CN112885595A - Double-line parallel winding method - Google Patents
Double-line parallel winding method Download PDFInfo
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- CN112885595A CN112885595A CN202110465270.XA CN202110465270A CN112885595A CN 112885595 A CN112885595 A CN 112885595A CN 202110465270 A CN202110465270 A CN 202110465270A CN 112885595 A CN112885595 A CN 112885595A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/079—Measuring electrical characteristics while winding
Abstract
The invention discloses a double-line parallel winding and winding method, which comprises the following steps: a winding mechanism of the winding equipment synchronously winds double wires made of conductive materials layer by layer; in the synchronous layer-by-layer winding process, a first light-sensitive wire diameter identification module of the winding equipment monitors first synchronous winding data of the double wires; and the control module of the winding equipment carries out linkage control on the tension mechanism of the winding equipment and the driving mechanism of the winding equipment according to the first synchronous winding data. According to the invention, the precision control in the double-wire parallel winding process can be effectively met, the tension is consistent, the flat cables are arranged in rows, and the double-wire is effectively ensured not to be crossed, staggered and stacked.
Description
Technical Field
The invention relates to the technical field of coils, in particular to a double-wire parallel winding method.
Background
The winding of the electromagnetic detection inductance coil needs two wires to be wound side by side in parallel (namely, double-wire parallel winding). The double-wire parallel winding needs to ensure that two wires are parallel and parallel, and the crossing and the wrong winding can not be caused. At present, domestic coil production equipment mainly adopts single-wire winding, few double-wire parallel winding equipment exists, and double wires are not crossed and are difficult to control in a wrong way.
An effective solution has not been proposed so far for the above control problem of two-wire parallel winding.
Disclosure of Invention
The embodiment of the invention provides a double-wire parallel winding and winding method, which at least solves the problem of easy crossing and wrong winding in the double-wire material winding process.
In order to solve the technical problem, the invention provides a double-line parallel winding and winding method, which comprises the following steps:
a winding mechanism of the winding equipment synchronously winds double wires made of conductive materials layer by layer;
in the synchronous layer-by-layer winding process, a first light-sensitive wire diameter identification module of the winding equipment monitors first synchronous winding data of the double wires;
and the control module of the winding equipment carries out linkage control on the tension mechanism of the winding equipment and the driving mechanism of the winding equipment according to the first synchronous winding data.
Optionally, the performing, by the control module of the winding apparatus, linkage control on the tension mechanism of the winding apparatus and the driving mechanism of the winding apparatus according to the first synchronous winding data includes:
when the first synchronous winding data is abnormal, the first light sensing wire diameter identification module feeds back a first signal to the control module;
meanwhile, the wire diameter is 0.08mm, the wire diameter is thin, and the wire is easy to break, and the control module synchronously implements force releasing and speed reducing treatment on a tension mechanism of the winding equipment and a driving mechanism of the winding equipment according to the first signal;
when the first light-sensitive wire diameter identification module monitors that the first synchronous winding data is recovered to be normal from abnormity or receives a synchronous winding starting instruction, the control module synchronously performs tension and acceleration processing on a tension mechanism of the winding equipment and a driving mechanism of the winding equipment.
Optionally, the method for parallel winding and winding of the double lines further comprises:
a second light-sensitive wire diameter identification module of the winding equipment monitors second synchronous winding data of the double wires;
when the second synchronous winding data is abnormal, the second light sensing wire diameter identification module feeds back a second signal to the control module;
the control module controls the spool grasping mechanism of the winding device to rotate according to the second feedback information so as to correct second synchronous data of the double wires.
Optionally, the two wires have different colors; the method for judging the abnormal synchronous winding data comprises the following steps:
judging whether the synchronous winding data is abnormal or not according to the color arrangement information of the double-wire rod and the distance information of the double-wire rod and the light sensing wire diameter identification module; when the synchronous winding data is first synchronous winding data, the light sensing line diameter identification module is a first light sensing line diameter identification module, and when the synchronous winding data is second synchronous winding data, the light sensing line diameter identification module is a second light sensing line diameter identification module.
Optionally, the light sensing line diameter identification module comprises a color identification sensor and a distance measurement sensor; wherein to every light sense line footpath identification module, judge whether synchronous coiling data has unusual mode specifically includes:
the color sensor monitors color arrangement information of the double-wire rod, judges whether the double-wire rod has dislocation and intersection or not according to the color arrangement information, and judges that the synchronous winding data is abnormal when the dislocation and the intersection exist; and/or
The distance measuring sensor monitors distance information of the double-wire rod and the distance measuring sensor, whether the double-wire rod is crossed and stacked or not is judged according to the distance information, and when the double-wire rod is crossed and stacked, the synchronous winding data are judged to be abnormal.
Optionally, the method for parallel winding and winding of the double lines further comprises:
and the control module sends out synchronous winding abnormity prompt information according to the feedback first signal.
Optionally, the winding device includes a workbench, and a driving mechanism, a winding mechanism, a tension mechanism, a bobbin, a first sliding table, and a first light sensing wire diameter identification module, which are disposed on the workbench; first slip table with tension mechanism sets gradually wire winding mechanism with between the spool, first light sense line footpath identification module sets up on the first slip table, actuating mechanism is used for the drive wire winding mechanism is rotatory.
Optionally, the winding device further comprises a second sliding table arranged on the workbench, a second light-sensitive wire diameter identification module and a wire spool grasping mechanism; the bobbin grasping structure is used for grasping the bobbin, the second light sensing wire diameter identification module is arranged on the second sliding table, and the second sliding table is arranged between the bobbin and the tension mechanism.
Optionally, the method for parallel winding and winding of the double lines further comprises:
in the process of winding the wire synchronously layer by layer, two adjacent layers of winding wires are synchronously bonded through a binding agent layer, and the solidification of the binding agent layer is accelerated through a ventilation structure of the winding mechanism;
obtaining a double-wire hollow coil after synchronous layer-by-layer winding is finished, and blowing hot air to the double-wire hollow coil through hot air equipment according to preset time parameters;
and when the time parameter is reached, demolding the bifilar hollow coil from the winding mechanism.
Optionally, in the synchronous layer-by-layer winding process, the synchronously bonding two adjacent layers of windings through the adhesive layer further includes:
and blowing hot air to the layer-by-layer winding surface through the hot air equipment.
Optionally, the method for parallel winding and winding of the double lines further comprises:
and setting the rotating speed of the winding equipment according to the drying speed of the adhesive layer and the temperature of hot air provided by the hot air equipment.
Optionally, the winding mechanism includes a winding die and die stoppers disposed on two sides of the winding die; the mold baffle is provided with a plurality of air grooves which are uniformly distributed along the circumferential direction and at least one row of exhaust holes which are arranged in the air grooves, and the air grooves and the exhaust holes form the ventilation structure.
By applying the technical scheme of the invention, the precision control in the double-wire parallel winding process can be effectively met, the tension is consistent, the flat cables are arranged in rows, and the double-wire is effectively ensured not to be crossed, wrong in line and overlapped.
Drawings
FIG. 1 is a flow chart of a two-wire parallel and winding method according to an embodiment of the present invention;
FIG. 2 is an exploded view of a winding device according to an embodiment of the present invention;
FIG. 3 is an assembled view of a winding apparatus according to an embodiment of the present invention;
FIG. 4 is a schematic view of another spooling apparatus in accordance with embodiments of the present invention;
FIG. 5 is an exploded view of a winding mechanism according to an embodiment of the present invention;
fig. 6 is a perspective view of a wire winding mechanism according to an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and specific embodiments, it being understood that the specific embodiments described herein are merely illustrative of the invention and are not to be construed as limiting the invention.
In the following description, suffixes such as "module", "component", or "unit" used to denote elements are used only for facilitating the explanation of the present invention, and have no specific meaning in itself. Thus, "module", "component" or "unit" may be used mixedly.
The embodiment of the invention provides a double-line parallel winding and winding method, as shown in fig. 1, the double-line parallel winding and winding method comprises the following steps:
s101, a winding mechanism of winding equipment synchronously winds double wires made of conductive materials layer by layer;
s102, in the synchronous layer-by-layer winding process, a first light-sensitive wire diameter identification module of the winding equipment monitors first synchronous winding data of the double wires;
and S103, the control module of the winding equipment carries out linkage control on the tension mechanism of the winding equipment and the driving mechanism of the winding equipment according to the first synchronous winding data.
As shown in fig. 2 and 3, the winding device includes a workbench 1, and a driving mechanism 2, a winding mechanism 3, a wire cover 4, a tension mechanism 5, a first sliding table 6 and a first light-sensitive wire diameter identification module 7 which are arranged on the workbench; the first sliding table 6 and the tension mechanism 5 are sequentially arranged between the winding mechanism 3 and the wire cover 4, the first light sensing wire diameter identification module 7 is arranged on the first sliding table 6, and the driving mechanism 2 is used for driving the winding mechanism 3 to rotate; a spool is provided in the wire cover 4.
Alternatively, as shown in fig. 4, the winding apparatus may further include a second sliding table 11, a second light-sensitive wire diameter identification module 10, a spool 9, and a spool holding mechanism 12 provided on the table; the bobbin holding structure 12 is used for holding the bobbin 9, the second light-sensitive wire diameter identification module 10 is arranged on the second sliding table 11, and the second sliding table 11 is arranged between the bobbin 9 and the tension mechanism 5.
In some embodiments, the controlling module of the winding apparatus performing the linkage control of the tension mechanism of the winding apparatus and the driving mechanism of the winding apparatus according to the first synchronous winding data includes:
when the first synchronous winding data is abnormal, the first light sensing wire diameter identification module feeds back a first signal to the control module;
the control module synchronously implements force leakage and speed reduction treatment on the tension mechanism of the winding equipment and the driving mechanism of the winding equipment according to the first signal, so that the wire can be effectively prevented from being pulled apart due to the emergency stop of the winding equipment;
when the first light-sensitive wire diameter identification module monitors that the first synchronous winding data are recovered to be normal from abnormity or receives a synchronous winding starting instruction, the control module synchronously implements tension and acceleration processing on the tension mechanism of the winding equipment and the driving mechanism of the winding equipment, so that the wire can be effectively prevented from being pulled apart due to emergency starting of the winding equipment.
According to the embodiment of the invention, the first light-sensitive wire diameter identification module is used for monitoring the first synchronous winding data of the double wires, then when the first synchronous winding data is abnormal, the first light-sensitive wire diameter identification module feeds back a first signal to the control module to trigger the control module to synchronously perform force leakage and speed reduction on the tension mechanism of the winding equipment and the driving mechanism of the winding equipment according to the first signal, and when the first light-sensitive wire diameter identification module monitors that the first synchronous winding data is recovered from abnormal to normal or receives a synchronous winding starting instruction, the control module is triggered to synchronously perform tension and acceleration on the tension mechanism of the winding equipment and the driving mechanism of the winding equipment, so that the precision control in the winding process of the double wires can be effectively met, the tension is consistent, the wires are arranged in an array, and the double wires are effectively guaranteed not to be crossed, The wire winding device has the advantages of avoiding wrong operation and effectively preventing the wire from being broken due to the emergency starting and stopping of the winding device.
In some embodiments, the second synchronous winding data of the two-wire material between the bobbin and the tension mechanism can be directly monitored, so that the correct winding of the two-wire material can be ensured according to the second synchronous winding data and the first synchronous winding data, and specifically, the two-wire parallel winding method further comprises the following steps:
a second light-sensitive wire diameter identification module of the winding equipment monitors second synchronous winding data of the double wires;
when the second synchronous winding data is abnormal, the second light sensing wire diameter identification module feeds back a second signal to the control module;
the control module controls the spool grasping mechanism of the winding device to rotate according to the second feedback information, and the control module is used for correcting second synchronous data of the double wires through rotation of the spool grasping mechanism. The rotating direction of the spool holding mechanism can be controlled according to the color arrangement information of the double wires and the distance information of the double wires and the light sensing wire diameter identification module, and the rotating direction of the spool holding mechanism can be corrected according to the distance information. For example, when the spool holding mechanism rotates the spool 1 revolution, the distance information is abnormal, and the spool holding mechanism is corrected to rotate in the opposite direction to the previous rotation direction. Specifically, the holding end of the spool holding mechanism of the winding device is controlled to rotate, and the spool holding mechanism can adopt a mechanical arm or a mechanical arm structure.
The method in the embodiment mainly comprises the step of carrying out double-line parallel winding and winding on double wires on the spool according to the requirements of users, so that the requirements of the users are met. At present, the bobbin as the raw material often appears in the production process and has already crossed and staggered rows, thereby causing that the double-line is parallel and the winding process can also be crossed and staggered rows, therefore, the structure that this embodiment constitutes through second slip table 11, second light sense line diameter identification module 10, bobbin 9 and bobbin grasping mechanism 12 can effectively solve the problem that the double-line material crossed and staggered rows exist on the bobbin according to this embodiment.
In some embodiments, the twin wires have different colors, and the wires may be copper enameled wires; the method for judging the abnormal synchronous winding data comprises the following steps:
judging whether synchronous winding data is abnormal or not according to the color arrangement information of the double-wire rod and the distance information of the double-wire rod and the light sensing wire diameter identification module; when the synchronous winding data is first synchronous winding data, the light sensing line diameter identification module is a first light sensing line diameter identification module, and when the synchronous winding data is second synchronous winding data, the light sensing line diameter identification module is a second light sensing line diameter identification module.
According to the color arrangement information of the double-wire rod and the distance information of the double-wire rod and the corresponding light sensing wire diameter identification module, the abnormity of synchronous winding data can be rapidly monitored, and the double-wire rod is prevented from crossing and misrunning.
Optionally, the first light sensing line diameter identification module and the second light sensing line diameter identification module have the same structure and comprise a color identification sensor and a distance measurement sensor; for example, rgtcs34725 color identification sensing (color scale sensor) and M30 ultrasonic ranging sensors. The method for judging whether the synchronous winding data is abnormal specifically comprises the following steps:
the color sensor monitors color arrangement information of the double-wire rod, judges whether the double-wire rod has dislocation and intersection or not according to the color arrangement information, and judges that the synchronous winding data is abnormal when the dislocation and the intersection exist; and/or
The distance measuring sensor monitors distance information of the double-wire rod and the distance measuring sensor, whether the double-wire rod is crossed and stacked or not is judged according to the distance information, and when the double-wire rod is crossed and stacked, the synchronous winding data are judged to be abnormal. Wherein, the distance between the double wires is different, and the existence of crossing and overlapping can be judged.
In some embodiments, the method of parallel winding and winding the two wires further comprises:
and the control module sends out synchronous winding abnormity prompt information according to the first signal.
In the specific implementation process, the line diameter parameters are firstly adjusted, so that the parameters of the distance measuring sensor and the color identification sensor are matched with the line diameter and the distance. After the marks are aligned, the wire starts to be threaded to the wire winding mechanism through each sensor, and the wire winding parameters such as the winding starting point, the winding width, the winding reaching point, the winding wire diameter, the winding turn number and the like are set. Starting a winding device to wind according to set parameters, when the first synchronous winding data is found to be abnormal, such as double-wire parallel winding or cross, a sensor feeds a first signal back to a control module (a main control board) which can be set to be disconnected at a high level, the main control board feeds a related signal back to a tension mechanism and a driving mechanism (a motor) power part, speed reduction and force leakage are synchronously implemented until the machine is stopped, and a buzzer buzzes to remind manual error correction; after manual adjustment is performed, the winding machine is continuously started to complete subsequent winding work, so that the phenomenon that the winding equipment is suddenly stopped and the wire is pulled off due to sudden starting can be avoided through linkage of the tension mechanism and the driving mechanism based on detection and reminding. The first signal and the second signal belong to the control signal.
In some embodiments, the method of parallel winding and winding the two wires further comprises:
in the process of winding the wire synchronously layer by layer, two adjacent layers of winding wires are synchronously bonded through a binding agent layer, and the solidification of the binding agent layer is accelerated through a ventilation structure of the winding mechanism;
obtaining a double-wire hollow coil after synchronous layer-by-layer winding is finished, and blowing hot air to the double-wire hollow coil through hot air equipment according to preset time parameters;
and when the time parameter is reached, demolding the bifilar hollow coil from the winding mechanism.
The embodiment effectively ensures that the double wires are not crossed and wrong, the enameled wire made of the conductive material is wound layer by the winding mechanism of the winding equipment, the adjacent two layers of windings are synchronously bonded by the adhesive layer in the process of winding layer by layer, the solidification of the adhesive layer is accelerated by the ventilation structure of the winding mechanism, so that the hollow coil can be obtained after the winding layer by layer is wound, finally the adhesive layer is further solidified by blowing hot air to the hollow coil by the hot air equipment, compared with the traditional ribbon shaping process, the time of a ribbon, tin immersion, ribbon removal and the like is saved, the solidification of the adhesive layer is accelerated by the ventilation structure of the winding mechanism, the whole process flow is shortened to 30 minutes from 12 hours of the original ribbon shaping process, the production period is effectively shortened, the yield is improved, and because of synchronous bonding, the tension between turns of the hollow coil cannot be uneven due to the stress release problem, the electric performance is unstable, meanwhile, the stress of the binding belt is reduced, the appearance and the size of the double-wire hollow coil cannot be damaged, and the quality performance of the double-wire hollow coil is improved.
Wherein, in the synchronous layer-by-layer winding process, the synchronous bonding of two adjacent layers of windings through the binder layer further comprises: and blowing hot air to the layer-by-layer winding surface through the hot air equipment. The hot air device may be provided on the winding device.
In some embodiments, as shown in fig. 5 and 6, the winding mechanism includes a winding die 31 and die stoppers 32 disposed at both sides of the winding die; the mold baffle 32 is provided with a plurality of air grooves 33 uniformly distributed along the circumferential direction and at least one row of exhaust holes 34 arranged in the air grooves 33, and the air grooves 33 and the exhaust holes 34 form the ventilation structure. In the process that the hot air equipment blows hot air to the enameled wire, the air groove 33 can form a gathering effect on the hot air from the surface of the enameled wire, and the gathered hot air is discharged to the outer side of the mold separation blade 32 through the exhaust hole 34, so that the curing of the adhesive layer is further accelerated.
The groove bodies of the air grooves 33 face inwards, namely face the side of the hollow coil 8, the air grooves 33 are radially arranged outwards from the center of the mold baffle 32, and the included angle between any two adjacent air grooves is 30 degrees or 45 degrees, so that the exhaust holes 34 are more dense at the positions, close to the center, of the mold baffle 32, and the exhaust holes are more beneficial to the discharge of hot air. The exhaust holes are circular or rectangular, and the center distance between any two adjacent exhaust holes is 9-11 mm. The circular vents have a diameter of 3-5 mm, for example 4 mm, and the rectangular vents have a length and width of 2 mm and 4 mm. The air slots are 1 mm deep and have a width that matches the diameter, length or width of the respective vent.
According to the embodiment of the invention, on the basis of effectively ensuring that the double wires are not crossed and wrong, the solidification of the adhesive layer can be accelerated through the ventilation structure, so that the rotating speed of the winding equipment can be increased, and the production speed of the hollow coil is accelerated.
Of course, in some embodiments, hot air is blown to the winding surface of the layer-by-layer winding by a hot air device, so as to accelerate the curing of the adhesive layer, thereby further accelerating the production speed of the hollow coil.
Optionally, according to the parameters of the hollow coil, the winding mechanism of the winding device winds the enameled wire made of the conductive material layer by layer, and the winding mechanism comprises the following steps:
and setting the rotating speed of the winding equipment according to the drying speed of the adhesive layer and the temperature of hot air provided by the hot air equipment.
Optionally, the thickness range of the adhesive layer is 0.4 mm-0.6 mm, the temperature range of the hot air is 75 degrees-85 degrees, and the rotating speed range of the winding device is 450 revolutions per minute-550 revolutions per minute. For example, the winding surface is blown with a 3-stage 80-degree temperature by a hot air device.
In the conventional ribbon shaping process, the rotating speed of the winding equipment is 1400 revolutions per minute, and the rotating speed of the winding equipment needs to be reduced, that is, in order to match with the application of the adhesive, the rotating speed of the winding equipment can be set according to the drying speed of the adhesive layer and the temperature of hot air provided by the hot air equipment.
Although the rotating speed of the winding device is reduced in the embodiment of the invention, the solidification of the adhesive layer can be accelerated through the hot air device and the ventilation structure of the winding mechanism, so that the rotating speed of the winding device can be set to be about 400 r/min, the reduction of the production efficiency caused by over-low rotating speed is avoided, and the double wires are effectively prevented from crossing and misleading.
In some embodiments, the winding apparatus may be provided with a glue applying mechanism, and the double-line parallel-winding and winding method further comprises: and coating the adhesive layer between the two adjacent layers of windings through a gluing mechanism of the winding equipment.
Optionally, the step of coating the adhesive layer between two adjacent layers of winding wires by a gluing mechanism of the winding device includes:
for any two adjacent layers of winding, when the front layer of winding is finished, the rotating speed of the winding equipment is reduced;
coating the adhesive layer on the front layer of winding wires by a gluing mechanism of the winding equipment;
and when the bonding layer is coated on the front layer of winding, the rotating speed of the winding equipment is increased.
In general, during winding of a current layer, an enameled wire is wound for 1 circle, and a gluing mechanism finishes coating a binder layer on the previous layer.
The embodiment of the invention can effectively ensure that the double-wire materials are not crossed and wrong, has short production period and high yield, can not cause uneven turn-to-turn tension and unstable electrical performance because of synchronous bonding, and can not cause damage to the appearance and the size of the double-wire material hollow coil because of reducing the binding stress of the binding belt, thereby improving the quality performance of the double-wire material hollow coil.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
While the present invention has been described with reference to the embodiments illustrated in the drawings, the present invention is not limited to the embodiments, which are illustrative rather than restrictive, and it will be apparent to those skilled in the art that many more modifications and variations can be made without departing from the spirit of the invention and the scope of the appended claims.
Claims (10)
1. A double-line parallel and winding method is characterized by comprising the following steps:
a winding mechanism of the winding equipment synchronously winds double wires made of conductive materials layer by layer;
in the synchronous layer-by-layer winding process, a first light-sensitive wire diameter identification module of the winding equipment monitors first synchronous winding data of the double wires;
and the control module of the winding equipment carries out linkage control on the tension mechanism of the winding equipment and the driving mechanism of the winding equipment according to the first synchronous winding data.
2. The double-wire parallel winding and winding method according to claim 1, wherein the linkage control of the tension mechanism of the winding device and the driving mechanism of the winding device by the control module of the winding device according to the first synchronous winding data comprises:
when the first synchronous winding data is abnormal, the first light sensing wire diameter identification module feeds back a first signal to the control module;
the control module synchronously implements force discharge and speed reduction processing on a tension mechanism of the winding equipment and a driving mechanism of the winding equipment according to the first signal;
when the first light-sensitive wire diameter identification module monitors that the first synchronous winding data is recovered to be normal from abnormity or receives a synchronous winding starting instruction, the control module synchronously performs tension and acceleration processing on a tension mechanism of the winding equipment and a driving mechanism of the winding equipment.
3. The two-wire parallel-winding method according to claim 2, further comprising:
a second light-sensitive wire diameter identification module of the winding equipment monitors second synchronous winding data of the double wires;
when the second synchronous winding data is abnormal, the second light sensing wire diameter identification module feeds back a second signal to the control module;
and the control module controls the spool holding mechanism of the winding equipment to rotate according to the second signal so as to correct second synchronous winding data of the double wires through the rotation of the spool holding mechanism.
4. The double-wire parallel and parallel winding method as claimed in claim 3, wherein the double-wire materials have different colors; the method for judging the abnormal synchronous winding data comprises the following steps:
judging whether synchronous winding data is abnormal or not according to the color arrangement information of the double-wire rod and the distance information of the double-wire rod and the light sensing wire diameter identification module; when the synchronous winding data is first synchronous winding data, the light sensing line diameter identification module is a first light sensing line diameter identification module, and when the synchronous winding data is second synchronous winding data, the light sensing line diameter identification module is a second light sensing line diameter identification module.
5. The double-line parallel winding and winding method as claimed in claim 4, wherein the light sensing line diameter identification module comprises a color identification sensor and a distance measuring sensor; wherein to every light sense line footpath identification module, judge whether synchronous coiling data has unusual mode specifically includes:
the color sensor monitors color arrangement information of the double-wire rod, judges whether the double-wire rod has dislocation and intersection or not according to the color arrangement information, and judges that synchronous winding data are abnormal when the dislocation and the intersection exist; and/or
The distance measuring sensor monitors distance information of the double-wire rod and the distance measuring sensor, whether the double-wire rod is crossed and stacked or not is judged according to the distance information, and when the double-wire rod is crossed and stacked, synchronous winding data are judged to be abnormal.
6. The double-wire parallel and parallel winding method according to claim 1, wherein the winding device comprises a workbench, and a driving mechanism, a winding mechanism, a tension mechanism, a wire spool, a first sliding table and a first light-sensitive wire diameter identification module which are arranged on the workbench; first slip table with tension mechanism sets gradually wire winding mechanism with between the spool, first light sense line footpath identification module sets up on the first slip table, actuating mechanism is used for the drive wire winding mechanism is rotatory.
7. The double-line parallel and parallel winding method as claimed in claim 6, wherein the winding apparatus further comprises a second slide table provided on the table, a second light-sensitive line diameter identification module and a spool grasping mechanism; the bobbin grasping structure is used for grasping the bobbin, the second light sensing wire diameter identification module is arranged on the second sliding table, and the second sliding table is arranged between the bobbin and the tension mechanism.
8. The twin wire parallel and parallel winding method according to any one of claims 1 to 7, wherein the twin wire parallel and winding method further comprises:
in the process of winding the wire synchronously layer by layer, two adjacent layers of winding wires are synchronously bonded through a binding agent layer, and the solidification of the binding agent layer is accelerated through a ventilation structure of the winding mechanism;
obtaining a double-wire hollow coil after synchronous layer-by-layer winding is finished, and blowing hot air to the double-wire hollow coil through hot air equipment according to preset time parameters;
and when the time parameter is reached, demolding the bifilar hollow coil from the winding mechanism.
9. The method of claim 8, wherein the step of simultaneously bonding two adjacent layers of windings together with an adhesive layer during the simultaneous layer-by-layer winding further comprises:
blowing hot air to the layer-by-layer winding surface through the hot air equipment;
and setting the rotating speed of the winding equipment according to the drying speed of the adhesive layer and the temperature of hot air provided by the hot air equipment.
10. The double-line parallel and parallel winding method as claimed in claim 6, wherein said winding mechanism comprises a winding die and die stoppers provided at both sides of said winding die; the mold baffle is provided with a plurality of air grooves which are uniformly distributed along the circumferential direction and at least one row of exhaust holes which are arranged in the air grooves, and the air grooves and the exhaust holes form the ventilation structure.
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| US4028920A (en) * | 1974-12-12 | 1977-06-14 | U.S. Philips Corporation | Apparatus for high speed winding of coils |
| CN103076758A (en) * | 2012-12-20 | 2013-05-01 | 长城信息产业股份有限公司 | Full-fiber sensing probe winding device and winding method |
| CN106629234A (en) * | 2016-10-12 | 2017-05-10 | 哈尔滨理工大学 | Vision-based automatic winding scheme |
| CN109256277A (en) * | 2018-10-19 | 2019-01-22 | 杭州汉胜科磁体设备有限公司 | Multi-thread coil winding system |
| CN109883461A (en) * | 2019-03-15 | 2019-06-14 | 哈尔滨工程大学 | A kind of producing device and method of multilayer fibers strain disk |
-
2021
- 2021-04-28 CN CN202110465270.XA patent/CN112885595B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4028920A (en) * | 1974-12-12 | 1977-06-14 | U.S. Philips Corporation | Apparatus for high speed winding of coils |
| CN103076758A (en) * | 2012-12-20 | 2013-05-01 | 长城信息产业股份有限公司 | Full-fiber sensing probe winding device and winding method |
| CN106629234A (en) * | 2016-10-12 | 2017-05-10 | 哈尔滨理工大学 | Vision-based automatic winding scheme |
| CN109256277A (en) * | 2018-10-19 | 2019-01-22 | 杭州汉胜科磁体设备有限公司 | Multi-thread coil winding system |
| CN109883461A (en) * | 2019-03-15 | 2019-06-14 | 哈尔滨工程大学 | A kind of producing device and method of multilayer fibers strain disk |
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