CN112898691A - 一种石墨烯抗菌医用鞋底复合材料 - Google Patents

一种石墨烯抗菌医用鞋底复合材料 Download PDF

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CN112898691A
CN112898691A CN202110080266.1A CN202110080266A CN112898691A CN 112898691 A CN112898691 A CN 112898691A CN 202110080266 A CN202110080266 A CN 202110080266A CN 112898691 A CN112898691 A CN 112898691A
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composite material
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丁天宁
丁德材
丁幼丝
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Fujian Wuchiheng Technology Development Co ltd
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Abstract

本发明涉及新材料技术领域,具体为一种石墨烯抗菌医用鞋底复合材料,所述鞋底复合材料包括疏水层和吸水层,所述吸水层相对于疏水层更靠近鞋的底面,所述疏水层包括以下按照重量份的材料:丁基橡胶28‑36份、天然橡胶15‑18份、乙烯‑醋酸乙烯共聚物6‑12份、滑石粉3‑7份、硫化促进剂3‑6份、石墨烯5‑8份、无味交联剂6‑9份、发泡剂4‑8份、乙二胺四乙酸3‑8份、硅烷偶联剂3‑5份、除菌剂4‑7份。本发明所采取复合材料具有很优良的机械性能,同时还能有效地抑制细菌在鞋内生长繁殖。

Description

一种石墨烯抗菌医用鞋底复合材料
技术领域
本发明涉及新材料技术领域,具体为一种石墨烯抗菌医用鞋底复合材料。
背景技术
人们生活中环境中,无时无刻都有微生物在传播,有些病原体会通过皮肤、呼吸道和消化道途径引起各种疾病,在传播过程中,鞋子是重要的媒介之一。人们在穿鞋运动过程中会产生大量的汗液,从而让鞋内的相对湿度高达80-90%、温度达到35-40摄氏度,在鞋内这种密封的环境中,容易使得细菌滋生,而市面上的鞋子很少有抗菌的功效,需要在这方面进行进一步地研究。
发明内容
本发明的目的在于克服现有技术的缺点,提供一种石墨烯抗菌医用鞋底复合材料,本发明所采取复合材料具有很优良的机械性能,同时还能有效地抑制细菌在鞋内生长繁殖。
本发明的目的通过以下技术方案来实现:
一种石墨烯抗菌医用鞋底复合材料,所述鞋底复合材料包括疏水层和吸水层,所述吸水层相对于疏水层更靠近鞋的底面,所述疏水层包括以下按照重量份的材料:丁基橡胶28-36份、天然橡胶15-18份、乙烯-醋酸乙烯共聚物6-12份、滑石粉3-7份、硫化促进剂3-6份、石墨烯5-8份、无味交联剂6-9份、发泡剂4-8份、乙二胺四乙酸3-8份、硅烷偶联剂3-5份、除菌剂4-7份。
进一步地,所述吸水层被浸泡于所述除菌剂中20-35min后烘干。
进一步地,所述吸水层为棉、麻或高吸水性树脂中的一种或多种组成。
进一步地,所述硫化促进剂为硫化促进剂M。
进一步地,所述无味交联剂为无味DCP。
进一步地,所述发泡剂为碳酸钙或碳酸氢钠。
进一步地,所述硅烷偶联剂为γ―氨丙基三乙氧基硅烷。
进一步地,所述除菌剂为有纳米氧化银、活性炭粉末、负离子粉中的一种或多种。
进一步地,所述纳米氧化银的粒径为30-45nm。
本发明的有益效果为:
(1)本发明鞋底材料具有很好的机械性能。本发明中所采用的石墨烯具有优良的力学性能以及热传导性能,再加上其较为低廉的价格,能够有效地改善天然橡胶所欠缺机械性能和耐热性较差的问题。然而石墨烯在天然橡胶中易发生团聚的现象,不能发挥应有的效果,因此,本发明采用γ―氨丙基三乙氧基硅烷作为硅烷偶联剂,改性后的石墨烯与天然橡胶之间的界面作用得到了增强,提高了石墨烯在天然橡胶中的分散性。
(2)本发明鞋底材料具有很强的抗菌性能。本发明的鞋底材料分为吸水层和疏水层,由高吸水性树脂所组成的吸水层能够将鞋内所产生的水份快速吸走,由于疏水层的作用使得这些水份不会再返回鞋内,从而性能单向导湿作用,保证了鞋内的干爽,减少了细菌生长所需要的水份,也就抑制了其生长。同时,本发明吸水层和疏水层都含有除菌剂,所述的除菌剂由纳米氧化银、活性炭粉末、负离子粉组成,其中,纳米氧化银的粒径很小,因此比表面积很大,能与细菌充分接触后慢慢释放银离子,银离子均有氧化还原性,能够进入细菌细胞后破坏其细胞组织,达到杀菌的作用;负离子粉在水和二氧化碳的环境下产生负氧离子,负氧离子具有很强的活性,能有效破坏细菌的细胞结构;而活性炭粉末具有很强的吸附能力,能将少部分细菌代谢产生的气味吸收掉,减少了鞋内的臭味。
具体实施方式
下面结合具体实施例进一步详细描述本发明的技术方案,但本发明的保护范围不局限于以下所述。
实施例1
制备石墨烯抗菌医用鞋底复合材料的方法,包括以下步骤:
按照重量份称取丁基橡胶28份、天然橡胶15份、乙烯-醋酸乙烯共聚物6份、滑石粉3份、硫化促进剂3份、石墨烯5份、交联剂DCP6份、碳酸钙4份、乙二胺四乙酸3份、γ―氨丙基三乙氧基硅烷3份、纳米氧化银4份,不断加水搅拌使混合均匀,机械搅拌20min得到混合液。制备质量分数为8wt%的甲酸溶液,然后将其加入到混合液中,不断搅拌,得到填料含量为20wt%的生胶;将生胶在水中浸泡24h以去除甲酸(中间需要换水2~3次),之后将其放入到烘箱中干燥。将干燥后的生胶塑炼、混炼、硫化;混炼完成后保持0.3cm的辊距,继续开炼8min,使混炼胶中的填料定向排列;接着将混炼胶以层层堆叠的方式放入到硫化机模具中硫化,得到疏水层;将所述100g的棉、麻或高吸水性树脂浸泡入1.2g/L的由纳米氧化银、活性炭粉末、负离子粉通过3:1:2的重量比组成抗菌液中10min,然后在100℃的温度下烘干,得到吸水层。
实施例2
制备石墨烯抗菌医用鞋底复合材料的方法,包括以下步骤:
按照重量份称取丁基橡胶32份、天然橡胶17份、乙烯-醋酸乙烯共聚物10份、滑石粉5份、硫化促进剂5份、石墨烯6份、交联剂DCP7份、碳酸钙6份、乙二胺四乙酸5份、γ―氨丙基三乙氧基硅烷4份、纳米氧化银、活性炭粉末5份,不断加水搅拌使混合均匀,机械搅拌20min得到混合液。制备质量分数为8wt%的甲酸溶液,然后将其加入到混合液中,不断搅拌,得到填料含量为20wt%的生胶;将生胶在水中浸泡24h以去除甲酸(中间需要换水2~3次),之后将其放入到烘箱中干燥。将干燥后的生胶塑炼、混炼、硫化;混炼完成后保持0.3cm的辊距,继续开炼8min,使混炼胶中的填料定向排列;接着将混炼胶以层层堆叠的方式放入到硫化机模具中硫化,得到疏水层;将所述100g的棉、麻或高吸水性树脂浸泡入1.2g/L的由纳米氧化银、活性炭粉末、负离子粉通过3:1:2的重量比组成抗菌液中10min,然后在100℃的温度下烘干,得到吸水层。
实施例3
制备石墨烯抗菌医用鞋底复合材料的方法,包括以下步骤:
按照重量份称取丁基橡胶36份、天然橡胶18份、乙烯-醋酸乙烯共聚物12份、滑石粉7份、硫化促进剂6份、石墨烯8份、交联剂DCP9份、碳酸氢钠8份、乙二胺四乙酸8份、γ―氨丙基三乙氧基硅烷5份、负离子粉7份,不断加水搅拌使混合均匀,机械搅拌20min得到混合液。制备质量分数为8wt%的甲酸溶液,然后将其加入到混合液中,不断搅拌,得到填料含量为20wt%的生胶;将生胶在水中浸泡24h以去除甲酸(中间需要换水2~3次),之后将其放入到烘箱中干燥。将干燥后的生胶塑炼、混炼、硫化;混炼完成后保持0.3cm的辊距,继续开炼8min,使混炼胶中的填料定向排列;接着将混炼胶以层层堆叠的方式放入到硫化机模具中硫化,得到疏水层;将所述100g的棉、麻或高吸水性树脂浸泡入1.2g/L的由纳米氧化银、活性炭粉末、负离子粉通过3:1:2的重量比组成抗菌液中10min,然后在100℃的温度下烘干,得到吸水层。
通过对实施例1-实施例3所制得鞋底复合材料进行导热率、拉伸强度、抗菌率的测试,所得结果如下表1所示:
其中,导热率的测试方法为:《GB/T 11205-2009橡胶热导率的测定热线法》;
拉伸强度测试方法为:《GB/T 13643-1992橡胶或热塑性橡胶压缩应力松弛的测定》;
鞋底抑菌率的测试方法为:将抗菌处理的鞋垫剪成约1cm×1cm的碎片,称取2.0g装入100mL的无菌锥形瓶中,再加入19.8mL的无菌生理盐水和0.2mL供试菌液,30℃水浴振荡器中200r/min振荡2h。分别取0.5mL振荡0h和振荡2h的样液,用无菌水做适当稀释后,取出0.1mL在无菌平板上,采用平板菌落计数法进行活菌培养计数,并计算抑菌率。
测试结果
项目 实施例1 实施例2 实施例3
导热率W/m<sup>-1</sup>K<sup>-1</sup> 0.32 0.35 0.36
拉伸强度MPa 23.15 24.32 23.56
抑菌率% 99.42 99.53 99.62
表1
以上所述仅是本发明的优选实施方式,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。

Claims (9)

1.一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述鞋底复合材料包括疏水层和吸水层,所述吸水层相对于疏水层更靠近鞋的底面,所述疏水层包括以下按照重量份的材料:丁基橡胶28-36份、天然橡胶15-18份、乙烯-醋酸乙烯共聚物6-12份、滑石粉3-7份、硫化促进剂3-6份、石墨烯5-8份、无味交联剂6-9份、发泡剂4-8份、乙二胺四乙酸3-8份、硅烷偶联剂3-5份、除菌剂4-7份。
2.根据权利要求1所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述吸水层被浸泡于所述除菌剂中20-35min后烘干。
3.根据权利要求2所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述吸水层为棉、麻或高吸水性树脂中的一种或多种组成。
4.根据权利要求1所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述硫化促进剂为硫化促进剂M。
5.根据权利要求1所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述无味交联剂为无味DCP。
6.根据权利要求1所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述发泡剂为碳酸钙或碳酸氢钠。
7.根据权利要求1所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述硅烷偶联剂为γ―氨丙基三乙氧基硅烷。
8.根据权利要求1所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述除菌剂为有纳米氧化银、活性炭粉末、负离子粉中的一种或多种。
9.根据权利要求8所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述纳米氧化银的粒径为30-45nm。
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