CN112917148A - Control assembly assembling equipment of environment-friendly air purifier - Google Patents
Control assembly assembling equipment of environment-friendly air purifier Download PDFInfo
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- CN112917148A CN112917148A CN202110135320.8A CN202110135320A CN112917148A CN 112917148 A CN112917148 A CN 112917148A CN 202110135320 A CN202110135320 A CN 202110135320A CN 112917148 A CN112917148 A CN 112917148A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/002—Article feeders for assembling machines orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses control assembly assembling equipment of an environment-friendly air purifier, wherein a moving mechanism and a feeding positioning device are arranged on a workbench, the feeding positioning device comprises a receiving and discharging mechanism, a conveying positioning mechanism and a discharging platform, the receiving and discharging mechanism is arranged at one end of the workbench, the conveying positioning mechanism is arranged at the side edge of the receiving and discharging mechanism, the discharging platform is arranged at the side edge of the moving mechanism, the receiving and discharging mechanism comprises a pushing manipulator, a material supporting component, a Y-axis material moving component and a Z-axis material feeding component, the material supporting component comprises a material supporting bottom plate, a receiving bin and a discharging bin, the material supporting bottom plate is connected with the working end of the Y-axis material moving component, the receiving bin and the discharging bin are driven to move up and down by the Z-axis material feeding component, and the receiving bin and the discharging bin are driven to move back and forth by the Y; the scheme has the advantages of simple structure, convenience in use, automation realization, continuous work, labor saving, production requirement improvement and good market application value.
Description
Technical Field
The invention relates to the field of air purifier assembly, in particular to control assembly assembling equipment of an environment-friendly air purifier.
Background
Along with the improvement of the quality of life, more and more people pay attention to the indoor air quality, so that a large number of air purifiers appear in the market, a control assembly is an indispensable part of the air purifier, and a plug connector of the control assembly is manually plugged in a traditional installation mode, so that the efficiency is very low; along with the continuous development of technology, the production of air cleaner has also been scaled, though also have some semi-automatics or automatic equipment to realize the installation of plug connector, but the structure is comparatively complicated, and it is not convenient to use, maintains comparatively difficultly, and relative efficiency is not high to can't realize the operation standardization of producer's production line and improve the efficiency of product. Accordingly, the prior art is deficient and needs improvement.
Disclosure of Invention
The invention aims to solve the technical problem of providing a novel control component assembling device of an environment-friendly air purifier.
In order to achieve the purpose, the invention adopts the following technical scheme: the control assembly assembling equipment of the environment-friendly air purifier comprises a rack, wherein a workbench is arranged on the upper side of the rack, a moving and assembling mechanism is arranged on the workbench, at least one feeding positioning device is arranged on the side edge of the moving and assembling mechanism, and the feeding positioning device is arranged in the stroke range of the moving and assembling mechanism;
the feeding positioning device comprises a material receiving and discharging mechanism, a conveying positioning mechanism and a discharging platform, the material receiving and discharging mechanism is installed at one end of the workbench, the conveying positioning mechanism is arranged on the side edge of the material receiving and discharging mechanism, the discharging platform is arranged on the side edge of the moving mechanism and is positioned on the rear side of the conveying positioning mechanism, and the conveying positioning mechanism and the discharging platform are both arranged in the stroke range of the moving mechanism;
the receiving and discharging mechanism comprises a material pushing manipulator, a material supporting component, a Y-axis material moving component and a Z-axis material loading component, the workbench is provided with a through groove matched with the receiving and discharging mechanism, the Z-axis material loading component is fixed on the lower side of the workbench, the Y-axis material moving component is connected with the working end of the Z-axis material loading component, the material supporting component is connected with the working end of the Y-axis material moving component, and the material pushing manipulator is arranged on the side edge of the material supporting component;
the material supporting component comprises a material supporting bottom plate, a material receiving bin and a material discharging bin, the material supporting bottom plate is connected with a working end of the Y-axis material moving component, the material receiving bin is arranged on the front side of the material supporting bottom plate, the material discharging bin is arranged on the rear side of the material supporting bottom plate, the material receiving bin and the material discharging bin are driven to move up and down through the Z-axis material feeding component, and the material receiving bin and the material discharging bin are driven to move back and forth through the Y-axis material moving component.
Preferably, in the control assembly assembling device of the environment-friendly air purifier, the Y-axis moving part comprises a moving fixing plate, a moving motor, a moving screw rod and a moving guide piece, the moving motor is installed at the lower side of the moving fixing plate, the moving screw rod and the moving guide piece are arranged at the upper side of the moving fixing plate in parallel, a nut seat of the moving screw rod is connected with the bottom of the material supporting base plate, and the moving motor is linked with the moving screw rod to drive the material supporting part to move back and forth along the moving guide piece.
Preferably, in the control assembly assembling device of the environment-friendly air purifier, the Z-axis feeding part comprises a feeding fixing plate, a feeding connecting plate, a feeding screw rod and a feeding motor, a nut connecting seat of the feeding screw rod is fixed in the middle of the feeding connecting plate, two sides of the nut seat on the feeding connecting plate are respectively provided with a guide bearing seat, a guide column is arranged in each guide bearing seat, the top end of each guide column and the top end of the feeding screw rod are both fixed on the lower side of the workbench, the bottom end of each guide column and the bottom end of the feeding screw rod are both connected with the feeding fixing plate, and the feeding motor is fixed on the lower side of the feeding fixing and linked with the feeding screw rod; the feeding connecting plate is fixed on the side edge of the material moving fixing plate and drives the material moving fixing plate to move up and down.
Preferably, in the control assembly assembling equipment of the environment-friendly air purifier, the conveying and positioning mechanism comprises a bidirectional screw rod clamping component, a conveying component and a positioning component, wherein one end of the conveying component, which is positioned at the side edge of the material receiving and discharging mechanism, is a material passing end, and the other end of the conveying component is a positioning end; the bidirectional screw rod clamping components are arranged on the front side and the rear side of the conveying component, and the positioning components are arranged at the positioning ends of the conveying component; the circuit board to be assembled is moved to the positioning end through the conveying component, the circuit board is positioned through the positioning component and then clamped through the bidirectional screw rod clamping component.
Preferably, in the control assembly assembling device of the environment-friendly air purifier, the conveying part comprises a conveying support, a conveying assembly, a conveying motor and a material receiving plate, the conveying support is mounted on the workbench, the conveying assembly is arranged on the conveying support, and the conveying motor is mounted on one side of the conveying support and is linked with the conveying assembly; the material receiving plate is arranged on the upper side of the conveying support, a connecting block is arranged at the bottom of the material receiving plate, the connecting block is connected with a conveying belt of the conveying assembly, and the material receiving plate is driven to move left and right through the conveying assembly.
Preferably, in the control assembly assembling device of the environment-friendly air purifier, the bidirectional lead screw clamping component comprises a clamping bracket, a bidirectional lead screw assembly, a lead screw guide assembly, a linkage assembly and a driving motor, the clamping bracket is mounted on the workbench, the front end and the rear end of the bidirectional lead screw assembly are rotatably connected with the clamping bracket through bearings, and the bidirectional lead screw assembly and the lead screw guide assembly are arranged in parallel; the linkage assembly and the driving motor are both arranged on the rear side of the clamping support, and the driving motor is linked with the bidirectional screw rod assembly through the linkage assembly.
Preferably, in the control assembly assembling device of the environment-friendly air purifier, the front end part and the rear end part of the bidirectional screw rod assembly are provided with threads in opposite directions, the front end part of the bidirectional screw rod assembly is provided with a front clamping assembly, the rear end part of the bidirectional screw rod assembly is provided with a rear clamping assembly, and the front clamping assembly and the rear clamping assembly are symmetrically arranged.
Preferably, in the control assembly assembling device of the environment-friendly air purifier, the bidirectional screw rod assembly is composed of two bidirectional screw rods, the two bidirectional screw rods are arranged at the left end and the right end of the clamping support, and the screw rod guide assembly is composed of two guide bearings and is respectively positioned at the side edges of the two bidirectional screw rods.
Preferably, environment-friendly air cleaner's control assembly equipment in, the locating part is including location fixed plate, slip table cylinder, clamping jaw assembly, the location fixed plate is fixed on the conveying support of transfer unit, the slip table cylinder is installed on the location fixed plate, clamping jaw assembly installs the work end of slip table cylinder drives clamping jaw assembly through the slip table cylinder and reciprocates.
Preferably, in the control assembly assembling device of the environment-friendly air purifier, the moving mechanism comprises a moving support, a moving manipulator, a CCD alignment part and a suction nozzle part, the moving support is fixed on the workbench, the moving manipulator is installed on the moving support, and the CCD alignment part and the suction nozzle part are both installed at the working end of the moving manipulator.
Compared with the prior art, the automatic feeding device has the advantages that by adopting the scheme, the automatic feeding device is simple in structure, convenient to use, automatic, capable of continuously working, saving labor, meeting production requirements, improving production efficiency and having good market application value.
Drawings
FIG. 1 is a schematic view of the overall assembly structure of one embodiment of the present invention;
FIG. 2 is a schematic structural view of the transfer mechanism of the embodiment of FIG. 1 of the present invention;
FIG. 3 is a schematic view of the feed positioning device of the embodiment of FIG. 1 according to the present invention;
FIG. 4 is a schematic structural diagram of the material receiving and discharging mechanism in the embodiment of FIG. 1 of the present invention;
FIG. 5 is a schematic structural diagram of the Y-axis transfer component of the embodiment of FIG. 1 according to the present invention;
FIG. 6 is a schematic structural view of a Z-axis loading unit of the embodiment of FIG. 1 according to the present invention;
FIG. 7 is a schematic structural diagram of the transport positioning mechanism of the embodiment of FIG. 1 according to the present invention;
FIG. 8 is a second schematic structural view of the conveying and positioning mechanism of the embodiment of FIG. 1;
FIG. 9 is a schematic structural view of the bi-directional screw clamping unit of the embodiment of FIG. 1 of the present invention;
FIG. 10 is a schematic diagram of the structure of the transfer unit of the embodiment of FIG. 1 of the present invention;
the figures above show: the device comprises a workbench 1, a moving mechanism 2, a moving support 21, a moving manipulator 22, a CCD alignment component 23, a suction nozzle component 24, a feeding positioning device 3, a receiving and discharging mechanism 4, a supporting component 41, a supporting bottom plate 411, a receiving bin 412, a discharging bin 413, a Y-axis moving component 42, a moving fixing plate 421, a moving screw 422, a moving motor 423, a moving guide 424, a Z-axis feeding component 43, a feeding motor 431, a feeding fixing plate 432, a feeding screw 433, a feeding connecting plate 434, a guide bearing block 435, a guide column 436, a conveying positioning mechanism 5, a bidirectional screw clamping component 51, a clamping support 511, a screw guide component 512, a bidirectional screw component 513, a driving motor 514, a linkage component 515, a rear clamping component 516, a front clamping component 517, a conveying component 52, a conveying support 521, a conveying component 522, a conveying motor 523, a receiving plate 524, a positioning component 53, a positioning fixing plate 531, a suction nozzle component 24, a feeding positioning component 3, a receiving and a, Slip table cylinder 532, clamping jaw subassembly 533, blowing platform 6.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and specific examples. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "mounted," "fixed," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
As shown in fig. 1-10, an embodiment of the present invention is a control component assembly device of an environmental protection type air cleaner, including a frame, a workbench 1 disposed on an upper side of the frame, a transfer mechanism 2 disposed on the workbench 1, at least one feeding positioning device 3 disposed on a side of the transfer mechanism 2, the feeding positioning device 3 being disposed within a stroke range of the transfer mechanism 2; preferably, be provided with quick-witted case on 1 upside of workstation, feed positioner 3, move dress mechanism 2 and set up in last quick-witted incasement, set up the industrial computer at the side of frame, in machining, often need the auxiliary completion of industrial computer, this is common knowledge, does not excessively set forth industrial computer control principle here. Preferably, a side-by-side door is arranged on the front side of the upper case, and a PVC sealing plate is embedded in a door frame of the side-by-side door to form an observation window; preferably, a control panel is disposed at the front side of the upper case, and a plurality of control buttons are disposed at the lower side of the control panel. Preferably, the device is provided with a plurality of photoelectric sensors for sensing and detecting materials, strokes and the like, for example, the selected photoelectric sensor is a loose CX-441 sensor. This equipment is used for accomplishing the grafting process between components and parts and the circuit board, a set of tray that carries the plug connector is on blowing platform 6 through artifical or material loading manipulator, put into feeding positioner 3's blowing storehouse 413 with a set of circuit board of treating the equipment through artifical or material loading manipulator, move the circuit board to the location end that conveys positioning mechanism 5 through conveying positioning mechanism 5, and fix a position fixedly by conveying positioning mechanism 5, then absorb the plug connector by moving dress mechanism 2, and move to the location end that conveys positioning mechanism 5, the mounted position that corresponds the plug connector on the circuit board pegs graft the plug connector on the circuit board, in order to accomplish the grafting process between components and parts and the circuit board. Preferably, two feeding positioning devices 3 are arranged on the workbench 1 and positioned at two side edges of the moving and mounting mechanism 2, the moving and mounting mechanism 2 completes the insertion of the circuit board at the left side, and after the insertion of the circuit board at the left side is completed, the circuit board at the left side is moved back to place the next circuit board; the right circuit board is inserted by the moving and installing mechanism 2, and the circuit board on the right side is moved back when the next circuit board is placed after the insertion of the circuit board on the right side is completed; move dress mechanism 2 and then peg graft left circuit board once more to this relapse, this scheme simple structure, convenient to use realizes the automation, but continuous operation saves the manual work, satisfies production needs and improves production efficiency, has fine market using value.
Feeding positioner 3 is including receiving drop feed mechanism 4, conveying positioning mechanism 5 and blowing platform 6, receive drop feed mechanism 4 and install the one end of workstation 1, conveying positioning mechanism 5 sets up receive drop feed mechanism 4's side, blowing platform 6 sets up move the side of dress mechanism 2, and be located conveying positioning mechanism 5's rear side, conveying positioning mechanism 5 and blowing platform 6 all set up move the stroke range of dress mechanism 2. For example, receive and release mechanism 4 and install the left end of workstation 1, conveying positioning mechanism 5 sets up receive and release mechanism 4's right side is put into conveying positioning mechanism 5 through receiving and release mechanism 4 the circuit board of waiting to assemble to move the circuit board to conveying positioning mechanism 5's location end through conveying positioning mechanism 5, accomplish the components and parts and peg graft the back, send out by conveying positioning mechanism 5 again, collect the circuit board after the completion equipment by receiving and release mechanism 4.
The receiving and discharging mechanism 4 comprises a pushing manipulator, a material supporting component 41, a Y-axis material moving component 42 and a Z-axis material loading component 43, the workbench 1 is provided with a through groove matched with the receiving and discharging mechanism 4, the Z-axis material loading component 43 is fixed on the lower side of the workbench 1, the Y-axis material moving component 42 is connected with the working end of the Z-axis material loading component 43, the material supporting component 41 is connected with the working end of the Y-axis material moving component 42, and the pushing manipulator is arranged on the side edge of the material supporting component 41; the material supporting component 41 comprises a material supporting bottom plate 411, a material receiving bin 412 and a material discharging bin 413, the material supporting bottom plate 411 is connected with the working end of the Y-axis material moving component 42, the material receiving bin 412 is arranged on the front side of the material supporting bottom plate 411, the material discharging bin 413 is arranged on the rear side of the material supporting bottom plate 411, the material receiving bin 412 and the material discharging bin 413 are driven to move up and down through the Z-axis material feeding component 43, and the material receiving bin 412 and the material discharging bin 413 are driven to move back and forth through the Y-axis material moving component 42. Preferably, the Y-axis moving part 42 includes a moving fixing plate 421, a moving motor 423, a moving screw 422 and a moving guide 424, the moving motor 423 is installed at a lower side of the moving fixing plate 421, the moving screw 422 and the moving guide 424 are arranged at an upper side of the moving fixing plate 421 in parallel, a nut seat of the moving screw 422 is connected with a bottom of the material supporting base plate 411, and the moving motor 423 is linked with the moving screw 422 to drive the material supporting part 41 to move back and forth along the moving guide 424. Preferably, the Z-axis feeding component 43 includes a feeding fixing plate 432, a feeding connecting plate 434, a feeding screw rod 433 and a feeding motor 431, a nut connecting seat of the feeding screw rod 433 is fixed in the middle of the feeding connecting plate 434, two sides of the nut seat on the feeding connecting plate 434 are respectively provided with a guiding bearing seat 435, a guiding column 436 is arranged in the guiding bearing seat 435, the top end of the guiding column 436 and the top end of the feeding screw rod 433 are both fixed on the lower side of the workbench 1, the bottom end of the guiding column 436 and the bottom end of the feeding screw rod 433 are both connected with the feeding fixing plate 432, and the feeding motor 431 is fixed on the lower side of the feeding fixing and is linked with the feeding screw rod 433; the feeding connecting plate 434 is fixed on the side of the material moving fixing plate 421 to drive the material moving fixing plate 421 to move up and down.
For example, the material pushing manipulator is installed at the left end of the workbench 1 and is located at the side edge of the middle part of the Y-axis material moving part 42, and the material moving motor 423 and the material loading motor 431 are both speed reducers with model number tch (v) 40-2200-70S; when loading, a group of trays with plug connectors are placed on the material placing table 6 through a manual or material loading manipulator, and a group of circuit boards to be assembled are placed into the material placing bin 413 of the material supporting component 41 through the manual or material loading manipulator; during discharging, the Y-axis material moving component 42 starts to work, and the material moving motor 423 drives the discharging bin 413 to move to the material passing end of the conveying and positioning mechanism 5; then the feeding motor 431 drives the discharging bin 413 to move downwards, so that the circuit board to be assembled is slightly higher than the material receiving plate 524 of the conveying and positioning mechanism 5; then, the circuit board is pushed into the conveying part 52 by the pushing manipulator, and then the circuit board is driven by the material receiving plate 524 to move to the positioning end; during material receiving, after the assembly is completed, the material receiving bin 412 is moved to the material passing end of the conveying and positioning mechanism 5 through the matching of the Y-axis material moving component 42 and the Z-axis material loading component 43; the assembled circuit boards are fed into the receiving bin 412 by the transfer member 52; then, the discharge bin 413 is moved to the material passing end of the conveying and positioning mechanism 5 through the matching of the Y-axis material moving component 42 and the Z-axis material loading component 43 again, and discharging is carried out; thus repeating. Or when the material receiving and discharging mechanism 4 is at the initial position, the uppermost circuit board in the material discharging bin 413 is slightly higher than the material receiving plate 524 of the conveying and positioning mechanism 5, and when discharging, the material moving motor 423 drives the material discharging bin 413 to move to the material passing end of the conveying and positioning mechanism 5, and then the material pushing manipulator pushes the circuit board into the conveying component 52; the receiving bin 412 is provided with a plurality of receiving grids, when receiving, the receiving bin 412 is driven by the material moving motor 423 to move to the material passing end of the conveying and positioning mechanism 5, and the assembled circuit board is conveyed into the receiving grid on the uppermost layer of the receiving bin 412 by the conveying component 52. When the second layer of circuit boards are fed and discharged, the Z-axis feeding component 43 starts to work to drive the material supporting component 41 to move upwards, then the feeding and discharging steps are continued, the steps are repeated, when the circuit boards at the bottom layer complete feeding and discharging, one group of tasks are completed, and the next group of circuit boards are replaced.
The conveying and positioning mechanism 5 comprises a bidirectional screw rod clamping component 51, a conveying component 52 and a positioning component 53, wherein one end of the conveying component 52, which is positioned at the side edge of the material receiving and discharging mechanism 4, is a material passing end, and the other end of the conveying component is a positioning end; the bidirectional screw rod clamping part 51 is arranged at the front side and the rear side of the conveying part 52, and the positioning part 53 is arranged at the positioning end of the conveying part 52; the circuit board to be assembled is moved to the positioning end by the transfer part 52, positioned by the positioning part 53, and clamped by the bidirectional screw clamping part 51.
The conveying part 52 comprises a conveying bracket 521, a conveying assembly 522, a conveying motor 523 and a material receiving plate 524, wherein the conveying bracket 521 is installed on the workbench 1, the conveying assembly 522 is arranged on the conveying bracket 521, and the conveying motor 523 is installed on one side of the conveying bracket 521 and is linked with the conveying assembly 522; the material receiving plate 524 is arranged on the upper side of the conveying support 521, a connecting block is arranged at the bottom of the material receiving plate 524, the connecting block is connected with a conveying belt of the conveying assembly 522, and the conveying assembly 522 drives the material receiving plate 524 to move left and right. Preferably, the conveying assembly 522 includes a conveying driving wheel, a conveying driven wheel and a conveying belt, the conveying driven wheel is disposed at one end of the conveying support 521, the conveying driving wheel is disposed at the other end of the conveying support 521, a rotating shaft of the conveying motor 523 is engaged with the conveying driving wheel, and the conveying driving wheel and the conveying driven wheel are driven by the conveying belt to be linked. Preferably, a conveying guide assembly is respectively arranged at the front side and the rear side of the conveying bracket 521. Preferably, the material receiving plate 524 is an antistatic insulating rubber plate. For example, the conveying driven wheel is disposed at the left end of the conveying support 521, the conveying driving wheel is disposed at the right end of the conveying support 521, the rotating shaft of the conveying motor 523 is engaged with the conveying driving wheel, the conveying driving wheel is driven by the conveying belt to be linked with the conveying driven wheel, and the material receiving plate 524 is driven to move left and right. During discharging, the discharging bin 413 is opposite to the material passing end through the matching of the shaft material moving component and the Z-axis material loading component 43, the circuit board is pushed into the conveying component 52 by the material pushing manipulator, and then the circuit board is driven by the material receiving plate 524 to move to the right side to the positioning end; during material receiving, the conveying motor 523 operates to drive the conveying assembly 522 to rotate, so as to move the circuit board to be assembled to the left to the material passing end, and the assembled circuit board is sent to the material receiving bin 412.
The bidirectional screw rod clamping component 51 comprises a clamping bracket 511, a bidirectional screw rod assembly 513, a screw rod guide assembly 512, a linkage assembly 515 and a driving motor 514, wherein the clamping bracket 511 is installed on the workbench 1, the front end and the rear end of the bidirectional screw rod assembly 513 are rotatably connected with the clamping bracket 511 through bearings, and the bidirectional screw rod assembly 513 and the screw rod guide assembly 512 are arranged in parallel; the linkage assembly 515 and the driving motor 514 are both installed at the rear side of the clamping bracket 511, and the driving motor 514 is linked with the bidirectional screw rod assembly 513 through the linkage assembly 515. Preferably, the front end portion and the rear end portion of the bidirectional screw rod assembly 513 are provided with threads in opposite directions, the front end portion of the bidirectional screw rod assembly 513 is provided with a front clamping assembly 517, the rear end portion of the bidirectional screw rod assembly 513 is provided with a rear clamping assembly 516, and the front clamping assembly 517 and the rear clamping assembly 516 are symmetrically arranged. Preferably, the bidirectional screw rod assembly 513 is composed of two bidirectional screw rods, the two bidirectional screw rods are arranged at the left end and the right end of the clamping bracket 511, and the screw rod guide assembly 512 is composed of two guide bearings and is respectively located at the side edges of the two bidirectional screw rods. Further, bearing seats of guide bearings are arranged on the front clamping component 517 and the rear clamping component 516, and the guide bearings penetrate through the bearing seats to be connected with the clamping support 511. The driving motor 514 drives the bidirectional screw rod assembly 513 to rotate, so as to drive the front clamping assembly 517 and the rear clamping assembly 516 to move back and forth along the screw rod guide assembly 512, thereby clamping and loosening the circuit board. Preferably, the transmission component 52 is arranged between the front clamping component 517 and the rear clamping component 516, a through hole matched with the bidirectional screw rod and the guide bearing is arranged on the transmission bracket 521, and the front end and the rear end of the bidirectional screw rod component 513 and the screw rod guide component 512 are connected with the clamping bracket 511 by penetrating through the through hole on the transmission bracket 521.
The positioning component 53 comprises a positioning fixing plate 531, a sliding table cylinder 532 and a clamping jaw assembly 533, the positioning fixing plate 531 is fixed on the conveying support 521 of the conveying component 52, the sliding table cylinder 532 is installed on the positioning fixing plate 531, the clamping jaw assembly 533 is installed at the working end of the sliding table cylinder 532, and the clamping jaw assembly 533 is driven to move up and down through the sliding table cylinder 532. Preferably, the jaw assembly 533 includes a jaw cylinder and a jaw mounted on the jaw cylinder; the clamping jaw cylinder is an MHY2 series cylinder, and the model of the sliding table cylinder 532 is XYCRC 60. When the pushing manipulator pushes the circuit board into the conveying part 52, the conveying motor 523 drives the material receiving plate 524 to move rightwards, the circuit board is clamped by the clamping jaw assembly 533, then the sliding table cylinder 532 drives the clamping jaw assembly 533 to move upwards, then the driving motor 514 of the bidirectional screw rod clamping part 51 starts to work, and the front clamping assembly 517 and the rear clamping assembly 516 are driven to move towards the center to clamp the circuit board; and then the plug connector on the discharging platform 6 is sucked by the moving and mounting mechanism 2 and is moved to the positioning end of the conveying and positioning mechanism 5, and the plug connector is plugged on the circuit board corresponding to the mounting position of the plug connector on the circuit board so as to complete the plugging process between the components and the circuit board. Then, the driving motor 514 rotates reversely to drive the front clamping assembly 517 and the rear clamping assembly 516 to move backward, so as to loosen the inserted circuit board, the sliding table cylinder 532 drives the clamping jaw assembly 533 to move backward, the clamping jaw assembly 533 places the circuit board on the material receiving plate 524, and the conveying motor 523 drives the material receiving plate 524 to move toward the material passing end, so as to send the assembled circuit board into the material receiving bin 412.
For example, the left end of the conveying component 52 is a material passing end, and the right end is a positioning end; the transmission motor 523 is a speed reducer with the model of TCH (V) 40-2200-70S; the drive motor 514 is a loose servo motor MHMD042S 1C. During feeding, the discharge bin 413 is moved to the material passing end of the conveying component 52 through the matching of the Y-axis material moving component 42 and the Z-axis material feeding component 43, the circuit board is pushed into the conveying component 52 by the material pushing manipulator, and the conveying motor 523 drives the material receiving plate 524 to move to the positioning end at the right end; during assembly, the circuit board is clamped by the clamping jaw assembly 533, then the sliding table cylinder 532 drives the clamping jaw assembly 533 to move upwards, then the driving motor 514 of the bidirectional screw rod clamping component 51 starts to work, and the front clamping assembly 517 and the rear clamping assembly 516 are driven to move towards the center to clamp the circuit board; and then the plug connector on the discharging platform 6 is sucked by the moving and mounting mechanism 2 and is moved to the positioning end of the conveying and positioning mechanism 5, and the plug connector is plugged on the circuit board corresponding to the mounting position of the plug connector on the circuit board so as to complete the plugging process between the components and the circuit board. During material receiving, the driving motor 514 rotates reversely to drive the front clamping assembly 517 and the rear clamping assembly 516 to move backwards, the inserted circuit board is loosened, the sliding table cylinder 532 drives the clamping jaw assembly 533 to move backwards, the clamping jaw assembly 533 places the circuit board on the material receiving plate 524, the conveying motor 523 drives the material receiving plate 524 to move towards the material passing end, and then the assembled circuit board is sent into the material receiving bin 412.
Move dress mechanism 2 including moving dress support 21, moving dress manipulator 22, CCD counterpoint part 23 and suction nozzle part 24, move dress support 21 and fix on workstation 1, move dress manipulator 22 and install move on dress support 21, CCD counterpoint part 23 and suction nozzle part 24 are all installed move the work end of dress manipulator 22. Preferably, the CCD alignment part 23 includes a camera fixing base and a camera fixed on the camera fixing base, and the camera fixing base is fixed at the working end of the transfer manipulator 22. Preferably, the lower side of the camera is provided with an illumination assembly, and the camera irradiates downwards through the illumination assembly. Further, the transfer-loading manipulator 22 is a four-axis manipulator, which is SCARA-THL700, and the manipulator is a conventional machine, so that redundant description is not repeated, and the components such as the cylinder and the motor used in this embodiment are conventional components.
For example, at the beginning of operation, setting the working positions of the mechanisms, and calibrating the relative positions of the CCD alignment part 23 and the suction nozzle part 24; a group of trays with plug connectors are placed on the discharging platform 6 through a manual or feeding manipulator, and a group of circuit boards to be assembled are placed into the discharging bin 413 of the material supporting component 41 through the manual or feeding manipulator; then, the discharge bin 413 is moved to the material passing end of the conveying component 52 through the matching of the Y-axis material moving component 42 and the Z-axis material loading component 43, the circuit board is pushed into the conveying component 52 by the material pushing manipulator, and the conveying motor 523 drives the material receiving plate 524 to move to the positioning end at the right end; then the circuit board is clamped by the clamping jaw assembly 533, then the sliding table cylinder 532 drives the clamping jaw assembly 533 to move upwards, then the driving motor 514 of the bidirectional screw rod clamping component 51 starts to work, and the front clamping assembly 517 and the rear clamping assembly 516 are driven to move towards the center to clamp the circuit board; then the plug connector on the discharging platform 6 is sucked by the moving and mounting mechanism 2, the CCD contraposition part 23 is moved to the position right above the circuit board to be assembled, the visual programming is carried out, the mounting position of the plug connector on the circuit board is calibrated, and a visual path and a corresponding micro-moving path are generated; the moving mechanism 2 moves the connector to a calibrated mounting position according to the micro-moving path generated by the CCD alignment part 23, and the connector is inserted on the circuit board to complete the inserting process between the component and the circuit board. The industrial personal computer calculates the offset of the mounting position of the plug connector on the circuit board in the front, back, left and right directions by identifying the positioning reference point by the CCD alignment part 23, and calculates the micro-movement path by combining the relative positions of the CCD alignment part 23 and the suction nozzle part 24. During material receiving, the driving motor 514 rotates reversely to drive the front clamping assembly 517 and the rear clamping assembly 516 to move backwards, the inserted circuit board is loosened, the sliding table cylinder 532 drives the clamping jaw assembly 533 to move backwards, and the clamping jaw assembly 533 places the circuit board on the material receiving plate 524; then, the material receiving bin 412 is moved to the material passing end of the conveying component 52 through the matching of the Y-axis material moving component 42 and the Z-axis material loading component 43, the conveying motor 523 drives the material receiving plate 524 to move towards the material passing end, and the assembled circuit board is conveyed into the material receiving bin 412.
In the control assembly assembling device of the environment-friendly air purifier in the embodiment, at the beginning of the operation of the device, a worker adjusts the motion position of each part and the position of the photoelectric switch according to the sizes of the plug connectors and the circuit boards to be assembled, so that the device is ensured to adapt to work substitutes, and the device is controlled by the industrial personal computer to work by each mechanism. A group of trays loaded with plug connectors are placed on a discharging platform through a manual or feeding manipulator, and a group of circuit boards to be assembled are placed into a discharging bin of a material supporting component through the manual or feeding manipulator; then, the discharging bin is moved to the material passing end of the conveying component through the matching of the Y-axis material moving component and the Z-axis material loading component, and the circuit board is pushed into the conveying component by the material pushing manipulator; then the conveying motor drives the material receiving plate to move to the positioning end at the right end; then the circuit board is clamped by the clamping jaw assembly, then the sliding table cylinder drives the clamping jaw assembly to move upwards, then a driving motor of the bidirectional screw rod clamping part starts to work, and the front clamping assembly and the rear clamping assembly are driven to move towards the center to clamp the circuit board; then, the plug connector on the discharging table is sucked by the moving and mounting mechanism, the CCD alignment part is moved to the position right above the circuit board to be assembled, visual programming is carried out, the mounting position of the plug connector on the circuit board is calibrated, and a visual path and a corresponding micro-moving path are generated; and the moving mechanism moves the plug connector to a calibrated mounting position according to a micro-moving path generated by the CCD alignment part, and the plug connector is plugged on the circuit board so as to complete the plugging process between the component and the circuit board. When receiving materials, the driving motor rotates reversely to drive the front clamping assembly and the rear clamping assembly to move backwards, the inserted circuit board is loosened, the sliding table cylinder drives the clamping jaw assembly to move backwards, and the clamping jaw assembly places the circuit board on the material receiving plate; then move the cooperation of material part and Z axle material loading part through the Y axle, will receive the material storehouse and move to the punishment in advance end of conveying part, conveying motor drives and connects the flitch to remove to punishment in advance end, and then sends the circuit board after will assembling into and receives the feed bin. Thus, the assembly of a group of circuit boards and plug connectors is completed repeatedly. In the process of discharging by the material receiving and discharging mechanism, the circuit boards on the uppermost layer are placed into the conveying components one by one; when the receiving and discharging mechanism is at an initial position, the circuit board on the uppermost layer in the discharging bin is slightly higher than the receiving plate of the conveying and positioning mechanism, the discharging bin is driven to move to the material passing end of the conveying and positioning mechanism through the material moving motor, and then the circuit board is pushed into the conveying component by the material pushing manipulator; a plurality of layers of storage lattices are arranged in the receiving bin, when receiving materials, the receiving bin is driven by the material moving motor to move to the material passing end of the conveying and positioning mechanism, and the assembled circuit board is conveyed into the storage lattice at the uppermost layer of the receiving bin by the conveying part; when the second layer of circuit boards are fed and discharged, the Z-axis feeding component starts to work to drive the material supporting component to move upwards, then the feeding and discharging steps are continued, the steps are repeated, when the circuit boards at the bottommost layer complete feeding and discharging, one group of tasks are completed, and the next group of circuit boards are replaced. This scheme simple structure, convenient to use realizes automaticly, but continuous operation saves the manual work, satisfies production needs and improves production efficiency, has fine market using value.
The technical features mentioned above are combined with each other to form various embodiments which are not listed above, and all of them are regarded as the scope of the present invention described in the specification; also, modifications and variations may be suggested to those skilled in the art in light of the above teachings, and it is intended to cover all such modifications and variations as fall within the true spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The control assembly assembling equipment of the environment-friendly air purifier comprises a rack and is characterized in that a workbench is arranged on the upper side of the rack, a moving and assembling mechanism is arranged on the workbench, at least one feeding positioning device is arranged on the side edge of the moving and assembling mechanism, and the feeding positioning device is arranged in the stroke range of the moving and assembling mechanism;
the feeding positioning device comprises a material receiving and discharging mechanism, a conveying positioning mechanism and a discharging platform, the material receiving and discharging mechanism is installed at one end of the workbench, the conveying positioning mechanism is arranged on the side edge of the material receiving and discharging mechanism, the discharging platform is arranged on the side edge of the moving mechanism and is positioned on the rear side of the conveying positioning mechanism, and the conveying positioning mechanism and the discharging platform are both arranged in the stroke range of the moving mechanism;
the receiving and discharging mechanism comprises a material pushing manipulator, a material supporting component, a Y-axis material moving component and a Z-axis material loading component, the workbench is provided with a through groove matched with the receiving and discharging mechanism, the Z-axis material loading component is fixed on the lower side of the workbench, the Y-axis material moving component is connected with the working end of the Z-axis material loading component, the material supporting component is connected with the working end of the Y-axis material moving component, and the material pushing manipulator is arranged on the side edge of the material supporting component;
the material supporting component comprises a material supporting bottom plate, a material receiving bin and a material discharging bin, the material supporting bottom plate is connected with a working end of the Y-axis material moving component, the material receiving bin is arranged on the front side of the material supporting bottom plate, the material discharging bin is arranged on the rear side of the material supporting bottom plate, the material receiving bin and the material discharging bin are driven to move up and down through the Z-axis material feeding component, and the material receiving bin and the material discharging bin are driven to move back and forth through the Y-axis material moving component.
2. The assembly equipment of the control component of the environment-friendly air purifier as recited in claim 1, wherein the Y-axis material moving part comprises a material moving fixing plate, a material moving motor, a material moving screw rod and a material moving guide, the material moving motor is installed at a lower side of the material moving fixing plate, the material moving screw rod and the material moving guide are arranged at an upper side of the material moving fixing plate in parallel, a nut seat of the material moving screw rod is connected with a bottom of the material supporting bottom plate, and the material moving motor is linked with the material moving screw rod to drive the material supporting part to move back and forth along the material moving guide.
3. The control assembly assembling device of the environment-friendly air purifier as recited in claim 2, wherein said Z-axis feeding unit comprises a feeding fixing plate, a feeding connecting plate, a feeding screw rod and a feeding motor, a nut connecting seat of said feeding screw rod is fixed in the middle of said feeding connecting plate, a guiding bearing seat is respectively provided on said feeding connecting plate at both sides of said nut seat, a guiding post is provided in said guiding bearing seat, the top end of said guiding post and the top end of said feeding screw rod are both fixed at the lower side of said working table, the bottom end of said guiding post and the bottom end of said feeding screw rod are both connected with said feeding fixing plate, said feeding motor is fixed at the lower side of said feeding fixing plate and is linked with said feeding screw rod; the feeding connecting plate is fixed on the side edge of the material moving fixing plate and drives the material moving fixing plate to move up and down.
4. The assembling equipment of control assembly of environment friendly air cleaner as recited in claim 1, wherein said conveying positioning mechanism includes a bidirectional screw clamping component, a conveying component and a positioning component, one end of said conveying component located at the side of said material receiving and discharging mechanism is a material passing end, and the other end is a positioning end; the bidirectional screw rod clamping components are arranged on the front side and the rear side of the conveying component, and the positioning components are arranged at the positioning ends of the conveying component; the circuit board to be assembled is moved to the positioning end through the conveying component, the circuit board is positioned through the positioning component and then clamped through the bidirectional screw rod clamping component.
5. The assembling apparatus of control assembly for environmental friendly air cleaner according to claim 4, wherein said transfer unit includes a transfer bracket, a transfer assembly, a transfer motor and a receiving plate, said transfer bracket is installed on said working table, said transfer assembly is disposed on said transfer bracket, said transfer motor is installed at one side of said transfer bracket and is linked with said transfer assembly; the material receiving plate is arranged on the upper side of the conveying support, a connecting block is arranged at the bottom of the material receiving plate, the connecting block is connected with a conveying belt of the conveying assembly, and the material receiving plate is driven to move left and right through the conveying assembly.
6. The assembly equipment of the control component of the environment-friendly air purifier as recited in claim 4, wherein said bidirectional screw clamping component comprises a clamping bracket, a bidirectional screw component, a screw guide component, a linkage component and a driving motor, said clamping bracket is mounted on said worktable, both front and rear ends of said bidirectional screw component are rotatably connected with said clamping bracket through bearings, said bidirectional screw component and screw guide component are arranged in parallel; the linkage assembly and the driving motor are both arranged on the rear side of the clamping support, and the driving motor is linked with the bidirectional screw rod assembly through the linkage assembly.
7. The assembly equipment of control component of environment friendly air purifier as recited in claim 6, wherein said bidirectional screw rod component is provided with screw threads in opposite directions at front and rear ends, said bidirectional screw rod component is provided with front clamping component at front end, said bidirectional screw rod component is provided with rear clamping component at rear end, and said front clamping component and said rear clamping component are symmetrically arranged.
8. The assembling apparatus of control assembly for environment friendly air cleaner as recited in claim 7, wherein said bidirectional screw assembly is composed of two bidirectional screws, said two bidirectional screws are disposed at left and right ends of said clamping bracket, and screw guide assembly is composed of two guide bearings, respectively disposed at side edges of said two bidirectional screws.
9. The environment-friendly air purifier's control assembly equipment of claim 4, wherein the locating part comprises a locating fixing plate, a sliding table cylinder and a clamping jaw assembly, the locating fixing plate is fixed on the conveying bracket of the conveying part, the sliding table cylinder is installed on the locating fixing plate, the clamping jaw assembly is installed at the working end of the sliding table cylinder, and the clamping jaw assembly is driven to move up and down by the sliding table cylinder.
10. The assembling apparatus for control modules of environmental protection type air purifier according to claim 1, wherein the moving mechanism comprises a moving support, a moving manipulator, a CCD alignment component and a suction nozzle component, the moving support is fixed on the working platform, the moving manipulator is installed on the moving support, and the CCD alignment component and the suction nozzle component are installed at the working end of the moving manipulator.
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| CN202110135320.8A CN112917148B (en) | 2021-02-01 | 2021-02-01 | Control assembly assembling equipment of environment-friendly air purifier |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116922031A (en) * | 2023-07-28 | 2023-10-24 | 中山市景冶金属制品有限公司 | Automatic assembly equipment of radar |
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| CN112917148B (en) | 2022-10-11 |
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