CN112915824A - Preparation process of environment-friendly water-based ink - Google Patents
Preparation process of environment-friendly water-based ink Download PDFInfo
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- CN112915824A CN112915824A CN202110128354.4A CN202110128354A CN112915824A CN 112915824 A CN112915824 A CN 112915824A CN 202110128354 A CN202110128354 A CN 202110128354A CN 112915824 A CN112915824 A CN 112915824A
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- water
- based ink
- transmission shaft
- stirring
- mixed solution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F21/00—Dissolving
- B01F21/10—Dissolving using driven stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/35—Mixing inks or toners
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtration Of Liquid (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention discloses an environment-friendly water-based ink preparation process in the technical field of ink treatment, which comprises a mounting rack, wherein a motor for transmitting power is arranged at the top end of the mounting rack, a stirring device for stirring water-based ink is arranged at the lower end of the motor, the stirring device is arranged at the central position of a stirring box, a shell for protection is arranged at the outer end of the stirring box, a first filtering mechanism for filtering impurities is arranged on the side wall of the inner lower end of the stirring box, a second filtering mechanism for further filtering impurities is arranged at the lower end of the stirring box, and a collecting device for collecting water-based ink, water and impurities is arranged at the lower end; the water-based ink containing a large amount of impurities can be recycled through the arrangement of the structure, resources are saved, the waste of resources is avoided, the mixed solution on the shell can be automatically cleaned, manual operation is avoided, the labor intensity of workers is reduced, and the stable operation of equipment is guaranteed.
Description
Technical Field
The invention relates to the technical field of ink treatment, in particular to a preparation process of environment-friendly water-based ink.
Background
With the rapid development of modern economy, the demand of the printing and packaging industry is more and more, and meanwhile, the printing ink manufacturing industry is driven to flourish, so that the printing ink manufacturing industry is widely regarded. Particularly, for packaging and printing products with strict requirements on sanitary conditions, such as cigarettes, wine, foods, beverages, medicines, toys for children and the like, the safety stability, the waterproof and stain-resistant performance, the adhesive force, the uniformity and the degradability of the ink have higher requirements, so that the birth and the development of the water-based ink are promoted.
In the prior art, a large amount of ink is thrown off or splashed to the ground in the production process and the use process of the ink, and a large amount of paper scraps, dust and the like are adhered to the water-based ink and are difficult to clean, so that the water-based ink is discarded after being cleaned, great waste is caused, the environment is polluted, and the water-based ink cannot be effectively reprocessed and utilized.
Based on the above, the invention designs an environment-friendly water-based ink preparation process to solve the problems.
Disclosure of Invention
The invention aims to provide a preparation process of environment-friendly water-based ink, which aims to solve the problems that in the prior art, a large amount of ink is thrown and splashed to the ground in the production process and the using process of the ink, wherein the ink comprises the water-based ink, a large amount of paper scraps, dust and the like are adhered to the water-based ink, the water-based ink is difficult to clean, the water-based ink is discarded after being cleaned, the waste is greatly caused, the environment is polluted, and the water-based ink cannot be effectively reprocessed and utilized.
In order to achieve the purpose, the invention provides the following technical scheme: an environment-friendly water-based ink preparation process comprises the following specific steps:
the method comprises the following steps: firstly, manually filling enough water into a stirring box, and putting water-based ink containing shredded paper scraps and dust into the water;
step two: starting a motor to enable a stirring device to rotate in a stirring box, stirring the mixture of water and the water-based ink, fully dissolving the water-based ink in water, and separating impurities such as the water-based ink, paper scraps and the like;
step three: then, filtering the mixed solution in the stirring tank through a first filtering mechanism, keeping impurities such as shredded paper scraps, dust and the like in the stirring tank, and starting further filtering through a second filtering mechanism when the liquid level of the mixed solution is lower than that of the first filtering mechanism;
step four: finally, the mixed solution of the water-based ink and the water flows into a collecting device, the water-based ink is separated from the collecting device, and then the water-based ink can be continuously recovered by replacing a new collecting device;
the preparation method of the environment-friendly water-based ink comprises the following steps of A, B, C, B, C;
when the ink works, in the prior art, a large amount of ink is thrown and splashed to the ground in the production process and the use process of the ink, wherein the ink comprises water-based ink, a large amount of paper scraps, dust and the like are adhered to the water-based ink, and the water-based ink is difficult to clean, so that the water-based ink is discarded after being cleaned, great waste is caused, the environment is polluted, and the water-based ink cannot be effectively reprocessed and utilized; firstly, manually filling enough water into a stirring box, and putting water-based ink containing shredded paper scraps and dust into the water; starting a motor to enable a stirring device to rotate in a stirring box, stirring the mixture of water and the water-based ink, fully dissolving the water-based ink in water, and separating impurities such as the water-based ink, paper scraps and the like; then, filtering the mixed solution in the stirring tank through a first filtering mechanism, keeping impurities such as shredded paper scraps, dust and the like in the stirring tank, and starting further filtering through a second filtering mechanism when the liquid level of the mixed solution is lower than that of the first filtering mechanism; and finally, the mixed solution of the water-based ink and the water flows into a collecting device, the water-based ink is separated from the collecting device, and then the collecting device is replaced by a new collecting device, so that the recovery of the water-based ink at the next time can be carried out according to the direction shown in the full space diagram.
As a further scheme of the invention, the stirring device comprises a first transmission shaft, a plurality of first connecting sleeves are uniformly arranged at the bottom end of the first transmission shaft, a first connecting arm is rotatably arranged in each first connecting sleeve, a stirring hammer and a first baffle are fixedly arranged at the end part of each first connecting arm, a second connecting arm is rotatably arranged on each first connecting arm, the other end of each second connecting arm is rotatably arranged on a sleeve, the sleeve is connected to the first transmission shaft in a sleeved mode, a first chute is formed in the sleeve, and a first spring is arranged between the lower end face of the sleeve and each first connecting sleeve; when the water-based ink stirring device works, the motor is started, the output end of the motor drives the first transmission shaft to rotate, the first connecting sleeves drive the first connecting arms to rotate, the stirring hammers and the first baffle plates on the first connecting arms start to rotate to stir water-based ink, the first baffle plates are arranged at the forty-five-degree inclination, the concentration of water is increased along with the fusion of the water-based ink stirring and water, the first connecting arms are opened downwards at the moment, the first connecting arms pull the second connecting arms downwards, and the second connecting arms drive the sleeves to slide downwards along the first rotating rods; the ink can be fully dissolved in water in the stirring box, so that the sticky impurities on the water-based ink are separated, and the subsequent filtration is convenient.
As a further scheme of the invention, the first filtering mechanism comprises a first connecting ring, the first connecting ring is slidably arranged in a first sliding groove on the sleeve, an L-shaped plate is fixedly and uniformly arranged on the first connecting ring, the L-shaped plate is slidably arranged in a second sliding groove on the inner wall of the stirring box, a sealing ring is fixedly arranged at the bottom end of the L-shaped plate, the sealing ring is arranged at a discharge port on the side wall of the stirring box, and a first filtering plate is arranged in the discharge port; during operation, the first connecting ring that the first spout internal rotation set up on the sleeve slided down along the sleeve, first connecting ring drives the L shaped plate rather than fixed connection after that and slides down, at this moment, the L shaped plate slides down along the second spout of agitator tank inner wall, the sealing ring that L shaped plate bottom mounting was established after that slides down along the agitator tank inner wall, the sealing ring is not at the discharge gate of sealed agitator tank lateral wall this moment, then along with the continuation of stirring, the mixed solution is thrown away along the discharge gate, be equipped with first filter in the discharge gate, can also prevent that impurity from being thrown away together when the mixed solution is thrown away, the purity that has alleviateed the solution after having guaranteed to filter.
As a further aspect of the present invention, the second filtering mechanism includes a second transmission shaft, and the second transmission shaft is slidably disposed in a third sliding groove at the bottom end surface of the first transmission shaft; the second transmission shaft is hollow, an adapter sleeve is arranged at the upper end of the second transmission shaft, second baffle plates are arranged on two side walls of the adapter sleeve, a second spring is arranged below the second baffle plates, a first connecting plate is arranged at the other end of the second spring, the first connecting plate is rotatably arranged in a fourth chute on the second transmission shaft, a plurality of square tubes are uniformly fixed at the lower end of the second transmission shaft and communicated with the second transmission shaft, a second filter plate is arranged at the joint of the square tubes and the second transmission shaft, a spiral rod is arranged in the second transmission shaft, the maximum diameter of the spiral rod is matched with the inner diameter of the second transmission shaft, a fifth chute is arranged at the lower end of the second transmission shaft, and a sixth chute is arranged on the outer diameter of the second transmission shaft at the lower end of the fifth; when the synchronous transmission device works, the upper end of the second transmission shaft is clamped in the third sliding groove at the bottom end of the first transmission shaft, so that the second transmission shaft and the first transmission shaft synchronously rotate; at this moment, the mixed solution rotates to flow downwards along the spiral lines on the spiral rod in the second transmission shaft, the diameter of the spiral rod is matched with the inner wall of the second transmission shaft, the mixed solution which is not filtered is prevented from directly flowing out along the inner wall of the second transmission shaft, the mixed solution flows down along the spiral lines, meanwhile, in the process of flowing down through the spiral lines, the second transmission shaft is further rotated continuously, the mixed solution is thrown out through a square pipe communicated with the second rotating shaft at the moment, a second filter plate is arranged in the square pipe, the impurities are prevented from being thrown out together, the mixed solution is effectively filtered, and waste is avoided.
As a further scheme of the invention, a discharge pipe is arranged on the adapter sleeve, the other end of the discharge pipe is communicated with the bottom end face of the stirring tank, a sealing circular plate is arranged at the end of the discharge pipe, a floating ring is fixedly arranged on the sealing circular plate, and a support frame is also arranged between the floating ring and the sealing circular plate; during operation, when the mixed solution is lower than the first discharge hole, the solution that the residual part was not thrown away in the agitator tank this moment, then the floating ring has descended to its lower extreme because the mixed solution, then the floating ring is not receiving buoyancy and is beginning to move down, and sealed plectane is not at sealed discharging pipe this moment, and remaining mixed solution flows into the discharging pipe after that, then flows into in the switching sleeve, makes the solution after mixing can both obtain effective filtration, enables impurity smooth discharge simultaneously.
As a further scheme of the invention, threaded rods are symmetrically and fixedly arranged on the inner wall of the upper end of the shell, scraping rings are connected to the threaded rods in a threaded manner, chains are arranged at the other ends of the threaded rods, the chains are arranged on a driving wheel in a crossed manner, and the driving wheel is rotatably arranged in a fifth chute on the second transmission shaft; the during operation, when the fifth spout in the second transmission breaks away from the drive wheel, second transmission shaft and drive wheel cooperation this moment, the drive wheel passes through the chain and drives the threaded rod rotation after that, the threaded rod rotates this moment and drives and scrape the ring and slide down, scrape the ring and can carry out clearance once to the mixed solution on the casing inner wall this moment, can make the mixed solution scrape simultaneously and concentrate in going into the rose box and filter, prevent to glue glutinous shells inner wall and cause the waste, guarantee equipment cleanliness simultaneously, reduce artifical clearance.
As a further scheme of the invention, the collecting device comprises a filter box, two sides of the filter box are slidably arranged on supporting plates, the supporting plates are symmetrically and fixedly arranged on a base, a third spring is arranged on the supporting plates, the other end of the third spring is in contact with a bottom plate of the filter box, the bottom plate is a biomembrane filter plate, a cylindrical through groove is formed in the center of the filter box, a second connecting ring is arranged at the upper end of the cylindrical through groove, the second connecting ring is rotatably arranged in a sixth sliding groove in a second transmission shaft, a water receiving box is arranged at the lower end of the filter box, and a material receiving barrel is arranged in the center of the water receiving; the during operation, then because the volume of the mixed solution in the rose box constantly increases, rose box compression third spring this moment, the rose box receives the weight of mixed solution and begins to slide in the backup pad downwards, meanwhile, the cylinder leads to the second go-between of fixed setting to begin to stimulate the second transmission shaft and slides downwards on the groove, the mixed solution in the rose box begins further to filter the messenger and separates with water, because the rose box bottom plate is the biomembrane, only hydroenergy passes through, then water sees through in the biomembrane gets into the water receiving tank, can continue to use, water economy resource.
Compared with the prior art, the invention has the beneficial effects that:
1. firstly, the device controls the lifting of the stirring device through the uniformity of the stirred solution and the increase of the rotating speed of the motor, and further controls the connecting arm on the stirring device to open and close, so that the uniform stirred solution can be ensured, the situation that large-area oil is not stirred completely and the opening and closing device is opened can be avoided, and further the opening and closing device is designed on the wall which is not the bottom surface, so that the blockage of the filter plate by turbid liquid with higher sand density is effectively reduced, and the integral processing stability of the device is improved; in addition, the device enables the turbid liquid part with concentrated impurities of the first filtering device to be accurately released to the second filtering mechanism through the arranged floating valve.
2. The invention can further collect the pigment in the turbid liquid through the arrangement of the second filtering mechanism, thereby reducing the waste caused by incomplete filtration, wherein the spiral material leaking mode can ensure that all solution parts can be collected through the second filter screen under the action of centrifugal force, and the power of the first filtering mechanism can be directly utilized through the centrifugal means, thereby reducing the energy consumption. The impurity can be prevented from being thrown out together when the mixed solution is thrown out, the purity of the solution after filtering is ensured, the mixed solution can be effectively filtered, and the impurity can be smoothly discharged.
3. According to the invention, the filter box slides downwards through the weight of the filtered solution, so that the arrangement of the scraping ring is triggered, the mixed solution can be scraped into the filter box for concentrated filtration, the waste caused by adhesion of the inner wall of the shell is prevented, the cleanliness of equipment is ensured, and manual cleaning is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a schematic view of the overall structure of the apparatus of the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 2 according to the present invention;
FIG. 4 is a schematic view of the overall structure of the apparatus according to the present invention (hidden housing);
FIG. 5 is a schematic structural view of a stirring device according to the present invention;
FIG. 6 is a cross-sectional view of the structure of FIG. 5 in accordance with the present invention;
FIG. 7 is an enlarged view of the structure of FIG. 6 at C according to the present invention;
FIG. 8 is an enlarged view of the structure of FIG. 6 at D in accordance with the present invention;
FIG. 9 is a schematic structural view of a stirring device according to the present invention;
FIG. 10 is a cross-sectional view of the structure of FIG. 9 in accordance with the present invention;
FIG. 11 is an enlarged view of the structure at B in FIG. 10 according to the present invention;
FIG. 12 is a schematic view of a portion of a second filter mechanism according to the present invention;
FIG. 13 is a cross-sectional view of the structure of FIG. 12 in accordance with the present invention;
FIG. 14 is an enlarged view of the structure at E in FIG. 13 according to the present invention;
FIG. 15 is an enlarged view of the structure at F in FIG. 13 according to the present invention;
FIG. 16 is a schematic cross-sectional view of a collection structure according to the present invention;
FIG. 17 is an enlarged view of the structure at G in FIG. 16 according to the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
the stirring box 1, the motor 2, the shell 3, the first transmission shaft 4, the first connecting sleeve 55, the first connecting arm 6, the first baffle 7, the second connecting arm 8, the sleeve 9, the first chute 10, the first spring 11, the first connecting ring 12, the L-shaped plate 13, the second chute 14, the sealing ring 15, the discharge port 16, the first filter plate 17, the second transmission shaft 18, the third chute 19, the adapter sleeve 20, the second baffle 21, the second spring 22, the first connecting plate 23 and the fourth chute 24, the device comprises a square tube 25, a second filter plate 26, a screw rod 27, a fifth chute 28, a sixth chute 29, a discharge tube 30, a sealing circular plate 31, a floating ring 32, a support frame 33, a threaded rod 34, a scraping ring 35, a chain 36, a driving wheel 37, a filter box 38, a support plate 39, a base 40, a third spring 41, a bottom plate 42, a cylindrical through groove 43, a second connecting ring 44, a water receiving box 45, a material receiving barrel 46 and a mounting frame 47.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-17, the present invention provides a technical solution: an environment-friendly water-based ink preparation process comprises the following specific steps:
the method comprises the following steps: firstly, manually filling enough water into a stirring box 1, and putting water-based ink containing shredded paper scraps and dust into the water;
step two: starting the motor 2 to enable the stirring device to rotate in the stirring box 1, stirring the mixture of water and the water-based ink, fully dissolving the water-based ink in water, and separating impurities such as the water-based ink, paper scraps and the like;
step three: then, filtering the mixed solution in the stirring box 1 through a first filtering mechanism, keeping impurities such as shredded paper scraps, dust and the like in the stirring box 1, and starting further filtering through a second filtering mechanism when the liquid level of the mixed solution is lower than that of the first filtering mechanism;
step four: finally, the mixed solution of the water-based ink and the water flows into a collecting device, the water-based ink is separated from the collecting device, and then the water-based ink can be continuously recovered by replacing a new collecting device;
the preparation of the environment-friendly water-based ink in the first, second, third and fourth steps comprises a mounting frame 47, wherein a motor 2 for providing power is arranged at the top end of the mounting frame 47, a stirring device for stirring the water-based ink is arranged at the lower end of the motor 2, the stirring device is arranged at the central position of a stirring box 1, a shell 3 for protecting the stirring device is arranged at the outer end of the stirring box 1, a first filtering mechanism for stirring a mixed solution and filtering impurities is arranged on the side wall of the inner lower end of the stirring box 1, a second filtering mechanism for filtering impurities is further arranged at the lower end of the stirring box 1 through the residual mixed solution of the first filtering mechanism, and a collecting device for collecting the water-based ink, water and impurities is arranged at the lower;
when the ink works, in the prior art, a large amount of ink is thrown out or splashed to the ground in the production process and the use process of the ink, wherein the ink comprises water-based ink, a large amount of paper scraps, dust and the like are adhered to the water-based ink, and the water-based ink is difficult to clean, so that the water-based ink is discarded after being cleaned, great waste is caused, the environment is polluted, and effective reprocessing and utilization cannot be achieved; firstly, manually filling enough water into a stirring box 1, and putting water-based ink containing shredded paper scraps and dust into the water; starting the motor 2 to enable the stirring device to rotate in the stirring box 1, stirring the mixture of water and the water-based ink, fully dissolving the water-based ink in water, and separating impurities such as the water-based ink, paper scraps and the like; then, filtering the mixed solution in the stirring box 1 through a first filtering mechanism, keeping impurities such as shredded paper scraps, dust and the like in the stirring box 1, and starting further filtering through a second filtering mechanism when the liquid level of the mixed solution is lower than that of the first filtering mechanism; finally, the mixed solution of the water-based ink and the water flows into a collecting device, the water-based ink is separated from the collecting device, and then the water-based ink can be continuously recovered by replacing a new collecting device; (the orientation is shown herein in the full text of FIG. 2).
As a further scheme of the present invention, the stirring apparatus includes a first transmission shaft 4 (as shown in fig. 9), a plurality of first connection sleeves 5 are uniformly fixed at a bottom end of the first transmission shaft 4, a first connection arm 6 is rotatably provided in the first connection sleeve 5, a stirring hammer and a first baffle 7 are fixedly provided at an end of the first connection arm 6, a second connection arm 8 is rotatably provided on the first connection arm 6, the other end of the second connection arm 8 is rotatably provided on a sleeve 9, the sleeve 9 is sleeved on the first transmission shaft 4, a first chute 10 (as shown in fig. 11) is provided on the sleeve 9, and a first spring 11 is provided between a lower end surface of the sleeve 9 and the first connection sleeve 5; when the water-based ink stirring device works, the motor 2 is started, the output end of the motor 2 drives the first transmission shaft 4 to rotate, the first connecting sleeves 5 drive the first connecting arms 6 to rotate, the stirring hammers on the first connecting arms 6 and the first baffle 7 start to rotate to stir water-based ink, the first baffle 7 is arranged at an inclination angle of forty-five degrees, the concentration of water is increased along with the fusion of the water-based ink stirring and water, the first connecting arms 6 are opened downwards at the moment, the first connecting arms 6 pull the second connecting arms 8 downwards, and the second connecting arms 8 drive the sleeves 9 to slide downwards along the first rotating rods; the ink can be fully dissolved in water in the stirring box 1, so that the sticky impurities on the water-based ink can be separated, and the subsequent filtration is convenient.
As a further scheme of the present invention, the first filtering mechanism includes a first connecting ring 12 (as shown in fig. 6 and 8), the first connecting ring 12 is slidably disposed in a first chute 10 on the sleeve 9, an L-shaped plate 13 is fixedly and uniformly disposed on the first connecting ring 12, the L-shaped plate 13 is slidably disposed in a second chute 14 on the inner wall of the stirring box 1, a sealing ring 15 is fixedly disposed at the bottom end of the L-shaped plate 13, the sealing ring 15 is disposed at a discharge port 16 on the side wall of the stirring box 1, and a first filtering plate 17 is disposed in the discharge port 16; during operation, first connecting ring 12 that the first spout 10 internal rotation set up on sleeve 9 is following sleeve 9 lapse, first connecting ring 12 drives L shaped plate 13 lapse rather than fixed connection after that, at this moment, L shaped plate 13 is following the second spout 14 lapse of agitator tank 1 inner wall, sealing ring 15 that L shaped plate 13 bottom mounting was established is following agitator tank 1 inner wall lapse after that, sealing ring 15 is not at the discharge gate 16 of 1 lateral wall of sealed agitator tank this moment, then along with the continuation of stirring, the mixed solution is thrown away along discharge gate 16, be equipped with first filter 17 in the discharge gate 16, can also prevent that impurity from being thrown away together when the mixed solution is thrown away, the purity that has guaranteed to relax solution after filtering.
As a further aspect of the present invention, the second filtering mechanism includes a second transmission shaft 18 (as shown in fig. 12, 13 and 15), the second transmission shaft 18 is slidably disposed in a third sliding slot 19 at the bottom end surface of the first transmission shaft 4; the second transmission shaft 18 is hollow, the upper end of the second transmission shaft 18 is provided with an adapter sleeve 20, two side walls of the adapter sleeve 20 are provided with second baffles 21, a second spring 22 is arranged below the second baffles 21, the other end of the second spring 22 is provided with a first connecting plate 23, the first connecting plate 23 is rotatably arranged in a fourth chute 24 on the second transmission shaft 18, the lower end of the second transmission shaft 18 is fixedly and uniformly provided with a plurality of square pipes 25, the square pipes 25 are communicated with the second transmission shaft 18, a second filter plate 26 is arranged at the joint of the square pipes 25 and the second transmission shaft 18, a spiral rod 27 is arranged in the second transmission shaft 18, the maximum diameter of the spiral rod 27 is matched with the inner diameter of the second transmission shaft 18, the lower end of the second transmission shaft 18 is provided with a fifth chute 28, and the outer diameter of the second transmission shaft; when the synchronous transmission device works, the upper end of the second transmission shaft 18 is clamped in the third sliding groove 19 at the bottom end of the first transmission shaft 4, so that the second transmission shaft 18 and the first transmission shaft 4 rotate synchronously; at this moment, the mixed solution rotates along the spiral veins on the spiral rod 27 in the second transmission shaft 18 and flows downwards, the diameter of the spiral rod 27 is matched with the inner wall of the second transmission shaft 18, the mixed solution which is not filtered is prevented from directly flowing out along the inner wall of the second transmission shaft 18, the mixed solution flows down along the spiral veins, meanwhile, in the process of flowing down through the spiral veins, because the second transmission shaft 18 still rotates continuously, the mixed solution is thrown out through the square pipe 25 communicated with the second rotating shaft at the moment, the second filter plate 26 is arranged in the square pipe 25, impurities are prevented from being thrown out together, the mixed solution is effectively filtered, and waste is avoided.
As a further scheme of the present invention, a discharge pipe 30 (shown in fig. 12 and 13) is arranged on the adapter sleeve 20, the other end of the discharge pipe 30 is communicated with the bottom end face of the stirring tank 1, a sealing circular plate 31 is arranged at the port of the discharge pipe 30, a floating ring 32 is fixedly arranged on the sealing circular plate 31, and a support frame 33 is further arranged between the floating ring 32 and the sealing circular plate 31; during operation, when the mixed solution is lower than the first discharge hole 16, the solution which is not thrown out is remained in the stirring box 1, then the floating ring 32 is lowered to the lower end of the floating ring due to the mixed solution, then the floating ring 32 starts to move downwards without being subjected to buoyancy, at the moment, the sealing circular plate 31 is not in the sealing discharge pipe 30, the remained mixed solution flows into the discharge pipe 30 and then flows into the adapter sleeve 20, the mixed solution can be effectively filtered, and meanwhile, impurities can be smoothly discharged.
As a further scheme of the present invention, threaded rods 34 (shown in fig. 16 and 17) are symmetrically and fixedly disposed on the inner wall of the upper end of the housing 3, a scraping ring 35 is connected to the threaded rods 34 through threads, a chain 36 is disposed at the other end of the threaded rods 34, the chain 36 is crosswise disposed on a driving wheel 37, and the driving wheel 37 is rotatably disposed in the fifth chute 28 on the second transmission shaft 18; the during operation, when fifth spout 28 in the second transmission breaks away from drive wheel 37, second transmission shaft 18 and drive wheel 37 cooperation this moment, drive wheel 37 drives threaded rod 34 through chain 36 and rotates after that, threaded rod 34 rotates to drive and scrapes ring 35 lapse this moment, scrape the mixed solution that ring 35 can be on the inner wall of casing 3 and once clear up this moment, can make the mixed solution scrape simultaneously and concentrate in going into rose box 38 and filter, prevent to glue glutinous casing 3 inner wall and cause the waste, guarantee the equipment cleanliness simultaneously, reduce artifical clearance.
As a further scheme of the present invention, the collecting device includes a filter box 38 (shown in fig. 2, 4, 16, 17), two sides of the filter box 38 are slidably disposed on a supporting plate 39, the supporting plate 39 is symmetrically and fixedly disposed on a base 40, the supporting plate 39 is provided with a third spring 41, the other end of the third spring 41 contacts with a bottom plate 42 of the filter box 38, the bottom plate 42 is a biofilm filtering plate, a cylindrical through groove 43 is disposed at the center of the filter box 38, the upper end of the cylindrical through groove 43 is provided with a second connecting ring 44, the second connecting ring 44 is rotatably disposed in a sixth sliding groove 29 of the second transmission shaft 18, the lower end of the filter box 38 is provided with a water receiving box 45, and the center of the water receiving box 45 is provided; during operation, then because the volume of the mixed solution in the filter tank 38 is increasing continuously, at this moment, the filter tank 38 compresses the third spring 41, the filter tank 38 starts to slide downwards on the support plate 39 under the weight of the mixed solution, meanwhile, the second connecting ring 44 fixedly arranged on the cylindrical through groove 43 starts to pull the second transmission shaft 18 to slide downwards, the mixed solution in the filter tank 38 starts to be further filtered to separate from water, because the bottom plate 42 of the filter tank 38 is a biological membrane, only water can pass through, and then the water enters the water receiving tank 45 through the biological membrane, so that the water can be continuously used, and water resources are saved.
The working principle is as follows: firstly, manually filling enough water into a stirring box 1, and putting water-based ink containing shredded paper scraps and dust into the water; then, the motor 2 is started, the output end of the motor 2 drives the first transmission shaft 4 to rotate, at the moment, all the first connecting sleeves 5 can drive the first connecting arms 6 corresponding to the first connecting sleeves to rotate, the stirring hammers on the first connecting arms 6 and the first baffle 7 start to rotate to stir the water-based ink, and as the first baffle 7 is arranged at a forty-five-degree inclination, the concentration of water is increased along with the fusion of the water-based ink stirring and water, and at the moment, the downward pressure of the fluid on the upper ends of the first baffles can be increased; then the motor rotates with higher speed, so that the first connecting arm 6 is opened downwards, because the first connecting sleeve 5 is fixedly arranged at the bottom end of the first transmission shaft 4, the first connecting arm 6 will pull the second connecting arm 8 downwards by taking a hinge point with the first connecting sleeve 5 as a fulcrum, the second connecting arm 8 drives the sleeve 9 to slide downwards along the first transmission shaft 4, at this time, the sleeve 9 of the first connecting ring 12 rotatably arranged on the first chute 10 on the sleeve 9 slides downwards, then the first connecting ring 12 drives the L-shaped plate 13 fixedly connected with the first connecting ring 12 to slide downwards, at this time, the L-shaped plate 13 slides downwards along the second chute 14 on the inner wall of the stirring box 1, at the same time, the sealing ring 15 fixedly connected with the bottom end of the L-shaped plate 13 slides downwards along the inner wall of the stirring box 1, at this time, the sealing ring 15 does not seal the discharge hole 16 on the side wall of the stirring box 1, and then the mixed solution is thrown out along, the first filter plate 17 is arranged in the discharge port 16, so that impurities can be prevented from being thrown out together when the mixed solution is thrown out, and the purity of the filtered mild solution is ensured; when the mixed solution is lower than the first discharge hole 16, the remaining part of solution (the component of the part of solution is mainly turbid sand liquid with high density) which is not thrown out in the stirring box 1 at this time is then dropped to the lower end of the floating ring 32 due to the mixed solution, then the floating ring 32 starts to move downwards due to buoyancy no longer (the floating ring is in a floating state due to the high water level in the stirring box before the moment), at this time, the sealing circular plate 31 does not seal the discharge pipe 30 any more, then the remaining mixed solution flows into the discharge pipe 30, then flows into the adapter sleeve 20, and then enters the second transmission shaft 18; meanwhile, the upper end of the second transmission shaft 18 is clamped in the third sliding groove 19 at the bottom end of the first transmission shaft 4, so that the second transmission shaft 18 and the first transmission shaft 4 rotate synchronously; at the moment, the mixed solution rotates along the spiral veins on the spiral rod 27 fixedly connected in the second transmission shaft 18 and flows downwards, the outermost diameter of the spiral rod 27 is contacted with the inner wall of the second transmission shaft 18 to generate sealing, the mixed solution which is not filtered is prevented from directly flowing out along the inner wall of the second transmission shaft 18, so that the mixed solution flows down along the spiral veins, meanwhile, in the process of flowing down through the spiral veins, as the second transmission shaft 18 continues to rotate, the mixed solution is thrown out through a square pipe 25 communicated with the second rotating shaft at the moment, and a second filter plate 26 is arranged in the square pipe 25 to prevent impurities from being thrown out together; when the mixed solution is completely filtered, the mixed solution flows into the filter box 38 along the inner wall of the shell 3, and the impurities are directly discharged into the material receiving barrel 46 along the second rotating shaft; then, as the amount of the mixed solution in the filter tank 38 increases continuously, the filter tank 38 compresses the third spring 41, the filter tank 38 starts to slide downward on the support plate 39 due to the weight of the mixed solution, and at the same time, the second connection ring 44 fixedly arranged on the cylindrical through groove 43 starts to pull the second transmission shaft 18 to slide downward (as the second connection ring 44 is rotatably arranged in the sixth sliding groove 29 of the second transmission shaft 18), at this time, the upper end of the second transmission shaft 18 starts to slide downward in the third sliding groove 19 at the bottom end of the first transmission shaft 4, as the second transmission shaft 18 moves downward, when the fifth sliding groove 28 on the second transmission is separated from the transmission wheel 37, at this time, the second transmission shaft 18 is engaged with the transmission wheel 37, and then the transmission wheel 37 drives the threaded rod 34 to rotate through the chain 36, at this time, the threaded rod 34 rotates to drive the scraper ring 35 to slide downward, at this time, the scraper ring 35 can clean the mixed solution on, simultaneously, the mixed solution can be scraped into the filter box 38; when the scraper ring 35 moves to the lowest position, the motor 2 rotates reversely, so that the scraper ring 35 moves to the initial position, the motor 2 is turned off, the mixed solution in the filter box 38 starts to be further filtered to separate water from the water, only water can pass through the bottom plate 42 of the filter box 38 as a biological membrane, the water can enter the water receiving box 45 through the biological membrane and can be continuously used, water resources are saved, the water-based ink is left in the filter box 38, and the next operation can be carried out by replacing the filter box 38 after the mixed solution is filtered (the direction is shown according to the direction of the full-length drawing 2).
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Claims (7)
1. The preparation process of the environment-friendly water-based ink is characterized by comprising the following steps: the process comprises the following specific steps:
the method comprises the following steps: firstly, manually filling enough water into a stirring box (1), and putting water-based ink containing shredded paper scraps and dust into the water;
step two: starting a motor (2) to enable a stirring device to rotate in a stirring box (1), stirring a mixture of water and water-based ink, fully dissolving the water-based ink in water, and separating impurities such as the water-based ink and shredded paper;
step three: then, filtering the mixed solution in the stirring tank (1) through a first filtering mechanism, keeping impurities such as shredded paper scraps, dust and the like in the stirring tank (1), and starting further filtering through a second filtering mechanism when the liquid level of the mixed solution is lower than that of the first filtering mechanism;
step four: finally, the mixed solution of the water-based ink and the water flows into a collecting device, the water-based ink is separated from the collecting device, and then the water-based ink can be continuously recovered by replacing a new collecting device;
wherein preparation of an environment-friendly water-based ink in step one, two, three, four includes mounting bracket (47), mounting bracket (47) top is equipped with motor (2) that is used for providing power, motor (2) lower extreme is equipped with the agitating unit who is used for stirring water-based ink, agitating unit establishes and puts at agitator tank (1) central point, agitator tank (1) outer end is equipped with casing (3) that are used for protecting agitating unit, lower extreme lateral wall is equipped with the first filtering mechanism who is used for stirring mixed solution filtration impurity in agitator tank (1), agitator tank (1) lower extreme is equipped with the second filtering mechanism who filters impurity through the remaining mixed solution of first filtering mechanism and further set up, second filtering mechanism lower extreme is equipped with the collection device who is used for collecting water-based ink, water and impurity.
2. The process for preparing environment-friendly water-based ink according to claim 1, wherein: agitating unit includes first transmission shaft (4), first transmission shaft (4) bottom mounting evenly is equipped with a plurality of first connecting sleeves (5), first connecting sleeve (5) internal rotation is equipped with first linking arm (6), first linking arm (6) end fixing is equipped with puddler and first baffle (7), it is equipped with second linking arm (8) to rotate on first linking arm (6), second linking arm (8) other end rotates and establishes on sleeve (9), sleeve (9) cup joint on first transmission shaft (4), first spout (10) have been seted up on sleeve (9), be equipped with first spring (11) under sleeve (9) between terminal surface and first connecting sleeve (5).
3. The process for preparing environment-friendly water-based ink according to claim 2, wherein: first filtering mechanism includes first connecting ring (12), first connecting ring (12) slide and establish on sleeve (9) in first spout (10), fixed evenly being equipped with L shaped plate (13) on first connecting ring (12), L shaped plate (13) slide and establish in agitator tank (1) inner wall second spout (14), L shaped plate (13) bottom mounting is equipped with sealing ring (15), establish in agitator tank (1) lateral wall discharge gate (16) department sealing ring (15), be equipped with first filter (17) in discharge gate (16).
4. The process for preparing environment-friendly water-based ink according to claim 3, wherein: the second filtering mechanism comprises a second transmission shaft (18), and the second transmission shaft (18) is arranged in a third sliding groove (19) on the bottom end face of the first transmission shaft (4) in a sliding manner; the second transmission shaft (18) is hollow, an adapter sleeve (20) is arranged at the upper end of the second transmission shaft (18), second baffles (21) are arranged on two side walls of the adapter sleeve (20), second springs (22) are arranged below the second baffles (21), a first connecting plate (23) is arranged at the other end of each second spring (22), the first connecting plate (23) is rotatably arranged in a fourth sliding groove (24) on the second transmission shaft (18), a plurality of square pipes (25) are uniformly fixed at the lower end of the second transmission shaft (18), the square pipes (25) are communicated with the second transmission shaft (18), a second filtering plate (26) is arranged at the joint of each square pipe (25) and the second transmission shaft (18), a spiral rod (27) is arranged in the second transmission shaft (18), the maximum diameter of the spiral rod (27) is matched with the inner diameter of the second transmission shaft (18), a fifth sliding groove (28) is formed at the lower end of the second transmission shaft (18), and a sixth sliding chute (29) is formed in the outer diameter of the second transmission shaft (18) at the lower end of the fifth sliding chute (28).
5. The process for preparing environment-friendly water-based ink according to claim 4, wherein: be equipped with discharging pipe (30) on adapter sleeve (20), discharging pipe (30) other end intercommunication agitator tank (1) bottom face, discharging pipe (30) port department is equipped with sealed plectane (31), the fixed floating ring (32) that is equipped with on sealed plectane (31), still be equipped with support frame (33) between floating ring (32) and sealed plectane (31).
6. The process for preparing environment-friendly water-based ink according to claim 4, wherein: the novel multifunctional electric screwdriver is characterized in that threaded rods (34) are symmetrically and fixedly arranged on the inner wall of the upper end of the shell (3), scraping rings (35) are connected to the threaded rods (34) in a threaded mode, chains (36) are arranged at the other ends of the threaded rods (34), the chains (36) are arranged on driving wheels (37) in a crossed mode, and the driving wheels (37) are rotatably arranged in fifth sliding grooves (28) in the second transmission shaft (18).
7. The process for preparing environment-friendly water-based ink according to claim 4, wherein: the collecting device comprises a filter box (38), wherein the two sides of the filter box (38) are slidably arranged on a supporting plate (39), the supporting plate (39) is symmetrically and fixedly arranged on a base (40), a third spring (41) is arranged on the supporting plate (39), the other end of the third spring (41) is in contact with a bottom plate (42) of the filter box (38), the bottom plate (42) is a biomembrane filter plate, a cylindrical through groove (43) is formed in the center of the filter box (38), a second connecting ring (44) is arranged at the upper end of the cylindrical through groove (43), the second connecting ring (44) is rotatably arranged in a sixth sliding groove (29) in a second transmission shaft (18), a water receiving box (45) is arranged at the lower end of the filter box (38), and a material receiving barrel (46) is arranged at the center of the water receiving box (45).
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114011280A (en) * | 2021-09-29 | 2022-02-08 | 广东丽臣奥威实业有限公司 | Surfactant stirring device with a plurality of stirring paddles |
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| CN112915824B (en) | 2022-11-01 |
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Effective date of registration: 20221011 Address after: 322200 No. 118, Sanhe Road, Pujiang Economic Development Zone, Jinhua City, Zhejiang Province Applicant after: ZHEJIANG PUJIANG YONGJIN INDUSTRY AND TRADE Co.,Ltd. Address before: 537000 No.14 Pingling, Fulian village, Shatang Town, Xingye County, Yulin City, Guangxi Zhuang Autonomous Region Applicant before: Liu Caini |
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Denomination of invention: An environmentally friendly water-based ink preparation process Effective date of registration: 20230405 Granted publication date: 20221101 Pledgee: Bank of China Limited by Share Ltd. Pujiang County branch Pledgor: ZHEJIANG PUJIANG YONGJIN INDUSTRY AND TRADE Co.,Ltd. Registration number: Y2023330000666 |