CN214541907U - Double-line parallel winding equipment - Google Patents
Double-line parallel winding equipment Download PDFInfo
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- CN214541907U CN214541907U CN202120903833.4U CN202120903833U CN214541907U CN 214541907 U CN214541907 U CN 214541907U CN 202120903833 U CN202120903833 U CN 202120903833U CN 214541907 U CN214541907 U CN 214541907U
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Abstract
The utility model discloses a double-line parallel-winding and winding device, which comprises a workbench, a driving mechanism, a winding mechanism, a tension mechanism, a thread spool, a first sliding table and a first light-sensitive thread diameter identification module, wherein the driving mechanism, the winding mechanism, the tension mechanism, the thread spool, the first sliding table and the first light-sensitive thread diameter identification module are arranged on the workbench; first slip table with tension mechanism sets gradually winding mechanism with between the spool, first light sense line footpath identification module sets up on the first slip table, actuating mechanism is used for the drive winding mechanism is rotatory, winding mechanism is used for carrying out the synchronous successive layer coiling to two line materials. Through the utility model discloses, can effectively satisfy the precision control of double-wire rod duplex winding in-process, reach tension unanimously, the winding displacement permutation, and then effectively guarantee that the double-wire rod is not alternately, not wrong line, not fold and pile.
Description
Technical Field
The utility model relates to a coil technical field particularly, relates to a parallel duplex winding spooling equipment of double-line.
Background
The winding of the electromagnetic detection inductance coil needs two wires to be wound side by side in parallel (namely, double-wire parallel winding). The double-wire parallel winding needs to ensure that two wires are parallel and parallel, and the crossing and the wrong winding can not be caused. At present, domestic coil production equipment mainly adopts single-wire winding, few double-wire parallel winding equipment exists, and double wires are not crossed and are difficult to control in a wrong way.
An effective solution has not been proposed so far for the above control problem of two-wire parallel winding.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides an in provide a parallel duplex winding spooling equipment of double-line to solve the problem of easy alternately, the wrong line in the double-line material coiling process at least.
In order to solve the technical problem, the utility model provides a double-line parallel winding and winding device, which comprises a workbench, a driving mechanism, a winding mechanism, a tension mechanism, a spool, a first sliding table and a first light sensing wire diameter identification module, wherein the driving mechanism, the winding mechanism, the tension mechanism, the spool, the first sliding table and the first light sensing wire diameter identification module are arranged on the workbench; first slip table with tension mechanism sets gradually winding mechanism with between the spool, first light sense line footpath identification module sets up on the first slip table, actuating mechanism is used for the drive winding mechanism is rotatory, winding mechanism is used for carrying out the synchronous successive layer coiling to two line materials.
Optionally, the winding device further comprises a second sliding table arranged on the workbench, a second light-sensitive wire diameter identification module and a wire spool grasping mechanism; the bobbin grasping structure is used for grasping the bobbin, the second light sensing wire diameter identification module is arranged on the second sliding table, and the second sliding table is arranged between the bobbin and the tension mechanism.
Optionally, the first light-sensing line diameter identification module and/or the second light-sensing line diameter identification module includes a color identification sensor and a distance measurement sensor.
Optionally, the winding device further comprises a wire cover for fixing the spool.
Optionally, the winding device comprises a glue coating mechanism, and the glue coating mechanism is used for spraying glue to the double wires in the winding process.
Optionally, the winding device comprises a hot air device, and the hot air device is used for blowing hot air to the layer-by-layer winding surface in the winding process.
Optionally, the winding mechanism includes a winding die and die retaining pieces disposed on two sides of the winding die, the die retaining pieces are provided with a plurality of air slots distributed uniformly along the circumferential direction on the inner side, at least one row of exhaust holes are formed in the air slots, and the air slots and the exhaust holes form a ventilation structure.
Optionally, the air grooves are radially arranged from the center of the mold barrier sheet to the outside, and an included angle between any two adjacent air grooves is 30 degrees or 45 degrees.
Optionally, the vent holes are circular or rectangular, the diameter of each circular vent hole is 3-5 mm, the length and width of each rectangular vent hole are 4 mm and 2 mm, and the center distance between any two adjacent vent holes is 9 mm-11 mm.
Optionally, the air groove has a depth of 1 mm and a width matching the diameter, length or width of the respective vent.
Use the technical scheme of the utility model, can effectively satisfy the precision control of double-wire rod duplex winding in-process, reach tension unanimously, the winding displacement permutation, and then effectively guarantee that double-wire rod is not alternately, not wrong go, not fold and pile.
Drawings
Fig. 1 is an assembly schematic view of a winding device according to an embodiment of the present invention;
fig. 2 is an exploded view of a winding device according to an embodiment of the present invention;
FIG. 3 is a schematic view of another spooling apparatus in accordance with an embodiment of the present invention;
fig. 4 is an exploded view of a winding mechanism according to an embodiment of the present invention;
fig. 5 is a perspective view of a winding mechanism according to an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and specific embodiments, it being understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.
In the following description, suffixes such as "module", "part", or "unit" used to denote elements are used only for the convenience of description of the present invention, and have no specific meaning in itself. Thus, "module", "component" or "unit" may be used mixedly.
As shown in fig. 1 and 2, the winding device includes a workbench 1, and a driving mechanism 2, a winding mechanism 3, a wire cover 4, a tension mechanism 5, a first sliding table 6 and a first light-sensitive wire diameter identification module 7 which are arranged on the workbench; the first sliding table 6 and the tension mechanism 5 are sequentially arranged between the winding mechanism 3 and the wire cover 4, the first light sensing wire diameter identification module 7 is arranged on the first sliding table 6, and the driving mechanism 2 is used for driving the winding mechanism 3 to rotate; a spool is provided in the wire cover 4.
The winding mechanism of the winding device provided by the embodiment of the utility model carries out synchronous layer-by-layer winding on double wires made of conductive materials, in the synchronous layer-by-layer winding process, first synchronous winding data of the double wires are monitored through the first light-sensitive wire diameter identification module, then when the first synchronous winding data is abnormal, the first light-sensitive wire diameter identification module feeds back a first signal to the control module to trigger the control module to synchronously implement force leakage and speed reduction treatment on the tension mechanism of the winding device and the driving mechanism of the winding device according to the first signal, and when the first light-sensitive wire diameter identification module monitors that the first synchronous winding data is recovered to be normal from the abnormality or receives a synchronous winding starting instruction, the control module is triggered to synchronously implement tension and acceleration treatment on the tension mechanism of the winding device and the driving mechanism of the winding device, therefore, the precision control in the double-wire material parallel winding process can be effectively met, the tension is consistent, the flat cables are aligned, the double-wire materials are effectively prevented from being crossed and wrong in line, and the wire materials are effectively prevented from being pulled apart due to the fact that the winding equipment is started and stopped emergently.
In another embodiment, as shown in fig. 3, the winding apparatus may further include a second slide table 11 provided on the table, a second light-sensitive wire diameter identification module 10, a spool 9, and a spool holding mechanism 12; the bobbin holding structure 12 is used for holding the bobbin 9, the second light-sensitive wire diameter identification module 10 is arranged on the second sliding table 11, and the second sliding table 11 is arranged between the bobbin 9 and the tension mechanism 5.
A second light-sensitive wire diameter identification module of the winding equipment monitors second synchronous winding data of the double wires; when the second synchronous winding data is abnormal, the second light sensing wire diameter identification module feeds back a second signal to the control module; the control module controls the spool grasping mechanism of the winding device to rotate according to the second feedback information, and the control module is used for correcting second synchronous data of the double wires through rotation of the spool grasping mechanism. The rotating direction of the spool holding mechanism can be controlled according to the color arrangement information of the double wires and the distance information of the double wires and the light sensing wire diameter identification module, and the rotating direction of the spool holding mechanism can be corrected according to the distance information. For example, when the spool holding mechanism rotates the spool 1 revolution, the distance information is abnormal, and the spool holding mechanism is corrected to rotate in the opposite direction to the previous rotation direction. Specifically, the holding end of the spool holding mechanism of the winding device is controlled to rotate, and the spool holding mechanism can adopt a mechanical arm or a mechanical arm structure.
The double-wire parallel winding device is mainly used for carrying out double-wire parallel winding on double wires on the spool according to the requirements of users, and therefore the requirements of the users are met. At present, the bobbin as the raw material often appears in the production process and has already crossed and staggered rows, thereby causing that the double-line is parallel and the winding process can also be crossed and staggered rows, therefore, the structure that this embodiment constitutes through second slip table 11, second light sense line diameter identification module 10, bobbin 9 and bobbin grasping mechanism 12 can effectively solve the problem that the double-line material crossed and staggered rows exist on the bobbin according to this embodiment.
Optionally, the first light sensing line diameter identification module and the second light sensing line diameter identification module have the same structure and comprise a color identification sensor and a distance measurement sensor; for example, rgtcs34725 color identification sensing (color scale sensor) and M30 ultrasonic ranging sensors. The method for judging whether the synchronous winding data is abnormal specifically comprises the following steps:
the color sensor monitors color arrangement information of the double-wire rod, judges whether the double-wire rod has dislocation and intersection or not according to the color arrangement information, and judges that the synchronous winding data is abnormal when the dislocation and the intersection exist; and/or
The distance measuring sensor monitors distance information of the double-wire rod and the distance measuring sensor, whether the double-wire rod is crossed and stacked or not is judged according to the distance information, and when the double-wire rod is crossed and stacked, the synchronous winding data are judged to be abnormal. Wherein, the distance between the double wires is different, and the existence of crossing and overlapping can be judged.
In the specific implementation process, the line diameter parameters are firstly adjusted, so that the parameters of the distance measuring sensor and the color identification sensor are matched with the line diameter and the distance. After the marks are aligned, the wire starts to be threaded to the wire winding mechanism through each sensor, and the wire winding parameters such as the winding starting point, the winding width, the winding reaching point, the winding wire diameter, the winding turn number and the like are set. Starting a winding device to wind according to set parameters, when the first synchronous winding data is found to be abnormal, such as double-wire parallel winding or cross, a sensor feeds a first signal back to a control module (a main control board) which can be set to be disconnected at a high level, the main control board feeds a related signal back to a tension mechanism and a driving mechanism (a motor) power part, speed reduction and force leakage are synchronously implemented until the machine is stopped, and a buzzer buzzes to remind manual error correction; after manual adjustment is performed, the winding machine is continuously started to complete subsequent winding work, so that the phenomenon that the winding equipment is suddenly stopped and the wire is pulled off due to sudden starting can be avoided through linkage of the tension mechanism and the driving mechanism based on detection and reminding. The first signal and the second signal belong to the control signal.
Optionally, the utility model discloses still can set up rubber coating mechanism, at successive layer wire winding in-process, rubber coating mechanism spouts the glue to the enameled wire, forms the binder layer, bonds adjacent two-layer wire winding in step through the binder layer for the wire winding bonds firmly.
Optionally, the double-line parallel winding and winding device may further include a hot air device, the hot air device may be disposed on the winding device, and in the synchronous layer-by-layer winding process, hot air is blown to the layer-by-layer winding surface by the hot air device to accelerate curing of the adhesive layer.
In some embodiments, as shown in fig. 4 and 5, the winding mechanism includes a winding die 31 and die stoppers 32 disposed at both sides of the winding die; the mold baffle 32 is provided with a plurality of air grooves 33 uniformly distributed along the circumferential direction and at least one row of exhaust holes 34 arranged in the air grooves 33, and the air grooves 33 and the exhaust holes 34 form the ventilation structure. In the process that the hot air equipment blows hot air to the enameled wire, the air groove 33 can form a gathering effect on the hot air from the surface of the enameled wire, and the gathered hot air is discharged to the outer side of the mold separation blade 32 through the exhaust hole 34, so that the curing of the adhesive layer is further accelerated.
The groove bodies of the air grooves 33 face inwards, namely face the side of the hollow coil 8, the air grooves 33 are radially arranged outwards from the center of the mold baffle 32, and the included angle between any two adjacent air grooves is 30 degrees or 45 degrees, so that the exhaust holes 34 are more dense at the positions, close to the center, of the mold baffle 32, and the exhaust holes are more beneficial to the discharge of hot air. The exhaust holes are circular or rectangular, and the center distance between any two adjacent exhaust holes is 9-11 mm. The circular vents have a diameter of 3-5 mm, for example 4 mm, and the rectangular vents have a length and width of 2 mm and 4 mm. The air slots are 1 mm deep and have a width that matches the diameter, length or width of the respective vent.
Traditional ribbon design technology, spooling equipment rotational speed ratio per minute 1400 revolutions, the rotational speed that needs reduce spooling equipment, that is to say, the embodiment of the utility model provides an in order to cooperate to paint the adhesive, can be according to the mummification speed on adhesive layer with the hot air temperature that hot-blast apparatus provided sets up spooling equipment's rotational speed.
The embodiment of the utility model provides an in have reduced the rotational speed of spooling equipment, but the solidification on adhesive layer can be accelerated to the aeration structure through hot-blast equipment and wire winding mechanism to can set up the rotational speed of spooling equipment about 400 commentaries on classics/minute, avoided the rotational speed to cross the decline of the production efficiency who brings excessively, and effectively guarantee that the double-wire rod is not crisscross, not misgoing.
The embodiment of the utility model provides a can effectively guarantee that two wire rods do not intersect, go wrong to production period is short, and output is high, because bonds in step, consequently hollow coil can not lead to turn-to-turn tension inhomogeneous because of the exorcism problem, causes electric property unstable, simultaneously because reduce the ribbon and tie up the atress, can not lead to the fact destruction to the outward appearance and the size of two wire rod hollow coil, has improved the quality performance of two wire rod hollow coil.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The embodiments of the present invention have been described with reference to the drawings, but the present invention is not limited to the above-mentioned embodiments, which are only illustrative and not restrictive, and those skilled in the art can make many forms without departing from the spirit and scope of the present invention, which is protected by the following claims.
Claims (10)
1. A double-wire parallel winding and winding device is characterized in that the winding device comprises a workbench, and a driving mechanism, a winding mechanism, a tension mechanism, a wire spool, a first sliding table and a first light sensing wire diameter identification module which are arranged on the workbench; first slip table with tension mechanism sets gradually winding mechanism with between the spool, first light sense line footpath identification module sets up on the first slip table, actuating mechanism is used for the drive winding mechanism is rotatory, winding mechanism is used for carrying out the synchronous successive layer coiling to two line materials.
2. The double-line parallel and parallel winding apparatus according to claim 1, wherein the winding apparatus further comprises a second slide table, a second light-sensitive line diameter identification module and a spool grasping mechanism provided on the table; the bobbin grasping structure is used for grasping the bobbin, the second light sensing wire diameter identification module is arranged on the second sliding table, and the second sliding table is arranged between the bobbin and the tension mechanism.
3. The dual-line parallel and parallel winding apparatus as claimed in claim 2, wherein the first and/or second light-sensitive line diameter recognition module comprises a color recognition sensor and a distance measurement sensor.
4. The dual line parallel and parallel winding apparatus of claim 1 further comprising a line cover for securing the spool.
5. The bifilar parallel and parallel winding apparatus of claim 1, wherein the apparatus comprises a glue coating mechanism for spraying glue to the bifilar material during winding.
6. The double-wire parallel and parallel winding apparatus as claimed in claim 5, wherein said winding apparatus comprises a hot air apparatus for blowing hot air to the layer-by-layer winding surface during winding.
7. The double-wire parallel and parallel winding and winding device according to claim 6, wherein the winding mechanism comprises a winding die and die blocking pieces arranged at two sides of the winding die, a plurality of air grooves are formed in the die blocking pieces and are distributed uniformly in the circumferential direction, at least one row of exhaust holes are formed in the air grooves, and the air grooves and the exhaust holes form an air ventilation structure.
8. The apparatus of claim 7, wherein the air slots are radially disposed from the center of the die blade, and wherein the included angle between any two adjacent air slots is 30 degrees or 45 degrees.
9. The apparatus according to claim 7, wherein the holes are circular or rectangular, the diameter of the circular holes is 3-5 mm, the length and width of the rectangular holes are 4 mm and 2 mm, and the center-to-center distance between any two adjacent holes is 9 mm-11 mm.
10. The dual-wire parallel and parallel-wound spooling apparatus of claim 9 wherein the air slots are 1 mm deep and have a width that matches the diameter, length or width of the respective exhaust holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120903833.4U CN214541907U (en) | 2021-04-28 | 2021-04-28 | Double-line parallel winding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120903833.4U CN214541907U (en) | 2021-04-28 | 2021-04-28 | Double-line parallel winding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214541907U true CN214541907U (en) | 2021-10-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120903833.4U Active CN214541907U (en) | 2021-04-28 | 2021-04-28 | Double-line parallel winding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214541907U (en) |
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2021
- 2021-04-28 CN CN202120903833.4U patent/CN214541907U/en active Active
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