JP2000100261A - Stopping method of wire manufacturing device - Google Patents
Stopping method of wire manufacturing deviceInfo
- Publication number
- JP2000100261A JP2000100261A JP10266789A JP26678998A JP2000100261A JP 2000100261 A JP2000100261 A JP 2000100261A JP 10266789 A JP10266789 A JP 10266789A JP 26678998 A JP26678998 A JP 26678998A JP 2000100261 A JP2000100261 A JP 2000100261A
- Authority
- JP
- Japan
- Prior art keywords
- length
- deceleration
- production
- production line
- stopping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、電線製造装置の停
止方法、特に電線被覆装置に適した生産条長停止方法に
関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for stopping an electric wire manufacturing apparatus, and more particularly to a method for stopping a production line suitable for an electric wire covering apparatus.
【0002】[0002]
【従来の技術】従来の電線被覆装置の生産条長停止方法
では、生産条長を設定し、製造ラインに設けた計尺器な
どで生産長を測定して、測定値が設定値と等しくなった
時に装置を停止する場合が多い。2. Description of the Related Art In a conventional method for stopping a production strip length of an electric wire covering apparatus, a production strip length is set, and the production length is measured by a measuring instrument or the like provided on a production line, and the measured value becomes equal to the set value. In many cases, the device is stopped when it has been stopped.
【0003】[0003]
【発明が解決しようとする課題】しかしなから、従来の
方法では、停止する際、適当に止めるため、設定された
生産条長より生産長を多めになるようにして停止する必
要があった。However, according to the conventional method, it is necessary to stop the production so that the production length is longer than the set production length in order to appropriately stop the production.
【0004】本発明は、上記問題点を解決するためにな
されものであって、設定された生産条長通りの生産を行
って停止し、歩留まりを最小にすることを課題とする。SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and has as its object to stop production by performing production according to a set production line length and minimize the yield.
【0005】[0005]
【課題を解決するための手段】本発明は、上記課題を次
のようにして解決した。すなわち、設定された生産条長
になる手前から減速を開始し、停止した時の生産長が生
産条長と等しくなるように減速の傾きを補正しながら減
速して停止する。The present invention has solved the above-mentioned problems as follows. That is, deceleration is started before the set production line length is reached, and the deceleration is stopped while the inclination of the deceleration is corrected so that the production length when stopped is equal to the production line length.
【0006】そのため、運転中の線速から設定減速度で
止まる停止距離を時々刻々計算する共に、生産長を時々
刻々測定し、生産条長に対する残長さが前記停止距離に
等しくなった時、設定減速度で減速を開始する。また、
減速を開始した後も、減速に応じた線速に対する停止距
離を計算し、残長さが前記停止距離に等しくなるよう
に、いつも設定減速度を補正しながら減速する。Therefore, the stopping distance at which the vehicle stops at the set deceleration from the linear velocity during operation is calculated every moment, the production length is measured every moment, and when the remaining length with respect to the production line length becomes equal to the stopping distance, Start deceleration at the set deceleration. Also,
Even after the deceleration is started, the stop distance for the linear velocity according to the deceleration is calculated, and the deceleration is performed while always correcting the set deceleration so that the remaining length becomes equal to the stop distance.
【0007】[0007]
【発明の実施の形態】本発明の実施の形態を実施例に基
づき図面を参照して説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described based on embodiments with reference to the drawings.
【0008】図1は、電線被覆装置の概略説明図であ
る。FIG. 1 is a schematic explanatory view of an electric wire covering device.
【0009】同図に示すように、押出機1の押出ヘッド
2に導入された導体3は、外表面に樹脂が被覆された
後、冷却水槽4で冷却される。冷却された被覆電線5は
引取機6で引取られたあと、巻取アキュムレータ7を介
して巻取ピンチキャタピラ8で引取られ、複数の巻取機
9で巻取られる。As shown in FIG. 1, the conductor 3 introduced into the extrusion head 2 of the extruder 1 is cooled in a cooling water tank 4 after the outer surface is coated with a resin. After the cooled covered electric wire 5 is taken up by the take-up machine 6, it is taken up by the take-up pinch caterpillar 8 via the take-up accumulator 7, and is taken up by the plurality of take-up machines 9.
【0010】次に、上記電線被覆装置のスタートから停
止までの工程について説明する。 (a)生産前に、次に生産する製品のドラム数、ドラム
当たりの条長をコンピュータに設定する。 (b)段取り完了後、スタートキーにより押出機1を駆
動し、押出ヘッド2に導入された導体3の押出被覆を開
始する。 (c)1巻取ドラム目の巻取長さの手前で、巻取ピンチ
キャタピラ8により生産線速を巻替線速まで減速する。
巻替線速に到達した後、約1分で巻替え長さとなるの
で、作業者は、1巻取ドラム目から2巻取ドラム目への
切替作業を行う。この間、巻取アキュムレータ7に被覆
電線5が貯えられる。 (d)2巻取ドラム目へ巻替後、巻取機9を駆動して、
再度、生産線速まで増速する。 (e)最終ドラムの場合、設定された生産条長になる手
前から減速を開始し、停止した時の生産長が、生産条長
と等しくなるように減速の傾きを補正しながら減速して
ラインを停止する。 (f)この時、製品は、押出ヘッド2から巻取機9まで
(ドラムに巻取られていない部分)を含めた長さとな
る。続けて、次の生産をスタートし、前回分(押出ヘッ
ドから巻取機まで)が、巻取られた時点でドラム替えを
行う。Next, steps from start to stop of the electric wire covering apparatus will be described. (A) Before production, the number of drums of products to be produced next and the length per drum are set in a computer. (B) After the setup is completed, the extruder 1 is driven by the start key to start extrusion coating of the conductor 3 introduced into the extrusion head 2. (C) Before the winding length of the first winding drum, the production linear speed is reduced to the rewind linear speed by the winding pinch caterpillar 8.
After reaching the rewinding linear velocity, the rewinding length becomes about 1 minute, so the operator switches from the first winding drum to the second winding drum. During this time, the covered electric wire 5 is stored in the winding accumulator 7. (D) After rewinding to the second winding drum, the winder 9 is driven,
Again, speed up to production line speed. (E) In the case of the final drum, deceleration is started before the set production line length is reached, and the line is decelerated while correcting the deceleration gradient so that the production length when stopped is equal to the production line length. To stop. (F) At this time, the product has a length including the portion from the extrusion head 2 to the winder 9 (the portion not wound on the drum). Subsequently, the next production is started, and the drum is changed when the previous time (from the extrusion head to the winding machine) has been wound.
【0011】次に、上記(e)の工程について図2を参
照して詳しく説明する。Next, the step (e) will be described in detail with reference to FIG.
【0012】 運転中の線速υ(m/sec)から設
定減速度α(m/sec2)で止まる停止距離(υ2/2
α)を時々刻々計算する。一方、生産長l(m)も時々
刻々測定する。[0012] stopping distance stopping at a linear velocity in operation υ (m / sec) set deceleration from α (m / sec 2) ( υ 2/2
α) is calculated every moment. On the other hand, the production length l (m) is also measured every moment.
【0013】 設定された生産条長(L)に対する残
長さ(L−l)が停止距離(υ2/2α)に等しくなっ
た時、設定減速度(α)で減速を開始する。When the remaining length (L-1) with respect to the set production length (L) becomes equal to the stop distance (υ 2 / 2α), the deceleration is started at the set deceleration (α).
【0014】 減速を開始した後も、減速に応じた線
速(υ)に対する停止距離(υ2/2α)を同様に計算
する。After the deceleration is started, the stopping distance (停止2 / 2α) with respect to the linear velocity (υ) according to the deceleration is similarly calculated.
【0015】 その際、残長さ(L−l)が停止距離
(υ2/2α)に等しくなるように、いつも設定減速度
(α)に対して補正をかける。例えば、α×(1+(υ
2/2α)/(L−l))→αとする。At this time, the set deceleration (α) is always corrected so that the remaining length (L-1) is equal to the stopping distance (υ 2 / 2α). For example, α × (1+ (υ
2 / 2α) / (L−1)) → α.
【0016】 結局、完全に停止した時に、生産長
(l)=生産条長(L)となる。なお、生産長(l)=
生産条長(L)となっても、に示すように、低速状態
を継続した後、停止するようにしてもよい。After all, when the operation is completely stopped, the production length (l) = the production line length (L). Production length (l) =
Even when the production line length (L) is reached, as shown in FIG.
【0017】[0017]
【発明の効果】本発明は、以上説明したように構成され
ているので、設定されたた生産条長通りの生産を行って
停止し、歩留まりを最小にすることができる。Since the present invention is configured as described above, the production can be stopped according to the set production length, and the yield can be minimized.
【図1】電線被覆装置の概略説明図である。FIG. 1 is a schematic explanatory view of an electric wire covering device.
【図2】本発明の一実施例である電線被覆装置の生産条
長停止方法の説明図である。FIG. 2 is an explanatory view of a method for stopping a production strip of an electric wire covering apparatus according to an embodiment of the present invention.
1 押出機 2 押出ヘッド 3 導体 4 冷却水槽 5 被覆電線 6 引取機 7 巻取アキュムレータ 8 巻取ピンチキャタピラ 9 巻取機 REFERENCE SIGNS LIST 1 extruder 2 extrusion head 3 conductor 4 cooling water tank 5 covered electric wire 6 take-up machine 7 take-up accumulator 8 take-up pinch caterpillar 9 take-up machine
Claims (6)
ら減速を開始し、停止した時の生産長(l)が生産条長
(L)と等しくなるように減速の傾きを補正しながら減
速することを特徴とする電線製造装置の停止方法。The deceleration is started before the set production length (L) is reached, and the inclination of the deceleration is corrected so that the production length (l) when stopped is equal to the production length (L). A method for stopping an electric wire manufacturing apparatus, wherein the method is performed while decelerating.
(α)で止まる停止距離を時々刻々計算する共に、生産
長(l)を時々刻々測定し、生産条長(L)に対する残
長さ(L−l)が前記停止距離に等しくなった時、設定
減速度(α)で減速を開始することを特徴とする請求項
1記載の電線製造装置の停止方法。2. The stopping distance at which the vehicle stops at the set deceleration (α) is calculated every moment from the linear velocity (υ) during operation, and the production length (l) is measured every moment. The method according to claim 1, wherein when the length (L-1) becomes equal to the stopping distance, deceleration is started at a set deceleration (α).
(υ)に対する停止距離を計算し、残長さ(L−l)が
前記停止距離に等しくなるように、いつも設定減速度
(α)を補正しながら減速することを特徴とする請求項
2記載の電線製造装置の停止方法。3. Even after the deceleration is started, the stop distance for the linear velocity (υ) according to the deceleration is calculated, and the set deceleration is always set so that the remaining length (L-1) becomes equal to the stop distance. The method according to claim 2, wherein the deceleration is performed while correcting (α).
(1+(υ2/2α)/(L−l))とすることを特徴
とする請求項3記載の電線製造装置の停止方法。4. The set deceleration (α) is corrected to α ×
The method according to claim 3, wherein (1+ (υ 2 / 2α) / (L−1)).
った時、停止することを特徴とする請求項2、3または
4記載の電線製造装置の停止方法。5. The method for stopping an electric wire manufacturing apparatus according to claim 2, wherein when the production length (l) becomes the production length (L), the production is stopped.
っても低速状態を継続した後、停止することを特徴とす
る請求項2、3または4記載の電線製造装置の停止方
法。6. The stopping of the electric wire manufacturing apparatus according to claim 2, wherein even if the production length (l) becomes the production strip length (L), the production length is kept low and then stopped. Method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10266789A JP2000100261A (en) | 1998-09-21 | 1998-09-21 | Stopping method of wire manufacturing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10266789A JP2000100261A (en) | 1998-09-21 | 1998-09-21 | Stopping method of wire manufacturing device |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2000100261A true JP2000100261A (en) | 2000-04-07 |
Family
ID=17435718
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10266789A Pending JP2000100261A (en) | 1998-09-21 | 1998-09-21 | Stopping method of wire manufacturing device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2000100261A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030049011A (en) * | 2001-12-13 | 2003-06-25 | 엘지전선 주식회사 | Appratus for deceleration counter in coil winding machine |
CN104715859A (en) * | 2015-03-25 | 2015-06-17 | 上海电缆研究所 | Auxiliary cooling and filtering system of electrical equipment |
CN105070419A (en) * | 2015-08-27 | 2015-11-18 | 安庆日月电缆有限公司 | Production line for cable synthesis, sheath production, sheath cooling and sheath air dying |
-
1998
- 1998-09-21 JP JP10266789A patent/JP2000100261A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20030049011A (en) * | 2001-12-13 | 2003-06-25 | 엘지전선 주식회사 | Appratus for deceleration counter in coil winding machine |
CN104715859A (en) * | 2015-03-25 | 2015-06-17 | 上海电缆研究所 | Auxiliary cooling and filtering system of electrical equipment |
CN105070419A (en) * | 2015-08-27 | 2015-11-18 | 安庆日月电缆有限公司 | Production line for cable synthesis, sheath production, sheath cooling and sheath air dying |
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