CN112877873A - Anti-pilling super-soft knitted fabric and preparation method thereof - Google Patents
Anti-pilling super-soft knitted fabric and preparation method thereof Download PDFInfo
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- CN112877873A CN112877873A CN202011593657.5A CN202011593657A CN112877873A CN 112877873 A CN112877873 A CN 112877873A CN 202011593657 A CN202011593657 A CN 202011593657A CN 112877873 A CN112877873 A CN 112877873A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/02—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques imparting twist by a fluid, e.g. air vortex
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention discloses a preparation method of anti-pilling ultra-soft knitted fabric, which comprises the following yarn production procedures: plucking → mixing → picking → carding → drawing → vortex spinning; the production process of the fabric comprises the following steps: mixed yarn → inverted tube → knitted piece → looping → flat car → hand sewing → washing → drying → ironing → packaging → warehousing; the yarn production process comprises the following steps: the method comprises the following steps of (1) spinning by using terylene and cotton fibers as raw materials, wherein the blending mass ratio of terylene to cotton is 65% to 35%, and an air-jet vortex spinning technology is adopted; the production process of the fabric comprises the following steps: by 40SThe blended yarn is fed in a single strand to be woven on a computerized flat knitting machine, and the fabric adopts a fabric tissue as a single-side flat knitting. The anti-pilling ultra-soft knitted fabric and the preparation method thereof adopt an eddy spinning technology, and soft hand feeling is obtained by reducing air pressure of an eddy nozzle and optimizing a wrapping structure among fibers; developed fabric feelSoft, hydrophilic and comfortable, has excellent pilling resistance, and is suitable for shirts, T-shirts and sports knitted fabrics.
Description
Technical Field
The invention relates to the technical field of textiles, in particular to an anti-pilling ultra-soft knitted fabric and a preparation method thereof.
Background
With the update of the novel polyester fiber, the moisture regain of the novel iterative polyester product can reach 1.4-1.6%, which is far higher than that of the common polyester and has self-hydrophilic performance. The anti-pilling polyester fiber is characterized in that after the anti-pilling polyester fiber is treated by a chemical modification method or a physical method, the fiber end of the manufactured fabric is not easy to extend out of the fabric surface to form villus or small spherical bulges in the using process, so that the anti-pilling effect is achieved. The invention selects a new generation of anti-pilling polyester fiber as a raw material, produces anti-pilling yarns by blending with cotton and adopting an efficient short-flow vortex spinning technology, and develops the anti-pilling fabric by process optimization.
Disclosure of Invention
The invention aims to provide an anti-pilling super-soft knitted fabric and a preparation method thereof.
In order to solve the technical problem, the invention aims to realize that:
the invention relates to a preparation method of an anti-pilling ultra-soft knitted fabric, which comprises the following steps:
A) a yarn production process: plucking → mixing → picking → carding → drawing → vortex spinning;
B) the production process of the fabric comprises the following steps: mixed yarn → inverted tube → knitted piece → looping → flat car → hand sewing → washing → drying → ironing → packaging → warehousing;
the yarn production process comprises the following steps: the method comprises the following steps of (1) spinning by using terylene and cotton fibers as raw materials, wherein the blending mass ratio of terylene to cotton is 65% to 35%, and an air-jet vortex spinning technology is adopted; setting spinning parameters: spinning speed 300m/min, nozzle type STAR, nozzle pressure 0.51MPa, crimp angle: 16, curl ratio: 1.01, the diameter of a spinning spindle is 1.1mm, and the specification of a cotton collector is 6 mm; setting an electronic yarn clearer: the thickness of the nep defects is 150 percent, the thickness of the S defects is 80 percent, and the length of the S defects is 2.5 cm;
the production process of the fabric comprises the following steps: by 40SThe blended yarn is fed in a single strand to be woven on a computerized flat knitting machine, and the fabric adopts a fabric tissue as a single-side flat knitting; transverse density: 66/10 cm; longitudinal density: 48.4/10 cm; needle number: 12G; gram weight: 226 grams per square meter.
As a further explanation of the above scheme, the yarn production process includes the preparation of polyester strips, cotton slivers and polyester strips/cotton slivers, and the specific machine configuration is as follows:
polyester strip: A002A plucker → A006B cotton blender → A036C cotton opener → 1181 cotton carding machine
Cotton sliver: full-automatic BO-A2300 plucker → MX-U6 multi-bin cotton blender → FA203A carding machine → FA306 pre-merge → E32 lap-lap combination machine → E62 combing machine
Washing cotton slivers: TD7 drawing frame for drawing head → TD7 drawing frame for drawing two times → TD8 drawing frame for drawing three times (auto leveling)
Spinning: VORTEX III 870 village VORTEX spinner.
As a further explanation of the above scheme, the fineness of the selected polyester fiber is 0.8-0.9D, and the single fiber strength is not lower than 2.5 cN/dtex; the average fineness of the selected cotton fibers is 1.5-1.5 dtex, the average length is 32mm, and the single fiber strength is not less than 1.8 cN/dtex.
As a further explanation of the above scheme, the specific process parameters of the cotton carding process are as follows:
the speed of a cylinder is 310r/min, the speed of a licker-in is 670r/min, the rotating speed of a doffer is 26r/min, the speed of a cover plate is 80mm/min, the spacing distance between a cotton plate and the licker-in is 0.48mm, the spacing distance between the licker-in and the cylinder is 0.18mm, the spacing distance between the cylinder and the doffer is 0.13mm, the spacing distance between the cylinder and the cover plate is 0.30mm, 0.26mm, 0.23mm and 0.26mm, and the ration of the sliver is 18-20 g/5 m.
As a further explanation of the above scheme, the specific parameters in the drawing process are as follows:
the first quantitative rate is not more than 22g/5m, and the second and third quantitative rates are not more than 20g/5 m; 6 in the first path and the last path are combined, and 8 in the second path are combined; the draft multiples of the first, second and third back zones are respectively 2.2 times, 1.9 times and 1.24 times; the speed of the rollers before drawing is 200m/min, and the gauge of the rollers is 15mm multiplied by 9mm multiplied by 20 mm.
As a further explanation of the above scheme, the setting of the draft multiple in the process parameters of air jet vortex spinning: the total draft multiple is 261, the main draft multiple is 34, and the back draft multiple is 3.0;
as a further explanation of the above scheme, when the fabric is woven, the yarn is first waxed and lubricated.
The invention also relates to the anti-pilling ultra-soft knitted fabric prepared by the preparation method.
The invention has the beneficial effects that: the anti-pilling ultra-soft knitted fabric and the preparation method thereof adopt an eddy spinning technology, and soft hand feeling is obtained by reducing air pressure of an eddy nozzle and optimizing a wrapping structure among fibers; the developed fabric is soft in hand feeling, hydrophilic and comfortable, has excellent pilling resistance, and is suitable for shirts, T-shirts and sports knitted fabrics.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail with reference to examples.
It is noted that the terms first, second and the like in the description and in the claims of the present invention are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged under appropriate circumstances in order to facilitate the description of the embodiments of the invention herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Example 1
The preparation method of the anti-pilling ultra-soft knitted fabric comprises the following steps: step A) yarn production process and step B) fabric production process.
Step A) the yarn production process comprises: plucking → mixing → picking → carding → drawing → vortex spinning. The method is characterized in that terylene and cotton fibers are used as raw materials, the blending mass ratio of terylene to cotton is 65% to 35%, and an air-jet vortex spinning technology is adopted for spinning. And the yarn production process comprises the preparation of polyester strips, cotton slivers and polyester strips/cotton slivers. The specific procedures and machine configuration are as follows:
polyester strip: A002A plucker → A006B cotton blender → A036C cotton opener → 1181 cotton carding machine
Cotton sliver: full-automatic BO-A2300 plucker → MX-U6 multi-bin cotton blender → FA203A carding machine → FA306 pre-merge → E32 lap-lap combination machine → E62 combing machine
Washing cotton slivers: TD7 drawing frame for drawing head → TD7 drawing frame for drawing two times → TD8 drawing frame for drawing three times (auto leveling)
Spinning: VORTEX III 870 village VORTEX spinning machine
The key process parameters in the yarn production process mainly comprise raw material optimization, a cotton carding process, a drawing process and a spinning process.
In the raw material optimization, because the requirements of the vortex spinning process on fiber length and the like are high, polyester fibers are optimized, and a novel iteration polyester product is adopted, the specification of the iteration polyester product is 0.9 Dx38 mm, the single fiber strength is 2.8cN/dtex, the moisture regain is 1.3-2.0%, and the elastic modulus is 1.7 cN/dtex; the average fineness of the cotton fiber is 1.4dtex, the average length is 32mm, the single fiber strength is 1.8cN/dtex, and the moisture regain is 8.3%.
Cotton carding process: the polyester fiber is fluffy, and the yarn faults caused by static electricity generation and fiber kinking are carefully controlled in the carding process. The process principle of light weight, low speed and large spacing is adopted. Meanwhile, the speed of the licker-in is properly reduced to reduce the damage to the fiber and control the increase of the short staple of the raw sliver.
The main technological parameters are as follows: the speed of a cylinder is 310r/min, the speed of a licker-in is 670r/min, the rotating speed of a doffer is 26r/min, the speed of a cover plate is 80mm/min, the spacing distance between a cotton plate and the licker-in is 0.48mm, the spacing distance between the licker-in and the cylinder is 0.18mm, the spacing distance between the cylinder and the doffer is 0.13mm, the spacing distance between the cylinder and the cover plate is 0.30mm, 0.26mm, 0.23mm and 0.26mm, and the ration of the sliver is 18-20 g/5 m.
The drawing process is a key process of blending and is also a key process for improving spinning quality. The technological configuration generally adopts the principle of 'large gauge, small tension, weight and weight, and slow speed' to increase the cohesive force between fibers and ensure enough holding force and stretching force. Meanwhile, a can spring with smaller elasticity is selected, so that the phenomenon of strip gushing is reduced, and the smooth production is ensured.
The main technological parameters are as follows:
the first quantitative rate is not more than 22g/5m, and the second and third quantitative rates are not more than 20g/5 m; 6 in the first path and the last path are combined, and 8 in the second path are combined; the draft multiples of the first, second and third back zones are respectively 2.2 times, 1.9 times and 1.24 times; the speed of the rollers before drawing is 200m/min, and the gauge of the rollers is 15mm multiplied by 9mm multiplied by 20 mm.
In the spinning process, air-jet vortex spinning is adopted for spinning, the process is short, and the efficiency is high. The process mainly aims at improving the softness of the yarn, and because the fineness difference between the terylene and the cotton fiber is large, particularly the cotton fiber, the air pressure and the spinning speed of the vortex nozzle are properly reduced, and the yarn twisting structure is optimized by applying oil to the nozzle, so that the wrapping tightness is reduced as much as possible while the yarn forming quality is ensured: the specific process parameters are as follows: spinning speed 300m/min, nozzle type STAR, nozzle pressure 0.51MPa, crimp angle: 16, curl ratio: 1.01, the diameter of a spinning spindle is 1.1mm, and the specification of a cotton collector is 6 mm; setting an electronic yarn clearer: the thickness of the nep defects is 150 percent, the thickness of the S defects is 80 percent, and the length of the S defects is 2.5 cm;
in the step B), the production process of the fabric mainly comprises the following steps: blended yarn → inverted tube → knitted piece → looping → flat car → hand sewing → water washing → drying → ironing → packaging → warehousing.
When the fabric is woven, the yarn is firstly waxed and lubricated to improve the smoothness of the yarn.
The fabric weave is a single-side plain stitch. Transverse density: 66/10 cm; longitudinal density: 48.4/10 cm; needle number: 12G, knitting on a computerized flat knitting machine; gram weight: 226 grams per square meter. The developed fabric is soft in hand feeling, hydrophilic and comfortable, has excellent pilling resistance, and is suitable for shirts, T-shirts and sports knitted fabrics.
And (3) detecting a finished product:
the detection of the national textile product quality supervision and inspection center (Jiangyin) is as follows: the product safety meets the detection B-type requirements of GB18401-2010 national basic safety technical Specification for textile products; the product quality grade meets the first-class requirement of FZ/T73010-. The method comprises the following specific steps:
water color fastness: 4-5 (technical requirement 3 level); acid sweat stain resistance color fastness: 4-5 (technical requirement 3 level); color fastness to alkali perspiration: 4-5 (technical requirement 3). Fastness to rubbing: dry friction: 4-5 (technical requirement 3). No formaldehyde was detected (technical requirement less than 75 mg/kg).
The invention selects raw materials, optimizes spinning technical parameters and optimizes the flat knitting machine process, and finally successfully develops the terylene/cotton blended vortex spun blended yarn super-soft knitting product with few markets. Through relevant standard detection, the product does not detect formaldehyde and has the characteristic of environmental protection; the color fastness to washing and the rubbing fastness are higher than the standard, meet the standard regulation of national basic safety technical standard of textile products, meet the safety requirements of B class, and meet the first-class requirements of knitted technical shirts.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (8)
1. A preparation method of an anti-pilling super-soft knitted fabric is characterized by comprising the following steps:
A) a yarn production process: plucking → mixing → picking → carding → drawing → vortex spinning;
B) the production process of the fabric comprises the following steps: mixed yarn → inverted tube → knitted piece → looping → flat car → hand sewing → washing → drying → ironing → packaging → warehousing;
the yarn production process comprises the following steps: the method comprises the following steps of (1) spinning by using terylene and cotton fibers as raw materials, wherein the blending mass ratio of terylene to cotton is 65% to 35%, and an air-jet vortex spinning technology is adopted; setting spinning parameters: spinning speed 300m/min, nozzle type STAR, nozzle pressure 0.51MPa, crimp angle: 16, curl ratio: 1.01, the diameter of a spinning spindle is 1.1mm, and the specification of a cotton collector is 6 mm; setting an electronic yarn clearer: the thickness of the nep defects is 150 percent, the thickness of the S defects is 80 percent, and the length of the S defects is 2.5 cm;
the production process of the fabric comprises the following steps: by 40SBlended yarn single-strand feeding computerWeaving on a flat knitting machine, wherein the fabric adopts a fabric tissue as a single-side flat needle; transverse density: 66/10 cm; longitudinal density: 48.4/10 cm; needle number: 12G; gram weight: 226 grams per square meter.
2. The preparation method of the anti-pilling ultra-soft knitted fabric according to claim 1, wherein the yarn production process comprises preparation of polyester strips, cotton strips and polyester strips/cotton strips, and the specific machine configuration is as follows:
polyester strip: A002A plucker → A006B cotton blender → A036C cotton opener → 1181 cotton carding machine
Cotton sliver: full-automatic BO-A2300 plucker → MX-U6 multi-bin cotton blender → FA203A carding machine → FA306 pre-merge → E32 lap-lap combination machine → E62 combing machine
Washing cotton slivers: TD7 first drawing frame → TD7 second drawing frame → TD8 third drawing frame (auto leveling) spinning: VORTEX III 870 village VORTEX spinner.
3. The preparation method of the anti-pilling ultra-soft knitted fabric according to claim 1, wherein the fineness of the selected polyester fibers is 0.8-0.9D, and the single fiber strength is not lower than 2.5 cN/dtex; the average fineness of the selected cotton fibers is 1.5-1.5 dtex, the average length is 32mm, and the single fiber strength is not less than 1.8 cN/dtex.
4. The preparation method of the anti-pilling ultra-soft knitted fabric according to claim 1, wherein specific process parameters of a cotton carding process are as follows:
the speed of a cylinder is 310r/min, the speed of a licker-in is 670r/min, the rotating speed of a doffer is 26r/min, the speed of a cover plate is 80mm/min, the spacing distance between a cotton plate and the licker-in is 0.48mm, the spacing distance between the licker-in and the cylinder is 0.18mm, the spacing distance between the cylinder and the doffer is 0.13mm, the spacing distance between the cylinder and the cover plate is 0.30mm, 0.26mm, 0.23mm and 0.26mm, and the ration of the sliver is 18-20 g/5 m.
5. The preparation method of the anti-pilling ultra-soft knitted fabric according to claim 1, wherein specific parameters in the drawing process are as follows:
the first quantitative rate is not more than 22g/5m, and the second and third quantitative rates are not more than 20g/5 m; 6 in the first path and the last path are combined, and 8 in the second path are combined; the draft multiples of the first, second and third back zones are respectively 2.2 times, 1.9 times and 1.24 times; the speed of the rollers before drawing is 200m/min, and the gauge of the rollers is 15mm multiplied by 9mm multiplied by 20 mm.
6. The method for preparing anti-pilling ultra-soft knitted fabric according to claim 1, wherein the setting of the draft ratio in the process parameters of the air-jet vortex spinning is as follows: the total draft is 261, the main draft is 34, and the back draft is 3.0.
7. The method for preparing anti-pilling ultra-soft knitted fabric according to claim 1, wherein the yarns are firstly waxed and lubricated during the fabric weaving process.
8. An anti-pilling ultra-soft knitted fabric produced by the production method according to any one of claims 1 to 7.
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| CN202011593657.5A CN112877873A (en) | 2020-12-29 | 2020-12-29 | Anti-pilling super-soft knitted fabric and preparation method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113699643A (en) * | 2021-08-25 | 2021-11-26 | 常熟理工学院 | Production method of polyester-cotton woven fabric with improved pilling performance |
| CN114457479A (en) * | 2022-01-28 | 2022-05-10 | 江苏纳盾科技有限公司 | Anti-pilling multifunctional biomass yarn and preparation method thereof |
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| CN104264300A (en) * | 2014-07-25 | 2015-01-07 | 吴江京奕特种纤维有限公司 | Novel method for manufacturing cotton/polyester composite yarns |
| CN108468146A (en) * | 2017-03-29 | 2018-08-31 | 江苏悦达棉纺有限公司 | A kind of multifunctional terylene vortex-spun fabric and its production method |
| CN109629061A (en) * | 2019-02-18 | 2019-04-16 | 合肥岸鲁意科技有限公司 | A kind of production method being vortexed mixed yarn |
| CN111549436A (en) * | 2020-04-23 | 2020-08-18 | 江阴芗菲服饰有限公司 | Composite elastic vortex spinning knitted fabric and preparation method thereof |
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2020
- 2020-12-29 CN CN202011593657.5A patent/CN112877873A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104264300A (en) * | 2014-07-25 | 2015-01-07 | 吴江京奕特种纤维有限公司 | Novel method for manufacturing cotton/polyester composite yarns |
| CN108468146A (en) * | 2017-03-29 | 2018-08-31 | 江苏悦达棉纺有限公司 | A kind of multifunctional terylene vortex-spun fabric and its production method |
| CN109629061A (en) * | 2019-02-18 | 2019-04-16 | 合肥岸鲁意科技有限公司 | A kind of production method being vortexed mixed yarn |
| CN111549436A (en) * | 2020-04-23 | 2020-08-18 | 江阴芗菲服饰有限公司 | Composite elastic vortex spinning knitted fabric and preparation method thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113699643A (en) * | 2021-08-25 | 2021-11-26 | 常熟理工学院 | Production method of polyester-cotton woven fabric with improved pilling performance |
| CN114457479A (en) * | 2022-01-28 | 2022-05-10 | 江苏纳盾科技有限公司 | Anti-pilling multifunctional biomass yarn and preparation method thereof |
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