CN112892401A - Reed-based biomass rod utilization production system - Google Patents
Reed-based biomass rod utilization production system Download PDFInfo
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- CN112892401A CN112892401A CN202110081562.3A CN202110081562A CN112892401A CN 112892401 A CN112892401 A CN 112892401A CN 202110081562 A CN202110081562 A CN 202110081562A CN 112892401 A CN112892401 A CN 112892401A
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- reed
- template
- compression roller
- main shaft
- production system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/20—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by expressing the material, e.g. through sieves and fragmenting the extruded length
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/445—Agricultural waste, e.g. corn crops, grass clippings, nut shells or oil pressing residues
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Abstract
The invention discloses a reed-based biomass bar utilization production system which comprises a chipping machine, a crusher, a drying fan, a dust remover and a granulation device, wherein the granulation device comprises a granulation box, the granulation box consists of an upper cylinder with an opening at the bottom and a lower cylinder with an opening at the top, a template, a main shaft, a compression roller and a blade are arranged in the granulation box, the main shaft drives the compression roller to extrude reed-based powder, the reed-based powder passes through a die hole of the template and is cut into particles by the blade, the granulation device enables the single pieces of the compression roller to be rapidly exhausted by improving the compression roller, meanwhile, a guide shaft accelerates the exhaust and enhances the suction of the compression roller to the reed-based powder, the compactness of the reed-based bar-shaped particles is improved, the loosening is reduced, and the production quality and the production efficiency of the reed-based biomass bar are improved.
Description
Technical Field
The invention relates to the technical field of biomass particle production equipment, in particular to a reed-based biomass rod utilization production system.
Background
The lake causes frequent outbreak of blue algae due to eutrophication, the blue algae is rotten, the lake water is stink, the concentration of organic matters and algae toxins is rapidly increased, the water quality of a water source is seriously deteriorated, and even the water supply crisis occurs in the cities around the lake area. Timely fishing and collecting of algae is a common means for rapidly reducing the concentration of algae in water. The salvaged blue algae is primarily dehydrated by the algae-water separation station to obtain mud with the water content of 85% -90%, the mud is called blue algae mud, and the current blue algae mud has high treatment cost and low utilization rate.
In the prior art, blue algae is pressurized and discharged into reed clusters, the reeds absorb and utilize nitrogen and phosphorus in the blue algae, the reeds are harvested in autumn and winter, crushed and pressed into biomass fuel rods, and then the biomass fuel rods are utilized. In biomass fuel rod production process, need carry out the granulation and handle, the flat-die granulator pressure-starting roll surface among the prior art is carved with the exhaust line, but reed base powder need be discharged along the line, and exhaust effect is not good, leads to the easy loose of biomass granule, influences the quality and the efficiency of biomass granule production.
Disclosure of Invention
The invention aims to solve the exhaust defect of a flat-die granulator in the prior art, and provides a reed-based biomass bar utilization production system, which can enhance the exhaust effect and improve the quality and efficiency of biomass particle production.
In order to achieve the purpose, the invention adopts the following technical scheme:
the reed-based biomass rod utilization production system comprises a chipping machine, a pulverizer, a drying fan, a dust remover and a granulating device. The reed cutting machine is used for cutting the reeds, then the reed pieces are conveyed into the crusher through the spiral conveying piece to be crushed to obtain reed-based powder, the dust remover is used for removing dust from the reed-based powder, the drying fan is used for drying the reed-based powder, the water content of the reed-based powder meets the granulation standard, and the granulating device is used for granulating the reed-based powder to obtain reed-based biomass rod-shaped particles.
The granulation device comprises a granulation box, the granulation box comprises an upper cylinder with an opening at the bottom and a lower cylinder with an opening at the top, a follow-up ring is arranged between the upper cylinder and the lower cylinder, and the follow-up ring is respectively connected with the upper cylinder and the lower cylinder in a rotating and sealing manner.
Furthermore, a template, a main shaft, a compression roller and a blade are arranged in the granulation box, a feeding pipe is arranged above the template, and a discharging pipe is arranged below the template. The die plate and the main shaft are coaxially arranged, the compression roller is positioned above the die plate, and the central axis of the compression roller is perpendicular to the central axis of the die plate and intersects at one point. The main shaft is fixedly sleeved with a driving bevel gear and an isolation cover above the template, one end of the compression roller, which is close to the main shaft, penetrates through the isolation cover and is in rotary sealing connection with the isolation cover, one end of the compression roller, which is located inside the isolation cover, is provided with a driven bevel gear, the driving bevel gear and the driven bevel gear are both located inside the isolation cover, and the driving bevel gear is meshed with the driven bevel gear. When the main shaft rotates, the driving bevel gear rotates along with the main shaft, the driving bevel gear can drive the driven bevel gear and the compression roller to rotate around the axis of the compression roller, meanwhile, the main shaft drives the isolation cover and the compression roller to rotate around the main shaft, and cyclic extrusion of the reed-based powder above the template by the compression roller is achieved.
Furthermore, the bottom of the isolation cover is connected with the template in a rotating and sealing mode, the template is provided with reed-based powder outside the isolation cover, and the isolation cover is used for isolation.
Furthermore, the template is provided with a die hole outside the isolation cover, the reed-based powder is extruded by the compression roller, and the reed-based powder forms a strip shape and enters the lower part of the template through the shaping of the die hole. The main shaft is fixedly sleeved with a fixing sleeve below the template, a blade is fixed on the outer wall of the fixing sleeve, the main shaft rotates in the direction, the pressing roller is located in front of the blade, and the blade can cut strip reed-based powder below the template to form particles.
The compression roller is formed by coaxially combining a plurality of round single sheets, a working channel is formed between the single sheets, and the working channel is provided with a communication hole, a middle annular cavity, an annular gap and an annular groove which are sequentially communicated from the axis center to the outside.
In the axial direction of the single piece, the width of the annular gap is smaller than the width of the middle annular cavity and the annular groove. The width of the annular gap meets the following conditions: when the press roll works, the reed-based powder enters the annular gap from the annular groove, but cannot enter the middle annular cavity from the annular gap.
Through the design, when the reed-based powder is extruded by the pressing roller, the reed-based powder enters the annular gap from the annular groove and stays in the annular gap, but air in the reed-based powder can enter the middle annular cavity from the annular gap and is discharged from the middle annular cavity, so that the exhaust speed of the reed-based powder is increased, the compactness of particles obtained by extrusion is increased, and the probability of particle loosening is reduced.
Furthermore, a flow guide shaft coaxially penetrating through the compression roller is arranged in the compression roller, the single sheet is fixed on the flow guide shaft through a positioning sleeve, the flow guide shaft is communicated with the communication hole, one end of the flow guide shaft penetrates through the follow-up ring and extends out of the granulation box, a wind catching cover communicated with the flow guide shaft is arranged at one end of the flow guide shaft, which is positioned outside the granulation box, the opening direction of the wind catching cover is consistent with the rotation direction of the main shaft, and a wind hole is formed in the isolation cover of the template. When the press roller rotates around the main shaft, the flow guide shaft and the air catching cover are driven to rotate, the air catching cover forms resistance to air, the air enters the isolation cover from the air catching cover through the flow guide shaft, finally enters the lower portion of the template through the air holes, and particles below the template are cooled. When air passes through the flow guide shaft, negative pressure can be formed between the single sheets, so that the air in the reed-based powder is discharged, meanwhile, the negative pressure can form attraction force of the reed-based powder close to the pressing roller, when the reed-based powder is extruded by the pressing roller, the reed-based powder is filled in the bottom of the pressing roller, the plumpness of the bottom of the working surface of the pressing roller is improved, and the compactness of particles can be enhanced.
The invention has the beneficial effects that: this reed base living beings stick utilizes production system to be used for the production of reed base living beings bar granule, wherein prilling granulator among the production system is used for reed base powder to form bar granule, prilling granulator is through improving the compression roller, make and to carry out quick exhaust between the monolithic of compression roller, the water conservancy diversion axle accelerates to exhaust simultaneously, the reinforcing compression roller is to the attraction of reed base powder, promote the compactness of reed base bar granule, it is loose to reduce, and can form the cooling to bar granule, utilize main shaft rotation energy, not only promote reed base living beings stick production effect and efficiency, still can the comprehensive utilization energy, the value of utilization is obvious.
Drawings
FIG. 1 is a schematic structural view of a reed-based biomass rod utilization production system;
FIG. 2 is a top view of the template of the reed-based biomass rod production system;
FIG. 3 is a schematic structural view of a reed-based biomass rod utilization production system A;
FIG. 4 is a schematic view of the operating principle of the reed-based biomass rod production system;
fig. 5 is a schematic structural view of the wind-catching cover of the reed-based biomass rod utilization production system.
In the figure: 1. a granulation box; 2. a template; 3. a main shaft; 4. a compression roller; 5. a blade; 6. an isolation cover; 7. a drive bevel gear; 8. a driven bevel gear; 9. a flow guide shaft; 10. a wind catching cover; 11. fixing the sleeve; 12. a feed pipe; 13. a discharge pipe; 14. a positioning sleeve; 15. a single sheet; 16. a follower ring; 21. a die hole; 22. a wind hole; 41. an annular groove; 42. an annular gap; 43. an intermediate annular cavity; 44. and a communicating hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
The reed-based biomass rod utilization production system comprises a chipping machine, a pulverizer, a drying fan, a dust remover and a granulating device. The reed cutting machine is used for cutting the reeds, then the reed pieces are conveyed into the crusher through the spiral conveying piece to be crushed to obtain reed-based powder, the dust remover is used for removing dust from the reed-based powder, the drying fan is used for drying the reed-based powder, the water content of the reed-based powder meets the granulation standard, and the granulating device is used for granulating the reed-based powder to obtain reed-based biomass rod-shaped particles.
The chipping machine, the pulverizer, the drying fan, and the dust remover in this embodiment all use devices that can achieve target functions in the prior art.
Referring to fig. 1-2, the granulating apparatus comprises a granulating tank 1, wherein the granulating tank 1 is composed of an upper cylinder with an open bottom and a lower cylinder with an open top, a follower ring 16 is arranged between the upper cylinder and the lower cylinder, and the follower ring 16 is respectively connected with the upper cylinder and the lower cylinder in a rotating and sealing manner.
Further, a template 2, a main shaft 3, a compression roller 4 and a blade 5 are arranged inside the granulation box 1, a feeding pipe 12 is arranged above the template 2, and a discharging pipe 13 is arranged below the template 2. The die plate 2 and the main shaft 3 are coaxially arranged, the compression roller 4 is positioned above the die plate 2, and the central axis of the compression roller 4 is perpendicular to the central axis of the die plate 2 and intersects with the central axis at one point. The main shaft 3 is fixedly sleeved with a driving bevel gear 7 and an isolation cover 6 above the template 2, one end of the compression roller 4 close to the main shaft 3 penetrates through the isolation cover 6 and is connected with the isolation cover 6 in a rotating and sealing mode, one end of the compression roller 4 located inside the isolation cover 6 is provided with a driven bevel gear 8, the driving bevel gear 7 and the driven bevel gear 8 are both located inside the isolation cover 6, and the driving bevel gear 7 is meshed with the driven bevel gear 8. In this embodiment, the lower end of the main shaft 3 is fixedly connected with a driving motor for driving the main shaft 3 to rotate, when the main shaft 3 rotates, the driving bevel gear 7 rotates along with the main shaft 3, the driving bevel gear 7 can drive the driven bevel gear 8 and the compression roller 4 to rotate around the axis of the compression roller 4, meanwhile, the main shaft 3 drives the isolation cover 6 and the compression roller 4 to rotate around the main shaft 3, and cyclic extrusion of the reed-based powder on the template 2 by the compression roller 4 is realized.
Furthermore, the bottom of the isolation hood 6 is connected with the template 2 in a rotary sealing mode, the template 2 is provided with reed-based powder outside the isolation hood 6, and the isolation hood 6 is used for isolation.
Further, referring to fig. 4, the die plate 2 is provided with die holes 21 outside the isolation cover 6, the reed-based powder is pressed by the pressing roller 4, and the reed-based powder is formed into a strip shape to enter the lower part of the die plate 2 through the shaping of the die holes 21. The main shaft 3 is fixedly sleeved with a fixing sleeve 11 below the template 2, the outer wall of the fixing sleeve 11 is fixed with a blade 5, the compression roller 4 is positioned in front of the blade 5 in the rotating direction of the main shaft 3, and the blade 5 can cut strip reed-based powder below the template 2 to form particles.
Referring to fig. 2 and 3, the pressing roller 4 is formed by coaxially combining a plurality of circular single sheets 15, a working channel is formed between the single sheets 15, and the working channel is provided with a communication hole 44, a middle annular cavity 43, an annular gap 42 and an annular groove 41 which are sequentially communicated from the axis to the outside.
In the axial direction of the single piece 15, the width of the annular gap 42 is smaller than the width of the intermediate annular cavity 43 and the annular groove 41. The width of the annular gap 42 satisfies the following condition: when the press roll 4 is in operation, the reed-based powder enters the annular gap 42 from the annular groove 41, but cannot enter the intermediate annular cavity 43 from the annular gap 42.
Through the design, when the compression roller 4 extrudes the reed-based powder, the reed-based powder enters the annular gap 42 from the annular groove 41 and stays in the annular gap 42, but air in the reed-based powder can enter the middle annular cavity 43 from the annular gap 42 and is discharged from the middle annular cavity 43, so that the exhaust speed of the reed-based powder is increased, the compactness of particles obtained by extrusion is increased, and the probability of particle loosening is reduced.
Further, a guide shaft 9 coaxially penetrating through the press roll 4 is arranged inside the press roll 4, the single sheets 15 are fixed on the guide shaft 9 through a positioning sleeve 14, the guide shaft 9 is communicated with a communication hole 44, one end of the guide shaft 9 penetrates through a follow-up ring 16 and extends out of the granulation tank 1, referring to fig. 3 and 5, a wind-catching cover 10 communicated with the guide shaft 9 is arranged at one end of the guide shaft 9, which is positioned outside the granulation tank 1, the opening direction of the wind-catching cover 10 is consistent with the rotation direction of the main shaft 3, and wind holes 22 are arranged inside the isolation cover 6 of the template 2. When the press roll 4 rotates around the main shaft 3, the flow guide shaft 9 and the air catching cover 10 are driven to rotate, the air catching cover 10 forms resistance to air, the air enters the isolation cover 6 from the air catching cover 10 through the flow guide shaft 9, finally enters the lower part of the template 2 through the air holes 22, and particles below the template 2 are cooled. When air passes through the flow guide shaft 9, negative pressure can be formed between the single sheets 15, so that the air in the reed-based powder is discharged quickly, meanwhile, the negative pressure can form attraction force of the reed-based powder close to the pressing roller, when the reed-based powder is extruded by the pressing roller, the reed-based powder is filled in the bottom of the pressing roller, the plumpness of the bottom of the working surface of the pressing roller is improved, and the compactness of particles can be enhanced.
The granulation device of the reed-based biomass rod utilization production system has the working process that: reed-based powder enters the granulation box 1 from the feeding pipe 12 and is located on the upper surface of the template 2, the driving motor drives the main shaft 3 to rotate, when the main shaft 3 rotates, the driving bevel gear 7 rotates along with the main shaft 3, the driving bevel gear 7 can drive the driven bevel gear 8 and the compression roller 4 to rotate around the axis of the compression roller 4, meanwhile, the main shaft 3 also drives the isolation cover 6 and the compression roller 4 to rotate around the main shaft 3, the compression roller 4 circularly extrudes the reed-based powder above the template 2, the reed-based powder is extruded by the compression roller 4, the reed-based powder is shaped through the die holes 21, the reed-based powder forms strips and enters the lower part of the template 2, the blades 5 can cut off the strip reed-based powder below the template 2 to form particles, and the biomass particles are.
In the process that the compression roller 4 extrudes the reed-based powder above the template 2, the reed-based powder enters the annular gap 42 from the annular groove 41 and stays in the annular gap 42, but air in the reed-based powder can enter the middle annular cavity 43 from the annular gap 42 and is discharged from the middle annular cavity 43; when the press roll 4 rotates around the main shaft 3, the flow guide shaft 9 and the air catching cover 10 are driven to rotate, the air catching cover 10 forms resistance to air, the air enters the isolation cover 6 from the air catching cover 10 through the flow guide shaft 9, finally enters the lower part of the template 2 through the air holes 22, and particles below the template 2 are cooled. When air passes through the flow guide shaft 9, negative pressure can be formed between the single sheets 15, so that the air in the reed-based powder is discharged quickly, meanwhile, the negative pressure can form attraction force of the reed-based powder close to the pressing roller, when the reed-based powder is extruded by the pressing roller, the reed-based powder is filled in the bottom of the pressing roller, the plumpness of the bottom of the working surface of the pressing roller is improved, and the compactness of particles can be enhanced.
The reed-based biomass rod in the embodiment is used for producing reed-based biomass rod-shaped particles by using the production system, wherein the granulation device in the production system improves the compression roller, enhances the exhaust effect of reed-based powder, improves the compactness of the reed-based rod-shaped particles, reduces looseness, can cool the rod-shaped particles, realizes energy sharing, and improves the production effect and efficiency of the reed-based biomass rod.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. The reed-based biomass rod utilization production system is characterized by comprising a granulation device, wherein the granulation device comprises a granulation box (1) and a template (2), a main shaft (3), a compression roller (4) and a blade (5) which are arranged in the granulation box (1), the template (2) and the main shaft (3) are coaxially arranged, the compression roller (4) is positioned above the template (2), and the central axis of the compression roller (4) is vertical to the central axis of the template (2) and intersects at one point;
the main shaft (3) is fixedly sleeved with a driving bevel gear (7) and an isolation cover (6) above the template (2), one end, close to the main shaft (3), of the pressing roller (4) is provided with a driven bevel gear (8), the driving bevel gear (7) and the driven bevel gear (8) are meshed with each other and are positioned inside the isolation cover (6), the template (2) is provided with a die hole (21) outside the isolation cover (6), and the template (2) is provided with an air hole (22) inside the isolation cover (6); a fixing sleeve (11) is fixedly sleeved on the lower portion of the main shaft (3) below the template (2), and a blade (5) is fixed on the outer wall of the fixing sleeve (11);
the compression roller (4) is formed by coaxially combining a plurality of round single pieces (15), a working channel is formed between the single pieces (15), the working channel is provided with a communicating hole (44), a middle annular cavity (43), an annular gap (42) and an annular groove (41) which are sequentially communicated from the axis to the outside, a guide shaft (9) which coaxially penetrates through the compression roller (4) is arranged inside the compression roller (4), the guide shaft (9) is communicated with the communicating hole (44), one end of the guide shaft (9) extends to the outside of the granulation box (1), and one end, which is located at the outside of the granulation box (1), of the guide shaft (9) is provided with a wind catching cover (10) communicated with the guide shaft (9).
2. The reed-based biomass rod production system according to claim 1, wherein the bottom of the isolation hood (6) is connected with the template (2) in a rotary sealing manner.
3. The reed-based biomass rod utilization production system according to claim 1, wherein the granulation tank (1) is composed of an upper cylinder with an open bottom and a lower cylinder with an open top, a follower ring (16) is arranged between the upper cylinder and the lower cylinder, the follower ring (16) is connected with the upper cylinder and the lower cylinder in a rotating and sealing manner, respectively, and one end of the diversion shaft (9) penetrates through the follower ring (16) and extends out of the granulation tank (1).
4. The reed-based biomass rod production system according to claim 1, wherein the press roll (4) is located in front of the blade (5) in the rotation direction of the main shaft (3).
5. The reed-based biomass rod utilization production system according to claim 1, wherein the opening direction of the wind-catching hood (10) coincides with the rotation direction of the main shaft (3).
6. The reed-based biomass rod utilization production system according to claim 1, wherein the width of the annular gap (42) is smaller than the width of the intermediate annular cavity (43) and the annular groove (41) in the axial direction of the single piece (15).
7. The reed-based biomass rod utilization production system according to claim 1, wherein the width of the annular gap (42) satisfies the following condition: when the press roll (4) works, the reed-based powder enters the annular gap (42) from the annular groove (41), but cannot enter the middle annular cavity (43) from the annular gap (42).
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Cited By (1)
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| CN113617290A (en) * | 2021-09-09 | 2021-11-09 | 江苏黄河药业股份有限公司 | New construction medicine processing is with swaing formula granulation machine |
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