CN112289513A - Working method of horizontal cabling production line - Google Patents
Working method of horizontal cabling production line Download PDFInfo
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- CN112289513A CN112289513A CN202011149853.3A CN202011149853A CN112289513A CN 112289513 A CN112289513 A CN 112289513A CN 202011149853 A CN202011149853 A CN 202011149853A CN 112289513 A CN112289513 A CN 112289513A
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- cable
- traction
- belt
- twisting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
Abstract
The invention discloses a working method of a horizontal cabling production line, which specifically comprises the following steps: the method comprises the following steps: the cable comprises a plurality of groups of cable strands, wherein the cable strands are horizontally arranged in parallel in a series connection mode, the number of the cable strands in series connection is adjusted according to the number of the cable cores, and the cable strands are used for stranding cable groups; step two: the cable twisting bodies on the rear side are used for further twisting the cables twisted by the front group of cable twisting bodies, a cable feeding disc is automatically conveyed on the disc by arranging a disc conveying trolley, and the twisted cables are wrapped by a wrapping die holder; the cable cores of the cable are twisted through the cable twisting bodies, the cable twisting bodies are horizontally arranged in parallel in a series connection mode, different types of cables can be processed according to the number and specification of the actual cable cores, and the series connection number of the cable twisting bodies is adjusted according to the number of the cable cores.
Description
Technical Field
The invention relates to the technical field of cable processing equipment, in particular to a working method of a horizontal cabling production line.
Background
Cables are generally formed by twisting at least two wires of each group, the wires of each group are insulated from each other and often twisted around a center, a highly insulating covering layer is wrapped around the entire outside, the cable has the characteristics of internal energization and external insulation, and during the production process of the cable, a cabling machine for the cable is required. The existing cable-former is mostly of a vertical structure, a plurality of processes are repeated for cable processing of a plurality of groups of cable cores, the processing efficiency of cables is low, winding after cable-forming of the vertical processing cable is time-consuming and labor-consuming, the overall structure of the traditional cable-former is complex, and operation is complex.
Disclosure of Invention
The invention aims to provide a working method of a horizontal cabling production line, wherein cable cores of a cable are stranded through cable strands, each group of cable strands can be stranded with a plurality of groups of cable cores, the cable strands are horizontally arranged side by side in a series connection mode, different types of cables can be processed according to the number and specification of the actual cable cores, and the number of the cable strands in series connection is adjusted according to the number of the cable cores.
The purpose of the invention can be realized by the following technical scheme:
a working method of a horizontal cabling production line specifically comprises the following steps:
the method comprises the following steps: the cable comprises a plurality of groups of cable strands, wherein the cable strands are horizontally arranged in parallel in a series connection mode, the number of the cable strands in series connection is adjusted according to the number of the cable cores, and the cable strands are used for stranding cable groups;
step two: the cable twisting bodies on the rear side are used for further twisting the cables twisted by the front group of cable twisting bodies, a cable feeding disc is automatically conveyed on the disc by arranging a disc conveying trolley, and the twisted cables are wrapped by a wrapping die holder;
step three: when the number of the cable twisting bodies is large, at least two groups of belt traction assemblies are arranged side by side to pull the cable, an external driving motor drives a traction driving belt wheel to rotate, the traction driving belt wheel drives a traction belt and a traction driven belt wheel to rotate to carry out traction conveying on the cable, the traction belt rotates to play a traction role in processing the cable, a driving hydraulic cylinder is arranged to drive a support frame to move, and a support roller wheel rotatably connected to the support frame plays a supporting role in supporting the traction belt;
step four: and meanwhile, the distance between the two groups of belts is adjusted, the support frame moves under the action of the driving hydraulic cylinder to support and position the traction belts, and the guide rod plays a role in stably guiding the movement of the support frame.
As a further scheme of the invention, the working method uses a horizontal cabling production line which comprises a cable twisting body, a wrapping die holder and a belt traction assembly; the cable twisting body is provided with a plurality of groups side by side and is connected with each other in a horizontal series connection mode, and comprises a twisting body rack, a twisting pipe body, a twisting motor, a first feeding disc and a second feeding disc; a horizontal twisted pipe body is arranged at the central position of the twisted body rack, one end of the twisted pipe body is connected with a twisted motor, the first feeding disc and the second feeding disc are respectively and rotatably arranged on the twisted body rack, and the first feeding disc and the second feeding disc are symmetrically distributed by taking the twisted pipe body as the center; the cable stranding machine is characterized in that the wrapping die holder is fixedly arranged at a discharge port of the tail end cable twisting body, the wrapping die holder wraps a twisted cable, the belt traction assembly is fixedly arranged on one side, away from the cable twisting body, of the wrapping die holder, and the belt traction assembly plays a role in pulling the twisted cable wrapping processing.
As a further scheme of the invention, the cable strands are sequentially arranged from left to right, and the diameters of the stranded pipe bodies on the cable strands are sequentially increased from left to right.
As a further aspect of the invention, the belt traction assemblies are arranged side by side in at least two groups.
As a further scheme of the invention, the lower end of the cable twisting body is provided with a tray conveying trolley which automatically conveys the cable feeding tray on the tray.
As a further scheme of the invention, the belt traction assembly comprises a traction frame, traction driven pulleys, a traction driving pulley and a traction belt, wherein the traction driven pulleys and the traction driving pulley are rotationally connected in the traction frame, the traction driven pulleys and the traction driving pulley are respectively provided with two groups and are symmetrically distributed, the traction driving pulley is connected with an output end of an external driving motor, and the traction belt is connected with the traction driven pulleys and the traction driving pulley.
As a further scheme of the invention, two pairs of supporting assemblies are symmetrically arranged in the traction frame, each supporting assembly comprises a mounting plate and a supporting frame, the mounting plates are fixedly mounted on the traction frame, driving hydraulic cylinders are fixedly mounted on the mounting plates, the output ends of the driving hydraulic cylinders are mounted towards a traction belt, the output ends of the driving hydraulic cylinders penetrate through the mounting plates and are fixedly connected with the supporting frames, and a plurality of groups of supporting rollers are rotatably connected to the supporting frames.
As a further scheme of the invention, two groups of guide rods are connected to the mounting plate in a sliding and penetrating manner, are symmetrically distributed by taking the driving hydraulic cylinder as a center, and are fixedly connected with the support frame.
The invention has the beneficial effects that: the cable cores of the cables are stranded through the cable stranded bodies, each group of cable stranded bodies can be stranded with a plurality of groups of cable cores, the cable stranded bodies are horizontally arranged in parallel in a series connection mode and are provided with a plurality of groups, different types of cables can be processed according to the number and specification of the actual cable cores, the series connection number of the cable stranded bodies is adjusted according to the number of the cable cores, the cable stranded bodies are used for stranding cable groups, the cable stranded by the previous group of cable stranded bodies is further stranded by the cable stranded bodies positioned on the rear side, therefore, the sequentially increased stranded pipe bodies ensure the output of the cables, the cable feeding discs are automatically conveyed on the disc by arranging the disc conveying trolley, the fast disc conveying of the cable feeding discs is effectively improved, the stranding processing efficiency of the cables is ensured, the stranded cables are wound by the winding die holder, when the number of the cable stranded bodies is large, the fast and efficient traction effect cannot be achieved by one group of belt, therefore it guarantees the traction effect to the cable to be provided with two sets of belt traction assembly side by side at least, drive through outside driving motor and pull the driving pulley and rotate, pull driving pulley and drive traction belt and pull driven pulley and rotate and pull the transport to the cable, guarantee to carry out automatic quick transposition processing to the cable, traction belt rotates and plays towed effect to cable processing, drive the support frame through setting up drive hydraulic cylinder and remove, the backing roll wheel of rotating the connection on the support frame plays the effect of support to traction belt, thereby can adjust the distance between two sets of belts simultaneously and guarantee to play stable traction effect to the cable of different footpaths, the support frame removes under drive hydraulic cylinder's effect and plays the effect of supporting the location to traction belt, the guide bar plays the effect of stable direction to the removal of support frame.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic view of the construction of the cable lay of the present invention;
FIG. 4 is a schematic illustration of the construction of the belt traction assembly of the present invention;
FIG. 5 is a schematic structural view of a support assembly of the present invention;
in the figure: 1. a cable lay; 11. a winch frame; 12. stranding the tube body; 13. a stranding motor; 14. a first feed tray; 15. a second feed tray; 2. wrapping a die holder; 3. a belt traction assembly; 31. a tractor frame; 32. a traction driven pulley; 33. a traction driving pulley; 34. a traction belt; 35. a support assembly; 351. driving the hydraulic cylinder; 352. mounting a plate; 353. a guide bar; 354. a support frame; 355. supporting rollers; 4. and (5) a pallet conveying trolley.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the following embodiments, which are only a part of the embodiments of the present invention, rather than all of the embodiments, of a cable. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
2. Referring to fig. 1-5, a working method of a horizontal cabling production line specifically includes the following steps:
the method comprises the following steps: the cable comprises a cable body 1, a plurality of groups of cable cores and a plurality of groups of cable strands 1, wherein the cable body 1 is horizontally arranged in parallel in a series connection mode, the number of the cable cores in series connection is adjusted according to the number of the cable cores, and the cable body 1 is used for stranding cable groups;
step two: the cable twisting bodies 1 on the rear side further twist cables twisted by the front group of cable twisting bodies 1, a tray conveying trolley 4 is arranged to automatically convey a tray feeding tray, and a wrapping die holder 2 wraps the twisted cables;
step three: when the number of the cable twisting bodies 1 is large, at least two groups of belt traction assemblies 3 are arranged side by side to pull the cable, an external driving motor drives a traction driving belt wheel 33 to rotate, the traction driving belt wheel 33 drives a traction belt 34 and a traction driven belt wheel 32 to rotate to carry out traction conveying on the cable, the traction belt 34 rotates to play a role in traction on cable processing, a driving hydraulic cylinder 351 is arranged to drive a support frame 354 to move, and a support roller 355 rotatably connected to the support frame 354 plays a role in supporting the traction belt 34;
step four: meanwhile, the distance between the two sets of belts is adjusted, the support frame 354 moves under the action of the driving hydraulic cylinder 351 to support and position the traction belt 34, and the guide rod 353 plays a role in stably guiding the movement of the support frame 354.
The working method uses a horizontal cabling production line, wherein the horizontal cabling production line comprises a cable twisting body 1, a wrapping die holder 2 and a belt traction assembly 3; the cable twisting body 1 is provided with a plurality of groups in parallel and connected with each other in a horizontal series connection mode, and the cable twisting body 1 comprises a twisting body frame 11, a twisting pipe body 12, a twisting motor 13, a first feeding disc 14 and a second feeding disc 15; a horizontal twisted pipe body 12 is arranged at the center of the twisted body rack 11, one end of the twisted pipe body 12 is connected with a twisted motor 13, the first feeding tray 14 and the second feeding tray 15 are respectively rotatably installed on the twisted body rack 11, and the first feeding tray 14 and the second feeding tray 15 are symmetrically distributed by taking the twisted pipe body 12 as the center; the utility model discloses a cable stranding machine, including a winding die holder 2, a belt traction assembly 3, a belt traction assembly 2, a belt traction assembly 3, a belt traction.
The cable hank body 1 arranges from left to right in proper order, and the transposition body 12 on the cable hank body 1 increases from left to right aperture in proper order, because the cable hank body 1 is used for twisting the cable group, and the cable that the cable hank body 1 that is located the rear side twisted a preceding group of cable hank body 1 further twists the processing, consequently the output to the cable is ensured to the transposition body 12 that increases in proper order.
Belt traction assembly 3 is provided with at least two sets ofly side by side, and cable hank body 1 is the tandem system level and is provided with a plurality of groups side by side, and when the quantity that cable hank body 1 set up was more, can not play high efficiency's traction effect through a set of belt traction assembly 3, consequently is provided with at least two sets of belt traction assembly 3 side by side and ensures the traction effect to the cable.
The lower end of the cable twisting body 1 is provided with the tray conveying trolley 4, and the tray conveying trolley 4 is used for automatically conveying the cable feeding tray to the tray, so that the fast tray conveying of the cable feeding tray is effectively improved, and the twisting processing efficiency of cables is ensured.
The belt traction assembly 3 comprises a traction frame 31, a traction driven pulley 32, a traction driving pulley 33 and a traction belt 34, the traction frame 31 is internally connected with the traction driven pulley 32 and the traction driving pulley 33 in a rotating mode, the traction driven pulley 32 and the traction driving pulley 33 are both provided with two groups and are symmetrically distributed, the traction driving pulley 33 is connected with the output end of an external driving motor, the traction belt 34 is connected to the traction driven pulley 32 and the traction driving pulley 33 and drives the traction driving pulley 33 to rotate through the external driving motor, the traction driving pulley 33 drives the traction belt 34 and the traction driven pulley 32 to rotate to carry out traction on the cable, and automatic and quick twisting processing on the cable is ensured.
The symmetry is provided with two pairs of supporting components 35 in the frame 31 of pulling, supporting component 35 includes mounting panel 352 and support frame 354, mounting panel 352 fixed mounting is on pulling frame 31, fixed mounting has drive pneumatic cylinder 351 on the mounting panel 352, the installation of drive pneumatic cylinder 351 output towards traction belt 34, drive pneumatic cylinder 351 output passes mounting panel 352 and support frame 354 fixed connection, it is connected with multiunit supporting roller wheel 355 to rotate on the support frame 354, and traction belt 34 rotates and plays towed effect to cable processing, drives support frame 354 through setting up drive pneumatic cylinder 351 and removes, and the supporting roller wheel 355 of rotating the connection on the support frame 354 plays the effect of support to traction belt 34, thereby can adjust the distance between two sets of belts simultaneously and ensure to play stable traction effect to the cable of different line footpaths.
The mounting plate 352 is connected with two groups of guide rods 353 in a sliding and penetrating manner, the two groups of guide rods 353 are symmetrically distributed by taking the driving hydraulic cylinder 351 as a center, the guide rods 353 are fixedly connected with the support frame 354, the support frame 354 moves under the action of the driving hydraulic cylinder 351 to support and position the traction belt 34, and the guide rods 353 play a role in stably guiding the movement of the support frame 354.
When the invention is used, the wire cores of the cable are twisted through the cable twisting bodies 1, each group of cable twisting bodies 1 can be twisted with a plurality of groups of wire cores, the cable twisting bodies 1 are horizontally arranged in series, a plurality of groups of wire cores can be processed according to the number and specification of the actual cable wire cores, the series number of the cable twisting bodies 1 is adjusted according to the number of the cable wire cores, the cable twisting bodies 1 are used for twisting the cable groups, the cable twisting bodies 1 positioned at the rear side further twist and process the cables twisted by the previous group of cable twisting bodies 1, therefore, the sequentially increased twisting tube bodies 12 ensure the output of the cables, the cable feeding discs are automatically transported by arranging the disc transporting trolley 4, thereby effectively improving the fast disc feeding of the cable feeding discs, ensuring the twisting processing efficiency of the cables, the twisted cables are wrapped by the wrapping mould base 2, when the number of the cable twisting bodies 1 is larger, the quick and efficient traction effect cannot be achieved through one group of belt traction components 3, therefore, at least two groups of belt traction components 3 are arranged side by side to ensure the traction effect on cables, the traction driving belt wheel 33 is driven by an external driving motor to rotate, the traction driving belt wheel 33 drives the traction belt 34 and the traction driven belt wheel 32 to rotate so as to carry out traction and conveying on the cables, automatic and quick stranding processing on the cables is ensured, the traction belt 34 rotates to play a traction role on the cable processing, the driving hydraulic cylinder 351 is arranged to drive the support frame 354 to move, the support roller 355 which is rotatably connected with the support frame 354 plays a supporting role on the traction belt 34, meanwhile, the distance between the two groups of belts can be adjusted so as to ensure that the cables with different wire diameters play a stable traction role, and the support frame 354 moves under the action of the driving hydraulic cylinder 351 to play a supporting and positioning role, the guide rods 353 play a role of stably guiding the movement of the support frame 354.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (8)
1. A working method of a horizontal cabling production line is characterized by comprising the following steps:
the method comprises the following steps: the cable comprises a cable body (1), a plurality of groups of cable cores and a plurality of groups of cable strands (1), wherein the cable cores are twisted through the cable body (1), the cable body (1) is horizontally arranged in parallel in a series connection mode, the number of the cable bodies (1) in series connection is adjusted according to the number of the cable cores, and the cable body (1) is used for twisting cable groups;
step two: the cable twisting bodies (1) positioned on the rear side further twist cables twisted by the front group of cable twisting bodies (1), a tray conveying trolley (4) is arranged to automatically convey a tray feeding tray, and a wrapping die holder (2) wraps the twisted cables;
step three: when the number of the cable twisting bodies (1) is large, at least two groups of belt traction assemblies (3) are arranged side by side to pull the cable, an external driving motor drives a traction driving belt wheel (33) to rotate, the traction driving belt wheel (33) drives a traction belt (34) and a traction driven belt wheel (32) to rotate to carry out traction conveying on the cable, the traction belt (34) rotates to play a role in traction on cable processing, a driving hydraulic cylinder (351) is arranged to drive a support frame (354) to move, and a support roller (355) which is rotatably connected with the support frame (354) plays a role in supporting the traction belt (34);
step four: meanwhile, the distance between the two groups of belts is adjusted, the support frame (354) moves under the action of the driving hydraulic cylinder (351) to support and position the traction belt (34), and the guide rod (353) stably guides the movement of the support frame (354).
2. The working method of the horizontal cabling production line according to claim 1, wherein the working method uses the horizontal cabling production line, and the horizontal cabling production line comprises a cable strand body (1), a wrapping die holder (2) and a belt traction assembly (3); the cable twisting body (1) is provided with a plurality of groups side by side and is connected with each other in a horizontal series connection mode, and the cable twisting body (1) comprises a twisting body rack (11), a twisting pipe body (12), a twisting motor (13), a first feeding disc (14) and a second feeding disc (15); a horizontal twisted pipe body (12) is arranged at the central position of the twisted body rack (11), one end of the twisted pipe body (12) is connected with a twisted motor (13), the first feeding disc (14) and the second feeding disc (15) are respectively rotatably installed on the twisted body rack (11), and the first feeding disc (14) and the second feeding disc (15) are symmetrically distributed by taking the twisted pipe body (12) as the center; the utility model discloses a cable stranding machine, including wrapping die holder (2), belt traction assembly (3) has played trailing effect to the cable transposition around package processing, wrapping die holder (2) fixed mounting is in the discharge gate department of terminal cable hank body (1), the cable that the transposition was accomplished around the package, and the belt traction assembly (2) is around the package die holder (2) one side of keeping away from cable hank body (1).
3. The working method of the horizontal cabling production line according to claim 2, wherein the cable strands (1) are arranged in sequence from left to right, and the diameter of the stranded pipe bodies (12) on the cable strands (1) increases in sequence from left to right.
4. A method as claimed in claim 2, wherein said belt traction assemblies (3) are arranged side by side in at least two groups.
5. The working method of the horizontal cabling production line according to claim 2, wherein the lower end of the cable twisting body (1) is provided with a tray conveying trolley (4), and the tray conveying trolley (4) automatically conveys a cable feeding tray on a tray.
6. The working method of the horizontal cabling production line according to claim 2, wherein the belt traction assembly (3) comprises a traction frame (31), traction driven pulleys (32), a traction driving pulley (33) and a traction belt (34), the traction driven pulleys (32) and the traction driving pulley (33) are rotationally connected in the traction frame (31), two groups of the traction driven pulleys (32) and the traction driving pulley (33) are symmetrically arranged, the traction driving pulley (33) is connected with the output end of an external driving motor, and the traction belt (34) is connected to the traction driven pulleys (32) and the traction driving pulley (33).
7. The working method of the horizontal cabling production line of claim 6, wherein two pairs of supporting assemblies (35) are symmetrically arranged in the traction frame (31), each supporting assembly (35) comprises a mounting plate (352) and a supporting frame (354), the mounting plate (352) is fixedly mounted on the traction frame (31), a driving hydraulic cylinder (351) is fixedly mounted on the mounting plate (352), the output end of the driving hydraulic cylinder (351) is mounted towards the traction belt (34), the output end of the driving hydraulic cylinder (351) penetrates through the mounting plate (352) to be fixedly connected with the supporting frame (354), and a plurality of groups of supporting rollers (355) are rotatably connected to the supporting frame (354).
8. The working method of the horizontal cabling production line according to claim 7, wherein two groups of guide rods (353) are slidably and penetratingly connected to the mounting plate (352), the two groups of guide rods (353) are symmetrically distributed around the driving hydraulic cylinder (351), and the guide rods (353) are fixedly connected to the support frame (354).
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| CN202011149853.3A CN112289513B (en) | 2020-10-23 | 2020-10-23 | Working method of horizontal cabling production line |
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| CN202011149853.3A CN112289513B (en) | 2020-10-23 | 2020-10-23 | Working method of horizontal cabling production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113233255A (en) * | 2021-04-30 | 2021-08-10 | 合肥神马科技集团有限公司 | Constant-tension bow-shaped cabling machine capable of stably loading and unloading wire coils |
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| Publication number | Publication date |
|---|---|
| CN112289513B (en) | 2021-12-10 |
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