cabling device for power cable production and use method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2920437A (en) * 1956-11-08 1960-01-12 Sthn United Telephone Cables Machines for twisting together electric conductors
CN112951516A (en) * 2021-03-17 2021-06-11 成都大唐线缆有限公司 Data cable set serial production equipment
CN115472342A (en) * 2022-09-24 2022-12-13 华辰电缆有限公司 Cabling machine for composite cable and processing technology
CN115295254A (en) * 2022-10-10 2022-11-04 国昌线缆有限责任公司 Cabling machine for cables and processing method
CN116190007A (en) * 2023-04-21 2023-05-30 坤越线缆有限公司 Cabling device for power cable production and use method thereof

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