CN112879701A - 一种热熔式金属环型波纹管(螺旋波纹管)连接方法 - Google Patents
一种热熔式金属环型波纹管(螺旋波纹管)连接方法 Download PDFInfo
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- CN112879701A CN112879701A CN202110026532.2A CN202110026532A CN112879701A CN 112879701 A CN112879701 A CN 112879701A CN 202110026532 A CN202110026532 A CN 202110026532A CN 112879701 A CN112879701 A CN 112879701A
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- Prior art keywords
- corrugated pipe
- pipe
- hot
- fixing ring
- metal
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000002184 metal Substances 0.000 title claims abstract description 36
- 238000002844 melting Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000012943 hotmelt Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 13
- 230000008018 melting Effects 0.000 claims abstract description 13
- 238000007789 sealing Methods 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 238000001746 injection moulding Methods 0.000 abstract description 2
- 238000000465 moulding Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
- F16L47/02—Welded joints; Adhesive joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/44—Joining a heated non plastics element to a plastics element
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/22—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being in the form of recurring patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/52—Joining tubular articles, bars or profiled elements
- B29C66/522—Joining tubular articles
- B29C66/5221—Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Joints That Cut Off Fluids, And Hose Joints (AREA)
Abstract
一种新型金属波纹管(螺旋波纹管)连接方法。本新型金属环型波纹管(螺旋波纹管)连接方法主要解决生产和使用中存在的安全引患(漏气漏液),提供一种全新管件连接方法,连接装置可以方便地对管件进行连接,使用安全方便、连接更加可靠、使用寿命周期长。本方法一种可以热熔材质的连接件接头(也可以通过注塑机加上其它工艺一次成型生产)。通过专用加热工具对连接装置和管件同时分别加热,加热到热熔材质所需温度时。把管件插入到热熔直孔接头内管相应的位置(限位)。再用专用工具夹在固定环上,施加压力使固定环受力,外径收紧变小迫使热熔料向管件外凹环内挤压,从而形成密封。同时把固定环把热熔管件与管件锁紧固定。
Description
技术领域
金属环型波纹管(螺旋波纹管)领域。
背景技术
金属环型波纹管(螺旋波纹管)常被用来运输气体或其他的流体物质,金属环型波纹管(螺旋波纹管)在使用中往往要与其他结构进行连接,金属环型波纹管(螺旋波纹管)自身的安装固定也需要相应的连接装置。现有的金属环型波纹管(螺旋波纹管)连接起来不够方便,固定效果不太好,密封性能差,按装时易伤到管件,配件多且加工周期长。目前连接装置主要是由卡环、 内外螺母、密封橡垫等组合成,在生产上成本大、生产工序多、按装不方便,在使用过程中存在按装不到位、密封橡垫易损坏或老化所起漏气或水安全引患。因此结构简单、按装方便、使用安全的金属环型波纹管(螺旋波纹管)连接装置是必备的。
发明内容
本新型金属环型波纹管(螺旋波纹管)连接方法主要解决以上生产和使用存在的安全引患,提供一种全新金属环型波纹管(螺旋波纹管)连接方法,该金属环型波纹管(螺旋波纹管)连接装置可以方便地对管件进行连接,便于与其他结构的按装连接,使用安全方便、连接可靠、使用寿命周期长。本方法通过注塑机生产一种可以热熔材质的连接件接头。如图2一端嵌入金属螺纹接头一端直孔是可热熔管件,通过专用加热工具对直孔管件和金属环型波纹管(螺旋波纹管)同时分别同时加热,加热到热熔材质所需温度时。把金属环型波纹管(螺旋波纹管)插入到热熔直孔接头内管的底部同时用专用工具夹在固定环上(如附图4中的2号位置),施加力使金属固定环受力,内外径收紧变小迫使热熔料向金属波纹环型管(螺旋波纹管)凹环内挤压,从而形成密封。同时金属固环又把热熔管件与金属波纹环型管(螺旋波纹管)锁紧固定。按装好后效果如附图4,热熔管件加热前要先把金属固定环先按装好在热熔管件上一起加热。
金属固定环内外径收紧变小时把力传递到加热过的热熔直孔管件上,使管件受力变形缩小热熔料向凹环金属波纹环型管(螺旋波纹管)凹槽内挤压挤满热熔料包紧管件,这样就起到密封固定的作用,达到产品密封,按装方便,使用安全所需的目的,使用时间长,生产成本低环节少。
附图说明
附图1热熔连接管件,附图2金属波纹环型管,附图3金属固定环,附图4组装好的成品图。
Claims (5)
1.一种新型金属环型波纹管(螺旋波纹管) 热熔连接方法,其特征在于通过对可热熔接头附图1的一端可热熔材质管件加热,加热到所需要的温度时,通过外部的压力使热熔料无缝的包裹金属环型波纹管(螺旋波纹管)外管上。
2.通过外部的压力使热熔料无缝的包裹金属环型波纹管(螺旋波纹管)外管上起到密封固定作用。
3.在热熔接头外加装金属固定环,为更好的使热熔料无缝的包裹金属环型波纹管(螺旋波纹管)外管上,同时起到加强锁紧力使其在使用当中不松动不漏气。
4.金属环型波纹管(螺旋波纹管)和热熔连头两管件同时加热,使之间密封配合更加紧固。
5.金属固定环要先按装在热熔连接头上同时加热(也可以把金属固定环和热熔连头做成一体整件),外部工具扣压在金属固定环外径上,通过改变收缩金属固定环内外径的大小压迫热熔料向金属环型波纹管(螺旋波纹管)凹环内挤压从而形成密封。
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114719097A (zh) * | 2022-06-08 | 2022-07-08 | 山东交通学院 | 一种适用于冬期预应力管道压浆的波纹管及使用方法 |
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CN102345779A (zh) * | 2011-10-28 | 2012-02-08 | 王崇高 | 承插式塑料水管接头 |
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CN102818091A (zh) * | 2012-08-10 | 2012-12-12 | 浙江大学 | 用于中高压复合管连接的增强件外置电熔管件及焊接方法 |
GB201312897D0 (en) * | 2013-07-18 | 2013-09-04 | Pioneer Lining Technology Ltd | Improved electrofusion fitting methods |
CN205716190U (zh) * | 2016-06-30 | 2016-11-23 | 宁波波尔管业开发有限公司 | 一种防止注塑飞边的塑料管套件 |
CN206988659U (zh) * | 2017-06-27 | 2018-02-09 | 瓮安县武江隆塑业有限责任公司 | 一种波纹塑料管材连接用的电热熔连接件 |
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2021
- 2021-01-08 CN CN202110026532.2A patent/CN112879701A/zh active Pending
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US4252349A (en) * | 1979-02-23 | 1981-02-24 | Hydraflow Supply, Inc. | High pressure plastic pipe coupling |
CN2596165Y (zh) * | 2002-02-05 | 2003-12-31 | 四川大学 | 一种用于铝塑复合管管路连接的塑料热熔承插管件 |
CN2854284Y (zh) * | 2005-09-27 | 2007-01-03 | 罗孝林 | 适用于电热熔连接的塑料管 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114719097A (zh) * | 2022-06-08 | 2022-07-08 | 山东交通学院 | 一种适用于冬期预应力管道压浆的波纹管及使用方法 |
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