CN112858302A - Automatic rubber coating lock and performance check out test set of car headlight - Google Patents
Automatic rubber coating lock and performance check out test set of car headlight Download PDFInfo
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- CN112858302A CN112858302A CN202110275418.3A CN202110275418A CN112858302A CN 112858302 A CN112858302 A CN 112858302A CN 202110275418 A CN202110275418 A CN 202110275418A CN 112858302 A CN112858302 A CN 112858302A
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- 238000010073 coating (rubber) Methods 0.000 title claims abstract description 5
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 64
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 238000001514 detection method Methods 0.000 claims abstract description 33
- 238000003825 pressing Methods 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 15
- 239000000523 sample Substances 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 11
- 230000004438 eyesight Effects 0.000 claims description 9
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- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
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- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J1/00—Photometry, e.g. photographic exposure meter
- G01J1/42—Photometry, e.g. photographic exposure meter using electric radiation detectors
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J1/00—Photometry, e.g. photographic exposure meter
- G01J1/42—Photometry, e.g. photographic exposure meter using electric radiation detectors
- G01J2001/4247—Photometry, e.g. photographic exposure meter using electric radiation detectors for testing lamps or other light sources
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Abstract
The invention relates to automatic gluing buckling and performance detection equipment for automobile headlamps, and relates to the technical field of automobile accessory detection equipment, wherein the automatic gluing buckling and performance detection equipment comprises mask sucker jig placing equipment, mask performance detection equipment, automatic gluing assembling buckling equipment and a six-axis robot; face guard sucking disc tool place equipment, face guard performance check out test set and automatic rubber coating equipment lock equipment adjacent setting, the rear that is located face guard performance check out test set and automatic rubber coating equipment lock equipment all is provided with six robots. Need not artifical the detection, realize automated operation, the multiple specification and size of equipment compatible car headlight, the unloading region all is independent mechanism on the equipment, does not interfere other products and production efficiency.
Description
Technical Field
The invention relates to the technical field of automobile accessory detection equipment, in particular to automatic gluing buckling and performance detection equipment for an automobile headlamp.
Background
The automobile industry is also rapidly developed, but the production and inspection steps are not separated in the automobile manufacturing industry, the automobile lamp decoration testing industry is also peculiar in shape and color, workers carry out visual inspection on a jig assembling machine in the inspection and production processes, the buckling deviation caused by uneven opening and buckling strength is caused by manual operation placement, misjudgment is caused by visual inspection due to different manual eyesight, misjudgment is caused by irregular products or irregular products, and the accuracy is not high enough; in the assembly line production process, the time loss of consumption pay-off and the process of equipment are the time that the time can not be estimated, and it is the time of intangible waste, also belongs to the auxiliary time, and the automobile industry is carrying out the link that detects to spare part at present, need the manual work to carry out the detection of tool, has increased the auxiliary time among this kind of detection intangible, awaits urgent need to improve.
Disclosure of Invention
The invention aims to provide the automatic gluing buckling and performance detecting equipment for the automobile headlamp, which is reasonable in design, does not need manual detection, realizes automatic operation, can be compatible with various specifications and sizes of the automobile headlamp, and has independent mechanisms in feeding and discharging areas without interfering other products and production efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme: the automatic gluing and assembling device comprises a mask sucker jig placing device, a mask performance detecting device, an automatic gluing and assembling buckling device and a six-axis robot; the mask sucker jig placing equipment, the mask performance detecting equipment and the automatic gluing assembling and buckling equipment are arranged adjacently, and six-axis robots are arranged behind the mask performance detecting equipment and the automatic gluing assembling and buckling equipment;
the mask sucker jig placing equipment consists of a jig fixing frame and a compatible jig storing station; the fixture fixing frame is arranged in a frame structure, and a plurality of compatible fixture storage stations are arranged on the fixture fixing frame; the mask upper jig is movably erected in a compatible storage jig station;
the mask performance detection equipment consists of a frame electric cabinet, a human-computer interface, an angle-adjustable CCD camera, a quick terminal row and a pneumatic quick clamp; a human-computer interface is fixed at the top of the rack electric cabinet, and an angle-adjustable CCD camera is fixed on the rack electric cabinet positioned on the back of the human-computer interface; a lower mask jig is arranged on an opening in a deck plate of the rack electric cabinet; the upper mask jig is movably erected above the lower mask jig; the quick terminal row is fixed at the bottom of a table top plate of the rack electric cabinet, and the replaceable terminal row in the quick terminal row is fixed on the mask lower jig; the angle-adjustable CCD camera, the quick terminal row and the pneumatic quick clamp are electrically connected with a human-computer interface;
the automatic gluing assembling and buckling equipment consists of an automatic gluing assembling and buckling equipment machine table, a four-axis linkage mechanism and a human-computer touch interface; a four-axis linkage mechanism is fixed on a table top plate of an automatic gluing and assembling buckling equipment machine table, a man-machine touch interface is fixed on the automatic gluing and buckling equipment machine table positioned at the center of the four-axis linkage mechanism, a lamp bottom cover lower jig is fixed on a transmission mechanism of the four-axis linkage mechanism, and four corners of the four-axis linkage mechanism sequentially comprise a lamp bottom cover feeding position, a lamp bottom cover gluing position, an assembling buckling position and a finished product discharging position; the automatic gluing assembly buckling equipment machine table and the four-axis linkage mechanism are electrically connected with a human-computer touch interface;
the mask upper jig is composed of a mask upper jig panel, a mask upper jig product fixing column, a clamping jaw positioning mechanism, a pneumatic sucker device and a jig fixing frame; the jig panel on the mask is movably connected with the output end of the six-axis robot by using a jig fixing frame; a plurality of mask upper jig product fixing columns are fixed at the bottom of the mask upper jig panel, a clamping jaw positioning mechanism is fixed on one side surface of the end part of each mask upper jig product fixing column, and a pneumatic sucker device is fixed on one side surface of the end part of each mask upper jig product fixing column, which is adjacent to the clamping jaw positioning mechanism;
the mask lower jig consists of a mask lower jig bottom plate, mask lower jig product fixed columns and a probe test seat; the tool bottom plate utilizes the pneumatic quick-operation clamp detachable to fix on the deck plate of the electric cabinet of frame under the face guard, is fixed with tool product stilling under the several face guard under the face guard on the tool bottom plate under the face guard, and the upper end that tool product stilling was fixed with probe test seat under one of them face guard is fixed with the probe on the probe test seat.
Furthermore, the angle-adjustable CCD camera consists of a CCD camera rotating cylinder, a CCD camera mounting seat, a CCD super-clear lens, a CCD vision camera and a CCD camera rotating arm; the CCD camera rotating cylinder is fixed on a section steel beam at the upper end of the rack electric cabinet; the output end of the CCD camera rotating cylinder is connected with a CCD camera rotating arm, the other end of the CCD camera rotating arm is connected with a CCD camera mounting seat, a CCD vision camera is fixed on the CCD camera mounting seat, and a CCD super-clear lens is connected on the CCD vision camera.
Furthermore, the quick terminal strip consists of a fixed mounting seat, a terminal strip sliding plate, a terminal strip fixed seat, a replaceable terminal strip, a floating positioning pin, a terminal strip fixed column, a terminal strip lower fixed plate, a terminal strip driving thin cylinder, a transmission guide shaft and a flange type linear bearing; the fixed mounting seat is fixed at the bottom of a deck plate of the rack electric cabinet by a plurality of terminal strip fixing columns; the bottom center of the fixed mounting seat is fixed with a terminal row driving thin cylinder, after the output end of the terminal row driving thin cylinder passes through the fixed mounting seat, a terminal row lower fixing plate is connected, both ends of the lower part of the terminal row lower fixing plate are connected with transmission guide shafts, the transmission guide shafts are movably arranged in flange type linear bearings in a penetrating mode, the flange type linear bearings are fixed in the fixed mounting seat, the upper part of the terminal row lower fixing plate is connected with a terminal row sliding plate through fixing columns, floating positioning pins are connected onto the terminal row sliding plate and movably inserted into openings arranged in the terminal row fixing seats, replaceable terminal rows are fixed in the middle of the terminal row fixing seats, and the terminal row fixing seats are fixed on gaps in the front side of the mask lower jig base plate.
Furthermore, the clamping jaw positioning mechanism consists of a product pressing fixing seat, a product pressing thin cylinder, a connecting rod fixing seat and a product pressing locking block; the product pressing fixing seat is fixed on the side wall of the jig product fixing column on the face mask, a product pressing thin cylinder is fixed on the side wall of the product pressing fixing seat, a connecting rod fixing seat is fixed on the output end of the product pressing thin cylinder, the connecting rod fixing seat is hinged with one end of a product pressing locking block, the other end of the product pressing locking block is movably arranged outside the product pressing fixing seat after penetrating through the product pressing fixing seat, and the bottom of the product pressing locking block is movably guided to be arranged through a shaft and a guide hole formed in the side wall of the product pressing fixing seat.
Furthermore, the pneumatic sucker device consists of a sucker fixing seat, an adjustable sucker fixing seat and a product sucker; the sucker fixing seat is fixed on the side wall of the jig product fixing column on the mask, one side of the sucker fixing seat is movably connected with an adjustable sucker fixing seat through a bolt, and a product sucker is fixed on the adjustable sucker fixing seat.
Furthermore, an upper jig handle is fixed on the upper jig panel of the mask.
The working principle of the invention is as follows: manually arranging a product (lamp mask) at a product placing position consisting of an upper mask jig and a lower mask jig in mask performance detection equipment, namely two jig clamping grooves, identifying the product in the product placing position through photoelectric induction, then sending a signal by a PLC (programmable logic controller), enabling a CCD (charge coupled device) camera to rotate an air cylinder to work, and performing appearance detection and performance detection by rotating and moving to the position; synchronously detecting the air tightness while detecting the lamplight, and returning the angle-adjustable CCD camera to the original point after the working procedure is finished;
manually placing a product (lamp bottom cover) in a jig clamping groove on a lamp bottom cover lower jig at a lamp bottom cover feeding and placing position in automatic gluing and assembling buckling equipment, identifying the product at the product placing position by photoelectric sensing, synchronously transmitting a four-axis linkage mechanism, moving the placed product to the lamp bottom cover gluing and placing position for waiting for gluing, gluing by a six-axis robot behind the automatic gluing and assembling buckling equipment, synchronously transmitting the four-axis linkage mechanism, and moving the glued product to an assembling buckling position for waiting for assembling;
when a six-axis robot behind the mask performance detection device takes out a tested product (mask) for assembly, the system recognizes that the product (lamp bottom cover) is arranged at an assembly buckling position, and the six-axis robot behind the mask performance detection device buckles the tested product (mask); and then, the four-shaft linkage mechanism synchronously drives the product subjected to gluing to move to a finished product discharging position, so that the finished product is taken away after materials are taken out.
After adopting the structure, the invention has the beneficial effects that: the invention provides automatic gluing buckling and performance detecting equipment for an automobile headlamp, which does not need manual detection, realizes automatic operation, can be compatible with various specifications and sizes of the automobile headlamp, and has no interference to other products and production efficiency because a feeding area and a discharging area of the equipment are independent mechanisms.
Description of the drawings:
fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of the mask suction cup jig placing device of the present invention.
Fig. 3 is a schematic structural diagram of the mask performance testing device of the present invention.
FIG. 4 is a schematic structural view of an automatic gluing assembly fastening device according to the present invention.
Fig. 5 is a schematic position diagram of the mask upper jig and the mask lower jig according to the present invention.
Fig. 6 is a schematic structural view of the jig on the mask of the present invention.
Fig. 7 is a schematic structural view of a jaw positioning mechanism of the present invention.
Fig. 8 is a schematic view of the structure of the quick terminal block of the present invention.
Fig. 9 is a schematic position diagram of the jig fixing frame according to the present invention.
Description of reference numerals:
the mask sucker jig storage device comprises a mask sucker jig placement device 1, a jig fixing frame 1-1, compatible jig storage stations 1-2, a mask performance detection device 2, a rack electric cabinet 2-1, a human-computer interface 2-2, an angle-adjustable CCD camera 2-3, a CCD camera rotary cylinder 2-3-1, a CCD camera mounting seat 2-3-2, a CCD super-clear lens 2-3-3, a CCD vision camera 2-3-4, a CCD camera rotary arm 2-3-5, a quick terminal row 2-4, a fixed mounting seat 2-4-1, a terminal row sliding plate 2-4-2, a terminal row fixing seat 2-4-3, a replaceable terminal row 2-4-4, a floating positioning pin 2-4-5, a terminal row fixing column 2-4-6, a mask performance detection device 2-4, a mask performance detection device and a mask, 2-4-7 parts of fixing column, 2-4-8 parts of lower fixing plate of terminal row, 2-4-9 parts of thin cylinder for driving terminal row, 2-4-10 parts of transmission guide shaft, 2-4-11 parts of flange type linear bearing, 2-5 parts of pneumatic quick clamp, 3 parts of automatic gluing assembly fastening equipment, 3-1 parts of automatic gluing assembly fastening equipment machine table, 3-2 parts of four-shaft linkage mechanism, 3-3 parts of man-machine touch interface, 3-4 parts of lamp bottom cover feeding position, 3-5 parts of lamp bottom cover gluing position, 3-6 parts of assembly fastening position, 3-7 parts of finished product discharging position, 4 parts of six-shaft robot, 5 parts of upper mask jig, 5-1 parts of upper mask jig panel, 5-2 parts of upper mask jig product fixing column, 5-3 parts of clamping jaw positioning mechanism, 5-3-1 parts of pressing product fixing seat, 5-3-2 parts of a product pressing thin cylinder, 5-3-3 parts of a connecting rod fixing seat, 5-3-4 parts of a product pressing locking block, 5-4 parts of a pneumatic sucker device, 5-4-1 parts of a sucker fixing seat, 5-4-2 parts of an adjustable sucker fixing seat, 5-4-3 parts of a product sucker, 5-5 parts of a jig fixing frame, 5-6 parts of an upper jig handle, 6 parts of a mask lower jig, 6-1 parts of a mask lower jig base plate, 6-2 parts of a mask lower jig product fixing column, 6-3 parts of a probe testing seat and 7 parts of a lamp bottom cover.
The specific implementation mode is as follows:
the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 9, the following technical solutions are adopted in the present embodiment: the automatic mask assembling and fastening device comprises mask sucker jig placing equipment 1, mask performance detecting equipment 2, automatic gluing assembling and fastening equipment 3 and a six-axis robot 4; the mask sucker jig placing equipment 1, the mask performance detecting equipment 2 and the automatic gluing assembling and buckling equipment 3 are arranged adjacently, and six-axis robots 4 are arranged behind the mask performance detecting equipment 2 and the automatic gluing assembling and buckling equipment 3;
the mask sucker jig placing device 1 is composed of a jig fixing frame 1-1 and a compatible jig storing station 1-2; the fixture fixing frame 1-1 is arranged in a frame structure, and a plurality of compatible fixture storage stations 1-2 are arranged on the fixture fixing frame; the upper mask jig 5 is movably erected in a compatible storage jig station 1-2;
the mask performance detection equipment 2 consists of a frame electric cabinet 2-1, a human-computer interface 2-2, an angle-adjustable CCD camera 2-3, a quick terminal row 2-4 and a pneumatic quick clamp 2-5; a human-computer interface 2-2 is fixed at the top of the rack electric cabinet 2-1, and an angle-adjustable CCD camera 2-3 is fixed on the rack electric cabinet 2-1 positioned at the back of the human-computer interface 2-2; a mask lower jig 6 is arranged on an opening in a deck plate of the rack electric cabinet 2-1; the upper mask jig 5 is movably erected above the lower mask jig 6; the quick terminal row 2-4 is fixed at the bottom of a table top plate of the rack electric cabinet 2-1, and the replaceable terminal row in the quick terminal row 2-4 is fixed on the mask lower jig 6; the angle-adjustable CCD camera 2-3, the quick terminal row 2-4 and the pneumatic quick clamp 2-5 are electrically connected with the human-computer interface 2-2; the angle-adjustable CCD camera 2-3 consists of a CCD camera rotating cylinder 2-3-1, a CCD camera mounting seat 2-3-2, a CCD super-clear lens 2-3-3, a CCD vision camera 2-3-4 and a CCD camera rotating arm 2-3-5; a CCD camera rotary cylinder 2-3-1 is fixed on a section steel beam at the upper end of the rack electric cabinet 2-1; the output end of the CCD camera rotating cylinder 2-3-1 is connected with a CCD camera rotating arm 2-3-5, the other end of the CCD camera rotating arm 2-3-5 is connected with a CCD camera mounting seat 2-3-2, a CCD visual camera 2-3-4 is fixed on the CCD camera mounting seat 2-3-2, and a CCD super-clear lens 2-3-3 is connected on the CCD visual camera 2-3-4; the quick terminal row 2-4 consists of a fixed mounting seat 2-4-1, a terminal row sliding plate 2-4-2, a terminal row fixing seat 2-4-3, a replaceable terminal row 2-4-4, a floating positioning pin 2-4-5, a terminal row fixing column 2-4-6, a fixing column 2-4-7, a terminal row lower fixing plate 2-4-8, a terminal row driving thin cylinder 2-4-9, a transmission guide shaft 2-4-10 and a flange type linear bearing 2-4-11; the fixed mounting seat 2-4-1 is fixed at the bottom of a deck plate of the rack electric cabinet 2-1 by a plurality of terminal strip fixing columns 2-4-6; a terminal row driving thin type cylinder 2-4-9 is fixed at the center of the bottom of the fixed mounting seat 2-4-1, the output end of the terminal row driving thin type cylinder 2-4-9 passes through the fixed mounting seat 2-4-1 and then is connected with a terminal row lower fixing plate 2-4-8, the two ends of the lower part of the terminal row lower fixing plate 2-4-8 are connected with transmission guide shafts 2-4-10, the transmission guide shafts 2-4-10 are movably arranged in flange type linear bearings 2-4-11 in a penetrating way, the flange type linear bearings 2-4-11 are fixed in the fixed mounting seat 2-4-1, the upper part of the terminal row lower fixing plate 2-4-8 is connected with a terminal row sliding plate 2-4-2 by utilizing fixed columns 2-4-7, the terminal row sliding plate 2-4-2 is connected with a floating positioning pin 2-4-5, the floating positioning pin 2-4-5 is movably inserted into an opening formed in the terminal row fixing seat 2-4-3, the replaceable terminal row 2-4-4 is fixed in the middle of the terminal row fixing seat 2-4-3, and the terminal row fixing seat 2-4-3 is fixed on a notch in the front side of the mask lower jig bottom plate 6-1;
the automatic gluing assembly buckling equipment 3 consists of an automatic gluing assembly buckling equipment machine table 3-1, a four-axis linkage mechanism 3-2 and a human-computer touch interface 3-3; a four-axis linkage mechanism 3-2 is fixed on a table panel of the automatic gluing and assembling buckling equipment table 3-1, a human-machine touch interface 3-3 is fixed on the automatic gluing and buckling equipment table 3-1 positioned at the center of the four-axis linkage mechanism 3-2, a lamp bottom cover lower jig 7 is fixed on a transmission mechanism of the four-axis linkage mechanism 3-2, four corners of the four-axis linkage mechanism 3-2 are sequentially provided with a lamp bottom cover feeding position 3-4, a lamp bottom cover gluing position 3-5, an assembling buckling position 3-6 and a finished product discharging position 3-7 (a lamp bottom cover feeding position 3-4, a lamp bottom cover gluing position 3-5, an assembling buckling position 3-6 and a finished product discharging position 3-7 are all fixed with a lamp bottom cover lower jig 7 on the four-axis linkage mechanism 3-2, so that linkage driving circulation operation is realized); the automatic gluing assembly buckling equipment machine table 3-1 and the four-axis linkage mechanism 3-2 are electrically connected with a human-computer touch interface 3-3;
the mask upper jig 5 consists of a mask upper jig panel 5-1, a mask upper jig product fixing column 5-2, a clamping jaw positioning mechanism 5-3, a pneumatic sucking disc device 5-4 and a jig fixing frame 5-5; the jig panel 5-1 on the mask is movably connected with the output end of the six-axis robot 4 by a jig fixing frame 5-5; an upper jig handle 5-6 is fixed on the upper jig panel 5-1 of the mask; a plurality of mask upper jig product fixed columns 5-2 are fixed at the bottom of a mask upper jig panel 5-1, a clamping jaw positioning mechanism 5-3 is fixed on one side surface of the end part of the mask upper jig product fixed column 5-2, and a pneumatic sucker device 5-4 is fixed on one side surface of the mask upper jig product fixed column 5-2 adjacent to the side surface provided with the clamping jaw positioning mechanism 5-3; the clamping jaw positioning mechanism 5-3 consists of a product pressing fixed seat 5-3-1, a product pressing thin cylinder 5-3-2, a connecting rod fixed seat 5-3-3 and a product pressing locking block 5-3-4; a pressed product fixing seat 5-3-1 is fixed on the side wall of a jig product fixed column 5-2 on the face mask, a pressed product thin cylinder 5-3-2 is fixed on the side wall of the pressed product fixing seat 5-3-1, a connecting rod fixing seat 5-3-3 is fixed on the output end of the pressed product thin cylinder 5-3-2, the connecting rod fixing seat 5-3-3 is hinged with one end of a pressed product locking block 5-3-4, the other end of the pressed product locking block 5-3-4 is movably arranged on the outer side of the pressed product fixing seat 5-3-1 after penetrating through the pressed product fixing seat 5-3-1, the bottom of the pressed product locking block 5-3-4 is movably guided and arranged by a shaft and a guide hole arranged on the side wall of the pressed product fixing seat 5-3-1; the pneumatic sucker device 5-4 consists of a sucker fixing seat 5-4-1, an adjustable sucker fixing seat 5-4-2 and a product sucker 5-4-3; the sucker fixing seat 5-4-1 is fixed on the side wall of the jig product fixing column 5-2 on the mask, one side of the sucker fixing seat 5-4-1 is movably connected with an adjustable sucker fixing seat 5-4-2 by a bolt, and the product sucker 5-4-3 is fixed on the adjustable sucker fixing seat 5-4-2;
the mask lower jig 6 consists of a mask lower jig bottom plate 6-1, a mask lower jig product fixed column 6-2 and a probe test seat 6-3; the lower mask jig base plate 6-1 is detachably fixed on a deck plate of the rack electric cabinet 2-1 by utilizing a pneumatic quick clamp 2-5, a plurality of lower mask jig product fixed columns 6-2 are fixed on the lower mask jig base plate 6-1, a probe test seat 6-3 is fixed at the upper end part of one lower mask jig product fixed column 6-2, and a probe is fixed on the probe test seat 6-3.
The working principle of the specific embodiment is as follows: manually arranging a product (lamp mask) in a mask performance detection device 2 at a product placing position consisting of an upper mask jig 5 and a lower mask jig 6, namely two jig clamping grooves, identifying the product in the product placing position through photoelectric induction, then sending a signal by a PLC (programmable logic controller), enabling a CCD (charge coupled device) camera to rotate a cylinder 2-3-1 to work, and performing appearance detection and performance detection by rotating and moving to the position; synchronously detecting the air tightness while detecting the lamplight, and returning the angle-adjustable CCD camera to the original point after the working procedure is finished;
manually placing a product (lamp bottom cover) in a jig clamping groove on a lamp bottom cover lower jig 7 at a lamp bottom cover feeding position 3-4 in automatic gluing assembling and buckling equipment 3, identifying the product by photoelectric sensing at the product placing position, synchronously transmitting a four-shaft linkage mechanism 3-2, moving the placed product to a lamp bottom cover gluing placing position 3-5 for gluing, gluing by a six-shaft robot 4 behind the automatic gluing assembling and buckling equipment 3-1, synchronously transmitting the four-shaft linkage mechanism 3-2, and moving the glued product to an assembling and buckling position 3-6 for assembling;
when the six-axis robot 4 behind the mask performance detection device 2 takes out the tested product (mask) for assembly, the system recognizes that the product (lamp bottom cover) is arranged at the assembly buckling positions 3-6, and the six-axis robot 4 behind the mask performance detection device 2 buckles the tested product (mask); and then, synchronously transmitting by a four-shaft linkage mechanism 3-2 to move the product subjected to gluing to a finished product discharging position 3-7, waiting for material taking, and taking the finished product away.
After adopting above-mentioned structure, this embodiment's beneficial effect is as follows:
1. an automatic operation mode can be realized; the equipment is integrated into a large-scale assembly line by three single-machine equipment, the equipment can be compatible with various specifications and sizes of automobile headlamps, and the feeding and discharging areas of the equipment are independent mechanisms, so that other products and the production efficiency are not interfered;
2. the mask sucker jig placing equipment is provided with a double-station feeding device and can be used for all products and jigs of automobile headlamps in a universal manner;
3. the mask performance detection equipment is pressed and fixed through the upper jig and the lower jig, the appearance and the lamplight brightness are detected visually, and after qualified products are detected, the visual camera automatically returns to the original point;
4. the automatic gluing assembly buckling equipment is provided with four groups of jigs for feeding, can be replaced and is compatible with various product specifications of automobile headlamps, the four groups of jigs are circularly driven on a four-axis linkage mechanism, linear transmission is formed by a synchronous belt and a linear guide rail fixed connection block, and a positioning pin and a fixed block are arranged from a starting point to a terminal point to realize positioning matching; the connection and transmission of the connecting block and the driving motor are realized.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (7)
1. The utility model provides an automatic rubber coating lock of car headlight and performance check out test set which characterized in that: the automatic mask assembling and buckling device comprises mask sucker jig placing equipment (1), mask performance detecting equipment (2), automatic gluing assembling and buckling equipment (3) and a six-axis robot (4); the mask sucker jig placing equipment (1), the mask performance detecting equipment (2) and the automatic gluing assembling and buckling equipment (3) are arranged adjacently, and six-axis robots (4) are arranged behind the mask performance detecting equipment (2) and the automatic gluing assembling and buckling equipment (3);
the mask sucker jig placing equipment (1) is composed of a jig fixing frame (1-1) and a compatible jig storing station (1-2); the fixture fixing frame (1-1) is arranged in a frame structure, and a plurality of compatible fixture storage stations (1-2) are arranged on the fixture fixing frame; the upper mask jig (5) is movably erected in the compatible storage jig station (1-2);
the mask performance detection equipment (2) is composed of a frame electric cabinet (2-1), a human-computer interface (2-2), an angle-adjustable CCD camera (2-3), a quick terminal row (2-4) and a pneumatic quick clamp (2-5); a human-computer interface (2-2) is fixed at the top of the rack electric cabinet (2-1), and an angle-adjustable CCD camera (2-3) is fixed on the rack electric cabinet (2-1) positioned at the back of the human-computer interface (2-2); a mask lower jig (6) is arranged on an opening in a deck plate of the rack electric cabinet (2-1); the upper mask jig (5) is movably erected above the lower mask jig (6); the quick terminal row (2-4) is fixed at the bottom of a deck plate of the rack electric cabinet (2-1), and the replaceable terminal row in the quick terminal row (2-4) is fixed on the mask lower jig (6); the angle-adjustable CCD camera (2-3), the quick terminal row (2-4) and the pneumatic quick clamp (2-5) are electrically connected with the human-computer interface (2-2);
the automatic gluing and assembling buckling equipment (3) consists of an automatic gluing and assembling buckling equipment machine table (3-1), a four-axis linkage mechanism (3-2) and a human-computer touch interface (3-3); a four-axis linkage mechanism (3-2) is fixed on a deck plate of an automatic gluing and assembling buckling equipment machine table (3-1), a man-machine touch interface (3-3) is fixed on the automatic gluing and buckling equipment machine table (3-1) positioned at the center of the four-axis linkage mechanism (3-2), a lamp bottom cover lower jig (7) is fixed on a transmission mechanism of the four-axis linkage mechanism (3-2), and four corners of the four-axis linkage mechanism (3-2) sequentially comprise a lamp bottom cover feeding position (3-4), a lamp bottom cover gluing position (3-5), an assembling buckling position (3-6) and a finished product discharging position (3-7); the automatic gluing and assembling buckling equipment machine table (3-1) and the four-axis linkage mechanism (3-2) are electrically connected with the human-computer touch interface (3-3);
the mask upper jig (5) consists of a mask upper jig panel (5-1), a mask upper jig product fixed column (5-2), a clamping jaw positioning mechanism (5-3), a pneumatic sucker device (5-4) and a jig fixing frame (5-5); the jig panel (5-1) on the mask is movably connected with the output end of the six-axis robot (4) by a jig fixing frame (5-5); a plurality of mask upper jig product fixed columns (5-2) are fixed at the bottom of a mask upper jig panel (5-1), a clamping jaw positioning mechanism (5-3) is fixed on one side surface of the end part of the mask upper jig product fixed column (5-2), and a pneumatic sucker device (5-4) is fixed on one side surface of the mask upper jig product fixed column (5-2) adjacent to the side surface provided with the clamping jaw positioning mechanism (5-3);
the mask lower jig (6) consists of a mask lower jig bottom plate (6-1), a mask lower jig product fixed column (6-2) and a probe test seat (6-3); the lower mask jig base plate (6-1) is detachably fixed on a deck plate of the rack electric cabinet (2-1) by utilizing a pneumatic quick clamp (2-5), a plurality of lower mask jig product fixed columns (6-2) are fixed on the lower mask jig base plate (6-1), a probe test seat (6-3) is fixed at the upper end part of one lower mask jig product fixed column (6-2), and a probe is fixed on the probe test seat (6-3).
2. The automatic gluing, fastening and performance testing device for the automobile headlamp according to claim 1, wherein: the angle-adjustable CCD camera (2-3) is composed of a CCD camera rotating cylinder (2-3-1), a CCD camera mounting seat (2-3-2), a CCD super-clear lens (2-3-3), a CCD vision camera (2-3-4) and a CCD camera rotating arm (2-3-5); a CCD camera rotary cylinder (2-3-1) is fixed on a section steel beam at the upper end of the frame electric cabinet (2-1); the output end of the CCD camera rotating cylinder (2-3-1) is connected with a CCD camera rotating arm (2-3-5), the other end of the CCD camera rotating arm (2-3-5) is connected with a CCD camera mounting seat (2-3-2), a CCD vision camera (2-3-4) is fixed on the CCD camera mounting seat (2-3-2), and a CCD super-clear lens (2-3-3) is connected on the CCD vision camera (2-3-4).
3. The automatic gluing, fastening and performance testing device for the automobile headlamp according to claim 1, wherein: the quick terminal strip (2-4) is composed of a fixed mounting seat (2-4-1), a terminal strip sliding plate (2-4-2), a terminal strip fixing seat (2-4-3), a replaceable terminal strip (2-4-4), a floating positioning pin (2-4-5), a terminal strip fixing column (2-4-6), a fixing column (2-4-7), a terminal strip lower fixing plate (2-4-8), a terminal strip driving thin cylinder (2-4-9), a transmission guide shaft (2-4-10) and a flange type linear bearing (2-4-11); the fixed mounting seat (2-4-1) is fixed at the bottom of a deck plate of the rack electric cabinet (2-1) by a plurality of terminal row fixing columns (2-4-6); a terminal row driving thin cylinder (2-4-9) is fixed at the center of the bottom of the fixed mounting seat (2-4-1), the output end of the terminal row driving thin cylinder (2-4-9) penetrates through the fixed mounting seat (2-4-1) and then is connected with a terminal row lower fixing plate (2-4-8), the two ends of the lower part of the terminal row lower fixing plate (2-4-8) are connected with transmission guide shafts (2-4-10), the transmission guide shafts (2-4-10) are movably arranged in flange type linear bearings (2-4-11), the flange type linear bearings (2-4-11) are fixed in the fixed mounting seat (2-4-1), and the upper part of the terminal row lower fixing plate (2-4-8) is connected with a terminal row sliding plate (2-4-7) through fixing columns (2-4-7) 2) The terminal row sliding plate (2-4-2) is connected with a floating positioning pin (2-4-5), the floating positioning pin (2-4-5) is movably inserted into an opening formed in the terminal row fixing seat (2-4-3), the replaceable terminal row (2-4-4) is fixed in the middle of the terminal row fixing seat (2-4-3), and the terminal row fixing seat (2-4-3) is fixed on a notch in the front side of the mask lower jig bottom plate (6-1).
4. The automatic gluing, fastening and performance testing device for the automobile headlamp according to claim 1, wherein: the clamping jaw positioning mechanism (5-3) consists of a product pressing fixing seat (5-3-1), a product pressing thin cylinder (5-3-2), a connecting rod fixing seat (5-3-3) and a product pressing locking block (5-3-4); a pressed product fixing seat (5-3-1) is fixed on the side wall of a jig product fixed column (5-2) on the mask, a pressed product thin cylinder (5-3-2) is fixed on the side wall of the pressed product fixing seat (5-3-1), a connecting rod fixing seat (5-3-3) is fixed on the output end of the pressed product thin cylinder (5-3-2), the connecting rod fixing seat (5-3-3) is hinged with one end of a pressed product locking block (5-3-4), the other end of the pressed product locking block (5-3-4) is movably arranged on the outer side of the pressed product fixing seat (5-3-1) after penetrating through the pressed product fixing seat (5-3-1), and the bottom of the pressed product locking block (5-3-4) is movably guided and arranged by a shaft and a guide hole formed in the side wall of the pressed product fixing seat (5-3-1) .
5. The automatic gluing, fastening and performance testing device for the automobile headlamp according to claim 1, wherein: the pneumatic sucker device (5-4) consists of a sucker fixing seat (5-4-1), an adjustable sucker fixing seat (5-4-2) and a product sucker (5-4-3); the sucker fixing seat (5-4-1) is fixed on the side wall of the jig product fixing column (5-2) on the mask, one side of the sucker fixing seat (5-4-1) is movably connected with the adjustable sucker fixing seat (5-4-2) through a bolt, and the product sucker (5-4-3) is fixed on the adjustable sucker fixing seat (5-4-2).
6. The automatic gluing, fastening and performance testing device for the automobile headlamp according to claim 1, wherein: an upper jig handle (5-6) is fixed on the upper jig panel (5-1) of the mask.
7. The automatic gluing, fastening and performance testing device for the automobile headlamp according to claim 1, wherein: the working principle is as follows: manually arranging a product in a product placing position consisting of an upper mask jig (5) and a lower mask jig (6) in a mask performance detection device (2), namely in two jig clamping grooves, identifying that the product is placed by photoelectric induction at the product placing position, then sending a signal by a PLC (programmable logic controller), enabling a CCD (charge coupled device) camera rotating cylinder (2-3-1) to work, and performing appearance detection and performance detection by rotating and moving to the position; synchronously detecting the air tightness while detecting the lamplight, and returning the angle-adjustable CCD camera to the original point after the working procedure is finished;
manually placing a product in a fixture clamping groove on a lamp bottom cover lower fixture (7) at a lamp bottom cover feeding placement position (3-4) in automatic gluing assembly buckling equipment (3), identifying the product by photoelectric sensing at the product placement position, synchronously transmitting a four-axis linkage mechanism (3-2), moving the placed product to the lamp bottom cover gluing placement position (3-5) for waiting for gluing, gluing by a six-axis robot (4) positioned behind the automatic gluing assembly buckling equipment (3-1), synchronously transmitting the four-axis linkage mechanism (3-2) afterwards, moving the glued product to an assembly buckling position (3-6) for waiting for assembly;
when the six-axis robot (4) positioned behind the mask performance detection device (2) takes out a tested product (mask) for assembly, the system recognizes that the product is arranged at the assembly buckling position (3-6), and the six-axis robot (4) positioned behind the mask performance detection device (2) buckles the tested product; and then, synchronously transmitting the product subjected to gluing to a finished product discharging position (3-7) by a four-shaft linkage mechanism (3-2), waiting for material taking, and taking the finished product away.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110275418.3A CN112858302A (en) | 2021-03-15 | 2021-03-15 | Automatic rubber coating lock and performance check out test set of car headlight |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110275418.3A CN112858302A (en) | 2021-03-15 | 2021-03-15 | Automatic rubber coating lock and performance check out test set of car headlight |
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| Publication Number | Publication Date |
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| CN112858302A true CN112858302A (en) | 2021-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110275418.3A Pending CN112858302A (en) | 2021-03-15 | 2021-03-15 | Automatic rubber coating lock and performance check out test set of car headlight |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002329290A (en) * | 2001-05-07 | 2002-11-15 | Matsushita Electric Ind Co Ltd | Method and device for detecting vehicle ignoring signal |
| CN107504031A (en) * | 2017-08-23 | 2017-12-22 | 无锡中卓智能科技股份有限公司 | A kind of intelligent glued and testing equipment of automobile front |
| CN211192760U (en) * | 2019-12-09 | 2020-08-07 | 南宁迪之凯智能科技有限公司 | Automobile steering lamp assembly detection device |
| CN112090695A (en) * | 2020-10-22 | 2020-12-18 | 苏州赛瑞尼机械科技有限公司 | LED car lamp assembling equipment |
| CN214668623U (en) * | 2021-03-15 | 2021-11-09 | 深圳市云客智慧科技有限公司 | Automatic rubber coating lock and performance check out test set of car headlight |
-
2021
- 2021-03-15 CN CN202110275418.3A patent/CN112858302A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002329290A (en) * | 2001-05-07 | 2002-11-15 | Matsushita Electric Ind Co Ltd | Method and device for detecting vehicle ignoring signal |
| CN107504031A (en) * | 2017-08-23 | 2017-12-22 | 无锡中卓智能科技股份有限公司 | A kind of intelligent glued and testing equipment of automobile front |
| CN211192760U (en) * | 2019-12-09 | 2020-08-07 | 南宁迪之凯智能科技有限公司 | Automobile steering lamp assembly detection device |
| CN112090695A (en) * | 2020-10-22 | 2020-12-18 | 苏州赛瑞尼机械科技有限公司 | LED car lamp assembling equipment |
| CN214668623U (en) * | 2021-03-15 | 2021-11-09 | 深圳市云客智慧科技有限公司 | Automatic rubber coating lock and performance check out test set of car headlight |
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