CN112895047B - Processing technology of bamboo product - Google Patents
Processing technology of bamboo product Download PDFInfo
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- CN112895047B CN112895047B CN202110059012.1A CN202110059012A CN112895047B CN 112895047 B CN112895047 B CN 112895047B CN 202110059012 A CN202110059012 A CN 202110059012A CN 112895047 B CN112895047 B CN 112895047B
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- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 90
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 90
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 90
- 241001330002 Bambuseae Species 0.000 title claims abstract description 81
- 239000011425 bamboo Substances 0.000 title claims abstract description 81
- 238000012545 processing Methods 0.000 title claims abstract description 43
- 238000005516 engineering process Methods 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 145
- 238000004140 cleaning Methods 0.000 claims abstract description 62
- 238000001035 drying Methods 0.000 claims abstract description 32
- 239000002699 waste material Substances 0.000 claims abstract description 26
- 238000005498 polishing Methods 0.000 claims abstract description 18
- 238000002791 soaking Methods 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 48
- 238000005096 rolling process Methods 0.000 claims description 40
- 239000007921 spray Substances 0.000 claims description 28
- 210000000078 claw Anatomy 0.000 claims description 24
- 238000003825 pressing Methods 0.000 claims description 22
- 238000000227 grinding Methods 0.000 claims description 20
- 230000001105 regulatory effect Effects 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 12
- 238000007664 blowing Methods 0.000 claims description 10
- 244000276331 Citrus maxima Species 0.000 claims description 5
- 235000001759 Citrus maxima Nutrition 0.000 claims description 5
- 241000404037 Eucalyptus urophylla Species 0.000 claims description 5
- 240000000691 Houttuynia cordata Species 0.000 claims description 5
- 235000013719 Houttuynia cordata Nutrition 0.000 claims description 5
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 5
- 235000011613 Pinus brutia Nutrition 0.000 claims description 5
- 241000018646 Pinus brutia Species 0.000 claims description 5
- 244000269722 Thea sinensis Species 0.000 claims description 5
- 229940037003 alum Drugs 0.000 claims description 5
- 238000000861 blow drying Methods 0.000 claims description 5
- GNFTZDOKVXKIBK-UHFFFAOYSA-N 3-(2-methoxyethoxy)benzohydrazide Chemical compound COCCOC1=CC=CC(C(=O)NN)=C1 GNFTZDOKVXKIBK-UHFFFAOYSA-N 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 4
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims 1
- 238000001125 extrusion Methods 0.000 description 12
- 241000209128 Bambusa Species 0.000 description 9
- 230000009471 action Effects 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 7
- 238000011068 loading method Methods 0.000 description 6
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- 238000007373 indentation Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/52—Impregnating agents containing mixtures of inorganic and organic compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/04—Combined bleaching or impregnating and drying of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
- B27K9/002—Cane, bamboo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K2240/00—Purpose of the treatment
- B27K2240/20—Removing fungi, molds or insects
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention provides a processing technology of a bamboo product, which comprises the following steps: a. sawing: removing side branches of the bamboo, selecting the bamboo with a thick and straight main rod and a diameter of 8-9cm, and sawing the bamboo into coarse materials with the length of 20-30cm in each section by a sawing machine; b. deburring: chamfering and deburring two ends of the sawn coarse material through chamfering equipment to enable the cut to be smooth and clean; c. knocking through bamboo joints: knocking through bamboo joints in the deburred coarse material through a processing line, and reserving bamboo joints at the bottom of the coarse material; d. polishing the inside: polishing the interior of the coarse material with good bamboo joint through a processing line to make the interior smooth; e. cleaning and drying: pouring out waste materials in the polished inner coarse materials through a processing assembly line, cleaning the inner and outer parts of the coarse materials, and drying the coarse materials to obtain the bamboo tubes; f. soaking: soaking the bamboo tube in the mildew-proof solution for 30-60 min; g. drying: and (4) putting the soaked bamboo tube into a channel type drying oven for drying to obtain the required bamboo product.
Description
Technical Field
The invention belongs to the field of bamboo product processing, relates to a processing technology, and particularly relates to a processing technology of a bamboo product.
Background
China always likes bamboos, China is the earliest country for researching, cultivating and utilizing bamboos in the world, and China is not easily known as 'the nationality of bamboo civilization' from the huge role of bamboos in the development of Chinese historical culture and the formation of mental culture, the relationship of bamboos with Chinese poetry, painting and calligraphy and the source of garden construction, and the close correlation of bamboos with human life. No plant can have such a far-reaching effect on the civilization of china as bamboo, wherein bamboo products refer to products made of bamboo as a processing raw material, and are mostly daily necessities such as bamboo tubes, but bamboo is a wood fiber material and is easy to mildew and decay under the condition of water, so that the bamboo tubes need to be processed to be better used as practical bamboo products, however, no special processing technology exists in the prior art.
Disclosure of Invention
The invention aims to provide a processing technology of bamboo products aiming at the problems in the prior art.
The purpose of the invention can be realized by the following technical scheme: the processing technology of the bamboo product is characterized by comprising the following steps:
a. sawing: removing side branches of the bamboo, selecting the bamboo with a thick and straight main rod and a diameter of 8-9cm, and sawing the bamboo into coarse materials with the length of 20-30cm in each section by a sawing machine;
b. deburring: chamfering and deburring two ends of the sawn coarse material through chamfering equipment to enable the cut to be smooth and clean;
c. knocking through bamboo joints: knocking through bamboo joints in the deburred coarse material through a processing line, and reserving bamboo joints at the bottom of the coarse material;
d. polishing the inside: polishing the interior of the coarse material with good bamboo joint through a processing line to make the interior smooth;
e. cleaning and drying: pouring out waste materials in the polished inner coarse materials through a processing assembly line, cleaning the inner and outer parts of the coarse materials, and drying the coarse materials to obtain the bamboo tubes;
f. soaking: soaking the bamboo tube in the mildew-proof solution for 30-60 min;
g. drying: and (4) putting the soaked bamboo tube into a channel type drying oven for drying to obtain the required bamboo product.
In the step a, selecting bamboos with strong and straight main stems and diameters of 8cm, and sawing the bamboos into coarse materials with the lengths of 25cm for each section through a sawing machine.
And d, grinding for 10-30 s.
The cleaning time in the step e is 40-60 s.
The blow-drying temperature in the step e is 60-80 ℃.
The mildew-proof solution in the step f is as follows: according to the weight portion, 15-30 portions of radix sophorae flavescentis, 6-8 portions of pine branches, 20-40 portions of shaddock peel, 6-9 portions of tea bran, 2-6 portions of houttuynia cordata, 1-4 portions of alum, 4-6 portions of eucalyptus urophylla leaves and 200 portions of water are stirred and decocted for 1-2 hours, and the soaking solution is prepared after cooling.
The drying temperature in the step g is 100-120 ℃.
The processing line comprises a base, wherein an annular track is fixed on the base, a tooth part is arranged on the track, a plurality of sliding tables are arranged on the track, a guide rod is horizontally fixed on each sliding table, a movable seat is arranged on each guide rod, the movable seat is rotatably connected with the lower end of each rotating shaft, the upper end of each rotating shaft is fixedly connected with the lower surface of a placing turntable, an electric chuck for positioning coarse materials is arranged on the upper surface of the placing turntable, anti-skid grains for transmission are arranged on the side part of the placing turntable, and a limiting block is fixed on each sliding table, the movable seat can be abutted against the limiting block, a first supporting spring is further arranged between the limiting block and the movable seat, a power motor is further fixed on the sliding table, and the output shaft of the power motor is vertically downward, a power wheel matched with the tooth part is fixed at the end part of the output shaft of the power motor, and a feeding device, a collision device, a grinding device, a cleaning and drying device and a discharging device are sequentially arranged on the base.
The principle is as follows: put into the coarse fodder defeatedly through loading attachment and place the carousel on, live the coarse fodder location through electric chuck, hit the device through hitting and hit the coarse fodder bamboo joint and lead to, polish coarse fodder inside through grinding device, weather the device through the washing and wash coarse fodder inside and outside and weather, take off the coarse fodder through unloader to accomplish the continuous processing operation of coarse fodder, processing is reliable.
The feeding device comprises a first support, a first conveying frame, a feeding box, a buffer platform, a first air cylinder, a second air cylinder, a third air cylinder and a lifting platform, wherein the first support is fixed on a base, the first conveying frame is fixed on the first support and is Y-shaped, a plurality of conveying rollers for conveying coarse materials are horizontally arranged on the first conveying frame, the feeding box is fixed on the first support and is positioned above the large-opening end of the first conveying frame, a partition board is vertically fixed in the feeding box and divides the feeding box into two material storage parts, the bottom of the feeding box is provided with a discharge opening communicated with the material storage parts, the discharge opening is horizontally and rotatably provided with a semicircular adjusting part capable of outputting the coarse materials one by one, the semicircular adjusting part is connected with a first driving motor, the buffer platform is fixed on the first support and is positioned between the feeding box and the first conveying frame, the buffer platform is provided with two placing grooves for placing the coarse materials, the two ends of the placing groove are fixed with limiting pieces, the middle of the buffer storage table is further provided with a avoidance through groove, a first air cylinder is fixed on a first support, a piston rod of the first air cylinder is vertically upward, a sorting piece is fixed at the end part of a piston rod of the first air cylinder, the sorting piece is in an isosceles triangle shape, a second air cylinder is fixed on the first support, the piston rod of the second air cylinder is vertically downward, a lifting table is fixed at the end part of the piston rod of the second air cylinder, the lifting table is close to a small opening end of the conveying frame, a third air cylinder is fixed on the lifting table, the piston rod of the third air cylinder is horizontally arranged, a first finger air cylinder used for clamping rough materials is fixed at the end part of the piston rod of the third air cylinder, and a material blocking piece is further fixed on the lifting table.
By adopting the structure, the coarse materials are horizontally stored in the feeding part of the feeding box, the semicircular adjusting part is driven to rotate by the driving motor, the semicircular adjusting part outputs the coarse materials in the feeding part one by one, the coarse materials drop and are stored in the placing groove of the buffer platform, the first air cylinder drives the sorting part to move upwards, the opening of the coarse materials is lighter than the bottom part, the sorting part enables the opening of the coarse materials at the buffer platform to face upwards and slide onto the conveying roller of the conveying frame in an inclined way, the opening of the coarse materials is vertically upwards conveyed from the large opening end to the small opening end, when the placing turntable moves to the first support, the first air cylinder is driven to extend out by the third air cylinder, the first air cylinder is close to the small opening end, the first air cylinder clamps the coarse materials at the small opening end, the first air cylinder is driven to retract by the third air cylinder, the lifting platform is driven to move downwards by the second air cylinder, the first air cylinder downwards conveys the coarse materials to the placing turntable, the electric chuck blocks the coarse material, and simultaneously, blocks the coarse material at the small-opening end through blocking the material piece, can be automatically with coarse material opening up and carry downwards and accomplish its material loading, the material loading is convenient.
The collision device comprises a second bracket, a guide strip, a driving block, a linkage piece, an extrusion piece, a collision rod and a fourth air cylinder, wherein the second bracket is fixed on a base, the guide strip is vertically fixed on the second bracket, the driving block and the linkage block are both arranged on the guide strip in a sliding manner, a pushing spring is further arranged between the linkage block and the guide strip, the linkage piece is horizontally arranged on the linkage block in a sliding manner, a first auxiliary spring is further arranged between the linkage piece and the linkage block, a resetting column is fixed on the linkage piece, the extrusion piece is fixed on the guide strip, an inclined extrusion surface matched with the resetting column is arranged on the extrusion piece, the fourth air cylinder is fixed on the second bracket, a piston rod of the fourth air cylinder is vertically downward, the end part of the piston rod of the fourth air cylinder is connected with the driving block, a driving column is fixed on the driving block, a horizontal contact surface and an inclined avoiding surface matched with the driving column are further arranged on the linkage piece, and the upper end of the collision rod is connected with the linkage block, the lower end of the ram is fixed with a crushing head which can knock coarse bamboo joints through, and the crushing head can be positioned right above the placing turntable.
Adopt this structure, after placing the carousel and removing under the broken head, drive the drive block rebound through cylinder four drive, the drive post of drive block offsets with the horizontal contact surface of linkage and leans on, the linkage drives linkage upward movement, reset post on the linkage offsets with the slope extrusion face on the extruded article and leans on, make the linkage indentation break away from with the drive post of drive block mutually, the linkage block drives the lance downward movement under propelling movement spring's effect, the lance drives broken head downward movement, broken head will place the thick material bamboo joint on the carousel and hit and lead to, drive the drive block rebound through cylinder four drive, under the slope avoidance face effect of linkage, the drive block can realize smoothly resetting downwards, it is convenient to hit and lead to.
The guide strip is also provided with a limiting part for limiting the striker.
By adopting the structure, the limit rod can limit the position when the impact rod moves downwards.
The crushing head is a cone with an inner cavity.
The side surface of the crushing head is provided with a plurality of slots communicated with the inner cavity, and the slots are uniformly distributed.
By adopting the structure, the crushing head can better impact coarse bamboo joints.
The utility model discloses a crushing device, including striker, auxiliary rod, connecting rod, linkage piece, material discharging blade, ball head piece, auxiliary rod, connecting rod upper end and connecting rod lower extreme, the inside slip of striker is provided with the auxiliary rod, and auxiliary rod upper end and connecting rod lower extreme rotate to be connected, and the connecting rod upper end rotates with the linkage piece to be connected, and the auxiliary rod lower extreme links firmly with the ball head piece mutually, is provided with a plurality of material discharging blades on the crushing head, and arranges material blade and fluting one-to-one, arranges material blade middle part and crushing head and rotates to be connected, arranges material blade lower extreme and ball head piece and rotates to be connected, and arranges material blade upper end and can stretch out outside the fluting.
Adopt this structure, hit the back through at broken head with the coarse fodder bamboo joint, when the drive block resets downwards, the face contact is dodged with the slope of linkage to the drive column of drive block, makes the linkage indentation, and the linkage passes through the connecting rod and makes the auxiliary rod rebound, and the auxiliary rod passes through bulb spare and drives the swing of arranging the material blade, arranges the waste discharge of material blade with broken head to can ensure broken head normal work.
The polishing device comprises a third support, a fifth air cylinder, a sixth air cylinder, a lifting seat, a speed reducing motor, a guide rail, a sliding block and a pushing pressing plate, wherein the third support is fixed on a base, the fifth air cylinder is fixed on the third support, a piston rod of the fifth air cylinder faces downwards vertically, the lifting seat is fixed at the end part of the piston rod of the fifth air cylinder, the speed reducing motor is fixed on the lifting seat, an output shaft of the speed reducing motor is vertically arranged, a polishing roller for polishing the inner wall of coarse materials is fixed at the end part of the output shaft of the speed reducing motor, the guide rail is horizontally fixed on the third support, the sliding block is arranged on the guide rail, the pushing pressing plate is fixed on the sliding block and can be contacted with a movable seat, a driving shaft and a driven shaft are vertically arranged on the pushing pressing plate in a rotating mode, the driving shaft is connected with a second driving motor capable of driving the driving shaft to rotate, a driving belt capable of enabling a rotary disc to be arranged between the driving shaft and the driven shaft, and the sixth air cylinder is fixed on the third support, and the piston rod of the cylinder six is horizontally arranged, and the end part of the piston rod of the cylinder six is connected with the pushing pressing plate.
Adopt this structure, carry the back in the grinding roller below when placing the carousel with the coarse fodder, drive the grinding roller through gear motor and rotate, it rotates to drive the driving shaft through driving motor two, the driving shaft makes drive belt rotate, drive lift seat downstream through five cylinders, the lift seat makes the grinding roller insert inside the coarse fodder of placing on the carousel, it removes to drive the propelling movement clamp plate through six cylinders, the propelling movement clamp plate contacts with the sliding seat and makes the grinding roller lean on with the inside counterbalance of the coarse fodder of placing on the carousel, and simultaneously, drive belt drives and places the carousel and rotate, it drives the coarse fodder and rotates to place the carousel, along with the rotation of grinding roller and coarse fodder, the grinding roller can polish to coarse fodder inside, it is convenient to polish.
The cleaning and drying device comprises a fourth support, a regulating shaft, a pressing block, a connecting cylinder, a connecting rod, an inner cleaning rolling brush, an outer cleaning rolling brush, an inner spray head, an outer spray pipe, a water bucket, a water pump, a seventh air cylinder, an eighth air cylinder, a ninth air cylinder, a movable rod, an L-shaped air blowing pipe and an air pump, a third driving motor is fixed on a base, a third output shaft of the driving motor is vertically upward, the end part of an output shaft of the third driving motor is connected with a rotating shaft, the rotating shaft is connected with the middle part of the rotating rod, a first push rod motor is fixed at the end part of the rotating rod, a second push rod of the first push rod motor is vertically downward, a second finger cylinder for clamping coarse materials is fixed at the end part of a push rod of the first push rod motor, the fourth support is fixed on the base, the regulating shaft is horizontally and rotatably arranged on the fourth support, the end part of the regulating shaft is connected with a gear, a rack is horizontally and slidably arranged on the fourth support, the rack is meshed with the gear, the rack and is connected with a second push rod motor capable of driving the second push rod to move back and forth, the middle part of the regulating shaft is fixedly connected with the connecting cylinder, the connecting rod is connected with the connecting cylinder in a sliding way, a second supporting spring is further arranged between the connecting rod and the connecting cylinder, a positioning part is further fixed on the connecting rod, the positioning part is rotatably connected with one end of a positioning shaft, an electric claw for grabbing coarse materials is arranged at the other end of the positioning shaft, a ratchet wheel is fixed at the middle part of the positioning shaft, a reset torsion spring is further sleeved on the positioning shaft, one end of the reset torsion spring is fixedly connected with the positioning part, the other end of the reset torsion spring is fixedly connected with the positioning shaft, a friction wheel is further fixed at the middle part of the positioning shaft, a pawl matched with the ratchet wheel is further rotatably connected on the positioning part, a second auxiliary spring is further arranged between the pawl and the positioning part, a control column is further arranged at the middle part of the pawl, a seventh air cylinder is fixed on a fourth support, a piston rod of the seventh air cylinder is horizontally arranged, a pressing block is fixed at the end part of the piston rod of the seventh air cylinder, and the pressing block can be contacted with the positioning part, a waste collecting box and a waste collecting box are fixed on the base, the waste collecting box is positioned between the regulating shaft and the waste collecting box, the cylinder eight is fixed on the waste collecting box, a piston rod of the cylinder eight is vertically upward, the end part of a piston rod of the cylinder eight is connected with the lifting block, the lower end of the inner cleaning rolling brush is fixed on the lifting block, the upper end of the inner cleaning rolling brush is provided with a concave part, the inner spray head is arranged in the concave part, a water outlet hole of the inner spray head is upward, a mounting rod is fixed on the bracket four, the outer cleaning rolling brush is vertically and rotatably arranged on the mounting rod, the upper end of the outer cleaning rolling brush is connected with the main friction wheel, the main friction wheel can abut against the auxiliary friction wheel, the lower end of the outer cleaning rolling brush is connected with a driving motor four capable of driving the outer cleaning rolling brush to rotate, the outer spray pipe is fixed on the mounting rod and positioned at the side part of the outer cleaning rolling brush, the water outlet hole of the outer spray pipe is downward, and the water bucket is fixed on the bracket four, cask and water main one end are linked together, the water main other end and water main middle part are linked together, water main one end and interior shower nozzle are linked together, the water main other end and outer spray tube are linked together, the water pump sets up on water main, cylinder nine is fixed on support four, and the piston rod level of cylinder nine sets up, the carriage release lever is fixed on the piston rod of cylinder nine, fixed cylinder ten on the carriage release lever, the piston rod of cylinder ten is vertical upwards, the piston rod tip of cylinder ten is fixed with the impeller with control lever matched with, L shape gas blow pipe is fixed on the carriage release lever, L shape gas blow pipe passes through air duct and air pump and communicates, the air pump is fixed on support four, a plurality of gas blowing holes have been seted up on the L shape gas blow pipe medial surface.
By adopting the structure, after the placing turntable conveys coarse materials to the four positions of the bracket, the driving motor III drives the rotating shaft to rotate, the rotating shaft drives the rotating rod to rotate, the coarse materials at the position of the placing turntable are conveyed to the position of the electric claw through the finger cylinder II, the electric claw clamps the bottom of the coarse materials, the push rod motor II drives the rack to continuously move, so that the electric claw swings 180 degrees, the opening of the coarse materials is in a downward state, waste materials in the coarse materials fall into the waste material collecting box, the air cylinder seven drives the pressing block to extend out, the pressing block is contacted with the positioning piece, the connecting rod gradually retracts into the connecting cylinder, the connecting rod drives the electric claw to retract, the coarse materials on the electric claw are finally positioned right above the inner cleaning rolling brush, the main friction wheel is abutted against the auxiliary friction wheel, the lifting block is driven to move upwards through the air cylinder eight, the lifting block drives the inner cleaning rolling brush to move upwards, so that the inner cleaning rolling brush extends into the coarse materials, the inner part and the outer part of the coarse material are sprayed with water through the inner spray nozzle and the outer spray pipe, the outer cleaning rolling brush is driven to rotate through the driving motor IV, meanwhile, the main friction wheel drives the auxiliary friction wheel to rotate, so that the coarse material rotates, the inner part and the outer part of the coarse material are cleaned under the combined action of the inner cleaning rolling brush and the outer cleaning rolling brush, when the auxiliary friction wheel drives the positioning shaft to rotate forwards, the positioning shaft enables the reset torsion spring to deform, and due to the matching of the ratchet wheel and the pawl, the positioning shaft cannot rotate backwards and reset; then the inner cleaning rolling brush is driven to reset downwards by the cylinder eight, the pressing block is driven to retract by the cylinder seven, under the action of the second supporting spring, the electric claw is gradually reset, the second push rod motor drives the rack to continuously move, so that the electric claw swings 90 degrees, the coarse material opening is in a horizontal state, the air pump is used for delivering air to the L-shaped air blowing pipe, the cylinder nine is used for driving the moving rod to be close to the coarse material, the cylinder ten is used for driving the pushing piece to move upwards, the pushing piece is contacted with the control rod to jack the pawl from the ratchet wheel, the positioning shaft is reversely rotated under the torsion action of the reset torsion spring, the coarse material is rapidly rotated by the positioning shaft and is dried by blowing under the matching of the L-shaped blowing pipe, the movable rod is driven to reset through the cylinder nine, the rack is driven to continue to move through the push rod motor two, the electric claw swings 90 degrees again, the coarse material is reset, the coarse material can be cleaned and dried inside and outside, and the treatment is convenient.
The air duct is provided with an electric heating element.
By adopting the structure, the air at the air guide pipe can be heated by the electric heating piece.
The blanking device comprises a fifth support and a eleventh air cylinder, the fifth support is fixed on the base, an output belt used for outputting coarse materials is mounted on the fifth support, the eleventh air cylinder is fixed on the fifth support, a piston rod of the eleventh air cylinder is horizontally arranged, and a third finger air cylinder used for clamping the coarse materials is fixed at the end part of a piston rod of the eleventh air cylinder.
Adopt this structure, after the electric claw resets the coarse fodder, clip the coarse fodder on the electric claw through finger cylinder three, drive finger cylinder three-dimensional output belt department through cylinder eleven and remove to can put the coarse fodder smoothly on the output belt, the unloading is convenient.
Compared with the prior art, the processing technology of the bamboo product has the following advantages:
the mildew-proof solution disclosed by the invention adopts the components of radix sophorae flavescentis, pine branches, shaddock peels, tea bran, houttuynia cordata, alum, eucalyptus urophylla leaves and the like, the prepared product is a pure natural green environment-friendly product, the production line type operations of knocking and penetrating bamboo joints, polishing the interior of coarse materials, cleaning and drying the coarse materials are realized through a processing production line, the traditional manual step-by-step operation is replaced, the rapid processing function of the coarse materials can be realized, and the processing effect is good.
Drawings
FIG. 1 is a schematic representation of the steps of the process.
Fig. 2 is a schematic perspective view of a process line.
Fig. 3 is a partially enlarged view of a portion a in fig. 2.
Fig. 4 is a schematic perspective view of a slide table in a processing line.
Fig. 5 is a schematic perspective view of a loading device in a processing line.
Fig. 6 is a schematic plan view of a loading device in the processing line.
Fig. 7 is a schematic perspective view of a portion of a loading device in a processing line with a removed portion.
Fig. 8 is a schematic perspective view of a ram-through device in a processing line.
Fig. 9 is a schematic plan view of a ram-through device in a processing line.
Fig. 10 is a schematic perspective view of a grinding device in a processing line.
Fig. 11 is a schematic perspective view of a cleaning and drying device in a processing line.
Fig. 12 is a schematic perspective view of a portion of a wash and blow apparatus in a process line with portions removed.
In the figure, 1, a base; 2. a sliding table; 3. a track; 3a, tooth parts; 4. outputting the tape; 5. a fifth bracket; 6. a wastewater collection box; 7. a waste collection box; 8. a fourth bracket; 9. a finger cylinder III; 10. eleven cylinders; 11. driving a motor III; 12. a rotating shaft; 13. rotating the rod; 14. a push rod motor I; 15. a finger cylinder II; 16. grinding a roller; 17. a lifting seat; 18. a reduction motor; 19. a fifth cylinder; 20. a third bracket; 21. a second bracket; 22. a feeding tank; 23. driving a motor I; 24. a cache station; 24a, placing grooves; 25. a carriage; 26. a first bracket; 27. an electric chuck; 28. placing a turntable; 29. anti-skid lines; 30. a guide strip; 31. a movable seat; 32. a guide bar; 33. a first supporting spring; 35. a limiting block; 36. a power wheel; 37. a power motor; 38. a rotating shaft; 39. a partition plate; 40. a semicircular adjusting part; 41. sorting the parts; 42. a first cylinder; 43. a conveying roller; 44. a material blocking part; 45. a finger cylinder I; 46. a third air cylinder; 47. a lifting platform; 48. a second air cylinder; 49. a cylinder IV; 50. an extrusion; 51. pushing the spring; 52. a reset column; 53. a first auxiliary spring; 54. a linkage block; 55. a ram; 56. a crushing head; 56a, slotting; 57. a drive column; 58. a linkage member; 59. a drive block; 60. a connecting rod; 61. an auxiliary lever; 62. a discharge blade; 63. a ball head piece; 64. a second driving motor; 65. a drive shaft; 66. a sixth air cylinder; 67. a slider; 68. a guide rail; 69. a driven shaft; 70. pushing the pressing plate; 71. a drive belt; 72. an eighth cylinder; 73. a lifting block; 74. a water delivery main pipe; 75. a water pump; 76. a water bucket; 77. a water delivery branch pipe; 78. an outer nozzle; 79. a gear; 80. a rack; 81. a push rod motor II; 82. a connecting rod; 83. a positioning member; 84. a ratchet wheel; 85. a slave friction wheel; 86. positioning the shaft; 87. an electric claw; 88. a connecting cylinder; 89. a regulating shaft; 90. ten cylinders; 91. a pusher member; 92. a travel bar; 93. a ninth cylinder; 94. an L-shaped gas blowing pipe; 95. an air duct; 96. an air pump; 97. a main friction wheel; 98. cleaning the roller brush; 99. driving a motor IV; 100. briquetting; 101. a seventh cylinder; 102. an inner spray head; 103. an internal cleaning rolling brush; 104. a second auxiliary spring; 105. a pawl; 106. and (4) operating the column.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
Referring to fig. 1-12, the processing method of the bamboo product includes the following steps:
a. sawing: removing side branches of the bamboo, selecting the bamboo with a thick and straight main rod and a diameter of 8-9cm, and sawing the bamboo into coarse materials with the length of 20-30cm in each section by a sawing machine;
b. deburring: chamfering and deburring two ends of the sawn coarse material through chamfering equipment to enable the cut to be smooth and clean;
c. knocking through bamboo joints: knocking through bamboo joints in the deburred coarse material through a processing line, and reserving bamboo joints at the bottom of the coarse material;
d. polishing the inside: polishing the interior of the coarse material with good bamboo joint through a processing line to make the interior smooth;
e. cleaning and drying: pouring out waste materials in the coarse materials with the polished inner parts through a processing assembly line, cleaning the inner parts and the outer parts of the coarse materials, and drying the coarse materials to obtain bamboo tubes;
f. soaking: soaking the bamboo tube in the mildew-proof solution for 30-60min, in this embodiment, for 40 min;
g. drying: and (4) putting the soaked bamboo tube into a channel type drying oven for drying to obtain the required bamboo product.
In the step a, selecting bamboos with thick and straight main stems and 8cm diameters, and sawing the bamboos into coarse materials with the length of 25cm for each section through a sawing machine.
The grinding time in the step d is 10-30s, and in the embodiment, the grinding time in the step d is 15 s.
The washing time in step e is 40-60s, in this example, the washing time in step e is 40 s.
The blow-drying temperature in step e is 60-80 ℃, and in this embodiment, the blow-drying temperature in step e is 80 ℃.
The mould proof solution in the step f is as follows: according to the weight portion, 15-30 portions of radix sophorae flavescentis, 6-8 portions of pine branches, 20-40 portions of shaddock peel, 6-9 portions of tea bran, 2-6 portions of houttuynia cordata, 1-4 portions of alum, 4-6 portions of eucalyptus urophylla leaves and 200 portions of water are stirred and decocted for 1-2 hours, and the soaking solution is prepared after cooling, in the embodiment, 18 portions of radix sophorae flavescentis, 7 portions of pine branches, 25 portions of shaddock peel, 6 portions of tea bran, 3 portions of houttuynia cordata, 1 portion of alum, 4 portions of eucalyptus urophylla leaves and 180 portions of water are stirred and decocted for 1.5 hours according to the weight portion.
The drying temperature in step g is 100-120 ℃, and in this embodiment, the drying temperature in step g is 110 ℃.
The processing line comprises a base 1, wherein an annular track 3 is fixed on the base 1, a tooth part 3a is arranged on the track 3, in the embodiment, the annular track 3 adopts the existing products available on the market, a plurality of sliding tables 2 are arranged on the track 3, and in the embodiment, the number of the sliding tables 2 is eight; a guide rod 32 is horizontally fixed on the sliding table 2, a movable seat 31 is arranged on the guide rod 32, the movable seat 31 is rotatably connected with the lower end of a rotating shaft 38, the upper end of the rotating shaft 38 is fixedly connected with the lower surface of a placing turntable 28, an electric chuck 27 for positioning coarse materials is arranged on the upper surface of the placing turntable 28, and in the embodiment, the electric chuck 27 is an existing product available in the market; the side part of the placing turntable 28 is further provided with anti-skid lines 29 for transmission, a limiting block 35 is further fixed on the sliding table 2, the movable seat 31 can abut against the limiting block 35, a supporting spring I33 is further installed between the limiting block 35 and the movable seat 31, a power motor 37 is further fixed on the sliding table 2, an output shaft of the power motor 37 is vertically downward, a power wheel 36 matched with the tooth part 3a is fixed at the end part of the output shaft of the power motor 37, and a feeding device, a knocking-through device, a polishing device, a cleaning and drying device and a discharging device are further sequentially arranged on the base 1.
The feeding device comprises a first support 26, a conveying frame 25, a feeding box 22, a buffer storage table 24, a first air cylinder 42, a second air cylinder 48, a third air cylinder 46 and a lifting table 47, wherein the first support 26 is fixed on the base 1, and in the embodiment, the first support 26 is fixed on the base 1 in a bolt connection mode; the conveying frame 25 is fixed on the first support 26, the conveying frame 25 is Y-shaped, a plurality of conveying rollers 43 for conveying coarse materials are horizontally arranged on the conveying frame 25, the feeding box 22 is fixed on the first support 26, the feeding box 22 is positioned above the large opening end of the conveying frame 25, a partition plate 39 is vertically fixed in the feeding box 22, the feeding box 22 is divided into two material storage parts by the partition plate 39, discharge openings communicated with the material storage parts are formed in the bottom of the feeding box 22, semicircular adjusting parts 40 capable of outputting the coarse materials one by one are horizontally and rotatably arranged at the discharge openings, the semicircular adjusting parts 40 are connected with a first driving motor 23, the caching platform 24 is fixed on the first support 26, the caching platform 24 is positioned between the feeding box 22 and the conveying frame 25, two placing grooves 24a for placing the coarse materials are formed in the caching platform 24, limiting pieces are fixed at two ends of the placing grooves 24a, an avoiding through groove is further formed in the middle of the caching platform 24, the first air cylinder 42 is fixed on the first support 26, a piston rod of the first air cylinder 42 is vertically upward, a sorting piece 41 is fixed at the end portion of the piston rod of the first air cylinder 42, the sorting piece 41 is in an isosceles triangle shape, the second air cylinder 48 is fixed on the first support 26, the piston rod of the second air cylinder 48 is vertically downward, the lifting table 47 is fixed at the end portion of the piston rod of the second air cylinder 48, the lifting table 47 is close to the small-opening end of the conveying frame 25, the third air cylinder 46 is fixed on the lifting table 47, the piston rod of the third air cylinder 46 is horizontally arranged, a first finger air cylinder 45 for clamping coarse materials is fixed at the end portion of the piston rod of the third air cylinder 46, and a material blocking piece 44 is further fixed on the lifting table 47.
The collision device comprises a second bracket 21, a guide strip 30, a driving block 59, a linkage block 54, a linkage piece 58, an extrusion piece 50, a collision rod 55 and a fourth cylinder 49, wherein the second bracket 21 is fixed on the base 1, and in the embodiment, the second bracket 21 is fixed on the base 1 in a bolt connection mode; the guide bar 30 is vertically fixed on the second bracket 21, the driving block 59 and the linkage block 54 are both arranged on the guide bar 30 in a sliding manner, a pushing spring 51 is further arranged between the linkage block 54 and the guide bar 30, the linkage piece 58 is horizontally arranged on the linkage block 54 in a sliding manner, a first auxiliary spring 53 is further arranged between the linkage piece 58 and the linkage block 54, a reset column 52 is fixed on the linkage piece 58, the extrusion piece 50 is fixed on the guide bar 30, an inclined extrusion surface matched with the reset column 52 is arranged on the extrusion piece 50, a fourth air cylinder 49 is fixed on the second bracket 21, a piston rod of the fourth air cylinder 49 is vertically downward, the end part of a piston rod of the fourth air cylinder 49 is connected with the driving block 59, a driving column 57 is fixed on the driving block 59, a horizontal contact surface and an inclined avoiding surface matched with the driving column 57 are also arranged on the linkage piece 58, the upper end of the impact rod 55 is connected with the linkage block 54, a crushing head 56 capable of knocking through the bamboo joints of coarse materials is fixed at the lower end of the impact rod 55, and the crushing head 56 can be located directly above the placing turntable 28.
The guide bar 30 is also provided with a limiting piece for limiting the striker 55; with this structure, the stopper rod can be used to perform the stopper motion when the striker 55 moves downward.
The crushing head 56 is a cone with an inner cavity.
The side surface of the crushing head 56 is provided with a plurality of slots 56a communicated with the inner cavity, and the slots 56a are uniformly distributed; by adopting the structure, the crushing head 56 can better knock coarse bamboo joints through.
An auxiliary rod 61 is arranged inside the ram 55 in a sliding manner, the upper end of the auxiliary rod 61 is rotationally connected with the lower end of a connecting rod 60, the upper end of the connecting rod 60 is rotationally connected with a linkage 58, the lower end of the auxiliary rod 61 is fixedly connected with a ball head piece 63, a plurality of discharging blades 62 are arranged on the crushing head 56, the discharging blades 62 are in one-to-one correspondence with the slots 56a, the middle part of each discharging blade 62 is rotationally connected with the crushing head 56, the lower ends of the discharging blades 62 are rotationally connected with the ball head piece 63, and the upper ends of the discharging blades 62 can extend out of the slots 56 a; by adopting the structure, after the coarse bamboo joints are knocked through by the crushing head 56, when the driving block 59 is reset downwards, the driving column 57 of the driving block 59 is in contact with the inclined avoiding surface of the linkage piece 58, so that the linkage piece 58 retracts, the linkage piece 58 enables the auxiliary rod 61 to move upwards through the connecting rod 60, the auxiliary rod 61 drives the discharging blade 62 to swing through the ball head piece 63, and the discharging blade 62 discharges the waste materials of the crushing head 56, so that the normal work of the crushing head 56 can be ensured.
The polishing device comprises a third support 20, a fifth cylinder 19, a sixth cylinder 66, a lifting seat 17, a speed reduction motor 18, a guide rail 68, a slide block 67 and a pushing pressure plate 70, wherein the third support 20 is fixed on the base 1, and in the embodiment, the third support 20 is fixed on the base 1 in a bolt connection manner; the cylinder five 19 is fixed on the support three 20, a piston rod of the cylinder five 19 is vertically downward, the lifting seat 17 is fixed at the end part of the piston rod of the cylinder five 19, the reducing motor 18 is fixed on the lifting seat 17, an output shaft of the reducing motor 18 is vertically arranged, a polishing roller 16 for polishing the inner wall of coarse material is fixed at the end part of an output shaft of the reducing motor 18, a guide rail 68 is horizontally fixed on the support three 20, a slide block 67 is arranged on the guide rail 68, a pushing pressure plate 70 is fixed on the slide block 67, the pushing pressure plate 70 can be contacted with the movable seat 31, a driving shaft 65 and a driven shaft 69 are vertically and rotatably arranged on the pushing pressure plate 70, the driving shaft 65 is connected with a driving motor two 64 capable of driving the driving shaft 65 to rotate, a driving belt 71 capable of enabling the placing turntable 28 to rotate is sleeved between the driving shaft 65 and the driven shaft 69, the cylinder six 66 is fixed on the support three 20, and the piston rod of the cylinder six 66 is horizontally arranged, the piston rod end of the cylinder six 66 is connected with a pushing pressure plate 70.
The cleaning and drying device comprises a support IV 8, a regulating shaft 89, a pressing block 100, a connecting cylinder 88, a connecting rod 82, an inner cleaning rolling brush 103, an outer cleaning rolling brush 98, an inner spray head 102, an outer spray pipe 78, a water bucket 76, a water pump 75, a cylinder VII 101, a cylinder VIII 72, a cylinder VII 93, a moving rod 92, an L-shaped air blow pipe 94 and an air pump 96, wherein a driving motor III 11 is fixed on a base 1, an output shaft of the driving motor III 11 is vertically upward, the end part of the output shaft of the driving motor III 11 is connected with a rotating shaft 12, the rotating shaft 12 is connected with the middle part of a rotating rod 13, a first push rod motor 14 is fixed at the end part of the rotating rod 13, a push rod of the first push rod motor 14 is vertically downward, a second finger cylinder 15 for clamping coarse materials is fixed at the end part of the push rod motor 14, the support IV 8 is fixed on the base 1, the regulating shaft 89 is horizontally and rotatably arranged on the support IV 8, the end part of the regulating shaft 89 is connected with a gear 79, a rack 80 is horizontally arranged on the fourth bracket 8 in a sliding manner, the rack 80 is meshed with a gear 79, the rack 80 is connected with a second push rod motor 81 which can drive the rack to move back and forth, the middle part of a regulating shaft 89 is fixedly connected with a connecting cylinder 88, a connecting rod 82 is connected with the connecting cylinder 88 in a sliding manner, a second supporting spring is further arranged between the connecting rod 82 and the connecting cylinder 88, a positioning part 83 is further fixed on the connecting rod 82, the positioning part 83 is rotatably connected with one end of a positioning shaft 86, and an electric claw 87 for grabbing coarse materials is arranged at the other end of the positioning shaft 86; the middle part of the positioning shaft 86 is fixed with a ratchet 84, the positioning shaft 86 is also sleeved with a reset torsion spring, one end of the reset torsion spring is fixedly connected with a positioning piece 83, the other end of the reset torsion spring is fixedly connected with the positioning piece 86, the middle part of the positioning shaft 86 is also fixed with a driven friction wheel 85, the positioning piece 83 is also rotatably connected with a pawl 105 matched with the ratchet 84, an auxiliary spring II 104 is further arranged between the pawl 105 and the positioning piece 83, the middle part of the pawl 105 is also provided with an operating column 106, a cylinder seven 101 is fixed on a support frame IV 8, a piston rod of the cylinder seven 101 is horizontally arranged, a pressing block 100 is fixed at the end part of the piston rod of the cylinder seven 101, the pressing block 100 can be contacted with the positioning piece 83, the waste collecting box 7 and the waste collecting box 6 are fixed on the base 1, the waste collecting box 6 is positioned between the regulating shaft 89 and the waste collecting box 7, the cylinder eight 72 is fixed on the waste collecting box 6, and the piston rod of the cylinder eight 72 is vertically upward, the end part of a piston rod of the cylinder eight 72 is connected with the lifting block 73, the lower end of an inner cleaning rolling brush 103 is fixed on the lifting block 73, the upper end of the inner cleaning rolling brush 103 is provided with a concave part, an inner spray head 102 is arranged in the concave part, a water outlet hole of the inner spray head 102 faces upwards, a mounting rod is fixed on the bracket four 8, an outer cleaning rolling brush 98 is vertically and rotatably arranged on the mounting rod, the upper end of the outer cleaning rolling brush 98 is connected with a main friction wheel 97, the main friction wheel 97 can be abutted against the auxiliary friction wheel 85, the lower end of the outer cleaning rolling brush 98 is connected with a driving motor four 99 capable of driving the outer cleaning rolling brush to rotate, an outer spray pipe 78 is fixed on the mounting rod, the outer spray pipe 78 is positioned on the side part of the outer cleaning rolling brush 98, the water outlet hole of the outer spray pipe 78 faces downwards, a water bucket 76 is fixed on the bracket four 8, the water bucket 76 is communicated with one end of a water delivery main pipe 74, the other end of the water delivery main pipe 74 is communicated with the middle part of a water delivery branch pipe 77, one end of the water delivery branch 77 is communicated with the inner spray head 102, the other end of the water delivery branch pipe 77 is communicated with the outer spray pipe 78, the water pump 75 is arranged on the water delivery header pipe 74, the cylinder nine 93 is fixed on the support frame four 8, the piston rod of the cylinder nine 93 is horizontally arranged, the moving rod 92 is fixed on the piston rod of the cylinder nine 93, the cylinder ten 90 is fixed on the moving rod 92, the piston rod of the cylinder ten 90 is vertically upward, the end part of the piston rod of the cylinder ten 90 is fixed with a pushing piece 91 matched with the control rod, the L-shaped air blow pipe 94 is fixed on the moving rod 92, the L-shaped air blow pipe 94 is communicated with the air pump 96 through an air duct 95, the air pump 96 is fixed on the support frame four 8, and a plurality of air blow holes are formed in the inner side surface of the L-shaped air blow pipe 94.
The gas duct 95 has an electric heating member thereon; with this structure, the air at the air duct 95 can be heated by the electric heating member.
The blanking device comprises a support five 5 and an air cylinder eleven 10, the support five 5 is fixed on the base 1, an output belt 4 for outputting coarse materials is mounted on the support five 5, the air cylinder eleven 10 is fixed on the support five 5, a piston rod of the air cylinder eleven 10 is horizontally arranged, and a finger air cylinder three 9 for clamping the coarse materials is fixed at the end part of the piston rod of the air cylinder eleven 10.
The principle is as follows: the power motor 37 drives the power wheel 36 to rotate, and the power wheel 36 is meshed with the tooth part 3a, so that the sliding table 2 moves to a feeding, knocking through, polishing, cleaning and blow-drying station along the track 3;
the coarse materials are horizontally stored in the feeding part of the feeding box 22, the semicircular adjusting and controlling part 40 is driven to rotate through the driving motor I23, the semicircular adjusting and controlling part 40 outputs the coarse materials in the feeding part one by one, the coarse materials fall and are stored in the placing groove 24a of the cache table 24, the sorting part 41 is driven to move upwards through the air cylinder I42, the opening of the coarse materials is lighter than the bottom part, the coarse materials at the cache table 24 are upwards opened by the sorting part 41 and obliquely slide onto the conveying roller 43 of the conveying frame 25, the coarse materials are conveyed from the large opening end to the small opening end in a vertically upward mode, when the placing turntable 28 moves to the first support 26, the finger air cylinder I45 is driven to extend through the air cylinder III 46, the finger air cylinder I45 is enabled to be close to the small opening end, the coarse materials at the small opening end are clamped by the air cylinder I45, the finger air cylinder III 46 drives the finger air cylinder I45 to retract, the lifting table 47 is driven to move downwards through the air cylinder II 48, the first finger cylinder 45 conveys the coarse materials downwards to the placing turntable 28, the electric chuck 27 clamps the coarse materials, and meanwhile, the coarse materials at the small opening end are blocked by the blocking piece 44;
after the placing turntable 28 moves to the position right below the crushing head 56, the driving block 59 is driven to move upwards through the four air cylinders 49, the driving columns 57 of the driving block 59 abut against the horizontal contact surface of the linkage piece 58, the linkage piece 58 drives the linkage piece 54 to move upwards, when the reset columns 52 on the linkage piece 58 abut against the inclined extrusion surface on the extrusion piece 50, the linkage piece 58 retracts to separate from the driving columns 57 of the driving block 59, the linkage piece 54 drives the collision rods 55 to move downwards under the action of the pushing springs 51, the collision rods 55 drive the crushing head 56 to move downwards, the crushing head 56 collides coarse material bamboo joints on the placing turntable 28 to be communicated, the driving block 59 is driven to move downwards through the four air cylinders 49, and the driving block 59 can realize smooth resetting downwards under the action of the inclined avoiding surface of the linkage piece 58;
after the coarse material is conveyed below the grinding roller 16 by the placing turntable 28, the grinding roller 16 is driven to rotate by the speed reducing motor 18, the driving shaft 65 is driven to rotate by the driving motor II 64, the driving shaft 65 drives the driving belt 71 to rotate, the lifting seat 17 is driven to move downwards by the cylinder V19, the grinding roller 16 is inserted into the coarse material on the placing turntable 28 by the lifting seat 17, the pushing pressing plate 70 is driven to move by the cylinder V66, the pushing pressing plate 70 is in contact with the movable seat 31 and enables the grinding roller 16 to abut against the inner part of the coarse material on the placing turntable 28, meanwhile, the driving belt 71 drives the placing turntable 28 to rotate, the placing turntable 28 drives the coarse material to rotate, and the grinding roller 16 polishes the inner part of the coarse material along with the rotation of the grinding roller 16 and the coarse material;
after the coarse material is conveyed to the fourth support 8 by the placing turntable 28, the rotating shaft 12 is driven to rotate by the driving motor three 11, the rotating shaft 12 drives the rotating rod 13 to rotate, the coarse material at the placing turntable 28 is conveyed to the electric claw 87 by the finger cylinder two 15, the electric claw 87 clamps the bottom of the coarse material, the rack 80 is driven to move continuously by the push rod motor two 81, the electric claw 87 swings 180 degrees, the opening of the coarse material is in a downward state, the waste material in the coarse material falls into the waste material collecting box 7, the pressing block 100 is driven to extend by the cylinder seven 101, the pressing block 100 is contacted with the positioning piece 83, the connecting rod 82 gradually retracts into the connecting cylinder 88, the connecting rod 82 drives the electric claw 87 to retract, the coarse material on the electric claw 87 is finally positioned right above the inner cleaning roller brush 103, the main friction wheel 97 abuts against the auxiliary friction wheel 85, the lifting block 73 is driven to move upwards by the cylinder eight 72, the lifting block 73 drives the inner cleaning roller brush 103 to move upwards, the inner cleaning rolling brush 103 extends into the coarse material, water is sprayed to the inner part and the outer part of the coarse material through the inner spray nozzle 102 and the outer spray pipe 78, the outer cleaning rolling brush 98 is driven to rotate through the driving motor IV 99, meanwhile, the main friction wheel 97 drives the auxiliary friction wheel 85 to rotate, the coarse material is driven to rotate, the inner part and the outer part of the coarse material are cleaned under the combined action of the inner cleaning rolling brush 103 and the outer cleaning rolling brush 98, when the auxiliary friction wheel 85 drives the positioning shaft 86 to rotate forwards, the positioning shaft 86 enables the reset torsion spring to deform, and due to the matching of the ratchet 84 and the pawl 105, the positioning shaft 86 cannot rotate backwards and reset at the moment; then, the cylinder eight 72 drives the inner cleaning rolling brush 103 to reset downwards, the cylinder seven 101 drives the pressing block 100 to retract, the electric claw 87 resets gradually under the action of the supporting spring two, the push rod motor two 81 drives the rack 80 to move continuously, the electric claw 87 swings 90 degrees, a coarse material opening is in a horizontal state, the air pump 96 transmits air to the L-shaped air blowing pipe 94, the cylinder nine 93 drives the moving rod 92 to be close to the coarse material, the cylinder ten 90 drives the pushing piece 91 to move upwards, the pushing piece 91 is in contact with the control rod, the pawl 105 is jacked up from the ratchet 84, under the torsion action of a reset torsion spring, the positioning shaft 86 rotates reversely, the positioning shaft 86 rotates the coarse material quickly, the coarse material is dried under the coordination of the L-shaped air blowing pipe 94, the cylinder nine drives the moving rod 92 to reset, the push rod motor two 81 drives the rack 80 to move continuously, the electric claw 87 swings 90 degrees again, resetting the coarse material, and cleaning and drying the coarse material inside and outside;
after the electric claw 87 resets the coarse materials, the coarse materials on the electric claw 87 are clamped through the finger cylinder III 9, and the finger cylinder III 9 is driven to move to the output belt 4 through the cylinder eleven 10, so that the coarse materials can be smoothly placed on the output belt 4;
thereby completing the continuous processing operation of the coarse materials.
The above components are all standard components or components known to those skilled in the art, and the structure and principle thereof can be known to those skilled in the art through technical manuals or through routine experiments.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (8)
1. The processing technology of the bamboo product is characterized by comprising the following steps:
a. sawing: removing side branches of the bamboo, selecting the bamboo with a thick and straight main rod and a diameter of 8-9cm, and sawing the bamboo into coarse materials with the length of 20-30cm in each section by a sawing machine;
b. deburring: chamfering and deburring two ends of the sawn coarse material through chamfering equipment to enable the cut to be smooth and clean;
c. knocking through bamboo joints: knocking through bamboo joints in the deburred coarse material through a processing line, and reserving bamboo joints at the bottom of the coarse material;
d. polishing the inside: polishing the interior of the coarse material with good bamboo joint through a processing line to make the interior smooth;
e. cleaning and drying: pouring out waste materials in the polished inner coarse materials through a processing assembly line, cleaning the inner and outer parts of the coarse materials, and drying the coarse materials to obtain the bamboo tubes;
f. soaking: soaking the bamboo tube in the mildew-proof solution for 30-60 min;
g. drying: putting the soaked bamboo tube into a channel type oven for drying to obtain a required bamboo product;
the processing line comprises a base, wherein an annular track is fixed on the base, a tooth part is arranged on the track, a plurality of sliding tables are arranged on the track, a guide rod is horizontally fixed on each sliding table, a movable seat is arranged on each guide rod, the movable seat is rotatably connected with the lower end of each rotating shaft, the upper end of each rotating shaft is fixedly connected with the lower surface of a placing turntable, an electric chuck for positioning coarse materials is arranged on the upper surface of the placing turntable, anti-skid grains for transmission are arranged on the side part of the placing turntable, and a limiting block is fixed on each sliding table, the movable seat can be abutted against the limiting block, a first supporting spring is further arranged between the limiting block and the movable seat, a power motor is further fixed on the sliding table, an output shaft of the power motor is vertically downward, a power wheel matched with the tooth part is fixed at the end part of the output shaft of the power motor, and a feeding device, a knocking device, a polishing device, a cleaning and drying device and a discharging device are sequentially arranged on the base; the cleaning and drying device comprises a fourth support, a regulating shaft, a pressing block, a connecting cylinder, a connecting rod, an inner cleaning rolling brush, an outer cleaning rolling brush, an inner spray head, an outer spray pipe, a water bucket, a water pump, a seventh air cylinder, an eighth air cylinder, a ninth air cylinder, a movable rod, an L-shaped air blowing pipe and an air pump, a third driving motor is fixed on a base, a third output shaft of the driving motor is vertically upward, the end part of an output shaft of the third driving motor is connected with a rotating shaft, the rotating shaft is connected with the middle part of the rotating rod, a first push rod motor is fixed at the end part of the rotating rod, a second push rod of the first push rod motor is vertically downward, a second finger cylinder for clamping coarse materials is fixed at the end part of a push rod of the first push rod motor, the fourth support is fixed on the base, the regulating shaft is horizontally and rotatably arranged on the fourth support, the end part of the regulating shaft is connected with a gear, a rack is horizontally and slidably arranged on the fourth support, the rack is meshed with the gear, the rack and is connected with a second push rod motor capable of driving the second push rod to move back and forth, the middle part of the regulating shaft is fixedly connected with the connecting cylinder, the connecting rod is connected with the connecting cylinder in a sliding way, a second supporting spring is further arranged between the connecting rod and the connecting cylinder, a positioning part is further fixed on the connecting rod, the positioning part is rotatably connected with one end of a positioning shaft, an electric claw for grabbing coarse materials is arranged at the other end of the positioning shaft, a ratchet wheel is fixed at the middle part of the positioning shaft, a reset torsion spring is further sleeved on the positioning shaft, one end of the reset torsion spring is fixedly connected with the positioning part, the other end of the reset torsion spring is fixedly connected with the positioning shaft, a friction wheel is further fixed at the middle part of the positioning shaft, a pawl matched with the ratchet wheel is further rotatably connected on the positioning part, a second auxiliary spring is further arranged between the pawl and the positioning part, a control column is further arranged at the middle part of the pawl, a seventh air cylinder is fixed on a fourth support, a piston rod of the seventh air cylinder is horizontally arranged, a pressing block is fixed at the end part of the piston rod of the seventh air cylinder, and the pressing block can be contacted with the positioning part, a waste collecting box and a waste collecting box are fixed on the base, the waste collecting box is positioned between the regulating shaft and the waste collecting box, the cylinder eight is fixed on the waste collecting box, a piston rod of the cylinder eight is vertically upward, the end part of a piston rod of the cylinder eight is connected with the lifting block, the lower end of the inner cleaning rolling brush is fixed on the lifting block, the upper end of the inner cleaning rolling brush is provided with a concave part, the inner spray head is arranged in the concave part, a water outlet hole of the inner spray head is upward, a mounting rod is fixed on the bracket four, the outer cleaning rolling brush is vertically and rotatably arranged on the mounting rod, the upper end of the outer cleaning rolling brush is connected with the main friction wheel, the main friction wheel can abut against the auxiliary friction wheel, the lower end of the outer cleaning rolling brush is connected with a driving motor four capable of driving the outer cleaning rolling brush to rotate, the outer spray pipe is fixed on the mounting rod and positioned at the side part of the outer cleaning rolling brush, the water outlet hole of the outer spray pipe is downward, and the water bucket is fixed on the bracket four, cask and water main one end are linked together, the water main other end and water main middle part are linked together, water main one end and interior shower nozzle are linked together, the water main other end and outer spray tube are linked together, the water pump sets up on water main, cylinder nine is fixed on support four, and the piston rod level of cylinder nine sets up, the carriage release lever is fixed on the piston rod of cylinder nine, fixed cylinder ten on the carriage release lever, the piston rod of cylinder ten is vertical upwards, the piston rod tip of cylinder ten is fixed with the impeller with control lever matched with, L shape gas blow pipe is fixed on the carriage release lever, L shape gas blow pipe passes through air duct and air pump and communicates, the air pump is fixed on support four, a plurality of gas blowing holes have been seted up on the L shape gas blow pipe medial surface.
2. The bamboo product processing technology as claimed in claim 1, wherein the bamboo in step a is selected from the bamboo with thick and straight stem and diameter of 8cm, and is sawed into coarse material with length of 25cm each by a sawing machine.
3. The bamboo article as claimed in claim 1, wherein the grinding time in step d is 10-30 s.
4. A bamboo article as claimed in claim 1, wherein the washing time in step e is 40-60 s.
5. The bamboo product manufacturing process as claimed in claim 1, wherein the blow-drying temperature in step e is 60-80 ℃.
6. The bamboo product processing technology as claimed in claim 1, wherein the mildew-proof solution in step f is: according to the weight portion, 15-30 portions of radix sophorae flavescentis, 6-8 portions of pine branches, 20-40 portions of shaddock peel, 6-9 portions of tea bran, 2-6 portions of houttuynia cordata, 1-4 portions of alum, 4-6 portions of eucalyptus urophylla leaves and 200 portions of water are stirred and decocted for 1-2 hours, and the soaking solution is prepared after cooling.
7. The bamboo article as claimed in claim 1, wherein the drying temperature in step g is 100-120 ℃.
8. A bamboo article process as claimed in claim 1, wherein the airway tube is provided with electrical heating means.
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| CN103393582B (en) * | 2013-08-20 | 2016-03-23 | 佘延英 | A kind of shaddock mask and preparation method thereof |
| CN103975712B (en) * | 2014-03-31 | 2016-03-30 | 马鞍山绿九湾瓜果蔬菜种植有限公司 | A kind of tomato in plastic greenhouse delayed culture in autumn method |
| CN104445455A (en) * | 2014-11-03 | 2015-03-25 | 芜湖市祥荣食品有限公司 | Activated zinc oxide antibacterial blue-green algae treatment agent and preparation method thereof |
| CN104960048B (en) * | 2015-07-02 | 2017-01-18 | 浙江九川竹木股份有限公司 | Bamboo tube automatic production device and production method |
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| CN106239672A (en) * | 2016-08-30 | 2016-12-21 | 泸州纳溪竹韵贸易有限公司 | A kind of bamboo fungus-proof antisepsis processing method |
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Effective date of registration: 20220719 Address after: 365199 Putou Industrial Park, Youxi County, Sanming City, Fujian Province Applicant after: Fujian Youxi Baiyuan Wood Industry Co.,Ltd. Address before: 314400 building 6, jinguiyuan, Wenyuan South Road, Haizhou street, Haining City, Jiaxing City, Zhejiang Province Applicant before: He Zhimei |
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Denomination of invention: A Processing Technology for Bamboo Products Effective date of registration: 20231011 Granted publication date: 20220809 Pledgee: Bank of China Limited Youxi Branch Pledgor: Fujian Youxi Baiyuan Wood Industry Co.,Ltd. Registration number: Y2023350000219 |