CN112898691A - 一种石墨烯抗菌医用鞋底复合材料 - Google Patents
一种石墨烯抗菌医用鞋底复合材料 Download PDFInfo
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 36
- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 29
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 27
- 239000002131 composite material Substances 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 15
- 244000043261 Hevea brasiliensis Species 0.000 claims abstract description 10
- 229920003052 natural elastomer Polymers 0.000 claims abstract description 10
- 229920001194 natural rubber Polymers 0.000 claims abstract description 10
- 238000004073 vulcanization Methods 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 9
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 8
- 238000010521 absorption reaction Methods 0.000 claims abstract description 7
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 7
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 6
- 229920005549 butyl rubber Polymers 0.000 claims abstract description 6
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229960001484 edetic acid Drugs 0.000 claims abstract description 6
- 239000005038 ethylene vinyl acetate Substances 0.000 claims abstract description 6
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims abstract description 6
- 239000004088 foaming agent Substances 0.000 claims abstract description 5
- 230000009967 tasteless effect Effects 0.000 claims abstract description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 11
- 229910001923 silver oxide Inorganic materials 0.000 claims description 11
- NDVLTYZPCACLMA-UHFFFAOYSA-N silver oxide Substances [O-2].[Ag+].[Ag+] NDVLTYZPCACLMA-UHFFFAOYSA-N 0.000 claims description 11
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical group [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- 150000001450 anions Chemical class 0.000 claims description 7
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical group CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- 244000025254 Cannabis sativa Species 0.000 claims description 5
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 claims description 5
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 claims description 5
- 229920000742 Cotton Polymers 0.000 claims description 5
- 239000002250 absorbent Substances 0.000 claims description 5
- 230000002745 absorbent Effects 0.000 claims description 5
- 235000009120 camo Nutrition 0.000 claims description 5
- 235000005607 chanvre indien Nutrition 0.000 claims description 5
- 239000011487 hemp Substances 0.000 claims description 5
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 4
- 230000009965 odorless effect Effects 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 3
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 claims description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 2
- 241000894006 Bacteria Species 0.000 abstract description 9
- 229920001971 elastomer Polymers 0.000 description 18
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 18
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 9
- 235000019253 formic acid Nutrition 0.000 description 9
- 238000003756 stirring Methods 0.000 description 9
- 239000000243 solution Substances 0.000 description 7
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- 239000000203 mixture Substances 0.000 description 4
- -1 silver ions Chemical class 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000003899 bactericide agent Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 1
- 230000037358 bacterial metabolism Effects 0.000 description 1
- 230000003385 bacteriostatic effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
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- 210000001035 gastrointestinal tract Anatomy 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 230000033116 oxidation-reduction process Effects 0.000 description 1
- 244000052769 pathogen Species 0.000 description 1
- 239000002504 physiological saline solution Substances 0.000 description 1
- 210000002345 respiratory system Anatomy 0.000 description 1
- 210000003491 skin Anatomy 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000008223 sterile water Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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Abstract
本发明涉及新材料技术领域,具体为一种石墨烯抗菌医用鞋底复合材料,所述鞋底复合材料包括疏水层和吸水层,所述吸水层相对于疏水层更靠近鞋的底面,所述疏水层包括以下按照重量份的材料:丁基橡胶28‑36份、天然橡胶15‑18份、乙烯‑醋酸乙烯共聚物6‑12份、滑石粉3‑7份、硫化促进剂3‑6份、石墨烯5‑8份、无味交联剂6‑9份、发泡剂4‑8份、乙二胺四乙酸3‑8份、硅烷偶联剂3‑5份、除菌剂4‑7份。本发明所采取复合材料具有很优良的机械性能,同时还能有效地抑制细菌在鞋内生长繁殖。
Description
技术领域
本发明涉及新材料技术领域,具体为一种石墨烯抗菌医用鞋底复合材料。
背景技术
人们生活中环境中,无时无刻都有微生物在传播,有些病原体会通过皮肤、呼吸道和消化道途径引起各种疾病,在传播过程中,鞋子是重要的媒介之一。人们在穿鞋运动过程中会产生大量的汗液,从而让鞋内的相对湿度高达80-90%、温度达到35-40摄氏度,在鞋内这种密封的环境中,容易使得细菌滋生,而市面上的鞋子很少有抗菌的功效,需要在这方面进行进一步地研究。
发明内容
本发明的目的在于克服现有技术的缺点,提供一种石墨烯抗菌医用鞋底复合材料,本发明所采取复合材料具有很优良的机械性能,同时还能有效地抑制细菌在鞋内生长繁殖。
本发明的目的通过以下技术方案来实现:
一种石墨烯抗菌医用鞋底复合材料,所述鞋底复合材料包括疏水层和吸水层,所述吸水层相对于疏水层更靠近鞋的底面,所述疏水层包括以下按照重量份的材料:丁基橡胶28-36份、天然橡胶15-18份、乙烯-醋酸乙烯共聚物6-12份、滑石粉3-7份、硫化促进剂3-6份、石墨烯5-8份、无味交联剂6-9份、发泡剂4-8份、乙二胺四乙酸3-8份、硅烷偶联剂3-5份、除菌剂4-7份。
进一步地,所述吸水层被浸泡于所述除菌剂中20-35min后烘干。
进一步地,所述吸水层为棉、麻或高吸水性树脂中的一种或多种组成。
进一步地,所述硫化促进剂为硫化促进剂M。
进一步地,所述无味交联剂为无味DCP。
进一步地,所述发泡剂为碳酸钙或碳酸氢钠。
进一步地,所述硅烷偶联剂为γ―氨丙基三乙氧基硅烷。
进一步地,所述除菌剂为有纳米氧化银、活性炭粉末、负离子粉中的一种或多种。
进一步地,所述纳米氧化银的粒径为30-45nm。
本发明的有益效果为:
(1)本发明鞋底材料具有很好的机械性能。本发明中所采用的石墨烯具有优良的力学性能以及热传导性能,再加上其较为低廉的价格,能够有效地改善天然橡胶所欠缺机械性能和耐热性较差的问题。然而石墨烯在天然橡胶中易发生团聚的现象,不能发挥应有的效果,因此,本发明采用γ―氨丙基三乙氧基硅烷作为硅烷偶联剂,改性后的石墨烯与天然橡胶之间的界面作用得到了增强,提高了石墨烯在天然橡胶中的分散性。
(2)本发明鞋底材料具有很强的抗菌性能。本发明的鞋底材料分为吸水层和疏水层,由高吸水性树脂所组成的吸水层能够将鞋内所产生的水份快速吸走,由于疏水层的作用使得这些水份不会再返回鞋内,从而性能单向导湿作用,保证了鞋内的干爽,减少了细菌生长所需要的水份,也就抑制了其生长。同时,本发明吸水层和疏水层都含有除菌剂,所述的除菌剂由纳米氧化银、活性炭粉末、负离子粉组成,其中,纳米氧化银的粒径很小,因此比表面积很大,能与细菌充分接触后慢慢释放银离子,银离子均有氧化还原性,能够进入细菌细胞后破坏其细胞组织,达到杀菌的作用;负离子粉在水和二氧化碳的环境下产生负氧离子,负氧离子具有很强的活性,能有效破坏细菌的细胞结构;而活性炭粉末具有很强的吸附能力,能将少部分细菌代谢产生的气味吸收掉,减少了鞋内的臭味。
具体实施方式
下面结合具体实施例进一步详细描述本发明的技术方案,但本发明的保护范围不局限于以下所述。
实施例1
制备石墨烯抗菌医用鞋底复合材料的方法,包括以下步骤:
按照重量份称取丁基橡胶28份、天然橡胶15份、乙烯-醋酸乙烯共聚物6份、滑石粉3份、硫化促进剂3份、石墨烯5份、交联剂DCP6份、碳酸钙4份、乙二胺四乙酸3份、γ―氨丙基三乙氧基硅烷3份、纳米氧化银4份,不断加水搅拌使混合均匀,机械搅拌20min得到混合液。制备质量分数为8wt%的甲酸溶液,然后将其加入到混合液中,不断搅拌,得到填料含量为20wt%的生胶;将生胶在水中浸泡24h以去除甲酸(中间需要换水2~3次),之后将其放入到烘箱中干燥。将干燥后的生胶塑炼、混炼、硫化;混炼完成后保持0.3cm的辊距,继续开炼8min,使混炼胶中的填料定向排列;接着将混炼胶以层层堆叠的方式放入到硫化机模具中硫化,得到疏水层;将所述100g的棉、麻或高吸水性树脂浸泡入1.2g/L的由纳米氧化银、活性炭粉末、负离子粉通过3:1:2的重量比组成抗菌液中10min,然后在100℃的温度下烘干,得到吸水层。
实施例2
制备石墨烯抗菌医用鞋底复合材料的方法,包括以下步骤:
按照重量份称取丁基橡胶32份、天然橡胶17份、乙烯-醋酸乙烯共聚物10份、滑石粉5份、硫化促进剂5份、石墨烯6份、交联剂DCP7份、碳酸钙6份、乙二胺四乙酸5份、γ―氨丙基三乙氧基硅烷4份、纳米氧化银、活性炭粉末5份,不断加水搅拌使混合均匀,机械搅拌20min得到混合液。制备质量分数为8wt%的甲酸溶液,然后将其加入到混合液中,不断搅拌,得到填料含量为20wt%的生胶;将生胶在水中浸泡24h以去除甲酸(中间需要换水2~3次),之后将其放入到烘箱中干燥。将干燥后的生胶塑炼、混炼、硫化;混炼完成后保持0.3cm的辊距,继续开炼8min,使混炼胶中的填料定向排列;接着将混炼胶以层层堆叠的方式放入到硫化机模具中硫化,得到疏水层;将所述100g的棉、麻或高吸水性树脂浸泡入1.2g/L的由纳米氧化银、活性炭粉末、负离子粉通过3:1:2的重量比组成抗菌液中10min,然后在100℃的温度下烘干,得到吸水层。
实施例3
制备石墨烯抗菌医用鞋底复合材料的方法,包括以下步骤:
按照重量份称取丁基橡胶36份、天然橡胶18份、乙烯-醋酸乙烯共聚物12份、滑石粉7份、硫化促进剂6份、石墨烯8份、交联剂DCP9份、碳酸氢钠8份、乙二胺四乙酸8份、γ―氨丙基三乙氧基硅烷5份、负离子粉7份,不断加水搅拌使混合均匀,机械搅拌20min得到混合液。制备质量分数为8wt%的甲酸溶液,然后将其加入到混合液中,不断搅拌,得到填料含量为20wt%的生胶;将生胶在水中浸泡24h以去除甲酸(中间需要换水2~3次),之后将其放入到烘箱中干燥。将干燥后的生胶塑炼、混炼、硫化;混炼完成后保持0.3cm的辊距,继续开炼8min,使混炼胶中的填料定向排列;接着将混炼胶以层层堆叠的方式放入到硫化机模具中硫化,得到疏水层;将所述100g的棉、麻或高吸水性树脂浸泡入1.2g/L的由纳米氧化银、活性炭粉末、负离子粉通过3:1:2的重量比组成抗菌液中10min,然后在100℃的温度下烘干,得到吸水层。
通过对实施例1-实施例3所制得鞋底复合材料进行导热率、拉伸强度、抗菌率的测试,所得结果如下表1所示:
其中,导热率的测试方法为:《GB/T 11205-2009橡胶热导率的测定热线法》;
拉伸强度测试方法为:《GB/T 13643-1992橡胶或热塑性橡胶压缩应力松弛的测定》;
鞋底抑菌率的测试方法为:将抗菌处理的鞋垫剪成约1cm×1cm的碎片,称取2.0g装入100mL的无菌锥形瓶中,再加入19.8mL的无菌生理盐水和0.2mL供试菌液,30℃水浴振荡器中200r/min振荡2h。分别取0.5mL振荡0h和振荡2h的样液,用无菌水做适当稀释后,取出0.1mL在无菌平板上,采用平板菌落计数法进行活菌培养计数,并计算抑菌率。
测试结果
项目 | 实施例1 | 实施例2 | 实施例3 |
导热率W/m<sup>-1</sup>K<sup>-1</sup> | 0.32 | 0.35 | 0.36 |
拉伸强度MPa | 23.15 | 24.32 | 23.56 |
抑菌率% | 99.42 | 99.53 | 99.62 |
表1
以上所述仅是本发明的优选实施方式,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。
Claims (9)
1.一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述鞋底复合材料包括疏水层和吸水层,所述吸水层相对于疏水层更靠近鞋的底面,所述疏水层包括以下按照重量份的材料:丁基橡胶28-36份、天然橡胶15-18份、乙烯-醋酸乙烯共聚物6-12份、滑石粉3-7份、硫化促进剂3-6份、石墨烯5-8份、无味交联剂6-9份、发泡剂4-8份、乙二胺四乙酸3-8份、硅烷偶联剂3-5份、除菌剂4-7份。
2.根据权利要求1所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述吸水层被浸泡于所述除菌剂中20-35min后烘干。
3.根据权利要求2所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述吸水层为棉、麻或高吸水性树脂中的一种或多种组成。
4.根据权利要求1所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述硫化促进剂为硫化促进剂M。
5.根据权利要求1所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述无味交联剂为无味DCP。
6.根据权利要求1所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述发泡剂为碳酸钙或碳酸氢钠。
7.根据权利要求1所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述硅烷偶联剂为γ―氨丙基三乙氧基硅烷。
8.根据权利要求1所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述除菌剂为有纳米氧化银、活性炭粉末、负离子粉中的一种或多种。
9.根据权利要求8所述的一种石墨烯抗菌医用鞋底复合材料,其特征在于,所述纳米氧化银的粒径为30-45nm。
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